CN215391182U - Clean assembly line equipment of insect outward appearance - Google Patents
Clean assembly line equipment of insect outward appearance Download PDFInfo
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- CN215391182U CN215391182U CN202122042439.9U CN202122042439U CN215391182U CN 215391182 U CN215391182 U CN 215391182U CN 202122042439 U CN202122042439 U CN 202122042439U CN 215391182 U CN215391182 U CN 215391182U
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Abstract
The utility model discloses an insect appearance cleaning assembly line device which comprises a cleaning module, a conveying module and an automatic control system, wherein the cleaning module comprises a first immersion cleaning machine, a vortex cleaning machine and an ultrasonic cleaning machine which are sequentially arranged along the advancing direction of an assembly line; the conveying module is used for conveying the insects to be cleaned to the first immersion cleaning machine, the vortex cleaning machine and the ultrasonic cleaning machine in sequence; the automatic control system is in communication connection with the cleaning module and the conveying module so as to realize automatic operation of assembly line equipment. The insects to be cleaned are cleaned layer by layer through mechanized and full-automatic assembly line type equipment, so that dirt and impurities on the outer surfaces of the insects are thoroughly removed, the requirement of subsequent deep processing of the insects is met, the efficiency and the quality of insect cleaning are improved, and the manpower requirement and the working strength are reduced. Aiming at the appearance characteristics of insects, the utility model can effectively remove dirt and impurities on the surfaces of the insects through the insect appearance cleaning production line with a plurality of cleaning modes.
Description
Technical Field
The utility model belongs to the field of environmental protection, relates to insect cleaning in an insect feeding process, and particularly relates to a production line design suitable for cleaning the outer surface of insects.
Background
In recent years, with the rapid development of economy in China, the living standard of people is remarkably improved. With the problem of rapid annual increase in the yield of solid wastes, organic wastes (such as kitchen wastes, livestock excrements, sludge and the like) which are one of the main components of the solid wastes are liable to threaten the environment and human health. At present, the organic waste is treated by adopting the technical means of landfill, incineration, anaerobic fermentation, biotransformation and the like.
The utilization of rotting insects (such as hermetia illucens, tenebrio molitor, houseflies and the like, which are generally referred to as insect larvae) to carry out biotransformation on organic solid wastes, and the realization of recycling, reduction and harmlessness of the organic wastes is proved to be a feasible way. Due to the characteristics of high conversion rate, good economic benefit and environmental friendliness of reducing carbon emission, the corrosion-eating insects are used for treating organic wastes such as kitchen waste, excrement and sludge, for example, the technology for treating the kitchen waste by using yellow meal worms with the patent number of CN102580985A, the technology for converting kitchen residues by using housefly maggots with the patent number of CN104920788A, the technology for treating livestock and poultry excrement by using black soldier flies with the patent number of CN211581262U, and the like. The treated insects are rich in nutrients such as fat and protein, trace elements and trace substances (such as antibacterial peptide and betaine) capable of replacing antibiotics, have the potential and economic value of being used as high-quality grease and protein additives (such as pet feed additives, poultry feeds, fish and shrimp feeds and the like) after deep processing, and have the advantage of reducing the application of antibiotics.
Insects raised on organic waste or feed can be partially separated by their biological habits (the separated insects are usually referred to as insect larvae), but their outer surfaces usually have some dirt. Since insects usually show a lot of wrinkles on their surface, it is difficult to ensure the cleaning efficiency by means of ordinary washing alone. In the current insect feeding process flow line, for example, "an intensive production system for breeding and treating kitchen waste by using hermetia illucens", disclosed in patent No. CN112997968A, "an automatic hermetia illucens breeding rack", disclosed in patent No. CN213523513U, and the like are rarely equipped with a flow line for cleaning the outer surfaces of insects. The problems of low mechanization and automation level, poor effect and the like in the cleaning link seriously restrict the subsequent deep processing of insect products and influence the quality and the economic benefit of the subsequent insect products of the insect products. Therefore, the development of a thorough and efficient production line with high mechanization and automation level suitable for cleaning the appearance of the insects is particularly urgent.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide assembly line equipment for cleaning the appearance of insects harvested by an organic waste insect bioreactor, and aims to solve the problems of low mechanization and automation level of an insect cleaning link, poor cleaning effect and the like in the prior art.
In order to achieve the purpose, the utility model provides the following scheme:
the utility model provides an insect appearance cleaning assembly line device, which comprises:
the cleaning module comprises a first immersion cleaning machine, a vortex cleaning machine and an ultrasonic cleaning machine which are sequentially arranged along the advancing direction of the production line; the first immersion cleaning machine is used for immersing and softening surface dirt of insects to be cleaned, the vortex cleaning machine is used for cleaning partial surface softened dirt of the insects to be cleaned, and the ultrasonic cleaning machine is used for cleaning surface wrinkle residual dirt of the insects to be cleaned;
the conveying module comprises a conveyor arranged along the advancing direction of the assembly line, and the conveyor is used for conveying insects to be cleaned to the first immersion cleaning machine, the vortex cleaning machine and the ultrasonic cleaning machine in sequence;
and the automatic control system is in communication connection with the cleaning module and the conveying module so as to control the automatic operation of the cleaning module and the conveying module.
Optionally, the cleaning module further comprises a second immersion cleaning machine, wherein the second immersion cleaning machine is used for cleaning the insects cleaned by the ultrasonic cleaning machine so as to complete insect cleaning and obtain clean insects; the conveyor extends to the second pickling machine in a line advance direction.
Optionally, the insect appearance cleaning assembly line equipment further comprises a power module for providing power for the operation of each equipment; the power module can supply power for a conventional cable, and can also use a storage battery, a fuel generator for driving or solar energy and the like.
Optionally, the conveyor located between the vortex cleaning machine and the ultrasonic cleaning machine is a first conveying section, and the first conveying section is provided with a first high-pressure spray gun for removing the surface-attached sewage of the insects to be cleaned, which is obtained after the vortex cleaning machine is cleaned and does not reach the ultrasonic cleaning machine.
