CN215379698U - Automatic plug-in production line - Google Patents
Automatic plug-in production line Download PDFInfo
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- CN215379698U CN215379698U CN202121138864.1U CN202121138864U CN215379698U CN 215379698 U CN215379698 U CN 215379698U CN 202121138864 U CN202121138864 U CN 202121138864U CN 215379698 U CN215379698 U CN 215379698U
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Abstract
The utility model relates to the technical field of automatic plug-ins, in particular to an automatic plug-in production line, which comprises an upper plate station, a glue dispensing station, a first plug-in station, a second plug-in station, a third plug-in station, a spraying station, a wave soldering station, a cooling station and a blanking station which are sequentially arranged and connected, wherein the upper plate station comprises a plate feeding mechanism, a plate feeding and taking robot arranged on one side of the plate feeding mechanism and an upper plate taking mechanism arranged on the plate feeding and taking robot; the full-automatic production line is adopted, the circuit board is automatically fed, the spraying is carried out after the multiple plug-ins are carried out, the wave-soldering is carried out after the spraying is finished, and then the cooling and blanking are carried out, so that the full-automatic plug-in production of the PCB is realized, the automation degree is high, the labor is saved, and the production efficiency is high.
Description
Technical Field
The utility model relates to the technical field of automatic plug-ins, in particular to an automatic plug-in production line.
Background
Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services, and home. The automatic technology can not only liberate people from heavy physical labor, partial mental labor and severe and dangerous working environments, but also expand the functions of human organs, greatly improve the labor productivity and enhance the ability of human to know the world and transform the world. Large plants in automation systems are also referred to as automation devices. Refers to a process in which a machine or apparatus automatically operates or controls according to a prescribed program or instruction without human intervention.
A PCB, also known as a printed circuit board, is an important electronic component, which is a support for electronic components and a carrier for electrical connection of electronic components. Before the PCB is used, electronic elements need to be inserted into the PCB, most of the existing plug-ins are manual plug-ins, and an independent automatic plug-in machine can only automatically plug-in the appointed electronic elements, so that automatic assembly line mode plug-ins cannot be realized.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides an automatic plug-in production line which adopts a full-automatic assembly line to automatically feed a circuit board, sprays after multiple plug-ins, performs wave soldering after spraying, and then performs cooling and blanking, thereby realizing full-automatic plug-in production of PCB boards, and having high automation degree, labor saving and high production efficiency.
The technical scheme adopted by the utility model is as follows: the utility model provides an automatic change plug-in components production line, is including the upper plate station, the glue station of gluing, first plug-in components station, second plug-in components station, third plug-in components station, spraying station, wave-soldering station, cooling station and the unloading station that set gradually and connect, the upper plate station is including going into board feeding mechanism, locating the income board of going into board feeding mechanism one side and getting material the robot, and install in the upper plate feeding mechanism who goes into board and get material the robot, the unloading station includes hypoplastron feeding mechanism, locates the hypoplastron feeding mechanism of hypoplastron feeding mechanism one side and get material the robot, and install in the hypoplastron feeding mechanism of hypoplastron feeding robot.
The further improvement of the scheme is that the first plug-in station comprises at least more than one group of first automatic special-shaped plug-in machines and a first manual plug-in platform arranged behind the first automatic special-shaped plug-in machines.
The further improvement of the scheme is that the second plug-in station comprises at least more than one group of second automatic special-shaped plug-in machines and a second manual plug-in platform arranged behind the second automatic special-shaped plug-in machines.
The third plug-in station comprises at least one group of third automatic special-shaped plug-in machines and a third manual plug-in platform arranged behind the third automatic special-shaped plug-in machines.
The further improvement of the scheme is that the dispensing station is an automatic dispenser, the spraying station is an automatic sprayer, and the wave-soldering station is a wave-soldering machine.
