CN215466688U - Aluminum plate dust collector convenient to disassemble and assemble - Google Patents
Aluminum plate dust collector convenient to disassemble and assemble Download PDFInfo
- Publication number
- CN215466688U CN215466688U CN202021188810.1U CN202021188810U CN215466688U CN 215466688 U CN215466688 U CN 215466688U CN 202021188810 U CN202021188810 U CN 202021188810U CN 215466688 U CN215466688 U CN 215466688U
- Authority
- CN
- China
- Prior art keywords
- dust removal
- plate
- belt line
- dust removing
- driving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model discloses an aluminum plate dust removal device convenient to disassemble and assemble, which comprises a rack, wherein a dust removal mechanism is connected in the middle position above the rack, a feeding belt line and a discharging belt line are respectively arranged on two sides of the dust removal mechanism, a feeding bin is arranged on one side of the feeding belt line, a feeding mechanism is arranged above the feeding belt line and the feeding bin, a discharging bin is arranged on one side of the discharging belt line, and a discharging mechanism is arranged above the discharging bin and the discharging belt line. The automatic feeding and discharging device is provided with the feeding mechanism and the discharging mechanism, so that automatic feeding and discharging of the alumina plate are realized, the labor intensity of operators is greatly reduced, and the dust removal efficiency of the alumina plate is improved; the dust removal driving roller body and the dust removal driven roller body are convenient to mount and dismount, and the dust removal roller is convenient to clean, so that the dust removal effect on the alumina plate is better.
Description
Technical Field
The utility model belongs to the technical field of dust removal devices, and particularly relates to an aluminum plate dust removal device convenient to disassemble and assemble.
Background
A tray made of alumina plate is available in Dongmo group soft magnetic disk factories, and a plurality of thin magnetic disks are required to be cut and placed on the alumina plate in one process. Because the magnetic sheet is very thin (0.3mm thick), if fine dust exists on the alumina plate, the thin magnetic sheet can be partially tilted, thereby influencing the next process.
Therefore, need remove dust to alumina plate, however current dust removal mode utilizes manual dust removal roller to glue the dirt to alumina plate both sides in proper order through the manual work, and working strength is great, and dust collection efficiency is lower.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an aluminum plate dust removal device convenient to disassemble and assemble so as to solve the problems in the background technology. The aluminum plate dust removal device convenient to disassemble and assemble has the characteristics of high dust removal efficiency and convenience for cleaning the dust removal roller.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a simple to assemble and disassemble's aluminum plate dust collector, which comprises a frame, the intermediate position of frame top is connected with dust removal mechanism, dust removal mechanism's both sides are equipped with material loading belt line and unloading belt line respectively, one side of material loading belt line is equipped with the material loading feed bin, the top of material loading belt line and material loading feed bin is equipped with feed mechanism, one side of unloading belt line is equipped with the unloading feed bin, the top of unloading feed bin and unloading belt line is equipped with unloading mechanism, dust removal mechanism includes that a plurality of sets up side by side and detachable dust removal driven voller body and a plurality of set up side by side and detachable dust removal drive roll body, a plurality of dust removal driven voller body sets up the top at a plurality of dust removal drive roll body.
The dust removing mechanism further comprises two dust removing side plates and two support plates, wherein the two dust removing side plates and the two support plates are symmetrically arranged above the frame, the dust removing side plates are arranged on the inner sides of the support plates, the outer side of one dust removing side plate is connected with a dust removing driving motor, the output end of the dust removing driving motor penetrates through the dust removing side plates, the output end of the dust removing driving motor is connected with a driving belt wheel, the dust removing side plates are positioned on the side surfaces of the driving belt wheel and are respectively provided with a transition wheel, a tension adjusting wheel and a ball collision buckle, the tension adjusting wheel is arranged on the side surface of the driving belt wheel, the plastic coated bearing is arranged above the driving belt wheel, the transition wheel is arranged on the outer side of the plastic coated bearing, the driving belt wheel, the tension adjusting wheel, the plastic coated bearing and the transition wheel are in transmission connection through a double-faced toothed synchronous belt, and a plurality of dust removing driving roller bodies are arranged above the two dust removing side plates, the top of the dust removal curb plate is equipped with down the apron, and a plurality of dust removal driven voller body sets up the top of apron under, and the top of apron is equipped with the upper cover plate down, and the both sides of apron are connected with the connecting plate down, are connected with the reinforcing plate between two connecting plates, are connected through bumping the pearl buckle between connecting plate and the backup pad and between apron and the dust removal curb plate down, and dust removal driving motor and controller signal connection.
The dust removal driving roller body further comprises a fixing shaft, a shaft sleeve, a driving dust removal roller, a driven belt wheel and a second deep groove ball bearing, wherein the driving dust removal roller is arranged on the outer side of the fixing shaft, the driving dust removal roller is rotatably connected with the fixing shaft through the second deep groove ball bearing, the shaft sleeve is arranged on the outer side of the second deep groove ball bearing, one end of the driving dust removal roller is connected with the driven belt wheel, the driven belt wheel is in transmission connection with the double-sided tooth synchronous belt, and the fixing shaft is arranged above the dust removal side plate.
The dust removal driven roller body further comprises a floating shaft, a driven dust removal roller, a retaining ring and a first deep groove ball bearing, wherein the driven dust removal roller is arranged on the outer side of the floating shaft, the driven dust removal roller is rotatably connected with the floating shaft through the first deep groove ball bearing, and the retaining ring is arranged on the outer side of the first deep groove ball bearing.