Optionally, the conveyor between the ultrasonic cleaning machine and the second immersion cleaning machine is a second conveying section, and the second conveying section is provided with a second high-pressure spray gun for removing the sewage attached to the surface of the insect to be cleaned, which is cleaned by the ultrasonic cleaning machine and does not reach the second immersion cleaning machine.
Optionally, the system further comprises a water return module, wherein the water return module comprises a plurality of water return pipelines, and the first conveying section, the second conveying section and the second immersion cleaning machine are connected with the vortex cleaning machine through one water return pipeline, so that the spraying sewage of the first high-pressure spray gun, the spraying sewage of the second high-pressure spray gun and the cleaning sewage of the second immersion cleaning machine can be recycled.
Optionally, the cleaning device further comprises a storage device for collecting the cleaning insects, and the conveyor extends to the storage device along the advancing direction of the assembly line;
the conveyor between the second immersion washer and the storage device is a third conveying section, and the third conveying section is provided with a high-pressure air gun for drying the surface moisture of the cleaning insects before the cleaning insects reach the storage device.
Optionally, the third conveying section is connected with the vortex cleaning machine through the water return pipeline to recycle moisture in the third conveying section.
Optionally, the first water immersing machine, the vortex cleaning machine, the ultrasonic cleaning machine, the second water immersing machine and the storage device are sequentially arranged along the advancing direction of the assembly line, and the conveyor sequentially penetrates through the first water immersing machine, the vortex cleaning machine, the ultrasonic cleaning machine, the second water immersing machine and the storage device so as to sequentially convey the insects to be cleaned to each device, thereby completing each cleaning link. The insects are conveyed by the conveyor without manual work.
Optionally, the conveyor is arranged between the first water immersing machine and the vortex cleaning machine, between the vortex cleaning machine and the ultrasonic cleaning machine, between the ultrasonic cleaning machine and the second water immersing machine, and between the second water immersing machine and the storage device, so that the assembly line type operation of the whole equipment is realized.
Optionally, the conveyor is a belt conveyor, a linear shaker screen or a scraper conveyor.
Optionally, the conveyor is a belt conveyor, that is, a conveyor belt is used to convey the insects, and the conveyor may be an existing flat conveying (conveying) belt, an inclined conveying (conveying) belt or a scraper conveying (conveying) belt. Different types of conveying belts can be selected according to the difference of arrangement sites.
Optionally, the first soaking machine, the vortex cleaning machine, the ultrasonic cleaning machine and the second soaking machine may be one of an oscillation cleaning machine, an ultrasonic cleaning machine, a vortex cleaning machine, a high-pressure cleaning machine or a bubble cleaning machine, and a suitable type of cleaning machine may be selected according to different types of organic waste.
Optionally, flow monitoring modules are respectively configured on the first water immersing machine, the vortex cleaning machine, the ultrasonic cleaning machine, the second water immersing machine, the first high-pressure spray gun and the second high-pressure spray gun, and each flow monitoring module comprises a water outlet flow meter, a water inlet flow meter, a valve and a pump; the flow monitoring module is in communication connection with the automatic control system so as to improve equipment standardization and improve operation precision.
Optionally, the first water immersion machine, the vortex cleaning machine, the ultrasonic cleaning machine, the second water immersion machine, the first high-pressure spray gun and the second high-pressure spray gun are connected in parallel to a water inlet pipe, and the water inlet pipe is externally connected with a clean water source; the water inlet flow meters and valves (which can be electromagnetic valves) are arranged on the water inlet pipelines of the first water soaking machine, the vortex cleaning machine, the ultrasonic cleaning machine, the second water soaking machine, the first high-pressure spray gun and the second high-pressure spray gun; the water outlet flow meters and valves (which can be electromagnetic valves) are arranged on the water outlet pipelines of the first water immersing machine, the vortex cleaning machine, the ultrasonic cleaning machine and the second water immersing machine and the water outlet pipelines of the first conveying section, the second conveying section and the third conveying section.
Optionally, the automatic control system can perform centralized control on the operation of the equipment, so as to realize the automatic operation of the equipment, and the automatic control system can be a single chip microcomputer or a computer.
Optionally, the insects to be cleaned are insect larvae harvested from an insect bioreactor.
Optionally, the insects to be cleaned are insects with dirt (bait or waste, such as feces, kitchen waste, and the like) attached or adhered to the surface.
Optionally, the cleaning links can be increased or decreased correspondingly at the front end according to the amount of the attached dirt of the insect to be cleaned. The cleaning links which can be added are as follows: sand washing, salt washing, high-pressure spray washing and the like.
Compared with the prior art, the utility model has the following technical effects:
the insect appearance cleaning assembly line equipment provided by the utility model is reasonable in structure arrangement, integrates the immersion cleaning machine, the vortex cleaning machine and the ultrasonic cleaning machine into a whole, is high in mechanization degree, and can clean insects to be cleaned through two stages of primary cleaning and fine cleaning in sequence; the separated insects (usually referred to as insect larvae), namely the insects to be cleaned, are subjected to layer-by-layer cleaning treatment through mechanized and full-automatic assembly line type equipment, so that dirt and impurities on the outer surfaces of the insects are thoroughly removed, the insects meeting the requirements of subsequent deep processing treatment are prepared, the efficiency and the quality of insect cleaning are improved, the manpower requirement is reduced, the working strength is reduced, and the product quality is improved.
In addition, the insect surface cleaning assembly line equipment provided by the utility model is also provided with the water return module, so that drainage of different cleaning links can be recycled in the operation process, resources are saved, a workshop is free of pollution, and the practicability is high.
Aiming at the appearance characteristics of insects, the utility model can effectively remove the dirt and impurities on the surfaces of the insects by an insect appearance cleaning production line combining a plurality of cleaning modes such as softening the dirt on the surfaces of the insects to be cleaned, cleaning the softened dirt on the surfaces of the insects, cleaning the residual dirt on the folds of the insects, and soaking the insects, and the like, thereby meeting the deep processing requirements of subsequent products of the insects.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an insect appearance cleaning assembly line apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic process flow diagram of an insect appearance cleaning assembly line apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of the operation of the apparatus of sample 1 according to the embodiment of the present invention;
fig. 4 is a schematic operation diagram of sample 2 apparatus disclosed in the embodiment of the present invention.
