CN215465799U - Battery case upper cover plate gluing and baking device and system - Google Patents
Battery case upper cover plate gluing and baking device and system Download PDFInfo
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- CN215465799U CN215465799U CN202121442201.9U CN202121442201U CN215465799U CN 215465799 U CN215465799 U CN 215465799U CN 202121442201 U CN202121442201 U CN 202121442201U CN 215465799 U CN215465799 U CN 215465799U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model relates to a battery box upper cover plate gluing and baking device and a system, belonging to the technical field of battery manufacturing, and comprising a tunnel furnace, an upper workpiece platform and a lower workpiece platform, wherein the upper workpiece platform and the lower workpiece platform are arranged on two sides of the tunnel furnace; a plurality of first conveyor belts which are vertically arranged are arranged in the channel of the tunnel furnace; the workpiece loading platform and the workpiece unloading platform are lifting platforms, and each lifting platform comprises a lifting rack, a second conveyor belt and a lifting cylinder, wherein the second conveyor belt is arranged on the lifting rack in a vertically sliding mode, and the lifting cylinder drives the second conveyor belt to vertically slide; and the second conveyor belt is correspondingly communicated with one of the first conveyor belts after sliding. The utility model has the beneficial effects that: the tunnel furnace adopts a multilayer tunnel furnace, so that the number of upper cover plates baked at one time is greatly increased, and the processing efficiency is improved; through the elevating platform, can send into the first conveyer belt of different layers with the upper cover plate, simple structure is reliable.
Description
Technical Field
The utility model relates to the technical field of battery manufacturing, in particular to a battery box upper cover plate gluing and baking device and system.
Background
At present, automobile manufacturers at home and abroad invest a large amount of resources in the aspect of new energy electric automobiles, the performance expectation of the market on the new energy electric automobiles is higher and higher, and particularly in the aspect of the cruising ability of the automobiles, in order to enable the automobiles to run farther, the power battery capacity of the automobiles is required to be larger and larger, and the reliability and the stability are also better and better. The battery case is the carrier of battery, and in addition to battery performance needs to promote, the battery case also needs higher performance requirement. Therefore, the battery box continuously adopts new materials and new production technology to meet the higher and higher use requirements.
In the manufacturing process of the battery box, an adhesive tape is usually arranged on the upper cover plate for sealing and filling with the box body, and the adhesive tape can adopt a foaming elastomer, a vulcanized foam, an EPDM foaming forming body and a single-component free forming foam which are formed by double-component chemical reaction.
Compared with the traditional foaming elastomer, vulcanized foaming body and EPDM foaming forming body formed by the chemical reaction of double components, the single-component free forming foaming body greatly improves the utilization rate of materials, has higher environmental protection performance, objectively reduces the harm to the environment and has wider and wider application.
The monocomponent free forming foaming seal is characterized in that dry compressed air and a special polyurethane material are mixed and foamed by special foaming equipment, then the product is coated and cured into a uniform foaming elastomer, and therefore the filling and sealing effects are achieved.
The applied adhesive tape of the upper cover plate of the battery case plays not only a sealing role but also a filling role, and therefore, a sealing adhesive tape for sealing and a first filling adhesive tape for filling are formed by applying a foamed elastomer on the back surface of the upper cover plate, and a second filling adhesive tape for filling is formed by applying a foamed elastomer on the front surface of the upper cover plate. It should be noted that the back surface of the upper cover plate herein is an end surface that is hermetically connected to the battery case, and the front surface of the upper cover plate is an end surface that is opposite to the back surface.
In the adhesive tape forming process, the coated upper cover plate needs to be sent into a baking device, and is cured and formed after being baked at high temperature, but the traditional baking equipment has low efficiency, and the production efficiency of the whole adhesive coating system is greatly limited.
In order to solve the above problems, the present invention provides a battery box upper cover plate gluing and baking device and system.
SUMMERY OF THE UTILITY MODEL
In order to solve at least one of the technical problems, the utility model provides a battery box upper cover plate gluing and baking device which comprises a tunnel furnace, an upper workpiece platform and a lower workpiece platform, wherein the upper workpiece platform and the lower workpiece platform are arranged on two sides of the tunnel furnace; a plurality of first conveyor belts which are vertically arranged are arranged in the channel of the tunnel furnace; the workpiece loading platform and the workpiece unloading platform are lifting platforms, and each lifting platform comprises a lifting rack, a second conveyor belt and a lifting cylinder, wherein the second conveyor belt is arranged on the lifting rack in a vertically sliding mode, and the lifting cylinder drives the second conveyor belt to vertically slide; and the second conveyor belt is correspondingly communicated with one of the first conveyor belts after sliding.
By adopting the structure, the tunnel furnace adopts a multilayer tunnel furnace, the number of upper cover plates baked at a time is greatly increased, and the processing efficiency is improved; through the elevating platform, can send into the first conveyer belt of different layers with the upper cover plate, simple structure is reliable.
Preferably, the baking device further comprises a tray mechanism for supporting the upper cover plate, the tray mechanism is matched with the first conveyor belt and the second conveyor belt, the tray mechanism is sent to the first conveyor belt by the upper workpiece table, and the tray mechanism is sent to the lower workpiece table by the first conveyor belt after passing through the tunnel furnace.