Furthermore, the two ends of the floating shaft are provided with floating holes, the screws sequentially penetrate through the upper cover plate and the floating holes from top to bottom and then are meshed with the lower cover plate, and the screws are sleeved with springs which are positioned between the upper cover plate and the floating shaft.
The feeding belt line comprises side plate baffles, transition baffles, rubber-coated bearings and product optical fibers for detecting the existence of products, wherein the two sides above the feeding belt line are connected with the side plate baffles, the product optical fibers for detecting the existence of products are arranged on the side plate baffles, one end, located at the discharging end of the feeding belt line, of each side plate baffle is connected with the transition baffle, one end, located at the discharging end, of the feeding belt line is rotatably connected with the rubber-coated bearings, the structure of the discharging belt line is the same as that of the feeding belt line, the discharging end of the discharging belt line is connected with a tail baffle, the product in-place optical fibers for detecting the existence of products are connected above the tail baffle, and the product in-place optical fibers for detecting the existence of products and the product in-place optical fibers for detecting the product are in signal connection with a controller.
In the utility model, the feeding mechanism comprises a feeding mechanism mounting seat, a rodless cylinder mounting plate, a drag chain, a lifting servo motor, a lifting module, a lifting plate, a sensing piece, a vacuum chuck, a foolproof detection photoelectric device and a rodless cylinder, wherein the feeding mechanism mounting seat is mounted above the frame, the rodless cylinder mounting plate is connected above the feeding mechanism mounting seat, the rodless cylinder is connected to one side of the rodless cylinder mounting plate, the lifting module is connected to the output end of the rodless cylinder, the lifting servo motor is connected above the lifting module, the lifting plate is connected to the slide block of the lifting module, the vacuum chuck is connected to the lower end of the lifting plate, the foolproof detection photoelectric device corresponding to the vacuum chuck is connected to the lifting plate, the sensing piece corresponding to the foolproof detection photoelectric device is arranged on the vacuum chuck, the drag chain is arranged above the rodless cylinder mounting plate, and the blanking mechanism has the same structure as the feeding mechanism, the lifting servo motor and the fool-proof detection photoelectricity are connected with the controller through signals.
The feeding bin comprises four backing plates, bin baffles, an optical fiber height adjusting plate and a detection empty optical fiber, wherein the four bin baffles are arranged above the rack in a rectangular shape, the backing plate is arranged above the rack and inside the bin baffles, the optical fiber height adjusting plate is connected to the side wall of one bin baffle, the detection empty optical fiber is connected to the optical fiber height adjusting plate, the structure of the discharging bin is the same as that of the feeding bin, and the detection empty optical fiber is in signal connection with the controller.
Further, the method for realizing the aluminum plate dust removal device convenient to disassemble and assemble comprises the following steps:
firstly, putting an alumina plate to be dedusted into a feeding bin by an operator;
secondly, the feeding mechanism acts to transfer the alumina plate in the feeding bin to a feeding belt line;
thirdly, starting to act after the alumina plate is detected by the product optical fiber on the feeding belt line, and conveying the alumina plate to a dust removal mechanism;
fourthly, the dust removal driving motor drives the dust removal driving roller body to rotate, and the alumina plate is subjected to dust removal under the coordination of the dust removal driven roller body;
fifthly, the dedusted alumina plate enters a blanking belt line and is conveyed to the tail end by the blanking belt line, the dedusted alumina plate is blocked by a tail baffle, and the blanking belt line stops acting after the alumina plate is detected by an optical fiber for detecting the in-place product;
the discharging mechanism moves to transfer the alumina plate at the tail end of the discharging belt line to the interior of the discharging bin;
and (seventhly), when the operator needs to add the alumina plate which is not subjected to dust removal or take out the alumina plate which is subjected to dust removal, the operator only needs to press an emergency stop button on the controller, then the operator operates the alumina plate, and after the operation is finished, the operator can press a start button.
Further, in the utility model, the method for realizing the conveniently disassembled and assembled aluminum plate dust removing device comprises the dust removing mechanism further comprises two dust removing side plates and two support plates, wherein the two dust removing side plates and the two support plates are symmetrically arranged above the frame, the dust removing side plates are arranged on the inner sides of the support plates, the outer side of one dust removing side plate is connected with a dust removing driving motor, the output end of the dust removing driving motor penetrates through the dust removing side plates, the output end of the dust removing driving motor is connected with a driving belt wheel, the dust removing side plates are arranged on the side surface of the driving belt wheel and are respectively provided with a transition wheel, a tension adjusting wheel and a ball collision buckle, wherein the tension adjusting wheel is arranged on the side surface of the driving belt wheel, the plastic coated bearing is arranged above the driving belt wheel, the transition wheel is arranged on the outer side of the plastic coated bearing, and the driving belt wheel, the tension adjusting wheel, the plastic coated bearing and the transition wheel are in transmission connection through a double-tooth synchronous belt, the dust removal driving roller comprises a plurality of dust removal driving roller bodies, a plurality of dust removal driven roller bodies, a plurality of collision bead buckles, a dust removal driving motor and a controller, wherein the dust removal driving roller bodies are arranged above two dust removal side plates;
