CN215342536U - Automatic chip separation device for automatic chip arrangement - Google Patents
Automatic chip separation device for automatic chip arrangement Download PDFInfo
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- CN215342536U CN215342536U CN202120621581.6U CN202120621581U CN215342536U CN 215342536 U CN215342536 U CN 215342536U CN 202120621581 U CN202120621581 U CN 202120621581U CN 215342536 U CN215342536 U CN 215342536U
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Abstract
The utility model provides a chip automatic separation device for automatic chip arrangement, which comprises: the X-axis screw module is locked on the Y-axis screw module through a sliding block, the rotary table module is arranged on the X-axis screw module, and the thimble module is arranged below the rotary table module. According to the utility model, the product position on the turntable module can move front and back, left and right, a good foundation is provided for ensuring that the chip is always positioned right above the thimble module, the automatic chip separation requirement of automatic chip arrangement equipment can be well met, the working efficiency and the production yield of the product can be effectively improved, and the production cost is effectively reduced.
Description
Technical Field
The utility model relates to an electrical automation device, in particular to an automatic chip separation device for automatic chip arrangement.
Background
At present, the domestic market is still in the germination stage in the field of chip arrangement, mature automatic equipment is not introduced, most of chips are manually stripped and arranged, and the manually stripped chips have many defects at the front end of the chip arrangement process at present, such as long time for manual stripping and easy damage to the surfaces of the chips, which causes uncontrollable quality; moreover, the cost of products such as chips is high, the damage and wear rate is high, the cost is increased, and the technical level and the proficiency of operators are high when the stripping yield is required to be improved, so that the personnel culture is difficult; on the other hand, it is a challenge to engage in such high concentration of attention of the operator for a long time, which further reduces the production yield of the product.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide an automatic chip separation device suitable for an automatic chip arrangement apparatus, so as to improve the working efficiency and the production yield of the product and reduce the production cost.
To this end, the present invention provides an automatic chip separation apparatus for automated chip arrangement, comprising: the X-axis screw module is locked on the Y-axis screw module through a sliding block, the rotary table module is arranged on the X-axis screw module, and the thimble module is arranged below the rotary table module.
The utility model is further improved in that the turntable module comprises a power module, a turntable base, a synchronizing wheel and a turntable module, the turntable module is arranged at the upper end of the turntable base, the synchronizing wheel is connected with the power module, and the synchronizing wheel is connected with the turntable module.
The power module is further improved in that the power module comprises a stepping motor, and the synchronizing wheel is mounted at the motor shaft end of the stepping motor.
The utility model is further improved in that the turntable module further comprises idler wheels, the idler wheels are fixedly arranged on two sides of the synchronizing wheel, and the synchronizing wheel is connected to the turntable module through a belt and the idler wheels.
The utility model is further improved in that the turntable module comprises a tightening ring fixing module, a turntable and a check ring, wherein the tightening ring fixing module is arranged at the upper end of the turntable, and the check ring is arranged at the lower end of the turntable.
The utility model is further improved in that the turntable base is provided with a roller bearing, and the roller bearing is arranged below the turntable module and connected with the power module.
The utility model is further improved in that a blocking block is further arranged on the turntable base and is arranged beside the roller bearing.
The utility model further improves the structure that the structure also comprises a photoelectric sensor, and the photoelectric sensor is arranged between the thimble module and the turntable module.
The utility model further improves the structure that the turntable module further comprises a shooting assembly, and the shooting assembly is arranged above the turntable module.
The thimble module comprises a base, a Z-axis sliding table, a Y-axis sliding table, a vertical plate, a cam, a thimble module and a servo motor, wherein the vertical plate is arranged above the base through the Y-axis sliding table and the Z-axis sliding table, the servo motor and the cam are arranged on the vertical plate, the servo motor is connected with the cam, the cam is connected with the thimble module, and the thimble module is arranged below the turntable module.
Compared with the prior art, the utility model has the beneficial effects that: the X-axis screw rod module is locked on the Y-axis screw rod module through the sliding block, the rotary table module is arranged on the X-axis screw rod module, the thimble module is arranged below the rotary table module, so that the product position on the rotary table module can move front and back and left and right, a good foundation is provided for ensuring that a chip is always positioned right above the thimble module, the automatic chip separation requirement of automatic chip arrangement equipment can be well met, the working efficiency and the production yield of products can be effectively improved, and the production cost is effectively reduced.
Drawings
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a turntable module according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a turntable module according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a turntable base according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a thimble module according to an embodiment of the utility model.
Detailed Description
Preferred embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 5, the present example provides an automatic chip detachment apparatus for an automated chip arrangement, including: y axle lead screw module 1, X axle lead screw module 2, thimble module 3 and carousel module 4, X axle lead screw module 2 attaches through the slider lock Y axle lead screw module 1 is last, carousel module 4 set up in on the X axle lead screw module 2, thimble module 3 set up in carousel module 4's below.
In the embodiment, the Y-axis screw rod module 1 is preferably installed above the marble base through a Y-axis bottom plate, the X-axis screw rod module 2 is preferably locked on the Y-axis screw rod module 1 through a sliding block, and the turntable module 4 is preferably locked above the X-axis sliding block of the X-axis screw rod module 2 through a rotating disk installation plate, so that the product position on the turntable module 4 can be ensured to move front and back and left and right, and the chip is ensured to be always positioned right above the thimble module 3.
As shown in fig. 2, in this embodiment, the turntable module 4 preferably includes a power module 41, a turntable base 42, a synchronizing wheel 43, a turntable module 44 and an idler wheel 45, the turntable module 44 is mounted on the upper end of the turntable base 42, the synchronizing wheel 43 is connected to the power module 41, and the synchronizing wheel 43 is connected to the turntable module 44; the idle pulley 45 is fixedly arranged at two sides of the synchronous pulley 43, and the synchronous pulley 43 is connected to the turntable module 44 through a belt and the idle pulley 45. The power module 41 preferably comprises a stepping motor, and the synchronizing wheel 43 is mounted at the motor shaft end of the stepping motor.
As shown in fig. 3, the turntable module 44 in this embodiment preferably includes a tightening ring fixing module 441, a turntable 442, and a retaining ring 443, where the tightening ring fixing module 441 is disposed at an upper end of the turntable 442 for fixing; the retaining ring 443 is disposed at the lower end of the rotating disc 442, so as to enhance the connection stability of a belt and other components; the rotatable disk 442 is preferably a rotatable disk with a scalloped outer edge to increase the reliable coupling of the transmission.
As shown in fig. 4, in this embodiment, a roller bearing 421 and a stop block 422 are preferably disposed on the turntable base 42, the roller bearing 421 is disposed below the turntable module 44 and connected to the power module 41, the roller bearing 421 is preferably a V-shaped roller bearing, and a plurality of V-shaped roller bearings are symmetrically disposed on the turntable base 42 to facilitate the step rotation below the turntable 442; the stop block 422 is arranged beside the roller bearing 421, and the stop block 422 can realize the limiting effect.
As shown in fig. 5, the present embodiment further preferably includes a photoelectric sensor 5 and a shooting component, where the photoelectric sensor 5 and the shooting component are not shown in the drawing, the photoelectric sensor 5 is disposed between the thimble module 3 and the turntable module 4, and more preferably, the photoelectric sensor 5 is preferably disposed on one side of the thimble module 3 and below the turntable module 4, so as to implement intelligent control through photoelectric sensing. The shooting component is arranged above the turntable module 4, and is preferably an industrial camera, so that the shooting is convenient to realize, and functions such as visual detection are conveniently realized in a matched manner.
As shown in fig. 5, the ejector pin module 3 in this embodiment includes a base 31, a Z-axis sliding table 32, a Y-axis sliding table 33, a vertical plate 34, a cam 35, an ejector pin module 36 and a servo motor 37, where the vertical plate 34 is disposed above the base 31 through the Y-axis sliding table 33 and the Z-axis sliding table 32, the servo motor 37 and the cam 35 are disposed on the vertical plate 34, the servo motor 37 is connected with the cam 35, the cam 35 is connected with the ejector pin module 36, and the ejector pin module 36 is disposed below the turntable module 4.
The vertical plate 34 is arranged above the base 31 through the Y-axis sliding table 33 and the Z-axis sliding table 32, so that the height and the front and back positions can be conveniently adjusted, the servo motor 37 and the cam 35 are arranged on the vertical plate 34, the servo motor 37 is connected with the cam 35, the cam 35 is connected with the thimble module 36, the cam 35 is conveniently driven by the movement of the servo motor 37, the work of the thimble module 36 is realized, and a foundation is provided for realizing the automatic stripping control in the chip arrangement process.
Preferably, as shown in fig. 1 and 5, this example further preferably includes an integral vacuum generator 6, the ejector pin module 36 includes an air pipe connector 38, and the ejector pin module 36 is connected to the integral vacuum generator 6 through the air pipe connector 38, so as to implement vacuum absorption.
In this embodiment, the turntable module 44 is installed at the upper end of the turntable base 42, the synchronizing wheel 43 is locked at the motor shaft end of the stepping motor, and along with the rotation of the stepping motor, the idle wheel 45 and the belt are driven to rotate, the turntable 442 moves along with the idle wheel, and the roller bearing 421 is installed below the turntable 442 along with the rotation of the stepping motor, so that the turntable 442 rotates within a certain angle through a limiting effect, the upper end of the turntable module 4 is provided with an industrial camera for taking a picture, and the lower component can be moved in all directions to ensure that the chip is always located at the top of the ejector pin jacking of the ejector pin module 3 and is parallel to the ejector pin jacking angle.