Preferably, the tray mechanism comprises a tray frame, a plurality of tray supporting blocks and a plurality of tray positioning pins, the tray supporting blocks are fixed on the tray frame, the tray supporting blocks are arranged by avoiding the foaming adhesive on the back surface of the upper cover plate, and the tray positioning pins are matched with the process holes of the upper cover plate.
Preferably, the tray mechanism is provided in plurality.
Preferably, the automatic feeding device further comprises a conveying rack arranged on the outer side of the tunnel furnace and a third conveying belt arranged on the conveying rack, wherein one end of the third conveying belt is close to the lower workpiece table, and the other end of the third conveying belt is close to the upper workpiece table.
Preferably, one end of the conveying rack close to the workpiece loading table is provided with a positioning assembly for clamping the tray mechanism; the positioning assembly comprises a first horizontal clamping jaw and a second horizontal clamping jaw, wherein the clamping directions of the first horizontal clamping jaw and the second horizontal clamping jaw are perpendicular to each other.
Preferably, both sides of the conveying rack are fixed with conveying guide rails for positioning the tray mechanism.
Preferably, the cylinder body of the lifting cylinder is fixed to the lifting frame, the piston rod is fixed with a lifting support plate, and the lifting support plate is fixed to the lower end of the second conveyor belt.
Preferably, the first conveyor belt and the second conveyor belt are both roller conveyor belts and are driven by a motor; and the first conveyor belt and the second conveyor belt move independently; the third conveyor belt is a belt conveyor belt and is driven by a motor.
The battery box upper cover plate gluing system comprises the battery box upper cover plate gluing and baking device.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the utility model and together with the description serve to explain the principles of the utility model.
FIG. 1 is a schematic diagram of one construction of a glue application system;
FIG. 2 is a schematic front view of the upper cover plate;
FIG. 3 is a schematic diagram of the back structure of the upper cover plate;
FIG. 4 is a schematic view of the structure of the visual inspection apparatus;
FIG. 5 is a schematic view of the structure of the gluing jig;
FIG. 6 is a schematic view of the construction of the toasting apparatus;
FIG. 7 is a schematic view showing the internal structure of the roasting apparatus;
FIG. 8 is a schematic structural view of the lift table;
FIG. 9 is a schematic view of the structure of the tray mechanism conveyor;
FIG. 10 is a schematic structural view of the tray mechanism;
FIG. 11 is a schematic view of the structure of the air-tightness detecting device;
FIG. 12 is a schematic structural view of a rocker arm blocking mechanism;
FIG. 13 is a schematic structural view of a lever plugging mechanism;
FIG. 14 is a schematic structural view of a linear occlusion mechanism;
FIG. 15 is a schematic view of a second inspection station;
fig. 16 is a schematic structural view of a cooling rack.
In the figure: 1-upper cover plate, 2-visual detection device, 3-baking device, 4-airtight detection device, 5-gluing clamp, 6-cooling frame,
101-sealing rubber strip, 102-first filling rubber strip, 103-second filling rubber strip, 104-screw hole, 105-fabrication hole, 106-flanging,
201-vision frame, 202-camera, 203-light source, 204-centering block, 205-centering roller, 206-centering cylinder,
301-tunnel furnace, 302-upper stage, 303-lower stage, 304-first conveyor belt, 305-elevator frame, 306-second conveyor belt, 307-elevator cylinder, 308-elevator support plate, 309-pallet frame, 310-pallet support block, 311-pallet positioning pin, 312-conveyor frame, 313-third conveyor belt, 314-first horizontal gripper, 315-second horizontal gripper, 316-conveyor rail,
41-rocker arm plugging mechanism, 42-lever plugging mechanism, 43-linear plugging mechanism,
401-an airtight frame, 402-a first detection table, 403-a second detection table, 404-a splicing surface, 405-a blocking rotating shaft, 406-a blocking rocker arm, 407-a first blocking block, 408-a first blocking cylinder, 409-a rack, 410-a gear, 411-a first connecting rod, 412-a second blocking cylinder, 413-a first slide bar, 414-a pressure bar, 415-a second connecting rod, 416-a third connecting rod, 417-a fourth connecting rod, 418-a second blocking block, 419-a first guide rod, 420-a portal frame, 421-a third blocking cylinder, 422-a fourth blocking cylinder, 423-a second slide bar, 424-a third blocking block, 425-a second guide rod, 426-a support column, 427-a sealing strip rubber, 428-a positioning groove, 429-a slide rail, 430-a fifth plugging cylinder,
501-a clamp frame, 502-a clamp supporting block, 503-a clamp positioning pin, 504-a sucker, 505-a clamp supporting arm, 506-a clamp limiting block,
601-cooling the support frame.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the utility model. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
In addition, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1 to 16, a battery case upper cover plate gluing process comprises the following steps:
centering: centering and positioning the upper cover plate 1;
visual inspection: the upper cover plate 1 is photographed through the visual detection device 2, and the processing condition of the upper cover plate 1 is detected;
coating the front surface with glue: coating foaming glue on the front surface of the upper cover plate 1;
back gluing: coating foaming glue on the back of the upper cover plate 1;
baking: the back of the upper cover plate 1 is arranged vertically downwards and sent into a baking device 3 for baking, so that the foaming adhesive on the front of the upper cover plate 1 is cured to form a second filling adhesive tape 103, and the foaming adhesive on the back is cured to form a sealing adhesive tape 101 and a first filling adhesive tape 102;
and (3) cooling: cooling the upper cover plate 1;
and (3) air tightness detection: the upper cover plate 1 is placed in the airtightness detection device 4, and the airtightness of the sealing rubber strip 101 of the upper cover plate 1 is detected.
