CN215289070U - Dust removal carding machine - Google Patents

Abstract

The utility model discloses a dust removal carding machine, which comprises a first base, a carding chamber and a second base, wherein four corners of the first base are respectively fixed with a first electric push rod; the cotton carding chamber is fixed between the telescopic ends of the four first electric push rods; a buffer box is arranged on the cotton carding chamber; a feeding hopper is arranged on the buffer box; the feeding hopper is provided with a first motor; the output end of the first motor extends into the feeding hopper; the output end of the first motor is coaxially connected with a rotating shaft; stirring blades are fixed on the rotating shaft along the circumferential direction; the stirring blade is provided with stirring teeth; and a protective shell is arranged on the cotton carding chamber relative to the right side of the buffer box. This neotype beneficial effect is that cotton carding is effectual, makes it become fluffy, and better gets rid of impurity such as dust, and dust removal effect is good, and aspect maintenance can extrude the cotton after handling into the cotton piece of different thickness, saves time, laborsaving, efficient.

Description

Dust removal carding machine

Technical Field

The utility model relates to a carding machine field, in particular to dust removal carding machine.

Background

In the production process of the cotton and terylene blended yarn, the cotton needs to be dedusted and carded to enable the cotton to be fluffy for later use, and the dedusting treatment is carried out in the cotton carding process, so that a dedusting carding machine is needed. However, the existing dust removal carding machine usually combs cotton once by using a single brush roller, so that the cotton carding effect is poor, the dust removal effect is poor, the existing dust removal carding machine is of an integral structure, the maintenance is inconvenient, the processed cotton cannot be extruded into cotton pieces with different thicknesses, and the problems of time consumption, labor consumption and low efficiency are solved.

Therefore, a dust removal carding machine which has the advantages of good cotton carding effect, fluffiness, good dust removal effect, convenient maintenance, capability of extruding the processed cotton into cotton pieces with different thicknesses, time saving, labor saving and high efficiency is required to be designed.

SUMMERY OF THE UTILITY MODEL

The utility model provides a dust removal carding machine can solve the problem of mentioning in the background art.

The utility model provides a dust removal carding machine, which comprises a first base, a carding chamber and a second base, wherein four corners of the first base are respectively fixed with a first electric push rod; the cotton carding chamber is fixed between the telescopic ends of the four first electric push rods; a buffer box is arranged on the cotton carding chamber; a feeding hopper is arranged on the buffer box; the feeding hopper is provided with a first motor; the output end of the first motor extends into the feeding hopper; the output end of the first motor is coaxially connected with a rotating shaft; stirring blades are fixed on the rotating shaft along the circumferential direction; the stirring blade is provided with stirring teeth; a protective shell is arranged on the cotton carding chamber relative to the right side of the buffer box; a plurality of fixing plates are respectively fixed on two side surfaces of the protective shell; a plurality of first supporting blocks are arranged in the cotton carding chamber; a brush roller is arranged between the two opposite first supporting blocks; a plurality of second supporting blocks are arranged in the cotton carding chamber; a conveying roller is arranged between the opposite second supporting blocks; a filter screen is arranged in the cotton carding chamber relative to the lower part of the conveying roller and the brush roller; the cotton carding chamber is connected with a material conveying pipe; an extrusion assembly is arranged on the second base; the extrusion assembly comprises two first support columns; a fourth supporting plate is fixed on the first supporting column; a second sliding block is arranged on the first supporting column; a third supporting plate is fixed on the second sliding block; a third electric push rod is fixed on the fourth supporting plate; the telescopic end of the third electric push rod is connected with the third supporting plate; a first supporting plate is fixed on the first supporting column; a second electric push rod is fixed on the first supporting plate; a first sliding block is arranged on the first supporting column; a second supporting plate is fixed on the first sliding block; the telescopic end of the second electric push rod is connected with a second supporting plate; a first extrusion roller is connected between the two opposite second sliding blocks; a second extrusion roller is connected between the two opposite first sliding blocks; two support columns are oppositely arranged on the second base; and a winding roller is arranged between the two support columns.