The technical scheme is further improved in that the upper plate taking mechanism comprises an upper plate substrate, an upper plate driving device arranged on the upper plate substrate, an upper plate driving clamping element movably arranged on the upper plate substrate and connected with the upper plate driving device, an upper plate driven clamping element movably arranged on the upper plate substrate, and an upper plate synchronous transmission device for linking the upper plate driving clamping element with the upper plate driven clamping element; an upper plate clamping position is formed between the upper plate driving clamping element and the upper plate driven clamping element; the upper plate synchronous transmission device comprises an upper plate first transmission wheel and an upper plate second transmission wheel which are respectively installed on two sides of an upper plate substrate, an upper plate synchronous belt is arranged between the upper plate first transmission wheel and the upper plate second transmission wheel in a transmission mode, the upper plate synchronous belt comprises an upper plate first reciprocating transmission portion and an upper plate second reciprocating transmission portion, the upper plate first reciprocating transmission portion is connected with an upper plate driving clamping element, and the upper plate second reciprocating transmission portion is connected with an upper plate driven clamping element.
The scheme is further improved in that the upper plate driving device comprises an upper plate driving base arranged on the upper plate substrate, an upper plate driving motor arranged on the upper plate driving base, an upper plate transmission screw rod arranged on the upper plate driving base and connected with the upper plate driving motor, and an upper plate transmission seat connected with the upper plate transmission screw rod and capable of following the transmission of the upper plate transmission screw rod, wherein the upper plate transmission seat is connected with an upper plate active clamping element; the upper plate driving motor is a servo motor, an upper plate coupler is arranged at the driving end of the upper plate driving motor, and the upper plate coupler is connected with an upper plate transmission screw rod.
The scheme is further improved in that the upper plate active clamping element comprises an upper plate active sliding rail connected with the upper plate substrate, an upper plate active clamping plate slidably mounted on the upper plate active sliding rail, and an upper plate active clamping jaw mounted on the upper plate active clamping plate, wherein an upper plate active clamping groove is formed in the upper plate active clamping jaw, and the upper plate active clamping plate is connected with an upper plate driving device; an upper plate active connecting block is mounted on one side of the upper plate active clamping plate and connected with an upper plate active pressing block, and the upper plate active pressing block fixes the upper plate first reciprocating transmission part to the upper plate active connecting block; the upper plate driven clamping element comprises an upper plate driven slide rail connected with the upper plate substrate, an upper plate driven clamping plate slidably mounted on the upper plate driven slide rail, and an upper plate driven clamping jaw mounted on the upper plate driven clamping plate, and the upper plate driven clamping jaw is provided with an upper plate driven clamping groove; the upper plate driven connecting block is installed on one side of the upper plate driven clamping plate and connected with an upper plate driven pressing block, and the upper plate second reciprocating transmission part is fixed to the upper plate driven connecting block through the upper plate driven pressing block. A
The lower plate taking mechanism comprises a lower plate substrate, a lower plate driving device arranged on the lower plate substrate, a lower plate driving clamping element movably arranged on the lower plate substrate and connected with the lower plate driving device, a lower plate driven clamping element movably arranged on the lower plate substrate, and a lower plate synchronous transmission device for linking the lower plate driving clamping element with the lower plate driven clamping element; a lower plate clamping position is formed between the lower plate driving clamping element and the lower plate driven clamping element.
The lower plate driving device comprises a lower plate driving base arranged on a lower plate substrate, a lower plate driving motor arranged on the lower plate driving base, a lower plate transmission screw machine arranged on the lower plate driving base and connected with the lower plate driving motor, and a lower plate transmission seat connected with the lower plate transmission screw machine and capable of following the lower plate transmission screw machine for transmission, wherein the lower plate transmission seat is connected with a lower plate active clamping element; the lower plate driving motor is a servo motor, a lower plate coupler is arranged at the driving end of the lower plate driving motor, and the lower plate coupler is connected with a lower plate transmission screw machine;
the further improvement of the scheme is that the lower plate synchronous transmission device comprises a lower plate first transmission wheel and a lower plate second transmission wheel which are respectively arranged at two sides of a lower plate substrate, a lower plate synchronous belt is arranged between the lower plate first transmission wheel and the lower plate second transmission wheel in a transmission manner, the lower plate synchronous belt comprises a lower plate first reciprocating transmission part and a lower plate second reciprocating transmission part, the lower plate first reciprocating transmission part is connected with a lower plate driving clamping element, and the lower plate second reciprocating transmission part is connected with a lower plate driven clamping element;
the scheme is further improved in that the lower plate active clamping element comprises a lower plate active sliding rail connected with a lower plate substrate, a lower plate active clamping plate slidably mounted on the lower plate active sliding rail, a first active clamping jaw mounted on the lower plate active clamping plate and a second active clamping jaw, wherein active cover opening pressing sheets are arranged on two sides of the first active clamping jaw, a lower plate active clamping groove is formed in the second active clamping jaw, the lower plate active clamping plate is connected with a lower plate driving device, and the first active clamping jaw is provided with an active clamping step;
the further improvement of the scheme is that the driven clamping element of the lower plate comprises a lower plate driven slide rail connected with a lower plate substrate, a lower plate driven clamping plate slidably mounted on the lower plate driven slide rail, a first driven clamping jaw mounted on the lower plate driven clamping plate and a second driven clamping jaw, wherein driven cover opening pressing plates are arranged on two sides of the first driven clamping jaw, a lower plate driven clamping groove is formed in the second driven clamping jaw, and the first driven clamping jaw is provided with a driven clamping step.
The utility model has the beneficial effects that:
compared with the traditional plug-in production equipment, the full-automatic production line is adopted, the circuit board is automatically fed, the spraying is carried out after the plug-ins are plugged for many times, the wave soldering is carried out after the spraying is finished, and then the cooling and blanking are carried out, so that the full-automatic plug-in production of the PCB is realized, the automation degree is high, the labor is saved, the production efficiency is high, and the stability is good. The automatic feeding device comprises an upper plate station, a dispensing station, a first plug-in station, a second plug-in station, a third plug-in station, a spraying station, a wave-soldering station, a cooling station and a discharging station which are sequentially arranged and connected, wherein the upper plate station comprises a plate feeding mechanism, a plate feeding robot and an upper plate taking mechanism, the plate feeding robot is arranged on one side of the plate feeding mechanism, the upper plate taking mechanism is arranged on the plate feeding robot, the discharging station comprises a lower plate feeding mechanism, a lower plate taking robot is arranged on one side of the lower plate feeding mechanism, and the lower plate taking mechanism is arranged on the lower plate taking robot. Automatic upper plate and automatic hypoplastron are realized in the cooperation of adoption automatic robot, and degree of automation is high, uses manpower and materials sparingly.
Drawings
FIG. 1 is a schematic diagram of the automated card production line of the present invention;
FIG. 2 is a schematic view of a portion of the upper plate station of the automated card manufacturing line of FIG. 1;
FIG. 3 is a perspective view of an upper plate take off mechanism of the upper plate station of FIG. 2;
FIG. 4 is a schematic perspective view of the upper plate take off mechanism of the upper plate station of FIG. 2 from another perspective;
FIG. 5 is a schematic view of a portion of the lower plate station of the automated card manufacturing line of FIG. 1;
FIG. 6 is a schematic perspective view of a lower plate take off mechanism of the upper plate station of FIG. 5;
fig. 7 is a schematic perspective view of the lower plate take off mechanism of the upper plate station of fig. 5 from another perspective.
Description of reference numerals: an upper plate station 1, an upper plate feeding mechanism 11, an upper plate feeding robot 12, an upper plate feeding mechanism 13, an upper plate substrate 131, an upper plate driving device 132, an upper plate driving base 1321, an upper plate driving motor 1322, an upper plate driving screw 1323, an upper plate transmission seat 1324, an upper plate driving clamping element 133, an upper plate driving slide rail 1331, an upper plate driving clamping plate 1332, an upper plate driving clamping jaw 1333, an upper plate driving clamping groove 1334, an upper plate driving connecting block 1335, an upper plate driving pressing block 1336, an upper plate driven clamping element 134, an upper plate driven slide rail 1341, an upper plate driven clamping plate 1342, an upper plate driven clamping jaw 1343, an upper plate driven clamping groove 1344, an upper plate driven connecting block 1345, an upper plate driven pressing block 1346, an upper plate synchronous transmission device 135, an upper plate first transmission wheel 1351, an upper plate second transmission wheel 1352, an upper plate synchronous belt 1353, a hand-gluing station 2, a first insert station 3, a first automatic insert machine 31, a special-shaped first insert machine 32, an upper plate driving clamping platform 32, an upper plate driving clamping device driving device, A second plug-in unit station 4, a second automatic special-shaped plug-in unit 41, a second manual plug-in unit platform 42, a third plug-in unit station 5, a third automatic special-shaped plug-in unit 51, a third manual plug-in unit platform 52, a spraying station 6, a wave soldering station 7, a cooling station 8, a blanking station 9, a lower plate feeding mechanism 91, a lower plate reclaiming robot 92, a lower plate reclaiming mechanism 93, a lower plate substrate 931, a lower plate driving device 932, a lower plate driving base 9321, a lower plate driving motor 9322, a lower plate transmission screw 9323, a lower plate transmission seat 9324, a lower plate driving clamping element 933, a lower plate driving slide rail 9331, a lower plate driving clamping plate 9332, a first driving clamping jaw 9333, a second driving clamping jaw 9334, a driving cover-opening pressing plate 9335, a lower plate driving clamping groove 9336, a lower plate driven clamping element 934, a lower plate driven slide rail 9341, a lower plate driven clamping plate 9342, a first driven clamping jaw 9343, a second driven clamping jaw 9344, a driven cover pressing plate 9345, a cover pressing plate 9335, a third manual pressing plate 933, a third manual plate feeding mechanism 93, a third manual feeding mechanism, a fourth manual feeding mechanism 93, a fourth manual feeding mechanism 93, a fourth manual feeding mechanism 93, a fourth manual feeding mechanism, a fourth manual mechanism 93, a fourth manual mechanism, a fourth, A lower plate driven clamp groove 9346, a lower plate synchronous transmission device 935, a first transmission wheel 9351, a lower plate second transmission wheel 9352 and a lower plate synchronous belt 9353.
Detailed Description
To facilitate an understanding of the utility model, the utility model will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
As shown in fig. 1 to 7, an automatic plug-in production line includes an upper board station 1, a dispensing station 2, a first plug-in station 3, a second plug-in station 4, a third plug-in station 5, a spraying station 6, a wave soldering station 7, a cooling station 8, and a blanking station 9, which are sequentially arranged and connected, where the upper board station 1 includes a board feeding mechanism 11, a board feeding and taking robot 12 disposed on one side of the board feeding mechanism 11, and an upper board taking mechanism 13 mounted on the board feeding and taking robot 12, and the blanking station 9 includes a lower board feeding mechanism 91, a lower board taking robot 92 disposed on one side of the lower board feeding mechanism 91, and a lower board taking mechanism 93 mounted on the lower board taking robot 92.
The first plug-in station 3 comprises at least more than one group of first automatic special-shaped plug-in machines 31 and a first manual plug-in platform 32 arranged behind the first automatic special-shaped plug-in machines 31; the second plug-in station 4 comprises at least one group of second automatic special-shaped plug-in machines 41 and a second manual plug-in platform 42 arranged behind the second automatic special-shaped plug-in machines 41; the third plug-in station 5 comprises at least more than one group of third automatic special-shaped plug-in machines 51 and a third manual plug-in platform 52 arranged behind the third automatic special-shaped plug-in machines 51; the plug-in components station that adopts the multiunit carries out the plug-in components to different electronic component, and degree of automation is high to set up manual plug-in components platform, can carry out manual operation, thereby plug-in components operation on the assembly line, the practicality is strong.
In this embodiment, the dispensing station 2 is an automatic dispenser, the spraying station 6 is an automatic sprayer, and the wave soldering station 7 is a wave soldering machine.
Referring to fig. 2 to 4, the upper plate taking mechanism 13 includes an upper substrate 131, an upper substrate driving device 132 installed on the upper substrate 131, an upper plate driving clamping element 133 movably installed on the upper substrate 131 and connected to the upper substrate driving device 132, an upper plate driven clamping element 134 movably installed on the upper substrate 131, and an upper plate synchronous transmission device 135 linking the upper plate driving clamping element 133 and the upper plate driven clamping element 134; an upper plate clamping position is formed between the upper plate driving clamping element 133 and the upper plate driven clamping element 134; the clamping position is used for clamping and fixing the PCB, the whole structure is reliable, and the material taking precision is high. The upper plate driving device 132 is matched with the upper plate synchronous transmission device 135 to drive the upper plate driving clamping element 133 and the upper plate driven clamping element 134 to clamp the PCB, the PCB with different sizes can be clamped and fixed, the clamping and transporting process is stable and reliable, the application range is wide, single-drive reciprocating mirror image transmission is realized under the matching of the upper plate synchronous transmission device 135, the transmission precision is high, and the clamping stability is good.