the dust removal driving roller body comprises a fixed shaft, a shaft sleeve, a driving dust removal roller, a driven belt wheel and a second deep groove ball bearing, wherein the driving dust removal roller is arranged on the outer side of the fixed shaft, the driving dust removal roller is rotatably connected with the fixed shaft through the second deep groove ball bearing, the shaft sleeve is arranged on the outer side of the second deep groove ball bearing, one end of the driving dust removal roller is connected with the driven belt wheel, the driven belt wheel is in transmission connection with a double-sided tooth synchronous belt, and the fixed shaft is arranged above the dust removal side plate;
the dust removal driven roller body comprises a floating shaft, a driven dust removal roller, a check ring and a first deep groove ball bearing, wherein the driven dust removal roller is arranged on the outer side of the floating shaft, the driven dust removal roller is rotatably connected with the floating shaft through the first deep groove ball bearing, and the check ring is arranged on the outer side of the first deep groove ball bearing;
two ends of the floating shaft are provided with floating holes, screws sequentially penetrate through the upper cover plate and the floating holes from top to bottom and then are meshed with the lower cover plate, springs are sleeved on the screws, and the springs are positioned between the upper cover plate and the floating shaft;
the feeding belt line comprises side plate baffles, transition baffles, rubber-coated bearings and product optical fibers for detecting the presence or absence, wherein the two sides above the feeding belt line are connected with the side plate baffles, the side plate baffles are provided with the product optical fibers for detecting the presence or absence, one end of each side plate baffle, which is positioned at the discharge end of the feeding belt line, is connected with the transition baffles, one end of each feeding belt line, which is positioned at the discharge end, is rotatably connected with the rubber-coated bearings, the structure of the blanking belt line is the same as that of the feeding belt line, the discharge end of the blanking belt line is connected with a tail baffle, the upper part of each tail baffle is connected with product in-place optical fibers for detecting the presence or absence, and the product in-place optical fibers for detecting the presence or absence are in signal connection with a controller;
the feeding mechanism comprises a feeding mechanism mounting seat, a rodless cylinder mounting plate, a drag chain, a lifting servo motor, a lifting module, a lifting plate, an induction sheet, a vacuum chuck, a foolproof detection photoelectric device and a rodless cylinder, the feeding mechanism mounting seat is mounted above the rack, a rodless cylinder mounting plate is connected above the feeding mechanism mounting seat, a rodless cylinder is connected to one side of the rodless cylinder mounting plate, a lifting module is connected to the output end of the rodless cylinder, a lifting servo motor is connected above the lifting module, a lifting plate is connected to a sliding block of the lifting module, a vacuum chuck is connected to the lower end of the lifting plate, foolproof detection photoelectricity corresponding to the vacuum chuck is connected to the lifting plate, an induction sheet corresponding to the foolproof detection photoelectricity is arranged on the vacuum chuck, a drag chain is arranged above the rodless cylinder mounting plate, the structure of the discharging mechanism is the same as that of the feeding mechanism, and the lifting servo motor and the foolproof detection photoelectricity are both in signal connection with the controller;
the material loading feed bin includes backing plate, feed bin baffle, optic fibre altitude mixture control board and detects empty material optic fibre, wherein, the feed bin baffle is equipped with four altogether, four feed bin baffles are the rectangle and set up in the top of frame, the inside that the frame top is located the feed bin baffle is equipped with the backing plate, be connected with optic fibre altitude mixture control board on the lateral wall of a feed bin baffle, be connected with on the optic fibre altitude mixture control board and detect empty material optic fibre, the structure of unloading feed bin is the same with the structure of material loading feed bin, detect empty material optic fibre and controller signal connection.
Compared with the prior art, the utility model has the beneficial effects that:
1. the automatic feeding and discharging device is provided with the feeding mechanism and the discharging mechanism, so that automatic feeding and discharging of the alumina plate are realized, the labor intensity of operators is greatly reduced, and the dust removal efficiency of the alumina plate is improved;
2. the dust removal driving roller body and the dust removal driven roller body are convenient to mount and dismount, and the dust removal roller is convenient to clean, so that the dust removal effect on the alumina plate is better;
3. according to the utility model, the lifting plate is connected with the foolproof detection photoelectricity corresponding to the vacuum chuck, the vacuum chuck is provided with the induction sheet corresponding to the foolproof detection photoelectricity, the displacement of the vacuum chuck can be detected through the matching of the foolproof detection photoelectricity and the induction sheet, the descending distance of the lifting module is prevented from being incorrect or the lifting module is prevented from being clamped at a certain position, and the effect of protecting the device is achieved;
4. when the aluminum oxide plate passes through the middles of the three dust removal driving roller bodies and the three dust removal driven roller bodies, the three dust removal driven roller bodies can float upwards for a short distance, so that the matching is flexible, and meanwhile, the spring can ensure that the positive pressure between the aluminum oxide plate and the dust removal roller is large enough, so that the dust removal effect is better;
5. a vacuum pressure switch is arranged on the lifting plate to detect the vacuum degree, if the displayed numerical value exceeds a set value, the alumina plate is not sucked, and the vacuum pressure switch gives a signal to the controller, so that the device stops running and gives an alarm to remind an operator to remove equipment faults.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the axial structure of the dust removing mechanism of the present invention;
FIG. 3 is a schematic front view of the dust removing mechanism of the present invention;
FIG. 4 is a schematic cross-sectional view taken along line A-A of FIG. 3 according to the present invention;
FIG. 5 is a schematic side view of the dust removing mechanism of the present invention;
FIG. 6 is a schematic structural view of the main body of the dedusting drive roll of the present invention;