By adopting the process, the upside-down baking mode is adopted in the baking process of the upper cover plate 1, the back surface of the upper cover plate 1 is arranged downwards vertically, the height of the foamed glue after foaming is increased by the dead weight of the foamed glue, namely the height of the sealing rubber strip 101 is increased, and the gluing quality and the sealing performance of the sealing rubber strip 101 are improved.
Meanwhile, the centering device is used for centering, so that the upper cover plate 1 can be accurately positioned, and the subsequent movement device is convenient to clamp and move; the upper cover plate 1 which is unqualified to be processed can be screened out through visual inspection, and the product percent of pass is improved.
It should be noted that, as shown in fig. 2 and 3, the back surface of the upper cover plate 1 is an end surface hermetically connected with the battery case, and the front surface of the upper cover plate 1 is an end surface opposite to the back surface; the upper cover plate 1 is of a square plate-shaped structure, screw holes 104 for connecting a battery box are formed in the periphery of the upper cover plate 1, a process hole 105 is formed in the middle of the upper cover plate 1, and a sealing rubber strip 101 coated on the back of the upper cover plate 1 is located on the inner side of the screw holes 104 and plays a role in sealing the upper cover plate 1 and the battery box; the upper cover plate 1 is provided with a flange 106 at the periphery, and the flange 106 extends towards one side of the sealing rubber strip 101 and can be used for positioning.
In one embodiment, before the front-side gluing step and the back-side gluing step, an activation treatment step is included: the surface of the upper cover plate 1 is subjected to activation treatment, oil stains and rust stains on the surface of the upper cover plate 1 are removed, the bonding force of the foaming adhesive and the upper cover plate 1 is improved, and the coated foaming adhesive is more uniform and attractive.
In one embodiment, during the front gluing step, the upper cover plate 1 is controlled by the movement device to move relative to the fixed gluing gun for gluing. In the concrete scheme, the moving device centre gripping is in the 1 back of upper cover plate, and drive upper cover plate 1 removes for fixed glue gun along the rubber coating route, and fixed glue gun is fixed to be set up in the workstation, accomplishes the positive rubber coating to upper cover plate 1, and the foaming glue in this step finally can solidify and form second adhesive tape 103, is located the outside of battery case, contacts with other parts in the car, plays the effect of buffering.
Before the front side gluing, in order to ensure the smoothness of the whole processing system, the upper cover plate 1 is firstly placed on a transfer table, in the traditional technology, the upper cover plate 1 is firstly moved from the transfer table to a gluing clamp 5 to carry out the front side gluing, after the front side gluing is finished, the upper cover plate 1 is turned over, and then the back side gluing can be carried out; however, the process increases the turnover procedure, and is more complex and lower in production efficiency.
The process that upper cover plate 1 moved, the glue gun was fixed is adopted to this embodiment, can shift to the in-process of rubber coating anchor clamps 5 at the revolving stage, accomplishes the front rubber coating, then places in rubber coating anchor clamps 5 according to 1 mode up in the back of upper cover plate, can directly get into the back rubber coating step, has saved the process of 1 turn-ups of upper cover plate, is showing and has improved production efficiency.
In one embodiment, in the step of back gluing, the upper cover plate 1 is fixed to a gluing jig 5, and the upper cover plate 1 is glued by a movable glue gun. The physical property requirement of upper cover plate 1 to the joint strip 101 at the back is high, consequently, in order to improve the rubber coating quality, prevent upper cover plate 1 with fixed rubber coating anchor clamps 5 on, prevent that upper cover plate 1 from producing the shake etc. to carry out accurate location through rubber coating anchor clamps 5, can improve upper cover plate 1's yields, promote upper cover plate 1's sealing performance.
In one embodiment, the baking temperature in the baking step is 80-100 degrees, most preferably 90 degrees, and the baking time is 8-10 min, so as to ensure the foaming adhesive to be cured completely and improve the physical properties.
In the further scheme, baking device 3 adopts double-deck baking oven, improves the quantity that toasts upper cover plate 1 simultaneously, improves machining efficiency.
In one embodiment, the cooling mode adopts natural cooling at room temperature, and the cooling time is 15min-20 min. The baked upper cover plate 1 is transferred to the cooling rack 6 through the moving device for natural cooling, and a plurality of upper cover plates 1 can be placed on one cooling rack 6, so that the floor area of the device is reduced.
In one embodiment, a screening step is provided between the visual inspection step and the front gluing step: after visual detection, if an unqualified upper cover plate 1 appears, taking the unqualified upper cover plate 1 away from the production line through a moving device, if the upper cover plate 1 is qualified, placing the upper cover plate 1 on a code scanning fixture, scanning codes through code scanning equipment, and if the upper cover plate 1 has a two-dimensional code, directly sending the upper cover plate 1 into a transfer table to prepare for front gluing; if the upper cover plate 1 does not have the two-dimensional code, laser coding is carried out through coding equipment; and then the rubber is sent into a transfer table after code scanning, and is ready for rubber coating.