Wherein the reference numerals are: 100. cleaning assembly line equipment for the surfaces of insects; 1. a first immersion cleaning machine; 2. a vortex cleaning machine; 3. an ultrasonic cleaning machine; 4. the direction of the pipeline propulsion; 5. a conveyor; 6. an automatic control system; 7. a second immersion cleaning machine; 8. a first conveying section; 9. a first high pressure spray gun; 10. a second conveying section; 11. a second high pressure spray gun; 12. a water return module; 12.1-12.4, a water return pipeline; 13. a storage device; 14. a third conveying section; 15. a high pressure air gun; 16. a flow meter; 17.1-17.7, pump; 18. the insects to be cleaned; 18.1, black soldier fly larvae; 18.2, cleaning insects; 18.3, separating fly maggots; 18.4, cleaning fly maggots;
i, a primary washing stage; II, fine washing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model aims to provide assembly line equipment for cleaning the appearance of insects harvested by an organic waste insect bioreactor, and aims to solve the problems of low mechanization and automation level of an insect cleaning link, poor cleaning effect and the like in the prior art.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Example 1
As shown in fig. 1, the present embodiment provides an insect appearance cleaning line device 100, which mainly comprises a washing module, a conveying module and an automatic control system 6. The cleaning module comprises a first immersion cleaning machine 1, a vortex cleaning machine 2 and an ultrasonic cleaning machine 3 which are sequentially arranged along the advancing direction 4 of the production line; wherein, first immersion cleaning machine 1 is used for soaking and softens the surperficial filth of waiting to wash insect 18, and vortex cleaning machine 2 is used for wasing the partial surface softening filth of waiting to wash insect 18, and ultrasonic cleaning machine 3 is used for wasing the remaining filth of the surface fold of waiting to wash insect 18, and this remaining filth of fold has also obtained the softening of certain degree in first immersion cleaning machine 1. The conveying module comprises a conveyor 5 arranged along the advancing direction 4 of the assembly line, and the conveyor 5 is used for conveying the insects 18 to be cleaned to the first immersion cleaning machine 1, the vortex cleaning machine 2 and the ultrasonic cleaning machine 3 in sequence. And the automatic control system 6 is in communication connection with the cleaning module and the conveying module so as to control the automatic operation of the cleaning module and the conveying module.
In this embodiment, as shown in fig. 1, the cleaning module further includes a second soaking and cleaning machine 7, where the second soaking and cleaning machine 7 is used to clean the insects cleaned by the ultrasonic cleaning machine 3, and mainly completes the cleaning of the insects and obtains clean insects by taking a soaking and cleaning manner as a main mode; the conveyor 5 is arranged extending in the line advance direction 4 to a second pickling machine 7.
In this embodiment, the insect appearance cleaning assembly line device 100 further includes a power module to provide power for the operation of each module in the device; the power module can supply power for a conventional cable, and can also use a storage battery, a fuel generator drive or solar energy and the like.
In this embodiment, as shown in fig. 1, the conveyor 5 located between the vortex cleaning machine 2 and the ultrasonic cleaning machine 3 is referred to as a first conveying section 8, the first conveying section 8 is configured with a first high-pressure spray gun 9, and the first high-pressure spray gun 9 is preferably a high-pressure water gun for spraying high-pressure water flow and acting on the surface of the insect to remove the surface attached sewage of the insect 18 to be cleaned, which is cleaned by the vortex cleaning machine 2 and does not reach the ultrasonic cleaning machine 3. In fig. 1, "8 (9)" indicates that the first conveying section 8 and the first high-pressure spray gun 9 are provided at this position, and the mark may be represented by the first conveying section 8 or the first high-pressure spray gun 9. In practice, it may be preferred that the first high-pressure lance 9 is positioned above or obliquely above the first conveying section 8.
In this embodiment, as shown in fig. 1, the conveyor 5 located between the ultrasonic cleaning machine 3 and the second immersion cleaning machine 7 is referred to as a second conveying section 10, the second conveying section 10 is configured with a second high-pressure spray gun 11, and the second high-pressure spray gun 11 is preferably a high-pressure water gun, and is used for spraying high-pressure water flow and acting on the surfaces of insects to remove the surface-attached sewage of the insects 18 to be cleaned, which are cleaned by the ultrasonic cleaning machine 3 and do not reach the second immersion cleaning machine 7. The sewage also contains some particles and is washed. In fig. 1, "10 (11)" indicates that the second conveying section 10 and the second high-pressure lance 11 are provided at this position, and the mark may be represented by the second conveying section 10 or the second high-pressure lance 11. In practice, it may be preferred that the second high-pressure lance 11 is disposed above or obliquely above the second conveying section 10.
In the embodiment, as shown in fig. 1, a storage device 13 for collecting the clean insects is further included, and the conveyor 5 extends along the advancing direction 4 of the flow line to the storage device 13, and preferably, the storage device 13 may be a box structure having conditions for storing the insects therein, such as temperature, etc.
In this embodiment, as shown in fig. 1, the conveyor 5 between the second immersion washer 7 and the storage device 13 is referred to as a third conveying section 14, the third conveying section 14 is provided with a high-pressure air gun 15, and the high-pressure air gun 15 is an air gun structure for spraying high-pressure air flow and acting on the surface of the insects to blow dry the surface moisture of the cleaning insects before the cleaning insects reach the storage device 13. In practice, it may be preferable that the high-pressure air gun 15 is disposed above or obliquely above the third conveying section 14.