FIG. 7 is a schematic cross-sectional view taken at B-B of FIG. 6 in accordance with the present invention;
FIG. 8 is a schematic structural view of the body of the dust removing driven roller of the present invention;
FIG. 9 is a schematic cross-sectional view taken at C-C of FIG. 8 in accordance with the present invention;
FIG. 10 is a schematic view of the structure of the feeding belt line of the present invention;
FIG. 11 is a schematic structural view of a loading mechanism of the present invention;
FIG. 12 is a schematic structural diagram of a loading bin according to the present invention;
FIG. 13 is a schematic view of the structure of the blanking belt line of the present invention;
in the figure: 1. a frame; 2. feeding a belt line; 21. a side plate baffle plate; 22. a transition baffle; 23. encapsulating the bearing; 24. detecting whether a product optical fiber exists or not; 3. a feeding bin; 31. a base plate; 32. a bin baffle; 33. an optical fiber height adjusting plate; 34. detecting empty optical fibers; 4. a feeding mechanism; 41. a feeding mechanism mounting seat; 42. a rodless cylinder mounting plate; 43. a drag chain; 44. a lifting servo motor; 45. a lifting module; 46. a lifting plate; 47. an induction sheet; 48. a vacuum chuck; 49. detecting photoelectricity by fool-proofing; 410. a rodless cylinder; 5. a blanking bin; 6. a blanking mechanism; 7. blanking a belt line; 71. a tail baffle; 72. detecting a product in-place optical fiber; 8. a dust removal mechanism; 81. a dust removal side plate; 82. a support plate; 83. buckling the collision bead; 84. an upper cover plate; 85. a screw; 86. a connecting plate; 87. a dust removal driving motor; 88. a lower cover plate; 89. a transition wheel; 810. a double-sided tooth synchronous belt; 811. a driving pulley; 812. tensioning an adjusting wheel; 813. coating a plastic bearing; 814. a reinforcing plate; 815. a spring; 9. a dust removal driven roller body; 91. a buoyant lift shaft; 92. a driven dusting roller; 93. a retainer ring; 94. a first deep groove ball bearing; 95. a buoyancy lifting hole; 10. a dust removal drive roll body; 101. a fixed shaft; 102. a shaft sleeve; 103. an active dust removal roller; 104. a driven pulley; 105. a second deep groove ball bearing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-13, the present invention provides the following technical solutions: the utility model provides a simple to assemble and disassemble's aluminum plate dust collector, which comprises a frame 1, the intermediate position of 1 top in the frame is connected with dust removal mechanism 8, dust removal mechanism 8's both sides are equipped with material loading belt line 2 and unloading belt line 7 respectively, one side of material loading belt line 2 is equipped with material loading feed bin 3, material loading belt line 2 and material loading feed bin 3's top is equipped with feed mechanism 4, one side of unloading belt line 7 is equipped with unloading feed bin 5, the top of unloading feed bin 5 and unloading belt line 7 is equipped with unloading mechanism 6, dust removal mechanism 8 includes that three set up side by side and detachable dust removal driven voller body 9 and three set up side by side and detachable dust removal drive roll body 10, three dust removal driven voller body 9 sets up the top at three dust removal drive roll body 10.
Specifically, the dust removing mechanism 8 further comprises two dust removing side plates 81 and two supporting plates 82, wherein the two dust removing side plates 81 and the two supporting plates 82 are symmetrically installed above the frame 1, the dust removing side plates 81 are arranged on the inner sides of the supporting plates 82, the outer side of one dust removing side plate 81 is connected with a dust removing driving motor 87, the output end of the dust removing driving motor 87 penetrates through the dust removing side plates 81, the output end of the dust removing driving motor 87 is connected with a driving pulley 811, the dust removing side plates 81 are arranged on the side surface of the driving pulley 811 and are respectively provided with a transition wheel 89, a tension adjusting wheel 812 and a bead-bumping buckle 83, wherein the tension adjusting wheel 812 is arranged on the side surface of the driving pulley 813, the plastic-coated bearing 811 is arranged above the driving pulley 811, the transition wheel 89 is arranged on the outer side of the plastic-coated bearing 813, the driving pulley 811, the tension adjusting wheel 812, the plastic-coated bearing 813 and the transition wheel 89 are in transmission connection through a double-faced tooth synchronous belt 810, three dry dust removal drive roll bodies 10 are arranged above the two dust removal side plates 81, a lower cover plate 88 is arranged above the dust removal side plates 81, three dry dust removal driven roll bodies 9 are arranged above the lower cover plate 88, an upper cover plate 84 is arranged above the lower cover plate 88, two sides of the lower cover plate 88 are connected with connecting plates 86, a reinforcing plate 814 is connected between the two connecting plates 86, and a dust removal driving motor 87 is in signal connection with a controller.
By adopting the technical scheme, the dust removal driving motor 87 drives the three dust removal driving roller bodies 10 to rotate, and the alumina plate passes through the three dust removal driving roller bodies 10 and the three dust removal driven roller bodies 9 through the friction force between the alumina plate and the three dust removal driving roller bodies 10 to remove dust of the alumina plate;
specifically, the connecting plate 86 and the supporting plate 82 and the lower cover plate 88 and the dust-removing side plate 81 are connected by the ball-catching fastener 83.
By adopting the technical scheme, the dust removal driving roller body 10 is convenient to disassemble, so that the dust removal driving roller body 10 is convenient to clean.
Specifically, the dust removal driving roller body 10 comprises a fixing shaft 101, a shaft sleeve 102, a driving dust removal roller 103, a driven pulley 104 and a second deep groove ball bearing 105, wherein the driving dust removal roller 103 is arranged on the outer side of the fixing shaft 101, the driving dust removal roller 103 is rotatably connected with the fixing shaft 101 through the second deep groove ball bearing 105, the shaft sleeve 102 is arranged on the outer side of the second deep groove ball bearing 105, the driven pulley 104 is connected to one end of the driving dust removal roller 103, the driven pulley 104 is in transmission connection with a double-sided tooth synchronous belt 810, and the fixing shaft 101 is arranged above the dust removal side plate 81.