In the process, if the laser coding is unqualified, the subsequent coding scanning is unsuccessful, and the upper cover plate 1 is coded again.
In one embodiment, the cooled upper cover plate 1 is firstly sent into a transfer platform, then code scanning is carried out through code scanning equipment, the serial number of the upper cover plate 1 is identified, then the upper cover plate is sent into the air tightness detection device 4 for detection, if the upper cover plate is detected to be unqualified, the upper cover plate is sent into an unqualified product material vehicle, and if the upper cover plate is detected to be qualified, the upper cover plate is sent into a qualified product material vehicle.
The utility model also discloses a gluing system for the gluing process of the battery box upper cover plate 1, which comprises the following steps: the device comprises a visual detection device 2, a movement device, a fixed gluing gun, a movable gluing gun, a gluing clamp 5, a baking device 3, a cooling frame 6 and an air tightness detection device 4; wherein the content of the first and second substances,
the vision detection device 2 is used for carrying out centering positioning and photographing detection on the upper cover plate 1;
the moving device is used for clamping and transferring the upper cover plate 1;
the fixed glue gun is fixedly arranged and used for gluing the front side of the upper cover plate 1;
the movable glue gun is movably arranged and used for gluing the back surface of the upper cover plate 1;
the gluing clamp 5 is used for clamping the upper cover plate 1;
the baking device 3 is used for baking the upper cover plate 1;
the cooling rack 6 is used for placing the upper cover plate 1;
the air tightness detection device 4 is used for detecting the sealing performance of the sealing strip of the upper cover plate 1.
By adopting the structure, the full-automatic gluing of the upper cover plate 1 of the battery box can be realized, the visual detection, the gluing, the baking, the cooling, the airtight detection and the like can be automatically completed, the manual operation is not needed, the automation degree is high, the labor cost is saved, and the production efficiency is obviously improved.
The movement device can adopt a six-axis mechanical arm and the like.
The glue gun is fixed by connecting the glue gun through a fixed support, and the upper cover plate 1 is driven by a mechanical arm to move to finish gluing in the gluing process.
The movable glue gun is characterized in that the glue gun is fixed on a mechanical arm, the glue gun is driven to move through the mechanical arm to finish gluing, and the upper cover plate 1 is fixed at the moment.
The moving device, the fixed glue gun and the movable glue gun are all existing equipment and are not shown in the figure.
As shown in fig. 16, the cross section of the cooling rack 6 is triangular, and the cooling support frames 601 are fixed on both sides and the upper end of the cooling rack 6, so that three upper cover plates 1 can be placed on the cooling rack 6 at the same time, the floor area of the cooling rack 6 is reduced, and the cooling efficiency is improved.
Besides, the gluing system further comprises a plasma activating device for activating the surface of the upper cover plate 1, a code scanning device for scanning codes, a laser coding device for coding codes, and a transfer platform for temporarily placing the upper cover plate 1, which are all in the prior art and are not shown in the figure.
As shown in fig. 4, the visual inspection apparatus 2 has the following structure:
in one embodiment, the vision inspection apparatus 2 includes a vision chassis 201, a camera 202 fixed to the vision chassis 201, and a light source 203; camera 202 is located above light source 203; the vision rack 201 is provided with a vision workbench positioned between the camera 202 and the light source 203, and the upper cover plate 1 is placed on the vision workbench.
In the specific scheme, the visual workbench is obliquely arranged, the lower end of the visual workbench is provided with a plurality of centering stop blocks 204, two sides of the visual workbench are respectively provided with a plurality of centering cylinders 206 and a plurality of centering rollers 205, and the axial directions of the centering rollers 205 are perpendicular to the visual workbench; after the upper cover plate 1 is placed on the visual workbench, under the action of gravity, the upper cover plate 1 slides downwards and abuts against the centering stop block 204, rolling friction is generated between the centering roller 205 and the upper cover plate 1, the friction force is small, the centering cylinder 206 is started, the upper cover plate 1 is pushed, so that the upper cover plate 1 abuts against the centering roller 205, centering and positioning are completed, and conditions are provided for accurate grabbing of a subsequent moving device.
Then, the light source 203 is turned on, the light source 203 penetrates through the screw hole 104 and the process hole 105 of the upper cover plate 1 and is shot by the camera 202, and if the screw hole 104 or the process hole 105 is processed in a missing mode or the processing size is wrong, the light source can be shot and identified; the centering and the photographing detection can be simultaneously realized through the visual detection device 2.
As shown in fig. 5, the structure of the gluing jig 5 is as follows:
in one embodiment, the gluing jig 5 includes a jig frame 501, a plurality of jig support blocks 502 fixed to the jig frame 501, a plurality of jig positioning pins 503; a plurality of clamp supporting blocks 502 are arranged to avoid the foamed rubber on the front surface of the upper cover plate 1, and each clamp supporting block 502 is provided with a sucker 504; the clamp positioning pin 503 is matched with the process hole 105 of the upper cover plate 1; the gluing jig 5 is rotatably provided with at least one jig support arm 505 for supporting the upper cover plate 1.
The sucker 504 is used for sucking the upper cover plate 1 and is firmly positioned, and the clamp positioning pin 503 is matched and positioned with the fabrication hole 105 of the upper cover plate 1; after the clamp supporting arms 505 are opened, the end parts of the clamp supporting arms are supported in the middle of the upper cover plate 1, so that the middle of the upper cover plate 1 is prevented from deforming; after the back of the upper cover plate 1 is coated with glue, a mechanical arm grasps the upper cover plate 1 from the front of the upper cover plate 1, namely the mechanical arm extends into the upper cover plate from the lower part of the gluing clamp 5; after the clamp support arms 505 are retracted, the robot arms can be avoided so as not to interfere.
The clamp supporting arm 505 is driven by a rotating mechanism, the rotating mechanism can adopt a motor or a mixing mechanism of an air cylinder and a connecting rod, and only the clamp supporting arm 505 needs to be driven to rotate; the clamp frame 501 is further fixed with a clamp limiting block 506, and the clamp limiting block 506 is clamped and limited with the opened clamp supporting arm 505.
As shown in fig. 6 to 10, the structure of the toasting device 3 is as follows:
the baking device 3 comprises a tunnel furnace 301, an upper workpiece platform 302 and a lower workpiece platform 303 which are arranged at two sides of the tunnel furnace 301; a plurality of first conveyor belts 304 which are vertically arranged are arranged in the channel of the tunnel furnace 301; the upper workpiece table 302 and the lower workpiece table 303 are lifting tables, and each lifting table comprises a lifting rack 305, a second conveyor belt 306 arranged on the lifting rack 305 in a vertical sliding manner, and a lifting cylinder 307 for driving the second conveyor belt 306 to vertically slide; the second conveyor belt 306 slides and is connected to one of the first conveyor belts 304.
By adopting the structure, the tunnel furnace 301 adopts the multi-layer tunnel furnace 301, the number of the upper cover plates 1 baked at one time is greatly increased, and the processing efficiency is improved; the lifting platform can be used for conveying the upper cover plate 1 to the first conveyor belts 304 in different layers, and the structure is simple and reliable.
In order to realize uniform stability of the baking temperature, the tunnel furnace 301 adopts a stainless steel heating pipe, and the temperature in the whole furnace is uniform through a hot air circulation mode. And temperature sensors are arranged at positions close to the inlet and the outlet of the tunnel furnace 301, so that the whole baking temperature can be automatically and accurately monitored.
In one embodiment, the baking apparatus 3 further comprises a tray mechanism for supporting the upper cover plate 1, the tray mechanism is matched with the first conveyor belt 304 and the second conveyor belt 306, the tray mechanism is fed into the first conveyor belt 304 by the upper piece station 302, and the tray mechanism is fed into the lower piece station 303 by the first conveyor belt 304 after passing through the tunnel furnace 301.
In a further scheme, the tray mechanism comprises a tray frame 309, a plurality of tray supporting blocks 310 fixed on the tray frame 309 and a plurality of tray positioning pins 311, the plurality of tray supporting blocks 310 are arranged to avoid the foaming adhesive on the back surface of the upper cover plate 1, and the plurality of tray positioning pins 311 are matched with the technical holes 105 of the upper cover plate 1. The tray frame 309 can be formed by welding connecting rods, and the connecting rods adopt rod pieces with square sections, so that the weight of the tray mechanism is reduced as much as possible; the tray supporting blocks 310 are uniformly arranged, so that the upper cover plate 1 is prevented from deforming, and the sealing rubber strips 101 and the first filling rubber strips 102 on the back surface of the upper cover plate 1 are avoided; the tray positioning pins 311 are at least two and are matched with the process holes 105 of the upper cover plate 1 for positioning.
In the further scheme, the tray mechanisms are provided with a plurality of tray mechanisms, an upper cover plate 1 is placed on each tray mechanism and moves in a production line, and the production efficiency is improved.
In one embodiment, the baking apparatus 3 further includes a conveyor frame 312 disposed outside the tunnel furnace 301, and a third conveyor belt 313 disposed on the conveyor frame 312, wherein one end of the third conveyor belt 313 is close to the lower stage 303, and the other end is close to the upper stage 302.
After the tray mechanism holds the upper cover plate 1 and enters the lower workpiece table 303, the tray mechanism together with the upper cover plate 1 is transferred to a third conveyor belt 313 through a mechanical arm; the third conveyor belt 313 serves to transfer the empty tray mechanism from the side close to the lower stage 303 to the side close to the upper stage 302, and then transfers the tray mechanism to the upper stage 302 by a robot arm, so that the tray mechanism can be reused.
In a further scheme, a positioning component for clamping the tray mechanism is arranged at one end of the conveying rack 312 close to the workpiece loading platform 302; the positioning assembly comprises a first horizontal jaw 314 and a second horizontal jaw 315 having clamping directions perpendicular to each other.
The first horizontal gripper 314 is a cylinder gripper that grips a connecting rod of the pallet rack 309 and positions the pallet rack 309 in a horizontal longitudinal direction, which is a direction perpendicular to the third conveyor belt 313; the second horizontal clamping jaw 315 includes a first clamping jaw limiting block and a second clamping jaw limiting block which are oppositely arranged, the first clamping jaw limiting block is fixed at one end of the conveying rack 312, the second clamping jaw limiting block is connected with the cylinder and can rotate under the driving of the cylinder, the second clamping jaw limiting block after being opened is matched with the first clamping jaw limiting block and respectively abutted against two ends of the tray rack 309, and the tray rack 309 is horizontally and transversely positioned. Therefore, the position of the tray mechanism can be precisely positioned by the first horizontal clamping jaw 314 and the second horizontal clamping jaw 315, which provides the necessary conditions for the subsequent mechanical arm to grasp the upper cover plate 1 and transfer the tray mechanism.
In a further scheme, conveying guide rails 316 for positioning the tray mechanism are fixed on both sides of the conveying rack 312. During the conveying process, the tray mechanism slides between the two conveying guide rails 316, and the tray mechanism is positioned horizontally and longitudinally, so that the conveying precision is improved.
In one embodiment, the cylinder of the lifting cylinder 307 is fixed to the lifting frame 305, the piston rod is fixed to the lifting support plate 308, and the lifting support plate 308 is fixed to the lower end of the second conveyor belt 306.
In one embodiment, the first conveyor belt 304 and the second conveyor belt 306 are both driven by a motor using the centering roller 205; the first conveyor belt 304 and the second conveyor belt 306 move independently, so that the conveying speeds of the first conveyor belt 304 and the second conveyor belt 306 can be controlled respectively, and the continuity and the fluency of the production line are improved; the third conveyor belt 313 is a belt conveyor belt and is driven by a motor, so that the conveying precision of the belt conveyor belt is higher.
As shown in fig. 11 to 15, the structure of the air-tightness detecting device 4 is as follows:
in one embodiment, the air tightness detecting device 4 comprises an air tightness frame 401, a detecting table connected with the upper cover plate 1 in a sealing way; the detection table comprises a first detection table 402 fixed on the airtight frame 401 and a second detection table 403 movably arranged on the airtight frame 401; one side surface of the second detection table 403 is in sealing and abutting joint with one side surface of the first detection table 402, the side surface of the second detection table 403 sealed with the first detection table 402 is a splicing surface 404, and the second detection table 403 is arranged in a sliding mode along the normal direction of the splicing surface 404; the airtight frame 401 is provided with a first blocking mechanism corresponding to the first inspection stage 402 and a second blocking mechanism corresponding to the second inspection stage 403.
By adopting the structure, the movable second detection table 403 is spliced with the first detection table 402, the whole detection table can be lengthened, and the detection table is suitable for upper cover plates 1 with different lengths, namely, the detection table is suitable for a long upper cover plate 1 and a short upper cover plate 1, the first detection table 402 can separately detect the short upper cover plate 1, and after the first detection table 402 is spliced with the second detection table 403, the long upper cover plate 1 can be detected; the application is more flexible, and the application range of the air tightness detection device 4 is expanded; adopt the fabrication hole 105 and the screw hole 104 of first shutoff mechanism and second shutoff mechanism shutoff upper cover plate 1, the joint strip 101 of upper cover plate 1 with examine test table butt and form the cavity, ventilate to this cavity in, can inspect joint strip 101's sealing performance, convenient operation, the shutoff can be distinguished in the hole of difference, sealed effect is better, improves airtight detection's precision.
Of course, the second inspection stage 403 is connected to the airtight frame 401 by a fifth block cylinder 430, and the fifth block cylinder 430 is provided below the second inspection stage 403.
The parameters in the monitoring process are as follows: the positive pressure and the negative pressure detection pressure are both 3KPa, the allowable leakage value is 40mL/min, and the detection time is 20 seconds.
In one embodiment, the first plugging mechanism comprises a rocker arm plugging mechanism 41 for plugging the process hole 105 of the upper cover plate 1, a plurality of lever plugging mechanisms 42 for plugging the screw holes 104 of the upper cover plate 1 and a linear plugging mechanism 43; the lever plugging mechanism 42 plugs the screw holes 104 on three sides of the upper cover plate 1, and the linear plugging mechanism 43 plugs the screw holes 104 on the side of the upper cover plate 1 corresponding to the splicing surface 404 and is arranged in a sliding manner along the normal direction of the splicing surface 404.
In one embodiment, the second plugging mechanism comprises a rocker arm plugging mechanism 41 for plugging the process hole 105 of the upper cover plate 1 and a lever plugging mechanism 42 for plugging screw holes 104 on both sides of the upper cover plate 1.
In a further scheme, as shown in fig. 12, the swing arm blocking mechanism 41 includes a blocking rotating shaft 405, a plurality of blocking swing arms 406; the plugging rotating shaft 405 is rotatably arranged on the airtight frame 401, one end of each plugging rocker arm 406 is fixed on the plugging rocker arm 406, and the other end of each plugging rocker arm 406 is fixed with at least one first plugging block 407 through a first connecting rod 411.
The two ends of the blocking rocker arm 406 are connected with bearing seats, the bearing seats are fixed on the airtight rack 401, the blocking rotating shaft 405 is rotatably arranged in the two bearing seats, the blocking rocker arm 406 is driven to rotate through a first blocking cylinder 408, the output end of the first blocking cylinder 408 is connected with a rack 409, one end of the blocking rocker arm 406 is coaxially and rotatably connected with a gear 410 meshed with the rack 409, the length direction of the rack 409 is perpendicular to the table top of a first blocking table and moves linearly along the length direction, and the first blocking cylinder 408 drives the blocking rocker arm 406 to swing through the meshing of the rack 409 and the gear 410. The first blocking block 407 is fixed on the blocking rocker arm 406 through a first connecting rod 411, the first connecting rod 411 is perpendicular to the rocker arm, a rubber block is arranged at the end of the first blocking block 407, and the rubber block presses on the fabrication hole 105 of the upper cover plate 1 to play a role in blocking.
The fabrication hole 105 of the upper cover plate 1 is located in the middle, the size and the position of the first blocking block 407 correspond to the fabrication hole 105, the first blocking cylinder 408 drives the blocking rocker arm 406 to swing, when the blocking rocker arm 406 is opened, the first blocking block 407 is separated from the detection platform and can be installed in the upper cover plate 1, and when the blocking rocker arm 406 is closed, the first blocking block 407 is pressed on the fabrication hole 105 of the upper cover plate 1 to complete blocking.
In a further aspect, as shown in fig. 13, the lever plugging mechanism 42 includes a second plugging cylinder 412, a first slide 413, a plurality of pressing rods 414; the first sliding strip 413 is arranged in a sliding mode along the direction perpendicular to the normal direction of the table top of the first detection table 402 and is in driving connection with the second plugging air cylinder 412; a second connecting rod 415, a third connecting rod 416 and a fourth connecting rod 417 are connected to the same side of each compression rod 414, and the third connecting rod 416 is positioned between the second connecting rod 415 and the fourth connecting rod 417; one end of the second link 415 is hinged to one end of the pressure lever 414, and the other end is fixed to the first slide bar 413; two ends of the third connecting rod 416 are hinged to the pressure rod 414 and the air-tight machine frame 401 respectively; one end of the fourth link 417 is fixed to the pressing rod 414, and the other end is fixed to a second blocking block 418 for blocking the screw hole 104 of the upper cover plate 1.
The end part of the first blocking block 407 is provided with a rubber block which is pressed on the screw hole 104 of the upper cover plate 1 to play a role in blocking; the second plugging cylinder 412 is positioned below the first sliding strip 413 and fixed to the airtight frame 401; the third link 416 is fixed to the airtight frame 401 by a support block.
The second plugging cylinder 412 drives the lever plugging mechanism 42 to be opened or closed through the link mechanism, when the second plugging cylinder 412 drives the first sliding strip 413 to move upwards, the second plugging block 418 is pressed on the screw hole 104 of the upper cover plate 1 to complete plugging, and when the second plugging cylinder 412 drives the first sliding strip 413 to move downwards, the second plugging block 418 is separated from the upper cover plate 1, so that the upper cover plate 1 can be replaced, and the structure is simple.
A first guide rod 419 is fixed below the first sliding strip 413, a guide hole matched with the first guide rod 419 is formed in the airtight frame 401, and the first guide rod 419 is slidably arranged in the guide hole; the axial direction of the first guide rod 419 coincides with the sliding direction of the first slider 413.
In a further scheme, as shown in fig. 14, the linear plugging mechanism 43 includes a gantry 420, a third plugging cylinder 421, a fourth plugging cylinder 422, and a second slide 423, which are slidably disposed; the third plugging air cylinder 421 drives the portal frame 420 to slide along the normal direction of the splicing surface 404, the third plugging air cylinder 421 is fixed on the airtight frame 401, a sliding rail 429 is fixed on the airtight frame 401, and the portal frame 420 is connected to the sliding rail 429 in a sliding manner; the fourth plugging cylinder 422 is fixed to the gantry 420 and is in driving connection with the second slide 423; the second slide bar 423 is located above the second detection table 403 and slides along the normal direction of the table top of the second detection table 403, and a plurality of third plugging blocks 424 for plugging the screw holes 104 of the upper cover plate 1 are fixed at the lower end of the second slide bar 423.
A second guide rod 425 is fixed on the second slide 423, a guide hole matched with the second guide rod 425 is formed in the portal frame 420, and the second guide rod 425 is slidably arranged in the guide hole.
The third plugging cylinder 421 adopts a double-stroke cylinder and has three stopping positions, and the first stopping position is a position corresponding to the screw hole 104 of the short upper cover plate 1 by the linear plugging mechanism 43 when the short upper cover plate 1 is detected; the second staying position is a position corresponding to the screw hole 104 of the long upper cover plate 1 by the linear plugging mechanism 43 when the long upper cover plate 1 is detected; the third stopping position is a position far away from the long upper cover plate 1 and is used for stopping the linear plugging mechanism 43 when the long upper cover plate 1 is clamped and unloaded. I.e. the second rest position is located between the first rest position and the third rest position.
The third plugging cylinder 421 is located below the detection table and does not interfere with the upper cover plate 1.
In one embodiment, a plurality of support posts 426 are disposed on the first testing platform 402, although the second testing platform 403 may also have support posts 426, and the first testing platform 402 has an air inlet connected to an external air source. The supporting column 426 is arranged to avoid the first rubber packing strip 102 of the upper cover plate 1, and plays a supporting role, so that a cavity is formed between the upper cover plate 1 and the detection platform, air is filled into the cavity through the inflation inlet, airtight detection is completed, and deformation of the upper cover plate 1 is also avoided.
In one embodiment, as shown in fig. 15, a rubber sealing tape 427 is disposed on the splicing surface 404 of the second inspection station 403, and the rubber sealing tape 427 is located between the first inspection station 402 and the second inspection station 403. The rubber sealing strip 427 plays a role of sealing to prevent air leakage.
