CN215345287U - Chip mounter with full automatic checkout device - Google Patents
Chip mounter with full automatic checkout device Download PDFInfo
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- CN215345287U CN215345287U CN202120787845.5U CN202120787845U CN215345287U CN 215345287 U CN215345287 U CN 215345287U CN 202120787845 U CN202120787845 U CN 202120787845U CN 215345287 U CN215345287 U CN 215345287U
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Abstract
The utility model discloses a chip mounter with a full-automatic detection device, which belongs to the field of chip mounters and comprises a base, wherein the top of the base is fixedly connected with a support, an automatic chip mounter main body is fixedly arranged in the support, the bottom of the base is fixedly connected to a first conveying belt, a detection mechanism is fixedly arranged at the top of the base, a second conveying belt is fixedly connected to the right side of the base, and a waste pushing mechanism is fixedly connected to the top of the base. The utility model discloses a support whole device through base and support, will treat the work piece of paster earlier and carry to the bottom of automatic chip mounter main part through first conveyer belt, then start the operation of paster is accomplished to the automatic chip mounter main part, then first conveyer belt continues to carry the work piece forward to realized that the device possesses and to carry out automated inspection, detection efficiency is high, reduces the error, avoids lou examining the advantage.
Description
Technical Field
The utility model relates to the field of chip mounters, in particular to a chip mounter with a full-automatic detection device.
Background
The surface mounting system of the chip mounter is also called a bar surface mounting system of the chip mounter, and is configured behind a dispensing machine or a screen printer in a production line, and the surface mounting system is a device for accurately placing surface mounting components on PCB pads by moving a mounting head and is divided into manual operation and full-automatic operation.
The existing chip mounter mostly depends on manual detection to detect whether the quality of a chip is qualified or not after the chip mounting is finished, the efficiency is low, the manual detection error is large, and the condition of missing detection easily appears, so that the chip mounter with a full-automatic detection device is provided for solving the above condition.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model aims to provide a chip mounter with a full-automatic detection device, so as to solve the problems that most of the existing devices rely on manual detection to detect whether the quality of a chip is qualified or not, the efficiency is low, the manual detection error is large, and the condition of missing detection is easy to occur.
In order to solve the above problems, the present invention adopts the following technical solutions.
The utility model provides a chip mounter with full automatic checkout device, includes the base, the top fixedly connected with support of base, the inside fixed mounting of support has automatic chip mounter main part, the bottom fixed connection of base has first conveyer belt, the top fixed mounting of base has detection mechanism, the right side fixedly connected with second conveyer belt of base, the top fixedly connected with waste product ejecting mechanism of base, waste product ejecting mechanism cooperatees with first conveyer belt.
As a further description of the above technical solution: the detection mechanism comprises a hydraulic cylinder, a cross rod and a detector, the output end of the hydraulic cylinder penetrates through and is fixedly connected to the inside of the cross rod, the bottom of the cross rod is fixedly connected to the top of the detector, and the detector is located right above the first conveying belt.
As a further description of the above technical solution: the top of the cross rod is fixedly connected with an inclined stay bar, and the other end of the inclined stay bar is fixedly connected to the output end of the hydraulic cylinder.
As a further description of the above technical solution: waste product ejecting mechanism includes bracing piece, electric putter and ejector pad, the bottom fixed connection of bracing piece is to the top of base, the top fixed connection of bracing piece is to electric putter's the outside, electric putter's output fixed connection is to the left side of ejector pad, the ejector pad is located the top of first conveyer belt.
As a further description of the above technical solution: the right side fixedly connected with blotter of ejector pad, the top fixedly connected with of base links up the frame, it cooperatees with the ejector pad to link up the frame, it is located between first conveyer belt and the second conveyer belt to link up the frame, it is higher than the top of second conveyer belt to link up the frame one side that is close to the second conveyer belt, it is lower than the top of first conveyer belt to link up the frame one side that is close to first conveyer belt.
As a further description of the above technical solution: the right side fixedly connected with waste recycling case of base, waste recycling case is located the bottom on second conveyer belt right side.
As a further description of the above technical solution: and a PLC controller is fixedly installed at the top of the base.