Through adopting above-mentioned technical scheme, initiative dust removal roller 103 is the high viscosity silica gel material.
Specifically, the dust removal driven roller body 9 includes a floating shaft 91, a driven dust removal roller 92, a retainer ring 93 and a first deep groove ball bearing 94, wherein the driven dust removal roller 92 is arranged outside the floating shaft 91, the driven dust removal roller 92 and the floating shaft 91 are rotatably connected through the first deep groove ball bearing 94, and the retainer ring 93 is arranged outside the first deep groove ball bearing 94.
Through adopting above-mentioned technical scheme, driven dust removal roller 92 is high viscosity silica gel material.
Specifically, both ends of the floating shaft 91 are provided with floating holes 95, and the screws 85 sequentially penetrate through the upper cover plate 84 and the floating holes 95 from top to bottom and then are meshed with the lower cover plate 88.
Through adopting above-mentioned technical scheme, conveniently dismantle lower apron 88 to the convenience is dismantled dust removal driven voller body 9, conveniently washs dust removal driven voller body 9.
Specifically, material loading belt line 2 includes curb plate baffle 21, transition baffle 22, rubber coating bearing 23 and detection have or not product optic fibre 24, wherein, the both sides of 2 tops of material loading belt line are connected with curb plate baffle 21, be equipped with on the curb plate baffle 21 and detect whether or not product optic fibre 24, the one end that curb plate baffle 21 is located 2 discharge ends of material loading belt line is connected with transition baffle 22, the one end that material loading belt line 2 is located the discharge end rotates and is connected with rubber coating bearing 23, it has or not product optic fibre 24 and controller signal connection to detect.
Through adopting above-mentioned technical scheme, carry the inside of dust removal mechanism 8 into through material loading belt line 2 with the alumina plate that feed mechanism 4 transported and remove dust.
Specifically, the structure of the blanking belt line 7 is the same as that of the feeding belt line 2, the rubber-covered bearing 23 on the blanking belt line 7 is arranged at the feeding end of the blanking belt line 7, the discharging end of the blanking belt line 7 is connected with a tail baffle 71, and a product in-place detection optical fiber 72 is connected above the tail baffle 71 and is used for detecting the product in-place optical fiber 72 and is in signal connection with a controller.
By adopting the technical scheme, the alumina plate which is dedusted by the dedusting mechanism 8 is conveyed by the blanking belt line 7.
Specifically, the feeding mechanism 4 comprises a feeding mechanism mounting base 41, a rodless cylinder mounting plate 42, a drag chain 43, a lifting servo motor 44 and a lifting module 45, lifter plate 46, response piece 47, vacuum chuck 48, prevent slow-witted detection photoelectricity 49 and rodless cylinder 410, the top at frame 1 is installed to feed mechanism mount pad 41, the top of feed mechanism mount pad 41 is connected with rodless cylinder mounting panel 42, one side of rodless cylinder mounting panel 42 is connected with rodless cylinder 410, be connected with lifting module 45 on the output of rodless cylinder 410, lifting module 45's top is connected with lift servo motor 44, be connected with lifter plate 46 on lifting module 45's the slider, lifter plate 46's lower extreme is connected with vacuum chuck 48, rodless cylinder mounting panel 42's top is equipped with tow chain 43, the structure of unloading mechanism 6 is the same with feed mechanism 4's structure, lift servo motor 44 is connected with controller signal.
By adopting the technical scheme, the alumina plate is transported by the feeding mechanism 4 and the discharging mechanism 6, the rodless cylinder 410 and the vacuum chuck 48 are both connected with an air source (not shown in the drawing) through connecting pipes, and the connecting pipes are provided with electromagnetic valves which are in signal connection with the controller.
Specifically, the lifting plate 46 is connected with a fool-proof detection photoelectric device 49 corresponding to the vacuum suction cup 48, the vacuum suction cup 48 is provided with a sensing piece 47 corresponding to the fool-proof detection photoelectric device 49, and the fool-proof detection photoelectric device 49 is in signal connection with the controller.
Through adopting above-mentioned technical scheme, vacuum chuck 48 can the buoyancy lift a segment impact force when buffering contact alumina plate, respond to piece 47 simultaneously also and then the buoyancy lift, if the buoyancy lift distance is too big, respond to piece 47 can be sensed by preventing slow-witted detection photoelectricity 49, explain that the distance that lift module 45 descends this moment is not or the device is in somewhere card material, prevent slow-witted detection photoelectricity 49 and can give a signal of controller, make the device pause operation and report to the police and remind operating personnel to get rid of equipment trouble, play protection device's effect.
Concretely, material loading bin 3 includes backing plate 31, bin baffle 32, optic fibre altitude mixture control board 33 and detection empty material optic fibre 34, wherein, bin baffle 32 is equipped with four altogether, four bin baffles 32 are the rectangle and set up the top in frame 1, the inside that the frame 1 top is located bin baffle 32 is equipped with backing plate 31, be connected with optic fibre altitude mixture control board 33 on the lateral wall of a bin baffle 32, be connected with on the optic fibre altitude mixture control board 33 and detect empty material optic fibre 34, the structure of unloading bin 5 is the same with material loading bin 3's structure, the sensor on the unloading bin 5 is for detecting full material sensor, and set up the top at the bin baffle, detect empty material optic fibre 34 and controller signal connection.