The chip motion flow in this example is as follows: the rotation motor shaft rotates the chip suction nozzle to be roughly parallel to carousel module 44, places no chip tray in carousel module 44, adjusts Z axle slip table 32 of thimble module 3 moves up thimble module 36 to hug closely the tray bottom, adjusts Y axle slip table 33 of thimble module 3 moves thimble module 36 to the suction nozzle centre, thimble module 3 position correction is accomplished.
The power supply is switched on, the machine is reset, and the equipment is in a standby state. At this time, the tray with the product is placed on the turntable module 44, and the products are generally placed on the left side and the right side of the tray differently, so that the labor division is clear and the operation is convenient. The Y-axis lead screw module 1 and the X-axis lead screw module 2 move the first product on the tray to the position above the thimble module 3, and if the angles are not matched, the synchronizing wheel 43 can be driven by the stepping motor to rotate the turntable module 44. After the precise visual positioning is performed under the condition of material taking, and the positioning is OK, the thimble module 3 drives the lower cam mechanism to ascend at the servo motor 37, the thimble ascends to jack up the product, so that the product is separated from the tray and contacts the suction nozzle, and the suction nozzle sucks the product in vacuum, so that the product is peeled off.
Compared with the prior art, the beneficial effects of this example lie in: the X-axis lead screw module 2 is locked and attached to the Y-axis lead screw module 1 through the sliding block, the rotary table module 4 is arranged on the X-axis lead screw module 2, the ejector pin module 3 is arranged below the rotary table module 4, and therefore the product position on the rotary table module 4 can move back and forth and left and right, a good foundation is provided right above the ejector pin module 3 for ensuring that the chip is always positioned, the automatic chip separation requirement of automatic chip arrangement equipment can be well met, the working efficiency and the production yield of products can be effectively improved, and the production cost is effectively reduced.
The above-mentioned embodiments are preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, and the equivalent changes in shape and structure according to the present invention are within the protection scope of the present invention.
Claims (10)
1. An automatic chip separating apparatus for automated chip arrangement, comprising: the X-axis screw module is locked on the Y-axis screw module through a sliding block, the rotary table module is arranged on the X-axis screw module, and the thimble module is arranged below the rotary table module.
2. The apparatus of claim 1, wherein the turntable module comprises a power module, a turntable base, a synchronizing wheel and a turntable module, the turntable module is mounted on an upper end of the turntable base, the synchronizing wheel is connected with the power module, and the synchronizing wheel is connected with the turntable module.
3. The apparatus of claim 2, wherein the power module comprises a stepping motor, and the synchronizing wheel is mounted at a motor shaft end of the stepping motor.
4. The apparatus of claim 2, wherein the turntable module further comprises an idle wheel fixedly disposed at both sides of the sync wheel, and the sync wheel is connected to the turntable module through a belt and the idle wheel.
5. The apparatus of claim 2, wherein the turntable module comprises a tightening ring fixing module, a turntable, and a retainer ring, the tightening ring fixing module is disposed at an upper end of the turntable, and the retainer ring is disposed at a lower end of the turntable.
6. The apparatus of any one of claims 2 to 5, wherein a roller bearing is disposed on the turntable base, and the roller bearing is disposed below the turntable module and connected to the power module.
7. The apparatus of claim 6, wherein a stop is further disposed on the turntable base, and the stop is disposed beside the roller bearing.
8. The apparatus of any one of claims 1 to 5, further comprising a photoelectric sensor disposed between the ejector pin module and the turntable module.
9. The apparatus of claim 8, further comprising a camera module disposed above the turntable module.
10. The automatic chip separation device for the automatic chip arrangement according to any one of claims 1 to 5, wherein the ejector pin module comprises a base, a Z-axis sliding table, a Y-axis sliding table, a vertical plate, a cam, an ejector pin module and a servo motor, the vertical plate is arranged above the base through the Y-axis sliding table and the Z-axis sliding table, the servo motor and the cam are arranged on the vertical plate, the servo motor is connected with the cam, the cam is connected with the ejector pin module, and the ejector pin module is arranged below the turntable module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120621581.6U CN215342536U (en) | 2021-03-27 | 2021-03-27 | Automatic chip separation device for automatic chip arrangement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120621581.6U CN215342536U (en) | 2021-03-27 | 2021-03-27 | Automatic chip separation device for automatic chip arrangement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215342536U true CN215342536U (en) | 2021-12-28 |
Family
ID=79590949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120621581.6U Active CN215342536U (en) | 2021-03-27 | 2021-03-27 | Automatic chip separation device for automatic chip arrangement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215342536U (en) |
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2021
- 2021-03-27 CN CN202120621581.6U patent/CN215342536U/en active Active
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Effective date of registration: 20220316 Address after: 518000 floor 1-3, building a, Tangtou community factory building, Shiyan street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: Shenzhen zhicube automation equipment Co.,Ltd. Address before: 518000 south side of 1st floor, building a, Tangtou community factory building, Shiyan street, Bao'an District, Shenzhen City, Guangdong Province Patentee before: Shenzhen Zhidong precision equipment Co.,Ltd. |