In this embodiment, as shown in fig. 1 to 2, the system further includes a water return module 12, the water return module 12 includes a plurality of water return pipelines, the first conveying section 8, the second conveying section 10, the second immersion cleaning machine 7 and the third conveying section 14 are respectively connected with the vortex cleaning machine 2 through a water return pipeline 12.1, a water return pipeline 12.2, a water return pipeline 12.3 and a water return pipeline 12.4, so as to recycle the spraying sewage of the first high-pressure spray gun 9, the spraying sewage of the second high-pressure spray gun 11, the cleaning sewage of the second immersion cleaning machine 7 and the moisture of the third conveying section 14. The drainage (sewage) of different cleaning links is recycled in the operation process, so that the pollution to a workshop can be avoided while the resources are saved.
In this embodiment, as shown in fig. 1, the first water soaking machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3, the second water soaking machine 7 and the storage device 13 are sequentially arranged along the advancing direction 4 of the water line, and the conveyor 5 sequentially penetrates through the first water soaking machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3, the second water soaking machine 7 and the storage device 13, so as to sequentially convey the insects 18 to be cleaned to each device, thereby completing each cleaning link. The insects are conveyed by the conveyor 5 without manual work.
In this embodiment, the conveyor 5 is a belt conveyor, a linear shaker, or a scraper conveyor. Preferably, the conveyor 5 is a belt conveyor, i.e. a conveyor belt is used to convey the insects, which may be an existing flat conveyor (belt), inclined conveyor (belt) or scraper conveyor (belt). Different types of conveying belts can be selected according to the difference of arrangement sites.
In this embodiment, the first water immersing machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3, and the second water immersing machine 7 may be any one of an oscillation cleaning machine, an ultrasonic cleaning machine, a high-pressure cleaning machine, or a bubble cleaning machine, and an appropriate type of cleaning machine may be selected according to different types of organic waste.
In this embodiment, as shown in fig. 1, the first water immersing machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3, the second water immersing machine 7, the first high-pressure spray gun 9, the second high-pressure spray gun 11, and the high-pressure air gun 15 are all provided with flow monitoring modules, and each flow monitoring module includes a flow meter 16, a valve, and a pump; the flow monitoring module is in communication connection with the automatic control system 6 so as to improve the standardization of equipment and improve the operation precision.
In this embodiment, as shown in fig. 1, a first water soaking machine 1, a vortex cleaning machine 2, an ultrasonic cleaning machine 3, a second water soaking machine 7, a first high-pressure spray gun 9 and a second high-pressure spray gun 11 are connected in parallel to a water inlet pipe, and the water inlet pipe is externally connected with a cleaning water source; the water inlet pipelines of the first water soaking machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3, the second water soaking machine 7, the first high-pressure spray gun 9 and the second high-pressure spray gun 11 are all provided with a flow meter 16, a valve (which can be an electromagnetic valve) and a water pump so as to control the water inlet flow of the components. Meanwhile, the high-pressure air gun 15 is connected with an air inlet pipe, the air inlet pipe is provided with a flowmeter 16, a valve (which can be an electromagnetic valve) and a pump 17.7, and the pump 17.7 is preferably a high-pressure air pump which is externally connected with an air source to supply air for the high-pressure air gun 15. Correspondingly, due to the difference of the working principles of the first water soaking machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3, the second water soaking machine 7, the first high-pressure spray gun 9 and the second high-pressure spray gun 11, the pumps corresponding to the first water soaking machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3 and the second water soaking machine 7 are different in type, as shown in fig. 1, the pumps 17.1, 17.2, 17.4 and 17.6 corresponding to the first water soaking machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3 and the second water soaking machine 7 are all preferably ordinary water pumps, and the pumps 17.3 and 17.5 corresponding to the first high-pressure spray gun 9 and the second high-pressure spray gun 11 are preferably high-pressure water pumps. Six water pumps, namely a pump 17.1 to a pump 17.6, are connected in parallel with the same water source.
In this embodiment, as shown in fig. 1, flow meters 16 and valves (which may be electromagnetic valves) are disposed on the water outlet pipelines of the first water immersing machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3, and the second water immersing machine 7, and the water outlet pipelines of the first conveying section 8, the second conveying section 10, and the third conveying section 14, so as to control the water outlet flow rates of the above components. For the sake of distinction, the flow meter 16 provided on each water inlet line may be referred to as a water inlet flow meter, and the flow meter 16 provided on each water discharge line may be referred to as a water outlet flow meter.
In this embodiment, the automatic control system 6 can perform centralized control on the operation of the device, and realize the automatic operation of the device, and may be a single chip microcomputer or a computer. Under the intelligent control effect of the automatic control system 6, the full-flow mechanical and automatic cleaning of the insect appearance can be realized.
The insect surface cleaning assembly line device 100 provided in this embodiment integrates devices including a first water soaking machine 1, a vortex cleaning machine 2, an ultrasonic cleaning machine 3, a second water soaking machine 7, a high-pressure spray gun, a high-pressure air gun, a conveyor 5, a flow monitoring module, an automatic control system 6, and the like, and the main flow is as shown in fig. 2: firstly, placing the separated insects 18 to be cleaned at a feeding hole, conveying the insects 18 to be cleaned to the first water soaking machine 1 through the conveyor 5, and softening surface dirt through soaking so as to facilitate subsequent cleaning; the soaked insects 18 to be cleaned enter the vortex cleaning machine 2 through the conveyor 5 to clean the insects and remove most of dirt on the surface; and then the sewage attached to the surface of the insect is removed by the first high-pressure spray gun 9, thereby completing the initial washing stage I of the insect. Then, an insect fine cleaning stage II is carried out, the insects enter an ultrasonic cleaning machine 3 for cleaning, and residual dirt in folds on the surfaces of the insects is removed; and then removing the sewage attached to the surfaces of the insects by a second high-pressure spray gun 11, finally, cleaning by a second water immersion machine 7 to obtain thoroughly cleaned insects, and drying the surface moisture of the thoroughly cleaned insects by a high-pressure air gun 15 to finish cleaning operation. The processes are uniformly controlled by the automatic control system 6, and all the sprayed sewage enters the water return module 12 for centralized treatment without manual participation.