Through adopting above-mentioned technical scheme, pile up through material loading feed bin 3 and unloading feed bin 5 and place alumina plate.
Example 2
The present embodiment is different from embodiment 1 in that: specifically, the screw 85 is sleeved with a spring 815, and the spring 815 is located between the upper cover plate 84 and the floating shaft 91
Through adopting above-mentioned technical scheme, when alumina plate was in the middle of three dust removal drive roll body 10 and three dust removal driven voller body 9, three dust removal driven voller body 9 can upwards rise a segment distance for the cooperation becomes flexible, and spring 815 also can guarantee simultaneously that the positive pressure between alumina plate and the dust removal roller is enough big, and dust removal effect is better.
The optical fiber 24 for detecting whether a product exists or not in the utility model adopts an FRS-410 type optical fiber sensor of RIKO; the detection empty material optical fiber 34 adopts an FRS-410 type optical fiber sensor of RIKO; the lifting servo motor 44 is an ECMAC20401FS type servo motor of a Taida; the lifting module 45 is a KK60-200A1-F0 type linear module which is silvered; the vacuum chuck 48 is selected from a Hayda model WEJ51-d40-WEM11-K-10-6 vacuum chuck; the foolproof detection photoelectric device 49 adopts a loose PM-T45 type U-shaped photoelectric device; the rodless cylinder 410 is an RMTL 25X 250SA type rodless cylinder of Suider; the product in-place detection optical fiber 72 adopts an FRS-410 type optical fiber sensor of RIKO; the dedusting driving motor 87 is a loose-shift 3IK15GN-C-3GN30K type motor; the controller is model ES2 series DVP24ES200T, sold by tynday.
Example 3
The present embodiment is different from embodiment 1 in that: a vacuum pressure switch is arranged on the lifting plate 46 to detect the vacuum degree, if the displayed numerical value exceeds the set value, the alumina plate is not sucked up, and the vacuum pressure switch gives a signal to the controller, so that the device is suspended to run and alarms to remind an operator to remove equipment faults.
Further, the method for realizing the aluminum plate dust removal device convenient to disassemble and assemble comprises the following steps:
firstly, an operator puts an alumina plate to be dedusted into a feeding bin 3;
secondly, the rodless cylinder 410 on the feeding mechanism 4 acts to drive the lifting module 45 to move to the position above the feeding bin 3, the lifting servo motor 44 drives the sliding block of the lifting module 45 to move downwards, the electromagnetic valve on the vacuum chuck 48 is opened, the vacuum chuck 48 sucks air inwards to suck up an alumina plate, then the lifting servo motor 44 resets, the rodless cylinder 410 acts to drive the lifting module 45 to move to the position above the feeding belt line 2, the vacuum chuck 48 blows air outwards to separate the alumina plate from the vacuum chuck 48, so that the alumina plate falls onto the feeding belt line 2, and when the detected empty material optical fiber 34 on the feeding bin 3 cannot detect the alumina plate, an alarm is sent by the controller to prompt a worker to add the alumina plate;
thirdly, after the product optical fiber 24 on the feeding belt line 2 detects the alumina plate, a signal is sent to the controller to enable the feeding belt line 2 to operate, and the alumina plate enters the dust removal mechanism 8 along the feeding belt line 2;
fourthly, the dust removal driving motor 87 drives the dust removal driving roller body 10 to rotate, and the alumina plate is subjected to dust removal under the coordination of the dust removal driven roller body 9;
fifthly, the dedusted alumina plate enters the blanking belt line 7 and is conveyed to the tail end by the blanking belt line 7, the dedusted alumina plate is blocked by the tail baffle plate 71, and the blanking belt line 7 stops acting after the alumina plate is detected by the product in-place detection optical fiber 72;
the blanking mechanism 6 acts to transfer the alumina plate at the tail end of the blanking belt line 7 to the interior of the blanking bin 5, and when the alumina plate is detected by the full-material detection optical fiber on the blanking bin 5, an alarm is sent by the controller to prompt a worker to carry away the dedusted alumina plate;
and (seventhly), when the operator needs to add the alumina plate which is not subjected to dust removal or take out the alumina plate which is subjected to dust removal, the operator only needs to press an emergency stop button on the controller, then the operator operates the alumina plate, and after the operation is finished, the operator can press a start button.
