CN215402200U

CN215402200U - Splitting machine

Info

Publication number: CN215402200U
Application number: CN202121757993.9U
Authority: CN
Inventors: 王芹飞; 陈吴世; 杨代毅
Original assignee: Chongqing Ruichuan Technology Development Co ltd
Current assignee: Chongqing Ruichuan Technology Development Co ltd
Priority date: 2021-07-30
Filing date: 2021-07-30
Publication date: 2022-01-04
Anticipated expiration: 2031-07-30

Abstract

The utility model provides a splitting machine, which comprises a machine base, wherein a splitting table and a step table are arranged on the machine base, the step table is positioned at one side of the splitting table, a belt conveying device for conveying a film is arranged on the splitting table, a splitting component is fixedly arranged above the belt conveying device, a detection component for detecting the film stain is arranged at one side of the belt conveying device, which is close to the step table, an inspection component for pre-detecting the film stain is fixedly arranged on the step table, the inspection component and the detection component are electrically connected with a controller, a second motor for driving the inspection component is arranged at one side of the step table, when the film is secondarily detected by the inspection component and the detection component, the stain of the film is rapidly detected, and the detection efficiency and accuracy of the film stain can be effectively improved, and time and labor are saved.

Description

Splitting machine

Technical Field

The utility model relates to the technical field of splitting machines, in particular to a splitting machine.

Background

The current cutting machine generally is equipped with two stations, and alone is responsible for carrying out visual detection (whether there is the stain on the detection film) to the film, and another alone then need cut and sort the film, because the operation workman uses the eye under the highlight environment for a long time, and the eyesight descends obviously and produces tired easily, leads to the visual detection rate of accuracy and the work efficiency of film stain to descend by a wide margin.

To the above problems, a cutting machine needs to be designed.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model provides a slitting machine, which aims to solve the problem that the detection accuracy and efficiency are greatly reduced due to poor visual detection effect in the slitting process.

In order to solve the technical problems, the utility model specifically adopts the following technical scheme: the utility model provides a cutting machine, includes the frame, be provided with on the frame and cut platform and ladder platform, the ladder platform is located cut one side of platform, it is provided with the belt conveyer who is used for conveying the film to cut the bench, belt conveyer's top has set firmly and has cut the subassembly, belt conveyer is close to one side of ladder platform is provided with and is used for detecting the detection subassembly of film stain, set firmly on the ladder platform and be used for carrying out the preliminary examination to the film stain subassembly of patrolling and examining, patrol and examine the subassembly with detection subassembly electric connection director, one side of cutting the platform is provided with the drive belt conveyer's first motor, one side of ladder platform is provided with the drive patrol and examine the second motor of subassembly.

Compared with the prior art, the utility model has the following beneficial effects:

one side of the belt conveying device close to the step platform is provided with a detection assembly used for detecting the film stain, visual detection of workers is facilitated to be replaced, the efficiency and the accuracy of detection of the film stain are improved, an inspection assembly used for pre-detecting the film stain is fixedly arranged on the step platform, the detection efficiency of the film stain is conveniently secondarily improved through advanced detection, the accuracy of detection is improved again, the inspection assembly and the detection assembly are electrically connected with a controller, the first motor and the second motor are electrically connected with the controller, and equipment can be conveniently stopped in time through the controller when the film stain is detected.

Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model.

Drawings

FIG. 1 is a schematic diagram of a cutting machine according to a preferred embodiment of the present invention;

FIG. 2 is a schematic diagram of a slitting machine (with the slitting assembly and the inspection assembly removed) according to a preferred embodiment of the present invention;

FIG. 3 is an enlarged, fragmentary, pictorial illustration of the camera and track assembly of the preferred embodiment of the present invention;

fig. 4 is a partially enlarged schematic view of the supporting frame in the preferred embodiment of the present invention.

The reference numbers are as follows:

1. a machine base; 11. a slitting table; 111. a square groove; 12. a stair step; 121. a step plate; 122. a base plate; 13. a first-stage roller; 14. a secondary roller; 15. a first motor; 16. a belt conveyor; 17. a yielding groove; 2. a detection component; 21. a support frame; 211. a cross bar; 212. a vertical rod; 213. a circular hole; 214. a rotating shaft; 22. a camera; 3. a routing inspection assembly; 31. a slide bar; 32. a guide rail; 33. a camera; 331. a lens; 34. a film; 6. an alarm; 7. a controller; 8. a second motor; 81. a screw rod; 82. a nut seat; 9. and (4) slitting assemblies.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

As shown in fig. 1, the present invention provides a technical solution: the utility model provides a cutting machine, includes frame 1, be provided with on the frame 1 and cut platform 11 and ladder platform 12, ladder platform 12 is located cut one side of platform 11, it is provided with belt conveyer 16 that is used for conveying film 34 to cut on the platform 11, belt conveyer 16's top has set firmly and has cut subassembly 9, belt conveyer 16 is close to one side of ladder platform 12 is provided with and is used for detecting the determine module 2 of film 34 stain, it patrols and examines subassembly 3 to be used for carrying out the preliminary examination to film 34 stain to set firmly on ladder platform 12, patrol and examine subassembly 3 with 2 electric connection director 7 of determine module, one side of cutting platform 11 is provided with the drive the first motor 15 of belt conveyer 16, one side of ladder platform 12 is provided with the drive patrol and examine the second motor 8 of subassembly 3.

In a preferred embodiment of the present invention, as shown in fig. 1 and 2, the step platform 12 includes a bottom plate 122 and a step plate 121, two ends of the bottom plate 122 are respectively and fixedly connected to the step plate 121, a first-stage roller 13 and a second-stage roller 14 that are parallel to each other are fixedly disposed on the step plate 121, the first-stage roller 13 is disposed on one side of the step plate 121 close to the slitting platform 11, the second-stage roller 14 is disposed on one side of the step plate 121 far from the slitting platform 11, and the height of the second-stage roller 14 is lower than that of the first-stage roller 13, so that the film 34 is sequentially transferred to the slitting platform 11 through the second-stage roller 14 and the first-stage roller 13, and the smoothness of the film 34 during the transfer process is greatly improved.

In a preferred embodiment of the present invention, as shown in fig. 1, the detecting assembly 2 includes a supporting frame 21 and a camera 22, the camera 22 is fixed on the supporting frame 21 and is directed to the film 34, so as to shoot and retain a stain possibly existing on the film 34, and transmit corresponding photo data back to the controller 7, and the stain is detected in real time by a program in the controller 7.

In a preferred embodiment of the present invention, as shown in fig. 1, the cameras 22 are arranged in groups, each group is at least six, and each group is uniformly distributed on the supporting frame 21, so as to facilitate detection of stains possibly existing on the film 34 to a greater extent, and improve the accuracy of detection.

In a preferred embodiment of the present invention, as shown in fig. 1 and 3, the inspection module 3 includes a sliding rod 31 and a camera 33, two ends of the sliding rod 31 are fixedly disposed on one side of the step platform 12 away from the slitting platform 11, a guide rail 32 is disposed on the sliding rod 31, a nut seat 82 is slidably connected to the guide rail 32, the camera 33 is fixedly disposed on the nut seat 82, so that the nut seat 82 can drive the camera 33 to perform a reciprocating linear motion, a lens 331 of the camera 33 points at one end of the film 34 close to the step platform 12, so as to be staggered from a detection position of the detection module 2, thereby realizing advanced detection and secondary detection, improving detection efficiency and accuracy, a lead screw 81 is rotatably connected to the nut seat 82, one end of the lead screw 81 is in transmission connection with the second motor 8, so as to provide power for the reciprocating linear motion of the camera 33, the other end of the screw 81 is fixedly connected with the slide rod 31, so that the support of the screw 81 is improved and the motion path of the nut seat 82 is limited.

In a preferred embodiment of the present invention, as shown in fig. 3, the nut seat 82 and the guide rail 32 may be connected by a limiting block fixedly arranged at the bottom of the nut seat 82 and extending into the guide rail 32 to achieve guiding and positioning, or the guide rail 32 may be designed to be concave to achieve guiding and limiting, and the specific structural design may integrate cost and smoothness considerations.

In the preferred embodiment of the present invention, as shown in fig. 1, the length of the guide rail 32 is equal to the width of the film 34, so that the camera 33 can comprehensively detect the surface of the film 34 which is continuously moving, the inspection range is increased, and the inspection accuracy is further improved.

In a preferred embodiment of the present invention, as shown in fig. 1 and 4, a square groove 111 having a notch pointing to the step platform 12 is formed on one side of the slitting platform 11 close to the step platform 12, a rotating shaft 214 is fixedly disposed in the square groove 111, and the rotating shaft 214 is rotatably connected to the detecting assembly 2, so that the detecting assembly 2 can rotate at a certain angle, thereby detecting different positions of the film 34.

In a preferred embodiment of the present invention, as shown in fig. 1 and 4, the supporting frame 21 includes a cross bar 211 and a vertical bar 212, two ends of the cross bar 211 are fixedly connected to one end of the vertical bar 212, the other end of the vertical bar 212 is provided with a circular hole 213 for rotatably connecting with the rotating shaft 214, and the rotating shaft 214 and the circular hole 213 are in transition fit, so as to ensure that the supporting frame 21 can be maintained at different height positions under the action of friction force, thereby performing stain detection on different positions of the film 34.

In a preferred embodiment of the present invention, as shown in fig. 1, a yielding slot 17 is formed on one side of the slitting table 11, so as to facilitate placement of the first motor 15, and the yielding slot 17 is communicated with the belt conveying device 16, so that the first motor 15 provides power for the belt conveying device 16.

In a preferred embodiment of the present invention, as shown in fig. 1, the belt conveyer 16 includes a belt, a driving wheel, a driven wheel and the first motor 15 driving the driving wheel to rotate, the first motor 15 can smoothly transmit the film 34 by means of gear transmission, and the operation principle of the belt conveyer 16 can be understood by referring to the packing conveyer belt of the production line.

In the preferred embodiment of the present invention, as shown in fig. 1, an alarm 6 is fixed on the dicing table 11, and the alarm 6 is electrically connected to the controller 7 and alarms when a stain on the film 34 is detected.

The working principle is as follows: firstly, by controlling the controller 7 to turn on the first motor 15 and the second motor 8, the film 34 is continuously conveyed under the driving of the belt conveying device 16, and the inspection module 3 starts to work, the camera 33 is driven by the second motor 8 to continuously perform reciprocating linear motion along the guide rail 32 and perform back and forth detection on the film 34, when the film 34 which is detected to be qualified by the inspection module 3 continuously moves towards the cutting table 11, the detection of the detection module 2 is continuously received, when the camera 22 detects to be qualified, the film 34 continuously moves and is cut by the cutting module 9, if the stain on the film 34 is detected by the inspection module 3 or the detection module 2 once, the detection signal of the stain is immediately converted into an electric signal to be transmitted to the controller 7, and the controller 7 commands the first motor 15 to stop working at the first time after processing, the transmission work of the film 34 is stopped, and meanwhile, the controller 7 transmits an electric signal to the alarm 6 to enable the alarm 6 to give an alarm to prompt a worker to check.

Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims

1. The utility model provides a splitting machine, includes frame (1), be provided with on frame (1) and cut platform (11) and ladder platform (12), ladder platform (12) are located cut one side of platform (11), its characterized in that: a belt conveying device (16) for conveying the film (34) is arranged on the cutting table (11), a slitting component (9) is fixedly arranged above the belt conveying device (16), a detection component (2) for detecting stains of the film (34) is arranged on one side, close to the step platform (12), of the belt conveying device (16), the ladder platform (12) is fixedly provided with a routing inspection assembly (3) for pre-inspecting stains on the film (34), the inspection component (3) and the detection component (2) are electrically connected with a controller (7), one side of the cutting table (11) is provided with a first motor (15) for driving the belt conveying device (16), a second motor (8) for driving the inspection component (3) is arranged on one side of the step platform (12), the first motor (15) and the second motor (8) are electrically connected with the controller (7).

2. The slitting machine of claim 1, wherein: the detection assembly (2) comprises a support frame (21) and a camera (22), wherein the camera (22) is fixedly arranged on the support frame (21) and points to the film (34).

3. A slitting machine according to claim 2, wherein: the cameras (22) are arranged in groups, each group is at least six, and each group is uniformly distributed on the support frame (21).

4. The slitting machine of claim 1, wherein: patrol and examine subassembly (3) and include slide bar (31) and camera (33), the both ends of slide bar (31) set firmly step platform (12) are kept away from cut one side of platform (11), guide rail (32) have been seted up on slide bar (31), sliding connection has nut seat (82) on guide rail (32), set firmly camera (33) on nut seat (82), camera (33) of camera (33) are directional film (34) are close to the one end of step platform (12), nut seat (82) internal rotation is connected with lead screw (81), lead screw (81) with second motor (8) transmission is connected.

5. A slitting machine according to claim 4, wherein: the length of the guide rail (32) is equal to the width of the film (34).

6. The slitting machine of claim 1, wherein: cut platform (11) and be close to one side of ladder platform (12) has seted up the notch and has pointed to square groove (111) of ladder platform (12), square groove (111) internal fixation sets up pivot (214), pivot (214) with detection component (2) rotate and are connected.