Meanwhile, the embodiment provides an insect appearance cleaning streamline process, which mainly comprises the following steps:
softening surface contaminants of the insects 18 to be cleaned;
cleaning partial surface softening dirt of the insects 18 to be cleaned, and removing the surface attached sewage of the insects to be cleaned;
cleaning the surface wrinkles of the insects 18 to be cleaned and removing the surface attached sewage of the insects to be cleaned;
the insects 18 to be cleaned are washed to obtain clean insects, and after the surface moisture of the clean insects is blown off, the clean insects are stored.
In this embodiment, the insects 18 to be cleaned are preferably insect larvae harvested from an insect bioreactor. Dirt (bait or waste, such as feces, kitchen waste, etc.) adheres or sticks to the surface of the insect 18 to be cleaned.
In this embodiment, can be according to waiting to wash that the insect adheres to the filth many fewly, corresponding increase and decrease washing link before front end this embodiment assembly line work. The cleaning links which can be added are as follows: sand washing, salt washing, high-pressure spray washing and the like.
The following describes the insect appearance cleaning line process based on the insect appearance cleaning line device 100:
(1) and starting the pump 17.1, the pump 17.2, the pump 17.4 and the pump 17.6, and injecting water into the first immersion cleaning machine 1, the vortex cleaning machine 2, the ultrasonic cleaning machine 3 and the second immersion cleaning machine 7 until the set water level is reached.
(2) The conveyor 5 is started, the insects 18 to be cleaned obtained through separation are conveyed to the first immersion cleaning machine 1 to be soaked and softened for treatment, flow signals are fed back to the automatic control system 6 in real time through flow meters 16 on a water inlet pipeline and a water outlet pipeline of the first immersion cleaning machine 1, water is fed into and drained from the first immersion cleaning machine 1 simultaneously in the working process under the control of the automatic control system 6, and the water level is kept stable.
(3) The insects treated by the first impregnator 1 are conveyed into the vortex cleaner 2 by the conveyor 5.
(4) Starting the vortex cleaning machine 2 to carry out primary cleaning on the insects to obtain the insects with the substantially clean surfaces; during the operation of the vortex cleaning machine 2, the flow meters 16 on the water outlet pipeline and the water inlet pipeline of the vortex cleaning machine and the flow meters 16 on the return pipelines connected with the vortex cleaning machine 2 feed back flow signals to the automatic control system 6 in real time, and under the control of the automatic control system 6, the vortex cleaning machine 2 simultaneously feeds water and drains water in the operation process and keeps the water level stable.
(5) And starting the first high-pressure spray gun 9 and the pump 17.3, conveying the insects treated by the vortex cleaning machine 2 to the ultrasonic cleaning machine 3 by the conveyor 5, and simultaneously spraying and washing the surfaces of the insects by using high-pressure water flow sprayed by the first high-pressure spray gun 9 to remove surface sewage. During the period, the flow meter 16 connected to the water inlet pipeline of the first high-pressure spray gun 9 feeds back the flow signal to the automatic control system 6 in real time, and under the control of the automatic control system 6, the pump 17.3 is stably operated under the set parameters, and the spray washing sewage enters the vortex cleaning machine 2 through the water return pipeline 12.1.
(6) And starting the ultrasonic cleaning machine 3 to clean the insects to obtain clean insects. The flow meters 16 connected to the water outlet pipeline and the water inlet pipeline of the ultrasonic cleaning machine 3 feed back flow signals of water inlet and outlet to the automatic control system 6 in real time, and under the control of the automatic control system 6, the ultrasonic cleaning machine 3 simultaneously performs water inlet and water discharge in the working process and keeps the water level stable.
(7) And starting a second high-pressure spray gun 11 and a pump 17.5, conveying the insects treated by the ultrasonic cleaning machine 3 to a second immersion cleaning machine 7 by using a conveyor 5, and simultaneously spraying and cleaning the insects by using the second high-pressure spray gun 11 to remove surface sewage. The flow meter 16 on the water inlet pipeline connected with the second high-pressure spray gun 11 feeds the flow signal back to the automatic control system 6 in real time, the control pump 17.5 stably operates under set parameters, and the spray washing sewage enters the vortex cleaning machine 2 through the water return pipeline 12.2.
(8) The insects further elute the surface fine dirt in the second pickling machine 7 to obtain clean insects. The flow meter 16 connected to the water inlet pipeline and the water outlet pipeline of the second pickling machine 7 feeds the flow signal back to the automatic control system 6 in real time, and under the control of the automatic control system 6, the second pickling machine 7 simultaneously performs water inlet and water discharge in the working process and keeps the water level stable. Part of the drained water of the second pickling machine 7 enters the vortex washer 2 through a return line 12.3.
(9) And starting the high-pressure air gun 15 and the pump 17.7, wherein the high-pressure air gun 15 is used for blowing the moisture on the surface of the insects while conveying the insects treated by the second immersion washer 7 out of the production line, and finishing the operation of cleaning the appearance of the insects. The flow meter 16 on the air inlet pipe connected with the high-pressure air gun 15 feeds back the flow signal to the automatic control system 6 in real time, the control pump 17.7 stably operates under set parameters, and the sewage of the third conveying section 14 where the high-pressure air gun 15 is located enters the vortex cleaning machine 2 through the water return pipeline 12.4.
In practice, the capacities of the vortex cleaner 2 and the ultrasonic cleaner 3 and the transmission speed of the conveyor 5 can be increased or decreased according to the expected treatment capacity. As a preferable mode, the following arrangement may be made: the capacity of the vortex cleaning machine 2 and/or the ultrasonic cleaning machine 3 is 100-2000L, and the transmission speed of the conveyor 5 corresponding to the transmission in the vortex cleaning machine 2 or the ultrasonic cleaning machine 3 is 0.2-2.0 m/s. The capacity of the vortex cleaning machine 2 and/or the ultrasonic cleaning machine 3 can be selected to be 100-2800L according to the load, and the transmission speed of the corresponding conveyor 5 is set to be 0.1-2.6 m/s.