In conclusion, the automatic feeding and discharging device is provided with the feeding mechanism 4 and the discharging mechanism 6, so that automatic feeding and discharging of the alumina plate are realized, the labor intensity of operators is greatly reduced, and the dust removal efficiency of the alumina plate is improved; the dust removal driving roller body 10 and the dust removal driven roller body 9 are convenient to mount and dismount, and the dust removal roller is convenient to clean, so that the dust removal effect on the alumina plate is better; according to the utility model, the lifting plate 46 is connected with the foolproof detection photoelectric device 49 corresponding to the vacuum sucker 48, the vacuum sucker 48 is provided with the sensing piece 47 corresponding to the foolproof detection photoelectric device 49, and the displacement of the vacuum sucker 48 can be detected through the cooperation of the foolproof detection photoelectric device 49 and the sensing piece 47, so that the descending distance of the lifting module 45 is prevented from being wrong or the lifting module is prevented from being clamped at a certain position, and the effect of protecting the device is achieved; when the aluminum oxide plate passes through the middles of the three dust removal driving roller bodies 10 and the three dust removal driven roller bodies 9, the three dust removal driven roller bodies 9 can float upwards for a short distance, so that the matching flexibility is changed, and meanwhile, the spring 815 can ensure that the positive pressure between the aluminum oxide plate and the dust removal roller is large enough, so that the dust removal effect is better; a vacuum pressure switch is arranged on the lifting plate 46 to detect the vacuum degree, if the displayed numerical value exceeds a set value, the alumina plate is not sucked, and the vacuum pressure switch gives a signal to the controller, so that the device stops running and gives an alarm to remind an operator to remove equipment faults.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a simple to assemble and disassemble's aluminum plate dust collector, includes frame (1), its characterized in that: frame (1) top intermediate position is connected with dust removal mechanism (8), the both sides of dust removal mechanism (8) are equipped with material loading belt line (2) and unloading belt line (7) respectively, one side of material loading belt line (2) is equipped with material loading feed bin (3), the top of material loading belt line (2) and material loading feed bin (3) is equipped with feed mechanism (4), one side of unloading belt line (7) is equipped with unloading feed bin (5), the top of unloading feed bin (5) and unloading belt line (7) is equipped with unloading mechanism (6), dust removal mechanism (8) include that a plurality of set up side by side and detachable dust removal driven voller body (9) and a plurality of set up side by side and detachable dust removal drive roll body (10), a plurality of dust removal driven voller body (9) set up the top at a plurality of dust removal drive roll body (10).
2. The aluminum plate dust removing device convenient to disassemble and assemble as claimed in claim 1, wherein: the dust removing mechanism (8) further comprises two dust removing side plates (81) and two supporting plates (82), wherein the two dust removing side plates (81) and the two supporting plates (82) are symmetrically arranged above the rack (1), the dust removing side plates (81) are arranged on the inner sides of the supporting plates (82), the outer side of one dust removing side plate (81) is connected with a dust removing driving motor (87), the output end of the dust removing driving motor (87) penetrates through the dust removing side plates (81), the output end of the dust removing driving motor (87) is connected with a driving belt wheel (811), the side surfaces of the dust removing side plates (81) on the driving belt wheel (811) are further respectively provided with a transition wheel (89), a tension adjusting wheel (812) and a collision bead buckle (83), the tension adjusting wheel (812) is arranged on the side surface of the driving belt wheel (811), a plastic coated bearing (813) is arranged above the driving belt wheel (811), the transition wheel (89) is arranged on the outer side of the plastic coated bearing (813), driving pulley (811), rise and tightly adjust wheel (812), plastic-coated bearing (813) and cross between ferryboat (89) and connect through double faced tooth hold-in range (810) transmission, a plurality of dust removal driving roller body (10) set up the top at two dust removal curb plate (81), the top of dust removal curb plate (81) is equipped with down apron (88), a plurality of dust removal driven roller body (9) set up the top of apron (88) down, the top of apron (88) is equipped with upper cover plate (84) down, the both sides of apron (88) are connected with connecting plate (86) down, be connected with reinforcing plate (814) between two connecting plate (86), be connected through bumping pearl buckle (83) between connecting plate (86) and backup pad (82) and between apron (88) and the dust removal curb plate (81) down, dust removal driving motor (87) and controller signal connection.
3. The aluminum plate dust removing device convenient to disassemble and assemble as claimed in claim 2, wherein: the dedusting driving roller body (10) comprises a fixing shaft (101), a shaft sleeve (102), a driving dedusting roller (103), a driven pulley (104) and a second deep groove ball bearing (105), wherein the outside of the fixing shaft (101) is provided with the driving dedusting roller (103), the driving dedusting roller (103) is rotatably connected with the fixing shaft (101) through the second deep groove ball bearing (105), the shaft sleeve (102) is arranged on the outside of the second deep groove ball bearing (105), one end of the driving dedusting roller (103) is connected with the driven pulley (104), the driven pulley (104) is in transmission connection with a double-sided tooth synchronous belt (810), and the fixing shaft (101) is arranged above a dedusting side plate (81).
4. The aluminum plate dust removing device convenient to disassemble and assemble as claimed in claim 2, wherein: the dust removal driven roller body (9) comprises a floating shaft (91), a driven dust removal roller (92), a check ring (93) and a first deep groove ball bearing (94), wherein the driven dust removal roller (92) is arranged on the outer side of the floating shaft (91), the driven dust removal roller (92) is rotatably connected with the floating shaft (91) through the first deep groove ball bearing (94), and the check ring (93) is arranged on the outer side of the first deep groove ball bearing (94).
5. The aluminum plate dust removing device convenient to disassemble and assemble as claimed in claim 4, wherein: both ends of the floating shaft (91) are provided with floating holes (95), a screw (85) sequentially penetrates through the upper cover plate (84) and the floating holes (95) from top to bottom and then is meshed with the lower cover plate (88), a spring (815) is sleeved on the screw (85), and the spring (815) is positioned between the upper cover plate (84) and the floating shaft (91).
6. The aluminum plate dust removing device convenient to disassemble and assemble as claimed in claim 1, wherein: the feeding belt line (2) comprises a side plate baffle (21), a transition baffle (22), a rubber-coated bearing (23) and an optical fiber (24) for detecting whether a product exists or not, wherein, both sides of material loading belt line (2) top are connected with curb plate baffle (21), be equipped with on curb plate baffle (21) and detect whether there are product optic fibre (24), the one end that curb plate baffle (21) are located material loading belt line (2) discharge end is connected with transition baffle (22), the one end that material loading belt line (2) are located the discharge end rotates and is connected with rubber coating bearing (23), the structure of unloading belt line (7) is the same with the structure of material loading belt line (2), be connected with tail baffle (71) on the discharge end of unloading belt line (7), the top of tail baffle (71) is connected with and detects product optic fibre (72) that target in place, it has product optic fibre (24) and detects that product target in place optic fibre (72) all with controller signal connection to detect.