Preferably, the fixing plate is connected with the carding chamber through a bolt; the cotton carding chamber is provided with a threaded hole for mounting a bolt; the fixing plate is separated from the cotton carding chamber by tightening and loosening the bolts, so that the protective shell is separated from the cotton carding chamber, and the cotton carding chamber is convenient to overhaul; the convenient spare part to the inner chamber is overhauld.

Preferably, the protective shell is provided with an observation window; used for observing the condition inside the protective shell.

Preferably, the lower end of the buffer box is opened; a second discharge hole used for being connected with the feed delivery pipe is formed in the cotton carding chamber; and a waste outlet is formed in the bottom of the cotton carding chamber relative to the lower part of the filter screen.

Preferably, a fourth motor is arranged on the carding chamber; the output end of the fourth motor extends into the cotton carding chamber and is connected with the belt; a belt is connected between the plurality of conveying rollers and the brush roller; for rotation of the transfer roller and the brush roller.

Preferably, the material conveying pipe is obliquely arranged between the carding chamber and the extrusion assembly; the end part of the filter screen close to the material conveying pipe is lapped at the edge of the material conveying pipe; enabling the material subjected to cotton carding above the filter screen to fall into a gap between the first extrusion roller and the second extrusion roller through the conveying pipe under the conveying of the brush roller and the conveying roller, and pressurizing the cotton carded material into a sheet; the lower end of the conveying pipe is close to a gap between the first extrusion roller and the second extrusion roller.

Preferably, the lower surface of the filter screen is provided with a vibration motor.

Preferably, a second motor is arranged on one of the supporting columns; the output end of the second motor is connected with the winding roller; a bearing is arranged at the joint of the second motor and the support column; so that the second motor drives the wind-up roll to rotate.

Preferably, the first support column is provided with a limit groove for the first slide block and the second slide block to slide up and down.

Preferably, an inner cavity for mounting the first supporting block, the second supporting block, the conveying roller and the brush roller is formed in the cotton carding chamber; the inner cavity is arranged right below the first discharge hole; so that the material in the buffer box falls into the inner cavity.

The utility model provides a beneficial effect:

1. in the dust removal carding machine, a feeding hopper is arranged on a buffer tank; a first motor is arranged on the feeding hopper; the output end of the first motor extends into the feeding hopper; the output end of the first motor is coaxially connected with a rotating shaft; stirring blades are fixed on the rotating shaft along the circumferential direction; the stirring blade is provided with stirring teeth; a brush roller is arranged between the two opposite first supporting blocks; a filter screen is arranged in the carding chamber relative to the lower part of the conveying roller and the brush roller; the cotton carding machine has the advantages that the cotton is carded twice by the rotating shaft, the stirring blades, the stirring teeth and the brush roller, dust, small stones and the like contained in the cotton are filtered out through the filter screen, the cotton carding effect is good, the cotton is fluffy, impurities such as the dust are better removed, and the dust removal effect is good.

2. In the dust removal carding machine, a fixed plate is connected with a carding chamber through a bolt; a threaded hole for mounting a bolt is formed in the cotton carding chamber; the fixing plate is separated from the cotton carding chamber by tightening and loosening the bolts, so that the protective shell is separated from the cotton carding chamber, the inner cavity can be exposed, and the cotton carding chamber is convenient to overhaul; the convenient spare part to the inner chamber is overhauld.

3. In the dust removal carding machine, a fourth supporting plate is fixed on a first supporting column; a second sliding block is arranged on the first supporting column; a third supporting plate is fixed on the second sliding block; a third electric push rod is fixed on the fourth supporting plate; the telescopic end of the third electric push rod is connected with the third supporting plate; a first supporting plate is fixed on the first supporting column; a second electric push rod is fixed on the first supporting plate; a first sliding block is arranged on the first supporting column; a second supporting plate is fixed on the first sliding block; the telescopic end of the second electric push rod is connected with a second supporting plate; a first extrusion roller is connected between the two opposite second sliding blocks; can start third electric putter, make third electric putter's flexible end drive second slider reciprocate, and then drive first squeeze roll and reciprocate, perhaps then start second electric putter, make second electric putter's flexible end drive second backup pad reciprocate, and then drive first slider and reciprocate, and then drive the second squeeze roll and reciprocate, and then adjust the distance between first squeeze roll and the second squeeze roll, and then can extrude into the cotton piece of different thickness to the cotton after handling, for later use.