In this embodiment, the transmission belts with different apertures can be selected according to the size of the treated insects. The aperture of the transmission belt is 0.2-4.5 mm, and the transmission belt with the aperture of 0.3-7.5 mm can be selected according to the size of the insect and the type of the organic waste.
In this example, the insect species were treated according to the speciesCorrespondingly increasing and decreasing the speed of the vortex blade in the vortex cleaning machine 2 and the ultrasonic power (15-160 w/cm) in the ultrasonic cleaning machine 32) The residence time of the insects in each cleaning machine is 0.5-25 min, the injection pressure of each high-pressure spray gun is 0.15-1.0 MPa, the injection pressure of each high-pressure air gun is 0.15-1.0 MPa, and the like.
The insect skin cleaning assembly line 100 of the present embodiment is suitable for in-line cleaning of insect skins harvested from organic waste insect bioreactors, such as: the biological ecological treatment of the wastes such as livestock and poultry farms, kitchen waste disposal sites/transfer stations, municipal sludge, waste food/grains/vegetables and the like provides technical support for large-scale insect biotransformation engineering, and is also suitable for the link of cleaning the surfaces of insects in the processes of insect breeding and the like. According to the insect surface cleaning assembly line device and the insect surface cleaning process, the separated insects (usually referred to as insect larvae) are subjected to mechanical and full-automatic assembly line type cleaning treatment, dirt and impurities on the outer surfaces of the insects are thoroughly removed, and the insects meeting the requirements of subsequent deep processing treatment are prepared, so that the insect cleaning efficiency and quality are improved, the labor requirement and the working strength are reduced, and the insect product quality is improved. The insect appearance cleaning assembly line device 100 of the embodiment has the following specific beneficial effects:
(1) the degree of mechanization and automation is obviously improved, and the labor cost, the number of workers and the labor intensity are reduced.
(2) Greatly improving the quality of insect products. The harvested insects are subjected to standardized cleaning treatment by the insect cleaning production line, so that the quality requirement of subsequent deep processing treatment can be met; and the insect cleaning production line has good reproducibility, and all equipment can be produced in a standardized and large-scale manner.
(3) Greatly reduces the water consumption and the degree of cleanness. According to the insect cleaning production line, the sewage of the first conveying section 8, the second conveying section 10, the second immersion cleaning machine 7 and the third conveying section 14 is collected and reflows to the vortex cleaning machine 2 which has low requirement on water quality and large water consumption, so that the water consumption of the vortex cleaning machine 2 is greatly reduced; meanwhile, sewage is collected, so that the pollution of organic wastewater to the ground and air of a workshop is greatly reduced, and the effects of energy conservation and environmental protection are achieved.
Example 2
In this example, a hermetia illucens larva bioreactor is selected, and kitchen waste is taken as an example for conversion of organic waste, and the insect surface cleaning assembly line equipment and process in the above example 1 are explained in detail.
As shown in fig. 3, the insect appearance cleaning line device 100 of the present embodiment is configured with four cleaning machines, namely, a first immersion cleaning machine 1, a vortex cleaning machine 2, an ultrasonic cleaning machine 3 and a second immersion cleaning machine 7, two high-pressure spray guns, namely, a first high-pressure spray gun 9 and a second high-pressure spray gun 11, and a high-pressure air gun 15. First pickling machine 1 chooses for use the vibration cleaning machine, and electric drive's scraper conveyor is chooseed for use to conveyer 5 before first pickling machine 1, and each conveyer 5 after first pickling machine 1 all chooses for use aperture 3mm, electric drive's flat conveyer belt including first conveying section 8, second conveying section 10 and third conveying section 14 etc.. And in addition, a plurality of flow meters 16 and a plurality of pumps are configured according to the operation requirement of the system, wherein: the pump 17.1, the pump 17.2 and the pump 17.6 adopt a 20SG2-8 type water pump with the rated flow of 2m3H, the lift is 8m, and the power is 0.12 kw; the pump 17.4 is 15SG0.6-5 type water pump with rated flow rate of 0.6m3H, the lift is 5m, and the power is 0.04 kw; the pump 17.3, the pump 17.5 and the pump 17.7 are CDL1-2 type high-pressure pumps with rated flow of 1m3H, lift 11.5m, power 0.37 kw.
When the assembly line is started for the first time, the pump 17.1, the pump 17.2, the pump 17.4 and the pump 17.6 need to be opened firstly, water is respectively injected into the oscillation cleaning machine (the first immersion cleaning machine 1), the vortex cleaning machine 2, the ultrasonic cleaning machine 3 and the second immersion cleaning machine 7 to reach the rated volume (1 cubic meter in the example), and the black soldier fly larvae 18.1 obtained through separation are placed into the feed inlet. Thereafter, the system will perform automatic operation under the unified control of the automatic control system 6. The system operation flow after the initialization is completed is as follows:
(1) the scraper conveyor and the oscillating cleaning machine (the first pickling machine 1) are started, the black soldier fly larvae 18.1 obtained by separation are conveyed to the oscillating cleaning machine (the first pickling machine 1) from the feed inlet to be soaked and softened, the flow signals are fed back to the automatic control system 6 in real time by the flow meters 16 on the water inlet pipeline and the water outlet pipeline of the first pickling machine 1, the first pickling machine 1 simultaneously feeds water and drains water in the working process under the control of the automatic control system 6, and the water level is kept stable.
(2) Starting the flat conveyor belt between the oscillating washer (first immersion washer 1) and the vortex washer 2 (in this example, the power of the vortex washer 2 is 40w/cm2) And conveying the primarily washed hermetia illucens larvae 18.1 to the vortex cleaning machine 2 for cleaning, simultaneously feeding back flow signals to the automatic control system 6 in real time by using the flow meters 16 on the water outlet pipeline and the water inlet pipeline of the vortex cleaning machine 2 and the flow meters 16 on the return pipelines connected with the vortex cleaning machine 2, and under the control of the automatic control system 6, simultaneously feeding water and draining water in the working process of the vortex cleaning machine 2 and keeping the water level stable near set parameters.