The upper plate synchronous transmission device 135 comprises an upper plate first transmission wheel 1351 and an upper plate second transmission wheel 1352 which are respectively arranged on two sides of the upper plate substrate 131, an upper plate synchronous belt 1353 is arranged between the upper plate first transmission wheel 1351 and the upper plate second transmission wheel 1352 in a transmission manner, the upper plate synchronous belt 1353 comprises an upper plate first reciprocating transmission part and an upper plate second reciprocating transmission part, the upper plate first reciprocating transmission part is connected with the upper plate driving clamping element 133, and the upper plate second reciprocating transmission part is connected with the upper plate driven clamping element 134; the synchronous belt is provided with two sets of reciprocating transmission parts for reciprocating mirror image transmission, mirror image clamping action is realized under the action of the upper plate driving device 132, the clamping stability is good, and the structure is reliable.
Upper plate driving device 132 includes an upper plate driving base 1321 mounted on upper plate substrate 131, an upper plate driving motor 1322 mounted on upper plate driving base 1321, an upper plate driving screw 1323 mounted on upper plate driving base 1321 and connected to upper plate driving motor 1322, and an upper plate driving seat 1324 connected to upper plate driving screw 1323 and driven by upper plate driving screw 1323, wherein upper plate driving seat 1324 is connected to upper plate driving clamping element 133; the upper plate driving motor 1322 is a servo motor, the driving end of the upper plate driving motor 1322 is provided with an upper plate coupler, and the upper plate coupler is connected with an upper plate transmission screw 1323; the upper plate driving motor 1322 is used for driving the upper plate transmission screw 1323, the upper plate transmission screw 1323 drives the upper plate transmission seat 1324 to enable the upper plate driving clamping element 133 to perform linear transmission, and under corresponding action, the upper plate synchronous transmission device 135 and the upper plate driven clamping element 134 are driven to perform mirror image transmission. Adopt servo motor, conveniently realize intelligent control, and the shaft coupling cooperates upper plate drive screw 1323 to carry out the transmission, connects that transmission stability is good.
The upper active clamping component 133 includes an upper active sliding rail 1331 connected to the upper substrate 131, an upper active clamping plate 1332 slidably mounted on the upper active sliding rail 1331, and an upper active clamping jaw 1333 mounted on the upper active clamping plate 1332, wherein the upper active clamping jaw 1333 is provided with an upper active clamping slot 1334, and the upper active clamping plate 1332 is connected to the upper driving device 132; an upper plate driving connecting block 1335 is installed on one side of the upper plate driving clamping plate 1332, the upper plate driving connecting block 1335 is connected with an upper plate driving pressing block 1336, and the upper plate driving pressing block 1336 fixes the upper plate first reciprocating transmission part to the upper plate driving connecting block 1335; the upper plate driven clamping element 134 comprises an upper plate driven slide rail 1341 connected with the upper plate substrate 131, an upper plate driven clamping plate 1342 slidably mounted on the upper plate driven slide rail 1341, and an upper plate driven clamping jaw 1343 mounted on the upper plate driven clamping plate 1342, wherein the upper plate driven clamping jaw 1343 is provided with an upper plate driven clamping groove 1344; an upper plate driven connecting block 1345 is installed on one side of the upper plate driven clamping plate 1342, an upper plate driven pressing block 1346 is connected to the upper plate driven connecting block 1345, and the upper plate driven pressing block 1346 fixes the upper plate second reciprocating transmission part to the upper plate driven connecting block 1345; the cooperation of upper plate initiative clamp groove 1334 and the driven clamp groove 1344 of upper plate is used for the plate to snatch fixedly, can guarantee the stability of centre gripping transportation.
Referring to fig. 5 to 7, the lower plate taking mechanism 93 includes a lower plate substrate 931, a lower plate driving device 932 installed on the lower plate substrate 931, a lower plate driving clamping element 933 movably installed on the lower plate substrate 931 and connected to the lower plate driving device 932, a lower plate driven clamping element 934 movably installed on the lower plate substrate 931, and a lower plate synchronous transmission device 935 for linking the lower plate driving clamping element 933 and the lower plate driven clamping element 934; a lower plate clamping position is formed between the lower plate driving clamping element 933 and the lower plate driven clamping element 934; the clamping position is used for clamping and fixing the PCB, the whole structure is reliable, and the material taking precision is high. Adopted hypoplastron drive arrangement 932 cooperation hypoplastron synchronous drive device 935 to drive hypoplastron initiative clamping element 933 and the driven clamping element 934 of hypoplastron and carry out the centre gripping to the PCB board, can carry out the centre gripping to the PCB board of not unidimensional fixed, reliable and stable in the centre gripping transportation, application scope is wide, realizes the reciprocal mirror image transmission of single drive under the cooperation of upper plate synchronous drive device 135, and transmission precision is high, and clamping stability is good.
The lower plate driving device 932 includes a lower plate driving base 9321 mounted on the lower plate substrate 931, a lower plate driving motor 9322 mounted on the lower plate driving base 9321, a lower plate driving screw 9323 mounted on the lower plate driving base 9321 and connected to the lower plate driving motor 9322, and a lower plate driving base 9324 connected to the lower plate driving screw 9323 and driven by the lower plate driving screw 9323, the lower plate driving base 9324 being connected to the lower plate driving holding member 933; the lower plate driving motor 9322 is a servo motor, a lower plate coupler is arranged at the driving end of the lower plate driving motor 9322, and the lower plate coupler is connected with a lower plate transmission screw 9323; the lower plate driving motor 9322 is used for driving a lower plate transmission screw 9323, the lower plate transmission screw 9323 drives a lower plate transmission seat 9324 to enable the lower plate driving clamping element 933 to perform linear transmission, and under the corresponding action, the lower plate synchronous transmission device 935 and the lower plate driven clamping element 934 are driven to perform mirror transmission. Adopt servo motor, conveniently realize intelligent control, and the shaft coupling cooperation hypoplastron drive screw transmits, connects that transmission stability is good.
The lower plate synchronous transmission device 935 comprises a lower plate first transmission wheel 9351 and a lower plate second transmission wheel 9352 which are respectively arranged at two sides of the lower plate substrate 931, a lower plate synchronous belt 9353 is arranged between the lower plate first transmission wheel 9351 and the lower plate second transmission wheel 9352 in a transmission way, the lower plate synchronous belt 9353 comprises a lower plate first reciprocating transmission part and a lower plate second reciprocating transmission part, the lower plate first reciprocating transmission part is connected with a lower plate driving clamping element 933, and the lower plate second reciprocating transmission part is connected with a lower plate driven clamping element 934; the synchronous belt is provided with two sets of reciprocating transmission parts for reciprocating mirror image transmission, mirror image clamping action is realized under the action of the lower plate driving device 932, the clamping stability is good, and the structure is reliable.
The lower plate active clamping element 933 comprises a lower plate active slide rail 9331 connected with a lower plate substrate 931, a lower plate active clamping plate 9332 slidably mounted on the lower plate active slide rail 9331, a first active clamping jaw 9333 mounted on the lower plate active clamping plate 9332, and a second active clamping jaw 9334, wherein active cover opening pressing sheets 9335 are arranged on two sides of the first active clamping jaw 9333, a lower plate active clamping groove 9336 is formed in the second active clamping jaw 9334, the lower plate active clamping plate 9332 is connected with a lower plate driving device 932, and the first active clamping jaw 9333 is provided with an active clamping step; the lower plate driven clamping element 934 comprises a lower plate driven slide rail 9341 connected with the lower plate substrate 931, a lower plate driven clamping plate 9342 slidably mounted on the lower plate driven slide rail 9341, a first driven clamping jaw 9343 mounted on the lower plate driven clamping plate 9342, and a second driven clamping jaw 9344, wherein driven cover opening pressing sheets 9345 are arranged on two sides of the first driven clamping jaw 9343, a lower plate driven clamping groove 9346 is formed in the second driven clamping jaw 9344, and a driven clamping step is formed in the first driven clamping jaw 9343; the lower plate driving clamp groove 9336 is matched with the lower plate driven clamp groove 9346 to be used for grabbing and fixing the plate, so that the stability of clamping and transporting can be ensured.
The full-automatic production line is adopted, the circuit board is automatically fed, the spraying is carried out after the multiple plug-ins are carried out, the wave-soldering is carried out after the spraying is finished, and then the cooling and blanking are carried out, so that the full-automatic plug-in production of the PCB is realized, the automation degree is high, the manpower is saved, the production efficiency is high, and the stability is good. Specifically, the device comprises an upper plate station 1, a dispensing station 2, a first plug-in station 3, a second plug-in station 4, a third plug-in station 5, a spraying station 6, a wave-soldering station 7, a cooling station 8 and a blanking station 9 which are sequentially arranged and connected, wherein the upper plate station 1 comprises a plate feeding mechanism 11, a plate feeding and taking robot 12 arranged on one side of the plate feeding mechanism 11 and an upper plate taking mechanism 13 arranged on the plate feeding and taking robot 12, and the blanking station 9 comprises a lower plate feeding mechanism 91, a lower plate taking robot 92 arranged on one side of the lower plate feeding mechanism 91 and a lower plate taking mechanism 93 arranged on the lower plate taking robot 92. Automatic upper plate and automatic hypoplastron are realized in the cooperation of adoption automatic robot, and degree of automation is high, uses manpower and materials sparingly.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. An automatic plug-in components production line which characterized in that: the automatic feeding device comprises an upper plate station, a dispensing station, a first plug-in station, a second plug-in station, a third plug-in station, a spraying station, a wave soldering station, a cooling station and a discharging station which are sequentially arranged and connected, wherein the upper plate station comprises a plate feeding mechanism, a plate feeding and taking robot arranged on one side of the plate feeding mechanism and an upper plate taking mechanism arranged on the plate feeding and taking robot; the upper plate material taking mechanism comprises an upper plate substrate, an upper plate driving device arranged on the upper plate substrate, an upper plate driving clamping element movably arranged on the upper plate substrate and connected with the upper plate driving device, an upper plate driven clamping element movably arranged on the upper plate substrate, and an upper plate synchronous transmission device for linking the upper plate driving clamping element with the upper plate driven clamping element; an upper plate clamping position is formed between the upper plate driving clamping element and the upper plate driven clamping element; the upper plate synchronous transmission device comprises an upper plate first transmission wheel and an upper plate second transmission wheel which are respectively installed on two sides of an upper plate substrate, an upper plate synchronous belt is arranged between the upper plate first transmission wheel and the upper plate second transmission wheel in a transmission mode, the upper plate synchronous belt comprises an upper plate first reciprocating transmission portion and an upper plate second reciprocating transmission portion, the upper plate first reciprocating transmission portion is connected with an upper plate driving clamping element, and the upper plate second reciprocating transmission portion is connected with an upper plate driven clamping element.
2. The automated card production line of claim 1, wherein: the first plug-in station comprises at least more than one group of first automatic special-shaped plug-in machines and a first manual plug-in platform arranged behind the first automatic special-shaped plug-in machines.
3. The automated card production line of claim 1, wherein: the second plug-in station comprises at least more than one group of second automatic special-shaped plug-in machines and a second manual plug-in platform arranged behind the second automatic special-shaped plug-in machines.
4. The automated card production line of claim 1, wherein: the third plug-in station comprises at least more than one group of third automatic special-shaped plug-in machines and a third manual plug-in platform arranged behind the third automatic special-shaped plug-in machines.
5. The automated card production line of claim 1, wherein: the glue dispensing station is an automatic glue dispenser, the spraying station is an automatic spraying machine, and the wave-soldering station is a wave-soldering machine.
6. The automated card production line of claim 1, wherein: the upper plate driving device comprises an upper plate driving base arranged on an upper plate substrate, an upper plate driving motor arranged on the upper plate driving base, an upper plate transmission screw rod arranged on the upper plate driving base and connected with the upper plate driving motor, and an upper plate transmission seat connected to the upper plate transmission screw rod and capable of following the transmission of the upper plate transmission screw rod, wherein the upper plate transmission seat is connected with an upper plate active clamping element; the upper plate driving motor is a servo motor, an upper plate coupler is arranged at the driving end of the upper plate driving motor, and the upper plate coupler is connected with an upper plate transmission screw rod.