7. The aluminum plate dust removing device convenient to disassemble and assemble as claimed in claim 1, wherein: the feeding mechanism (4) comprises a feeding mechanism mounting seat (41), a rodless cylinder mounting plate (42), a drag chain (43), a lifting servo motor (44), a lifting module (45), a lifting plate (46), a sensing sheet (47), a vacuum chuck (48), a foolproof detection photoelectric sensor (49) and a rodless cylinder (410), wherein the feeding mechanism mounting seat (41) is mounted above the rack (1), the rodless cylinder mounting plate (42) is connected above the feeding mechanism mounting seat (41), the rodless cylinder (410) is connected to one side of the rodless cylinder mounting plate (42), the lifting module (45) is connected to the output end of the rodless cylinder (410), the lifting servo motor (44) is connected above the lifting module (45), the lifting plate (46) is connected to a sliding block of the lifting module (45), the vacuum chuck (48) is connected to the lower end of the lifting plate (46), the foolproof detection photoelectric sensor (49) corresponding to the vacuum chuck (48) is connected to the lifting plate (46), be equipped with on vacuum chuck (48) and prevent slow-witted response piece (47) that detect photoelectricity (49) correspond, the top of no pole cylinder mounting panel (42) is equipped with tow chain (43), and the structure of unloading mechanism (6) is the same with the structure of feed mechanism (4), and lift servo motor (44) and prevent slow-witted detection photoelectricity (49) all with controller signal connection.
8. The aluminum plate dust removing device convenient to disassemble and assemble as claimed in claim 1, wherein: feeding stock bin (3) are including backing plate (31), feed bin baffle (32), optic fibre altitude mixture control board (33) and detection empty material optic fibre (34), wherein, feed bin baffle (32) are equipped with four altogether, four feed bin baffles (32) are the top of rectangle setting in frame (1), the inside that frame (1) top is located feed bin baffle (32) is equipped with backing plate (31), be connected with optic fibre altitude mixture control board (33) on the lateral wall of one feed bin baffle (32), be connected with on optic fibre altitude mixture control board (33) and detect empty material optic fibre (34), the structure of unloading feed bin (5) is the same with the structure of feeding stock bin (3), detect empty material optic fibre (34) and controller signal connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021188810.1U CN215466688U (en) | 2020-06-23 | 2020-06-23 | Aluminum plate dust collector convenient to disassemble and assemble |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021188810.1U CN215466688U (en) | 2020-06-23 | 2020-06-23 | Aluminum plate dust collector convenient to disassemble and assemble |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215466688U true CN215466688U (en) | 2022-01-11 |
Family
ID=79716402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021188810.1U Active CN215466688U (en) | 2020-06-23 | 2020-06-23 | Aluminum plate dust collector convenient to disassemble and assemble |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215466688U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111589796A (en) * | 2020-06-23 | 2020-08-28 | 东阳东磁自动化科技有限公司 | Aluminum plate dust removal device convenient to disassemble and assemble and implementation method thereof |
-
2020
- 2020-06-23 CN CN202021188810.1U patent/CN215466688U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111589796A (en) * | 2020-06-23 | 2020-08-28 | 东阳东磁自动化科技有限公司 | Aluminum plate dust removal device convenient to disassemble and assemble and implementation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112046125A (en) | Double-sided film tearing equipment | |
| CN215466688U (en) | Aluminum plate dust collector convenient to disassemble and assemble | |
| CN211003432U (en) | Automatic feeding and discharging equipment for non-stop material tray | |
| CN212499376U (en) | Double-sided film tearing equipment | |
| CN111589796A (en) | Aluminum plate dust removal device convenient to disassemble and assemble and implementation method thereof | |
| CN113247606B (en) | Film color difference detection device and use method thereof | |
| CN109746674B (en) | LED flat lamp assembly line | |
| CN209832868U (en) | Laminating equipment for flaky glue and flaky material | |
| CN110733687B (en) | Automatic film pasting system for vehicle-mounted terminal product | |
| CN217995973U (en) | Paper-covered silicon wafer blanking mechanism of silicon wafer paper-separating plate-separating machine | |
| CN109499911B (en) | Weighing and screening machine | |
| CN116330636A (en) | Traffic safety sign processing equipment | |
| CN213495011U (en) | Humidity test paper automatic checkout device | |
| CN115565922A (en) | Automatic alternating double-track sorting and feeding machine for silicon wafers | |
| CN211493152U (en) | Material loading and unloading and laminating equipment | |
| CN211495998U (en) | Transfer detection device of inorganic pre-coated plate production line | |
| CN210143115U (en) | Linear dispensing quality detection equipment for loudspeaker diaphragm | |
| CN213325456U (en) | Single-double-row folding plate structure of PCB (printed circuit board) | |
| CN219807444U (en) | PCB board detects uses loading attachment | |
| CN220998310U (en) | Discharging mechanism for product appearance detection equipment | |
| CN212387280U (en) | Floor loading attachment | |
| CN220120606U (en) | Engineering plastic plate hardness testing device | |
| CN220658387U (en) | Automatic change positive and negative visual inspection machine | |
| CN220991896U (en) | Glass adhesive tape detection device | |
| CN219273793U (en) | Automatic dust removing mechanism for pallet warehouse |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |