CN215420011U

CN215420011U - Winding machine for manufacturing fan stator

Info

Publication number: CN215420011U
Application number: CN202120851980.1U
Authority: CN
Inventors: 陈荣; 王绍茂; 付杰
Original assignee: Chongqing Xinxin Intelligent Technology Co ltd
Current assignee: Chongqing Xinxin Intelligent Technology Co ltd
Priority date: 2021-04-24
Filing date: 2021-04-24
Publication date: 2022-01-04
Anticipated expiration: 2031-04-24

Abstract

The application discloses coiling machine that fan stator preparation was used relates to the field of fan production facility, and it includes the base, be provided with the bar support on the base, it is provided with the supporting seat to slide on the bar support, be provided with the drive assembly who is used for driving the supporting seat along the length direction removal of bar support in the bar support, be provided with two backup pads on the supporting seat, two be provided with many spools between the backup pad, one side of backup pad is provided with and is used for driving spool pivoted slewing mechanism, be provided with the support frame on the base, be provided with a plurality of lead frames on the support frame, it is a plurality of the leading frame one-to-one sets up directly over the spool, be provided with the leading wheel on the lead frame. This application can once only carry out the wire winding to a plurality of stators, has improved work efficiency greatly.

Description

Winding machine for manufacturing fan stator

Technical Field

The application relates to the field of fan production equipment, in particular to a winding machine for manufacturing a fan stator.

Background

The fan is a driven fluid machine which increases the pressure of gas and discharges the gas by means of input mechanical energy. The blower is a short form of habit for gas compression and gas delivery machinery in China, and generally comprises a ventilator, a blower and a wind driven generator. The stator is one of the important components of the fan, and the main function of the stator is to generate a rotating magnetic field, and the stator comprises a stator core and a stator coil winding. The former stator coil winding is mostly manually wound by manpower, the labor intensity of workers is high, and the working efficiency is low. And the uniform winding of the winding body on the stator winding post can not be ensured during winding.

The existing Chinese patent with the publication number of CN206922614U discloses a motor stator winding machine, and the key points of the technical scheme are as follows: the base, the upper end of base is equipped with two support columns, the upper end of support column is equipped with the horizontal pole, the front side of horizontal pole is equipped with the slide rail, be equipped with the slider on the slide rail, be equipped with on the slider and fix its retaining member on the slide rail, the upper end of slide rail is equipped with two montants, is equipped with the pulley between two montants, one side of slider is fixed with the locating piece, it has open-ended threading groove to be equipped with both ends on the locating piece, is equipped with slide mechanism between two support columns, slide mechanism includes two fixed plates, and two fixed plates are fixed respectively at two support columns, are equipped with a screw rod and two slide bars between two fixed plates, the screw rod is located between two slide bars.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: above-mentioned technical scheme only can carry out the wire winding to a stator once and handle, and work efficiency is lower.

SUMMERY OF THE UTILITY MODEL

In order to once only carry out the wire winding with improvement work efficiency to a plurality of stators, this application provides a coiling machine that fan stator preparation was used.

The application provides a coiling machine that fan stator preparation was used adopts following technical scheme:

the utility model provides a coiling machine that fan stator preparation was used, includes the base, be provided with the bar support on the base, the slip is provided with the supporting seat on the bar support, be provided with the drive assembly who is used for driving the supporting seat along the length direction removal of bar support in the bar support, be provided with two backup pads on the supporting seat, two be provided with many spools between the backup pad, one side of backup pad is provided with and is used for driving spool pivoted slewing mechanism, be provided with the support frame on the base, be provided with a plurality of lead frames on the support frame, it is a plurality of the leading truck one-to-one sets up directly over the spool, be provided with the leading wheel on the lead frame.

Implement above-mentioned technical scheme, through set up many spools between two backup pads, once only correspond the wrapping post with a plurality of stators and install many spools to rotate through slewing mechanism drive spool, thereby once only carry out the wire winding to a plurality of stators and handle, improved work efficiency.