(3) Starting a flat conveyor belt and a first high-pressure spray gun 9 between the vortex cleaning machine 2 and the ultrasonic cleaning machine 3, conveying the black soldier fly larvae subjected to vortex cleaning to the ultrasonic cleaning machine 3, spraying the surfaces of the black soldier fly larvae by using the first high-pressure spray gun 9 during conveying, and flushing sewage to enter a water return pipeline 12.1; and meanwhile, the ultrasonic cleaning machine 3 is started to ultrasonically clean the hermetia illucens larvae, the flow meters 16 connected to the water outlet pipeline and the water inlet pipeline of the ultrasonic cleaning machine 3 are used for feeding back flow signals of inlet water and outlet water to the automatic control system 6 in real time, and under the control of the automatic control system 6, the ultrasonic cleaning machine 3 simultaneously feeds water and drains water in the working process and keeps the water level stable.
(4) Starting a flat conveyor belt and a second high-pressure spray gun 11 between the ultrasonic cleaning machine 3 and the second pickling machine 7, conveying the black soldier fly larvae subjected to ultrasonic cleaning to the second pickling machine 7 for rinsing, spraying the surfaces of insects by using the second high-pressure spray gun 11 in the conveying process, and feeding the washed sewage into a water return pipeline 12.2; meanwhile, the flow meter 16 on the water inlet pipeline connected with the second high-pressure spray gun 11 feeds the flow signal back to the automatic control system 6 in real time, the control pump 17.5 stably operates under set parameters, and the flushing sewage enters the vortex cleaning machine 2 through the water return pipeline 12.2.
(5) Start flat conveyer belt and high-pressure air gun 15 between second immersion cleaning machine 7 and the storage device 13, high-pressure air gun 15 weathers black soldier fly larva surface moisture, and during sewage got into return water pipeline 12.4, carry storage device 13 with clean insect 18.2 after second immersion cleaning machine 7 handled simultaneously, accomplish the operation.
(6) And (5) circulating the steps from (1) to (5), so that the appearance cleaning operation of the black soldier fly larvae 18.1 which are circulated and reciprocated is realized.
1-2 workers are allocated in the working process, and the cleaning operation of the outer skin of 18.1 kg of hermetia illucens larvae can be completed every hour; in the traditional manual operation mode, under the condition of putting 3-4 workers, only 80kg of incomplete cleaning operation can be completed per hour. This embodiment makes heisui river horsefly larva product quality and operating efficiency improve greatly.
Example 3
In this example, a fly maggot bioreactor is selected, kitchen waste is taken as an example for converting organic waste, and the insect surface cleaning assembly line equipment and process in the above example 1 are explained in detail. The difference from example 2 is that: in this embodiment, the first immersion cleaning machine 1 is a non-oscillating type, and the vortex cleaning machine 2 is a bubble cleaning machine.
As shown in fig. 4, the insect appearance cleaning line device 100 of the present embodiment is configured with four cleaning machines, namely, a first immersion cleaning machine 1, a vortex cleaning machine 2, an ultrasonic cleaning machine 3 and a second immersion cleaning machine 7, two high-pressure spray guns, namely, a first high-pressure spray gun 9 and a second high-pressure spray gun 11, and a high-pressure air gun 15. The vortex cleaning machine 2 selects the bubble cleaning machine for use, the conveyor 5 before the first immersion cleaning machine 1 selects the scraper conveyor driven by electric power, and each conveyor 5 after the first immersion cleaning machine 1 comprises a first conveying section 8, a second conveying section 10, a third conveying section 14 and the like which select the flat conveyor belt driven by electric power with the aperture of 3 mm. And in addition, a plurality of flow meters 16 and a plurality of pumps are configured according to the operation requirement of the system, wherein: the pump 17.1, the pump 17.2 and the pump 17.6 adopt a 20SG2-12 type water pump with the rated flow of 4m3H, the lift is 8m, and the power is 0.24 kw; the pump 17.4 is 15SG0.6-6 type water pump with rated flow rate of 0.9m3H, the lift is 5m, and the power is 0.08 kw; the pump 17.3, the pump 17.5 and the pump 17.7 are CDL1-4 type high-pressure pumps with rated flow of 1.6m3H, head 10.5m, power 0.55kw。
When the assembly line is started for the first time, the pump 17.1, the pump 17.2, the pump 17.4 and the pump 17.6 need to be opened firstly, water is respectively injected into the oscillation cleaning machine (the first immersion cleaning machine 1), the vortex cleaning machine 2, the ultrasonic cleaning machine 3 and the second immersion cleaning machine 7 to reach the rated volume (1 cubic meter in the example), and the black soldier fly larvae 18.1 obtained through separation are placed into the feed inlet. Thereafter, the system will perform automatic operation under the unified control of the automatic control system 6. The system operation flow after the initialization is completed is as follows:
(1) the scraper conveyor and the first pickling machine 1 are started, separated maggots 18.3 obtained through separation are conveyed from the feed inlet to the first pickling machine 1 to be soaked and softened, flow signals are fed back to the automatic control system 6 in real time through the flow meters 16 on the water inlet pipeline and the water outlet pipeline of the first pickling machine 1, water is fed into and drained from the first pickling machine 1 simultaneously in the working process under the control of the automatic control system 6, and the water level is kept stable.
(2) The flat conveyor between the first immersion cleaner 1 and the vortex cleaner 2 is started up with the vortex cleaner 2 (in this example the power of the vortex cleaner 2 is 18 w/cm)2) And conveying the primarily washed separated fly maggots 18.3 to the vortex cleaning machine 2 for cleaning, simultaneously feeding flow signals back to the automatic control system 6 in real time through the flow meters 16 on the water outlet pipeline and the water inlet pipeline of the vortex cleaning machine 2 and the flow meters 16 on the return pipelines connected with the vortex cleaning machine 2, simultaneously feeding water and draining water in the working process of the vortex cleaning machine 2 under the control of the automatic control system 6, and keeping the water level stable near set parameters.