4. In the dust removal carding machine, a carding chamber is fixed between the telescopic ends of the four first electric push rods; a buffer box is arranged on the cotton carding chamber; a feeding hopper is arranged on the buffer box; the cotton carding chamber is connected with a material conveying pipe; the second base is provided with an extrusion assembly; two support columns are oppositely arranged on the second base; a winding roller is arranged between the two support columns; owing to be provided with comb and parallel cotton fibers prior to spinning room, baffle-box, income hopper, extrusion subassembly, wind-up roll, can comb the cotton, remove dust, edulcoration, extrude into the piece, then carry out the rolling to it, replace the manual work by machinery to comb the cotton, remove dust, edulcoration, extrude into the piece, the rolling, relatively saves time, laborsaving, efficient.

Drawings

FIG. 1 is a first schematic structural view of a dust removal carding machine provided by the present invention;

FIG. 2 is a second schematic structural view of a dust removal carding machine provided by the present invention;

FIG. 3 is a third schematic structural view of a dust removal carding machine provided by the present invention;

FIG. 4 is a schematic view of the connection structure of the carding chamber, the buffer box and the feeding hopper of the dust removal carding machine provided by the utility model;

FIG. 5 is a schematic structural view of an extrusion assembly of the dust removal carding machine provided by the present invention;

fig. 6 is a schematic view of a connecting structure between a rotating shaft and a stirring blade of the dust removal carding machine provided by the utility model.

Description of reference numerals: 1-a first base; 2-a first electric push rod; 3-a cotton carding chamber; 4-a buffer tank; 5-a first motor; 6-a rotating shaft; 7-stirring blade; 8-stirring teeth; 9-a protective shell; 10-fixing the plate; 11-a bolt; 12-a conveying pipeline; 13-a pressing assembly; 14-a second motor; 15-a second base; 16-a wind-up roll; 17-a support column; 18-feeding a hopper; 19-a viewing window; 20-a threaded hole; 22-a filter screen; 23-a fourth motor; 24-a first support block; 25-a second support block; 26-a transfer roll; 27-a brush roller; 29-a second discharge port; 131-a first support column; 132-a first squeeze roll; 133-a second squeeze roll; 134-a first support plate; 135-a second electric push rod; 136-a first slider; 137-a second support plate; 138-a second slide; 139-third electric putter; 1310-a third support plate; 1311-fourth support plate.

Detailed Description

In the following, an embodiment of the present invention will be described in detail with reference to the drawings, but it should be understood that the scope of the present invention is not limited by the embodiment.