Optionally, the rotating mechanism includes a rotating motor and a plurality of belt pulleys, an output shaft of the rotating motor is coaxially connected with one of the bobbins, the belt pulleys are coaxially connected to the bobbins in a one-to-one correspondence, and a transmission belt is connected between the belt pulleys.

Implement above-mentioned technical scheme, start and rotate the motor, the output shaft that rotates the motor drives one of them spool and takes place to rotate, because all be equipped with the belt pulley on the every spool, every spool all can take place synchronous rotation when a spool rotates to carry out the wire winding simultaneously to a plurality of stators.

Optionally, the supporting plate includes a fixed plate and a movable plate, the fixed plate is fixedly disposed on the supporting seat, the movable plate is slidably disposed on the supporting seat, and a sliding direction of the movable plate is consistent with a length direction of the bobbin.

Implement above-mentioned technical scheme, after the wire winding is accomplished, slide the fly leaf to the direction of keeping away from the fixed plate to conveniently take out stator wrapping post from the spool, the process of taking out is simple and convenient.

Optionally, a positioning plate is arranged on the movable plate, a positioning bolt is arranged on the positioning plate, and a threaded hole for the positioning bolt to be inserted is formed in the supporting seat.

Implement above-mentioned technical scheme, install the stator wrapping post back on the spool, move the fly leaf to the direction that is close to the fixed plate, then insert the threaded hole of establishing on the supporting seat with positioning bolt to play the supporting role to the spool.

Optionally, a T-shaped block is arranged at the bottom of the movable plate, and a T-shaped groove for sliding the T-shaped block is formed in the support seat.

Implement above-mentioned technical scheme, set up the T-shaped piece through the bottom at the fly leaf to set up the T-shaped groove on the supporting seat, so that play limiting displacement to the fly leaf, thereby avoid the sliding seat position to take place the skew when sliding.

Optionally, the driving assembly comprises a servo motor, the servo motor is fixedly arranged at one end of the strip-shaped support, a driving lead screw is arranged on an output shaft of the servo motor, a strip-shaped groove is formed in the strip-shaped support, the driving lead screw is rotatably arranged in the strip-shaped support, a driving seat is connected to the driving lead screw in a threaded mode, the driving seat is slidably arranged in the strip-shaped support, and the supporting seat is fixedly arranged at the top of the driving seat.

Implement above-mentioned technical scheme, start servo motor, servo motor's output shaft drives the drive lead screw and takes place to rotate, can follow the length direction motion of bar support promptly at drive lead screw pivoted in-process drive seat, installs the supporting seat on the drive seat and can drive the spool promptly and remove along self length direction at the removal in-process to improve the homogeneity of wire winding process.

Optionally, the driving screw is a reciprocating screw.

According to the technical scheme, the reciprocating screw rod is selected as the driving screw rod, so that the driving seat can be driven to reciprocate along the length direction of the strip-shaped groove under the condition that the steering of the servo motor is not changed.

In summary, the present application includes at least one of the following beneficial technical effects:

1. according to the winding device, the plurality of winding shafts are arranged between the two supporting plates, the winding posts of the plurality of stators are correspondingly arranged on the plurality of winding shafts at one time, and the winding shafts are driven to rotate through the rotating mechanism, so that the plurality of stators are wound at one time, and the working efficiency is improved;

2. this application is through sliding the setting with the fly leaf on the supporting seat, and after the wire winding was accomplished, with the fly leaf to keeping away from the direction of fixed plate and slide to the convenience is taken out stator wrapping post from the spool, and the process of taking out is simple and convenient.

Drawings

Fig. 1 is a schematic view of the overall structure of the present application.

Fig. 2 is a schematic structural view of the spool and the rotating mechanism of the present application.

Fig. 3 is a schematic structural diagram of the support frame and the guide frame of the present application.

Fig. 4 is a schematic structural view of the bar-shaped support and the driving assembly of the present application.

Fig. 5 is a schematic view of the installation structure of the movable plate on the support base.

Fig. 6 is a schematic structural diagram of the movable plate of the present application.

Description of reference numerals: 1. a base; 2. a strip-shaped support; 21. a drive assembly; 211. a servo motor; 212. driving a lead screw; 213. a driving seat; 3. a supporting seat; 301. a T-shaped slot; 31. a support plate; 311. a fixing plate; 312. a movable plate; 3121. positioning a plate; 3122. positioning the bolt; 3123. a T-shaped block; 4. a spool; 5. a rotating mechanism; 51. rotating the motor; 52. a belt pulley; 53. a conveyor belt; 6. a support frame; 61. a lead frame; 62. a guide wheel.

Detailed Description

The present application is described in further detail below with reference to the attached drawings.

The embodiment of the application discloses coiling machine that fan stator preparation was used, refer to fig. 1, fig. 2, including base 1, the welding has bar support 2 on the base 1, and slidable mounting has supporting seat 3 on the bar support 2, and backup pad 31 has all been welded to both sides on the supporting seat 3, rotates between two backup pads 31 and is connected with many spools 4, and one side of backup pad 31 is installed and is used for driving 4 pivoted slewing mechanism 5 of spools. Referring to fig. 3, a support frame 6 is mounted on the base 1, a plurality of lead frames 61 are disposed on the support frame 6, the plurality of guide frames are disposed directly above the bobbins 4 in a one-to-one correspondence, and guide wheels 62 are mounted on the lead frames 61. Correspond the wrapping post with the stator and install on many spools 4, then will treat to set up on leading wheel 62 around the copper line of establishing to with the one end of copper line around establishing on spool 4, drive spool 4 through slewing mechanism 5 and rotate, can be with the copper line around establishing on the wrapping post of stator promptly.

Referring to fig. 2, the rotating mechanism 5 includes a rotating motor 51 and a plurality of pulleys 52, an output shaft of the rotating motor 51 is coaxially connected to one of the bobbins 4, the plurality of pulleys 52 are coaxially connected to the bobbins 4 in a one-to-one correspondence, and a transmission belt 53 is connected between the plurality of pulleys 52. The motor 51 is rotated in the start, and the output shaft that rotates motor 51 drives one of them spool 4 and takes place to rotate, because all be equipped with belt pulley 52 on every spool 4, every spool 4 all can take place synchronous rotation when a spool 4 rotates to carry out the wire winding simultaneously to a plurality of stators.

Referring to fig. 1, fig. 4, be provided with in the bar support 2 and be used for driving supporting seat 3 along the drive assembly 21 that the length direction of bar support 2 removed, drive assembly 21 includes servo motor 211, the fixed one end that sets up at bar support 2 of servo motor 211, be provided with drive screw 212 on servo motor 211's the output shaft, the bar groove has been seted up on the bar support 2, drive screw 212 rotates and sets up in bar support 2, threaded connection has drive seat 213 on the drive screw 212, drive seat 213 slides and sets up in bar support 2, supporting seat 3 is fixed to be set up the top at drive seat 213. The servo motor 211 is started, the output shaft of the servo motor 211 drives the driving screw 212 to rotate, the driving seat 213 can move along the length direction of the strip-shaped support 2 in the process of driving the rotation of the driving screw 212, and the supporting seat 3 installed on the driving seat 213 can drive the winding shaft 4 to move along the length direction of the supporting seat in the moving process, so that the uniformity of the winding process is improved.

Referring to fig. 4, in the present embodiment, the driving screw 212 is selected as a reciprocating screw. Because the reciprocating screw rod is provided with two thread grooves with opposite rotation directions, the driving seat 213 can be driven to reciprocate along the length direction of the strip-shaped groove under the condition of not changing the rotation direction of the servo motor 211.

Referring to fig. 2 and 5, one of the two support plates 31 is a fixed plate 311, the other one is a movable plate 312, the fixed plate 311 is fixedly disposed on the support base 3, the movable plate 312 is slidably disposed on the support base 3, and a sliding direction of the movable plate 312 is the same as a length direction of the bobbin 4. A positioning plate 3121 is arranged on the movable plate 312, a positioning bolt 3122 is arranged on the positioning plate 3121, and a threaded hole for the insertion of the positioning bolt 3122 is formed in the support seat 3.

After the stator winding post is mounted on the winding shaft 4, the movable plate 312 is moved toward the fixed plate 311, and then the positioning bolt 3122 is inserted into the threaded hole of the support base 3 so as to support the winding shaft 4. After the winding is completed, the positioning bolt 3122 is taken out from the threaded hole on the supporting seat 3, and then the movable plate 312 is slid towards the direction far away from the fixed plate 311, so that the stator winding post is conveniently taken out from the winding shaft 4, and the taking-out process is simple and convenient.

Referring to fig. 6, the bottom of the movable plate 312 is provided with a T-shaped block 3123, and the support base 3 is provided with a T-shaped groove 301 for the T-shaped block 3123 to slide, so as to limit the movable plate 312, thereby preventing the position of the movable seat from shifting when sliding.

The implementation principle of the winding machine for manufacturing the fan stator in the embodiment of the application is as follows: through set up many spools 4 between two backup pads 31, once only correspond the wrapping post with a plurality of stators and install on many spools 4 to drive spool 4 through slewing mechanism 5 and rotate, thereby once only carry out the wire winding to a plurality of stators and handle, improved work efficiency.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a coiling machine of fan stator preparation usefulness which characterized in that: comprises a base (1), a strip-shaped support (2) is arranged on the base (1), the strip-shaped support (2) is provided with a support seat (3) in a sliding way, the strip-shaped support (2) is internally provided with a driving component (21) for driving the support seat (3) to move along the length direction of the strip-shaped support (2), two supporting plates (31) are arranged on the supporting seat (3), a plurality of winding shafts (4) are arranged between the two supporting plates (31), one side of the supporting plate (31) is provided with a rotating mechanism (5) for driving the winding shaft (4) to rotate, the wire winding machine is characterized in that a support frame (6) is arranged on the base (1), a plurality of wire frames (61) are arranged on the support frame (6), the plurality of wire frames (61) are arranged right above the winding shaft (4) in a one-to-one correspondence mode, and guide wheels (62) are arranged on the wire frames (61).

2. The winding machine for manufacturing the fan stator according to claim 1, wherein: slewing mechanism (5) are including rotating motor (51) and a plurality of belt pulley (52), the output shaft that rotates motor (51) is connected with one of them spool (4) coaxial line, and is a plurality of belt pulley (52) one-to-one coaxial line is connected on spool (4), and is a plurality of be connected with conveyer (53) between belt pulley (52).

3. The winding machine for manufacturing the fan stator according to claim 1, wherein: the supporting plate (31) comprises a fixed plate (311) and a movable plate (312), the fixed plate (311) is fixedly arranged on the supporting seat (3), the movable plate (312) is arranged on the supporting seat (3) in a sliding mode, and the sliding direction of the movable plate (312) is consistent with the length direction of the winding shaft (4).

4. A winding machine for manufacturing a fan stator according to claim 3, wherein: the movable plate (312) is provided with a positioning plate (3121), the positioning plate (3121) is provided with a positioning bolt (3122), and the supporting seat (3) is provided with a threaded hole for the positioning bolt (3122) to insert.

5. A winding machine for manufacturing a fan stator according to claim 3, wherein: the bottom of fly leaf (312) is provided with T-shaped piece (3123), offer on supporting seat (3) and supply gliding T-shaped groove (301) of T-shaped piece (3123).

6. The winding machine for manufacturing the fan stator according to claim 1, wherein: drive assembly (21) includes servo motor (211), the fixed one end that sets up in bar support (2) in servo motor (211), be provided with drive lead screw (212) on the output shaft of servo motor (211), the bar groove has been seted up on bar support (2), drive lead screw (212) are rotated and are set up in bar support (2), threaded connection has drive seat (213) on drive lead screw (212), drive seat (213) slide and set up in bar support (2), fixed the top that sets up at drive seat (213) in supporting seat (3).

7. The winding machine for manufacturing the fan stator according to claim 6, wherein: the driving lead screw (212) is a reciprocating lead screw.