(3) Starting a flat conveyor belt and a first high-pressure spray gun 9 between the vortex cleaning machine 2 and the ultrasonic cleaning machine 3, conveying the separated fly maggots 18.3 subjected to vortex cleaning to the ultrasonic cleaning machine 3, spraying the surface of the separated fly maggots 18.3 by using the first high-pressure spray gun 9 in the conveying process, and flushing sewage to enter a water return pipeline 12.1; and simultaneously starting the ultrasonic cleaning machine 3 to ultrasonically clean the fly maggots 18.3, feeding flow signals of inlet water and outlet water back to the automatic control system 6 in real time by using the flow meters 16 connected to the water outlet pipeline and the water inlet pipeline of the ultrasonic cleaning machine 3, and simultaneously feeding and discharging water in the working process of the ultrasonic cleaning machine 3 under the control of the automatic control system 6 and keeping the water level stable.
(4) Starting a flat conveyor belt and a second high-pressure spray gun 11 between the ultrasonic cleaning machine 3 and the second immersion cleaning machine 7, conveying the separated fly maggots 18.3 subjected to ultrasonic cleaning to the second immersion cleaning machine 7 for rinsing, spraying the surfaces of the separated fly maggots 18.3 by using the second high-pressure spray gun 11 in the conveying process, and feeding the flushing sewage into a water return pipeline 12.2; meanwhile, the flow meter 16 on the water inlet pipeline connected with the second high-pressure spray gun 11 feeds the flow signal back to the automatic control system 6 in real time, the control pump 17.5 stably operates under set parameters, and the flushing sewage enters the vortex cleaning machine 2 through the water return pipeline 12.2.
(5) And starting a flat conveyor belt and a high-pressure air gun 15 between the second immersion washer 7 and the storage device 13, drying and separating the surface moisture of the fly maggots 18.3 by the high-pressure air gun 15, feeding sewage into a water return pipeline 12.4, and conveying the clean fly maggots 18.4 treated by the second immersion washer 7 to the storage device 13 to finish the operation.
(6) And (5) circulating the steps (1) to (5) to realize the appearance cleaning operation of separating the fly maggots 18.3 in a circulating and reciprocating manner.
1-2 workers are arranged in the working process, and the cleaning operation of the outer skin for separating 18.3 fly maggots of 800kg per hour can be completed; in the traditional manual operation mode, under the condition of putting 3-4 workers, only 100kg of incomplete cleaning operation can be completed per hour. The embodiment greatly improves the quality and the operation efficiency of the fly maggot separation product.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The principle and the implementation mode of the utility model are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the utility model; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the utility model.
Claims (9)
1. An insect appearance cleaning line apparatus, comprising:
the cleaning module comprises a first immersion cleaning machine, a vortex cleaning machine and an ultrasonic cleaning machine which are sequentially arranged along the advancing direction of the production line; the first immersion cleaning machine is used for immersing and softening surface dirt of insects to be cleaned, the vortex cleaning machine is used for cleaning partial surface softened dirt of the insects to be cleaned, and the ultrasonic cleaning machine is used for cleaning surface wrinkle residual dirt of the insects to be cleaned;
the conveying module comprises a conveyor arranged along the advancing direction of the assembly line, and the conveyor is used for conveying insects to be cleaned to the first immersion cleaning machine, the vortex cleaning machine and the ultrasonic cleaning machine in sequence;
and the automatic control system is in communication connection with the cleaning module and the conveying module so as to control the automatic operation of the cleaning module and the conveying module.
2. The insect appearance cleaning line device according to claim 1, wherein the cleaning module further comprises a second immersion cleaning machine, the second immersion cleaning machine is used for cleaning the insects cleaned by the ultrasonic cleaning machine, so that the insects are cleaned and clean insects are obtained; the conveyor extends to the second pickling machine in a line advance direction.
3. The insect appearance cleaning assembly line device according to claim 2, wherein the conveyor between the vortex cleaning machine and the ultrasonic cleaning machine is a first conveying section, and the first conveying section is provided with a first high-pressure spray gun for removing surface attached sewage of the insects to be cleaned, which are cleaned by the vortex cleaning machine and do not reach the ultrasonic cleaning machine.
4. The insect appearance cleaning line apparatus according to claim 3, wherein the conveyor between the ultrasonic cleaning machine and the second immersion cleaning machine is a second conveying section, and the second conveying section is provided with a second high-pressure spray gun for removing surface-attached sewage of the insects to be cleaned, which are cleaned by the ultrasonic cleaning machine and do not reach the second immersion cleaning machine.
5. The insect appearance cleaning assembly line device according to claim 4, further comprising a water return module, wherein the water return module comprises a plurality of water return pipelines, and the first conveying section, the second conveying section and the second immersion cleaning machine are all connected with the vortex cleaning machine through one water return pipeline so as to recycle the spraying sewage of the first high-pressure spray gun, the spraying sewage of the second high-pressure spray gun and the cleaning sewage of the second immersion cleaning machine.
6. The insect appearance cleaning line apparatus of claim 5, further comprising a storage device for collecting the cleaning insects, the conveyor extending to the storage device in a line advancement direction;
the conveyor between the second immersion washer and the storage device is a third conveying section, and the third conveying section is provided with a high-pressure air gun for drying the surface moisture of the cleaning insects before the cleaning insects reach the storage device.
7. The insect appearance cleaning line apparatus of claim 6, wherein the third conveyor section is connected to the vortex washer via a return line to effect moisture recovery from the third conveyor section.
8. The insect appearance cleaning assembly line equipment according to any one of claims 5 to 7, wherein flow monitoring modules are arranged on the first water soaking machine, the vortex cleaning machine, the ultrasonic cleaning machine, the second water soaking machine, the first high-pressure spray gun and the second high-pressure spray gun, and each flow monitoring module comprises a water outlet flow meter, a water inlet flow meter, a valve and a pump;
and the flow monitoring module is in communication connection with the automatic control system.
9. The insect appearance cleaning line device according to any one of claims 1 to 7, wherein the conveyor is a belt conveyor, a linear shaker screen or a scraper conveyor.
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