As shown in fig. 1 to 6, the dust removal carding machine provided by the embodiment of the present invention comprises a first base 1, a carding chamber 3, and a second base 15, wherein four corners of the first base 1 are respectively fixed with a first electric push rod 2; the cotton carding chamber 3 is fixed between the telescopic ends of the four first electric push rods 2; the cotton carding chamber 3 is provided with a buffer tank 4; a feeding hopper 18 is arranged on the buffer box 4; the feeding hopper 18 is provided with a first motor 5; the output end of the first motor 5 extends into the feeding hopper 18; the output end of the first motor 5 is coaxially connected with a rotating shaft 6; a stirring blade 7 is fixed on the rotating shaft 6 along the circumferential direction; the stirring blade 7 is provided with stirring teeth 8; a protective shell 9 is arranged on the cotton carding chamber 3 relative to the right side of the buffer box 4; a plurality of fixing plates 10 are respectively fixed on two side surfaces of the protective shell 9; a plurality of first supporting blocks 24 are arranged in the cotton carding chamber 3; a brush roller 27 is arranged between the two opposite first supporting blocks 24; a plurality of second supporting blocks 25 are arranged in the cotton carding chamber 3; a conveying roller 26 is installed between the opposite second supporting blocks 25; a filter screen 22 is arranged in the cotton carding chamber 3 relative to the lower part of the conveying roller 26 and the brush roller 27; a feed delivery pipe 12 is connected to the cotton carding chamber 3; the second base 15 is provided with an extrusion assembly 13; the pressing assembly 13 comprises two of the first support columns 131; a fourth support plate 1311 is fixed to the first support column 131; the first support column 131 is provided with a second sliding block 138; a third supporting plate 1310 is fixed on the second sliding block 138; a third electric push rod 139 is fixed on the fourth support plate 1311; the telescopic end of the third electric push rod 139 is connected with a third support plate 1310; a first support plate 134 is fixed on the first support column 131; a second electric push rod 135 is fixed on the first supporting plate 134; a first sliding block 136 is arranged on the first supporting column 131; a second supporting plate 137 is fixed on the first sliding block 136; the telescopic end of the second electric push rod 135 is connected with a second supporting plate 137; a first pressing roll 132 is connected between the two opposite second sliders 138; a second pressing roll 133 is connected between the two opposite first sliders 136; two support columns 17 are oppositely arranged on the second base 15; and a winding roller 16 is arranged between the two support columns 17.

In the embodiment, the fixing plate 10 is connected with the carding chamber 3 through a bolt 11; the cotton carding chamber 3 is provided with a threaded hole 20 for mounting a bolt 11; the bolts 11 are tightened to separate the fixed plate 10 from the cotton carding chamber 3, so that the protective shell 9 is separated from the cotton carding chamber 3, and the cotton carding chamber 3 is convenient to overhaul; the parts in the inner cavity 31 are convenient to overhaul.

In this embodiment, the protective shell 9 is provided with an observation window 19; for observing the conditions inside the protective shell 9.

In this embodiment, the lower end of the buffer tank 4 is open; a second discharge hole 29 for connecting with the feed delivery pipe 12 is formed in the cotton carding chamber 3; the bottom of the cotton carding chamber 3 is provided with a waste outlet relative to the lower part of the filter screen 22.

In this embodiment, the carding chamber 3 is provided with a fourth motor 23; the output end of the fourth motor 23 extends into the cotton carding chamber 3 and is connected with the belt; a belt is connected between the plurality of conveying rollers 26 and the brush roller 27; for rotation of the transfer roller 26 and the brush roller 27.

In the embodiment, the feed delivery pipe 12 is obliquely arranged between the carding chamber 3 and the extrusion component 13; the end part of the filter screen 22 close to the feed delivery pipe 12 is lapped at the edge of the feed delivery pipe 12; the carded material above the filter screen 22 falls on a gap between the first extrusion roller 132 and the second extrusion roller 133 through the material conveying pipe 12 under the conveying of the brush roller 27 and the conveying roller 26, and the carded material is pressurized into a sheet; the lower end of the feed conveyor pipe 12 is located close to the gap between the first squeeze roller 132 and the second squeeze roller 133.

In this embodiment, a vibration motor is disposed on the lower surface of the filter screen 22.

In this embodiment, one of the support columns 17 is provided with a second motor 14; the output end of the second motor 14 is connected with a winding roller 16; a bearing is arranged at the joint of the second motor 14 and the support column 17; the second motor 14 is caused to rotate the take-up roll 16.

In this embodiment, the first support column 131 is provided with a limit groove for the first slider 136 and the second slider 138 to slide up and down.

In this embodiment, an inner cavity 31 for installing the first supporting block 24, the second supporting block 25, the conveying roller 26 and the brush roller 27 is arranged inside the cotton carding chamber 3; the inner cavity 31 is right below the first discharge hole 28; the material inside the buffer tank 4 is dropped into the inner cavity 31.