7. The automated card production line of claim 6, wherein: the upper plate active clamping element comprises an upper plate active sliding rail connected with the upper plate substrate, an upper plate active clamping plate slidably mounted on the upper plate active sliding rail, and an upper plate active clamping jaw mounted on the upper plate active clamping plate, the upper plate active clamping jaw is provided with an upper plate active clamping groove, and the upper plate active clamping plate is connected with an upper plate driving device; an upper plate active connecting block is mounted on one side of the upper plate active clamping plate and connected with an upper plate active pressing block, and the upper plate active pressing block fixes the upper plate first reciprocating transmission part to the upper plate active connecting block; the upper plate driven clamping element comprises an upper plate driven slide rail connected with the upper plate substrate, an upper plate driven clamping plate slidably mounted on the upper plate driven slide rail, and an upper plate driven clamping jaw mounted on the upper plate driven clamping plate, and the upper plate driven clamping jaw is provided with an upper plate driven clamping groove; the upper plate driven connecting block is installed on one side of the upper plate driven clamping plate and connected with an upper plate driven pressing block, and the upper plate second reciprocating transmission part is fixed to the upper plate driven connecting block through the upper plate driven pressing block.
8. The automated card production line of claim 1, wherein: the lower plate taking mechanism comprises a lower plate substrate, a lower plate driving device arranged on the lower plate substrate, a lower plate driving clamping element movably arranged on the lower plate substrate and connected with the lower plate driving device, a lower plate driven clamping element movably arranged on the lower plate substrate, and a lower plate synchronous transmission device for linking the lower plate driving clamping element with the lower plate driven clamping element; a lower plate clamping position is formed between the lower plate driving clamping element and the lower plate driven clamping element.
9. The automated card production line of claim 8, wherein: the lower plate driving device comprises a lower plate driving base arranged on a lower plate substrate, a lower plate driving motor arranged on the lower plate driving base, a lower plate transmission screw machine arranged on the lower plate driving base and connected with the lower plate driving motor, and a lower plate transmission seat connected with the lower plate transmission screw machine and capable of following the transmission of the lower plate transmission screw machine, wherein the lower plate transmission seat is connected with a lower plate active clamping element; the lower plate driving motor is a servo motor, a lower plate coupler is arranged at the driving end of the lower plate driving motor, and the lower plate coupler is connected with a lower plate transmission screw machine;
the lower plate synchronous transmission device comprises a lower plate first transmission wheel and a lower plate second transmission wheel which are respectively arranged on two sides of a lower plate substrate, a lower plate synchronous belt is arranged between the lower plate first transmission wheel and the lower plate second transmission wheel in a transmission manner, the lower plate synchronous belt comprises a lower plate first reciprocating transmission part and a lower plate second reciprocating transmission part, the lower plate first reciprocating transmission part is connected with a lower plate driving clamping element, and the lower plate second reciprocating transmission part is connected with a lower plate driven clamping element;
the lower plate active clamping element comprises a lower plate active sliding rail connected with a lower plate substrate, a lower plate active clamping plate slidably mounted on the lower plate active sliding rail, a first active clamping jaw mounted on the lower plate active clamping plate, and a second active clamping jaw, wherein active cover opening pressing plates are arranged on two sides of the first active clamping jaw, a lower plate active clamping groove is formed in the second active clamping jaw, the lower plate active clamping plate is connected with a lower plate driving device, and an active clamping step is formed in the first active clamping jaw;
the driven centre gripping component of hypoplastron includes the driven slide rail of hypoplastron driven that is connected with the hypoplastron base plate, slidable mounting in the driven grip block of hypoplastron driven slide rail, install in the driven grip block of hypoplastron first driven clamping jaw, and the driven clamping jaw of second, first driven clamping jaw both sides are equipped with the driven preforming of uncapping, the driven clamping jaw of hypoplastron has been seted up to the second, first driven clamping jaw is equipped with driven centre gripping step.
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| CN202121138864.1U CN215379698U (en) | 2021-05-25 | 2021-05-25 | Automatic plug-in production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113282067A (en) * | 2021-05-25 | 2021-08-20 | 东莞市冠佳电子设备有限公司 | Automatic plug-in production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113282067A (en) * | 2021-05-25 | 2021-08-20 | 东莞市冠佳电子设备有限公司 | Automatic plug-in production line |
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