In one embodiment, the first detecting station 402 and the second detecting station 403 have positioning slots 428 corresponding to the flanges 106 of the upper cover plate 1. The positioning grooves 428 on the first detecting station 402 and the second detecting station 403 form a ring shape, and when the upper cover plate 1 is assembled, the flanges 106 are clamped in the positioning grooves 428 for positioning.
In the description herein, reference to the description of the terms "one embodiment/mode," "some embodiments/modes," "example," "specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment/mode or example is included in at least one embodiment/mode or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to be the same embodiment/mode or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments/modes or examples. Furthermore, the various embodiments/aspects or examples and features of the various embodiments/aspects or examples described in this specification can be combined and combined by one skilled in the art without conflicting therewith.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of description and are not intended to limit the scope of the utility model. Other variations or modifications will occur to those skilled in the art based on the foregoing disclosure and are within the scope of the utility model.
Claims (10)
1. The utility model provides a battery case upper cover plate rubber coating baking equipment which characterized in that: the device comprises a tunnel furnace, an upper workpiece platform and a lower workpiece platform which are arranged on two sides of the tunnel furnace;
a plurality of first conveyor belts which are vertically arranged are arranged in the channel of the tunnel furnace;
the workpiece loading platform and the workpiece unloading platform are lifting platforms, and each lifting platform comprises a lifting rack, a second conveyor belt and a lifting cylinder, wherein the second conveyor belt is arranged on the lifting rack in a vertically sliding mode, and the lifting cylinder drives the second conveyor belt to vertically slide;
and the second conveyor belt is correspondingly communicated with one of the first conveyor belts after sliding.
2. The gluing and baking device for the battery box upper cover plate as claimed in claim 1, wherein: the baking device further comprises a tray mechanism used for supporting the upper cover plate, the tray mechanism is matched with the first conveyor belt and the second conveyor belt, the tray mechanism is sent into the first conveyor belt by the workpiece feeding platform, and the tray mechanism is sent into the workpiece discharging platform after passing through the tunnel furnace by the first conveyor belt.
3. The gluing and baking device for the battery box upper cover plate as claimed in claim 2, wherein: the tray mechanism comprises a tray rack, a plurality of tray supporting blocks and a plurality of tray positioning pins, the tray supporting blocks are fixed on the tray rack, the tray supporting blocks are arranged to avoid the foaming adhesive on the back surface of the upper cover plate, and the tray positioning pins are matched with the process holes of the upper cover plate.
4. The gluing and baking device for the battery box upper cover plate as claimed in claim 3, wherein: the tray mechanism is provided in plurality.
5. The gluing and baking device for the battery box upper cover plate as claimed in claim 4, wherein: the conveying device is characterized by further comprising a conveying rack arranged on the outer side of the tunnel furnace and a third conveying belt arranged on the conveying rack, wherein one end of the third conveying belt is close to the workpiece discharging table, and the other end of the third conveying belt is close to the workpiece feeding table.
6. The gluing and baking device for the battery box upper cover plate as claimed in claim 5, wherein: one end of the conveying rack close to the workpiece loading table is provided with a positioning assembly for clamping the tray mechanism;
the positioning assembly comprises a first horizontal clamping jaw and a second horizontal clamping jaw, wherein the clamping directions of the first horizontal clamping jaw and the second horizontal clamping jaw are perpendicular to each other.
7. The gluing and baking device for the battery box upper cover plate as claimed in claim 5, wherein: and conveying guide rails for positioning the tray mechanism are fixed on two sides of the conveying rack.
8. The gluing and baking device for the battery box upper cover plate as claimed in claim 1, wherein: the cylinder body of the lifting cylinder is fixed on the lifting frame, a lifting support plate is fixed on the piston rod, and the lifting support plate is fixed at the lower end of the second conveying belt.
9. The gluing and baking device for the battery box upper cover plate as claimed in claim 5, wherein: the first conveyor belt and the second conveyor belt are both roller conveyor belts and are driven by a motor; and the first conveyor belt and the second conveyor belt move independently; the third conveyor belt is a belt conveyor belt and is driven by a motor.
10. A battery case lid plate gluing system, characterized by comprising a battery case lid plate gluing and baking device according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121442201.9U CN215465799U (en) | 2021-06-28 | 2021-06-28 | Battery case upper cover plate gluing and baking device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121442201.9U CN215465799U (en) | 2021-06-28 | 2021-06-28 | Battery case upper cover plate gluing and baking device and system |
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| Publication Number | Publication Date |
|---|---|
| CN215465799U true CN215465799U (en) | 2022-01-11 |
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| CN202121442201.9U Active CN215465799U (en) | 2021-06-28 | 2021-06-28 | Battery case upper cover plate gluing and baking device and system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117316830A (en) * | 2023-11-28 | 2023-12-29 | 成都高投芯未半导体有限公司 | Semiconductor packaging system and control method |
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2021
- 2021-06-28 CN CN202121442201.9U patent/CN215465799U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117316830A (en) * | 2023-11-28 | 2023-12-29 | 成都高投芯未半导体有限公司 | Semiconductor packaging system and control method |
| CN117316830B (en) * | 2023-11-28 | 2024-02-02 | 成都高投芯未半导体有限公司 | Semiconductor packaging system and control method |
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