Compared with the prior art, the utility model has the advantages that:
(1) the scheme supports the whole device through the base and the bracket, firstly, a workpiece to be pasted is conveyed to the bottom of the automatic chip mounter main body through the first conveying belt, then the automatic chip mounter main body is started to finish the pasting operation, then the first conveying belt continuously conveys the workpiece forward to enable the workpiece to move to the bottom of the detection mechanism, then the detection mechanism is started to detect and scan the workpiece which is pasted, when the detection is qualified, the workpiece is continuously conveyed forward to the next procedure through the first conveying belt, when the workpiece is detected to be unqualified, the detection mechanism transmits a signal to the PLC, then the waste pushing mechanism is started to push unqualified products to fall into the second conveying belt, and then the second conveying belt is started to convey the unqualified products to a treatment position, so that the device can carry out automatic detection and has high detection efficiency, reduce the error, avoid lou examining the advantage, solved that current equipment relies on artifical paster quality of detection whether qualified, inefficiency mostly to artifical detection error is great, appears the problem of the condition of lou examining easily.
(2) This scheme uses through the cooperation of pneumatic cylinder, horizontal pole and detector, starts the pneumatic cylinder and drives the vertical ascending decline of horizontal pole, can change the vertical distance in detector and the first defeated area to the paster product detection that is suitable for different thickness, the product that the detector was accomplished to the paster carries out automatic scanning one by one, but has realized the device utensil automated inspection, and detection efficiency height avoids leaking the advantage of examining.
(3) This scheme can strengthen the support to the horizontal pole through the diagonal brace, makes it adjust the operation more stable.
(4) This scheme uses through the cooperation of bracing piece, electric putter and ejector pad, and when detection mechanism will detect the signal transmission of substandard product to controlgear, controlgear then starts electric putter, and electric putter promotes the ejector pad and pushes on the second conveyer belt unqualified product to realized that the device possesses automatic checkout and carries out the benefit of automatic rejection to the substandard product simultaneously.
(5) This scheme can do not lead to its deformation to be difficult to retrieve through the too big striking dynamics that the blotter can do not produce waste product ejecting mechanism to the work piece produces and recycle to link up the work piece that can be convenient for from first conveyer belt on being promoted to the second conveyer belt, make just enough more reasonable practicality of device.
(6) This scheme can concentrate the collection to the substandard product work piece of release through waste recycling case, makes things convenient for follow-up transportation to handle.
(7) The PLC controller is passed through to this scheme, can realize that the device realizes automatic operation, uses manpower sparingly convenient operation.
Drawings
FIG. 1 is a schematic structural view of the cross section of the present invention in elevation;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic front perspective view of the detecting mechanism of the present invention;
fig. 4 is a schematic front perspective view of the engagement frame of the present invention.
The reference numbers in the figures illustrate:
1. a base; 2. a support; 3. a main body of the automatic chip mounter; 4. a first conveyor belt; 5. a detection mechanism; 51. a hydraulic cylinder; 52. a cross bar; 521. a diagonal brace; 53. a detector; 6. a second conveyor belt; 7. a waste pushing mechanism; 71. a support bar; 72. an electric push rod; 73. a push block; 731. a cushion pad; 8. a linking frame; 9. a waste recovery tank; 10. a PLC controller.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;
referring to fig. 1 to 4, in the utility model, a chip mounter with a full-automatic detection device includes a base 1, a support 2 is fixedly connected to the top of the base 1, an automatic chip mounter main body 3 is fixedly installed inside the support 2, the bottom of the base 1 is fixedly connected to a first conveyor belt 4, a detection mechanism 5 is fixedly installed on the top of the base 1, a second conveyor belt 6 is fixedly connected to the right side of the base 1, a waste product push-out mechanism 7 is fixedly connected to the top of the base 1, and the waste product push-out mechanism 7 is matched with the first conveyor belt 4.
In the utility model, the whole device is supported by the base 1 and the bracket 2, a workpiece to be pasted is conveyed to the bottom of the automatic chip mounter body 3 through the first conveying belt 4, then the automatic chip mounter body 3 is started to finish the pasting operation, then the first conveying belt 4 conveys the workpiece forwards continuously, the workpiece moves to the bottom of the detection mechanism 5, then the detection mechanism 5 starts to detect and scan the workpiece which is pasted, when the detection is qualified, the workpiece is conveyed forwards to the next procedure through the first conveying belt 4, when the workpiece is detected to be unqualified, the detection mechanism 5 transmits a signal to the PLC 10, then the waste pushing mechanism 7 is started to push unqualified products to fall onto the second conveying belt 6, and then the second conveying belt 6 is started to convey the unqualified products to a processing position, thereby realizing that the device can carry out automatic detection, detection efficiency is high, reduces the error, avoids lou examining the advantage, has solved that current equipment relies on artifical paster quality whether qualified, inefficiency mostly to artifical detection error is great, appears the problem of the condition of lou examining easily.
Please refer to fig. 1 and fig. 3, wherein: the detection mechanism 5 comprises a hydraulic cylinder 51, a cross bar 52 and a detector 53, wherein the output end of the hydraulic cylinder 51 penetrates through and is fixedly connected to the inside of the cross bar 52, the bottom of the cross bar 52 is fixedly connected to the top of the detector 53, and the detector 53 is positioned right above the first conveyor belt 4.
In the utility model, through the matching use of the hydraulic cylinder 51, the cross rod 52 and the detector 53, the hydraulic cylinder 51 is started to drive the cross rod 52 to vertically ascend and descend, the vertical distance between the detector 53 and the first conveying belt 4 can be changed so as to be suitable for the detection of the paster products with different thicknesses, the detector 53 automatically scans the products finished by the paster one by one, and the advantages that the device can automatically detect, the detection efficiency is high, and the omission is avoided are realized.
Please refer to fig. 1 and fig. 3, wherein: a diagonal rod 521 is fixedly connected to the top of the crossbar 52, and the other end of the diagonal rod 521 is fixedly connected to the output end of the hydraulic cylinder 51.
In the utility model, the cross rod 52 can be reinforced and supported through the inclined strut 521, so that the adjustment operation is more stable.
Please refer to fig. 1 and fig. 2, wherein: the waste pushing mechanism 7 comprises a supporting rod 71, an electric push rod 72 and a push block 73, the bottom end of the supporting rod 71 is fixedly connected to the top of the base 1, the top end of the supporting rod 71 is fixedly connected to the outer side of the electric push rod 72, the output end of the electric push rod 72 is fixedly connected to the left side of the push block 73, and the push block 73 is located at the top of the first conveying belt 4.
In the utility model, through the matching use of the support rod 71, the electric push rod 72 and the push block 73, when the detection mechanism 5 sends a signal of detecting a defective product to the control equipment, the control equipment starts the electric push rod 72, and the electric push rod 72 pushes the push block 73 to push the unqualified product onto the second conveyor belt 6, thereby realizing the advantages that the device has automatic detection and can automatically remove the defective product.
Please refer to fig. 1 and fig. 4, wherein: the right side fixedly connected with blotter 731 of ejector pad 73, the top fixedly connected with of base 1 links up frame 8, links up frame 8 and ejector pad 73 and cooperatees, links up frame 8 and is located between first conveyer belt 4 and the second conveyer belt 6, links up the top that a side that frame 8 is close to second conveyer belt 6 is higher than second conveyer belt 6, links up the top that one side that frame 8 is close to first conveyer belt 4 is less than first conveyer belt 4.
In the utility model, the impact force of the waste pushing mechanism 7 on the workpiece is too large through the buffer pad 731, so that the deformation of the workpiece is difficult to recycle, and the connecting frame 8 can facilitate the workpiece to be pushed onto the second conveying belt 6 from the first conveying belt 4, so that the device is more reasonable and practical.
Please refer to fig. 1 and fig. 2, wherein: the right side fixedly connected with garbage collection box 9 of base 1, garbage collection box 9 is located the bottom on second conveyer belt 6 right side.
In the utility model, the pushed-out defective workpieces can be collected in a centralized manner through the waste recovery box 9, so that the subsequent transfer treatment is facilitated.
Please refer to fig. 1 and fig. 2, wherein: the top of the base 1 is fixedly provided with a PLC controller 10.
In the utility model, the PLC 10 can realize the automatic operation of the device, thereby saving manpower and being convenient to operate.
The working principle is as follows: when the automatic chip mounter is used, firstly, a workpiece to be subjected to chip mounting is conveyed to the bottom of the automatic chip mounter main body 3 through the first conveying belt 4, then the automatic chip mounter main body 3 is started to complete chip mounting operation, then the first conveying belt 4 conveys the workpiece forwards continuously, the workpiece moves to the bottom of the detection mechanism 5, then the hydraulic cylinder 51 is started to drive the cross rod 52 to vertically ascend and descend, the vertical distance between the detector 53 and the first conveying belt 4 can be changed so as to be suitable for chip product detection with different thicknesses, the detector 53 automatically scans products subjected to chip mounting one by one, when the detection is qualified, the workpiece is conveyed forwards continuously to the next process through the first conveying belt 4, when the format of the workpiece is detected, the detection mechanism 5 transmits a signal to the PLC 10, the control equipment starts the electric push rod 72, the electric push block 72 pushes unqualified products to the new street frame 8, and make it fall into on the second conveyer belt 6, restart second conveyer belt 6 and transport unqualified product to processing department to realized that the device possesses and to carry out automated inspection, detection efficiency is high, reduces the error, avoids lou examining the advantage, has solved whether the most artifical paster quality that relies on of existing equipment is qualified, and is inefficient, and artifical detection error is great, appears the problem of the condition of lou examining easily.
The foregoing is only a preferred embodiment of the present invention; the scope of the utility model is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (7)
1. The utility model provides a chip mounter with full automatic checkout device, includes base (1), its characterized in that: the chip mounter is characterized in that the top fixedly connected with support (2) of base (1), the inside fixed mounting of support (2) has automatic chip mounter main part (3), the bottom fixed connection of base (1) is to first conveyer belt (4), the top fixed mounting of base (1) has detection mechanism (5), the right side fixedly connected with second conveyer belt (6) of base (1), the top fixedly connected with waste product ejecting mechanism (7) of base (1), waste product ejecting mechanism (7) cooperatees with first conveyer belt (4).
2. The mounter provided with full-automatic detection device according to claim 1, wherein: the detection mechanism (5) comprises a hydraulic cylinder (51), a cross rod (52) and a detector (53), the output end of the hydraulic cylinder (51) penetrates through and is fixedly connected to the inside of the cross rod (52), the bottom of the cross rod (52) is fixedly connected to the top of the detector (53), and the detector (53) is located right above the first conveying belt (4).
3. The mounter provided with the full-automatic detection device according to claim 2, wherein: the top of the cross rod (52) is fixedly connected with an inclined strut (521), and the other end of the inclined strut (521) is fixedly connected to the output end of the hydraulic cylinder (51).
4. The mounter provided with full-automatic detection device according to claim 1, wherein: waste product ejecting mechanism (7) includes bracing piece (71), electric putter (72) and ejector pad (73), the bottom fixed connection of bracing piece (71) is to the top of base (1), the top fixed connection of bracing piece (71) is to the outside of electric putter (72), the output fixed connection of electric putter (72) is to the left side of ejector pad (73), ejector pad (73) are located the top of first conveyer belt (4).
5. The mounter provided with the full-automatic detection device according to claim 4, wherein: the right side fixedly connected with blotter (731) of ejector pad (73), the top fixedly connected with of base (1) links up frame (8), it cooperatees with ejector pad (73) to link up frame (8), it is located between first conveyer belt (4) and second conveyer belt (6) to link up frame (8), it is higher than the top of second conveyer belt (6) to link up one side that frame (8) are close to second conveyer belt (6), it is lower than the top of first conveyer belt (4) to link up one side that frame (8) are close to first conveyer belt (4).
6. The mounter provided with full-automatic detection device according to claim 1, wherein: the right side fixedly connected with waste recycling case (9) of base (1), waste recycling case (9) are located the bottom on second conveyer belt (6) right side.
7. The mounter provided with full-automatic detection device according to claim 1, wherein: the top of the base (1) is fixedly provided with a PLC (programmable logic controller) controller (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120787845.5U CN215345287U (en) | 2021-04-18 | 2021-04-18 | Chip mounter with full automatic checkout device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120787845.5U CN215345287U (en) | 2021-04-18 | 2021-04-18 | Chip mounter with full automatic checkout device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215345287U true CN215345287U (en) | 2021-12-28 |
Family
ID=79594354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120787845.5U Active CN215345287U (en) | 2021-04-18 | 2021-04-18 | Chip mounter with full automatic checkout device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215345287U (en) |
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2021
- 2021-04-18 CN CN202120787845.5U patent/CN215345287U/en active Active
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