The working principle is as follows: firstly, cotton to be treated is placed in a feeding hopper 18, then a first motor 5 is started, the output end of the first motor 5 drives a rotating shaft 6 to rotate, and further drives a stirring blade 7 and a stirring tooth 8 to rotate, the cotton is primarily stirred and combed, then the primarily stirred and combed cotton falls into a buffer tank 4, then the primarily stirred and combed cotton falls into an inner cavity 31 through the buffer tank 4, then a fourth motor 23 is started, so that the fourth motor 23 drives a belt to rotate, and further drives a transmission roller 26 and a brush roller 27 to rotate, on one hand, the brush roller 27 is used for stirring and combing the primarily stirred and combed cotton again, the brush roller 27 is used for combing the cotton to make the cotton fluffy, on the other hand, the cotton after stirring and combing is transmitted, during the cotton combing process, dust contained in the cotton, and other things such as cobblestones are filtered through a filter screen 22, meanwhile, a container is placed below the waste impurity outlet, some dust and other impurities such as small stones fall into the container through the waste impurity outlet to be collected, the cotton combed again enters the material conveying pipe 12 through the transmission of the conveying roller 26 and the brush roller 27, then slides between the second extrusion roller 133 and the first extrusion roller 132 along the material conveying pipe 12, the second extrusion roller 133 and the first extrusion roller 132 extrude the cotton, then the end of the cotton squeezed into pieces is wound on the winding roller 16 by a worker, and then the second motor 14 is started to drive the winding roller 16 to rotate, so that the processed cotton squeezed into pieces is wound.

The technical effects are as follows: in the dust removal carding machine, a feeding hopper 18 is arranged on a buffer tank 4; the feeding hopper 18 is provided with a first motor 5; the output end of the first motor 5 extends into the feeding hopper 18; the output end of the first motor 5 is coaxially connected with a rotating shaft 6; a stirring blade 7 is fixed on the rotating shaft 6 along the circumferential direction; the stirring blade 7 is provided with a stirring tooth 8; a brush roller 27 is arranged between the two opposite first supporting blocks 24; a filter screen 22 is arranged in the cotton carding chamber 3 relative to the lower part of the conveying roller 26 and the brush roller 27; the cotton is combed twice by using the rotating shaft 6, the stirring blades 7, the stirring teeth 8 and the brush roll 27, dust, small stones and the like contained in the cotton are filtered by the filter screen 22, the cotton combing effect is good, the cotton is fluffy, impurities such as the dust are better removed, and the dust removing effect is good. In the dust removal carding machine, a fixed plate 10 is connected with a carding chamber 3 through a bolt 11; a threaded hole 20 for mounting the bolt 11 is formed in the cotton carding chamber 3; the bolts 11 are tightened to separate the fixed plate 10 from the cotton carding chamber 3, so that the protective shell 9 is separated from the cotton carding chamber 3, the inner cavity 31 can be exposed, and the cotton carding chamber 3 can be conveniently overhauled; the parts in the inner cavity 31 are convenient to overhaul. In the dust removal carding machine, a fourth supporting plate 1311 is fixed on the first supporting column 131; the first support column 131 is provided with a second slide block 138; a third supporting plate 1310 is fixed on the second sliding block 138; a third electric push rod 139 is fixed on the fourth support plate 1311; the telescopic end of the third electric push rod 139 is connected with the third support plate 1310; a first support plate 134 is fixed on the first support column 131; a second electric push rod 135 is fixed on the first supporting plate 134; the first support column 131 is provided with a first slide block 136; a second supporting plate 137 is fixed on the first slider 136; the telescopic end of the second electric push rod 135 is connected with a second supporting plate 137; a first pressing roll 132 is connected between the two opposite second sliders 138; can start third electric putter 139, make the flexible end of third electric putter 139 drive second slider 138 and reciprocate, and then drive first squeeze roll 132 and reciprocate, perhaps start second electric putter 135, make the flexible end of second electric putter 135 drive second backup pad 137 and reciprocate, and then drive first slider 136 and reciprocate, and then drive second squeeze roll 133 and reciprocate, and then adjust the distance between first squeeze roll 132 and the second squeeze roll 133, and then can extrude into the cotton piece of different thickness to the cotton after handling, for later use. In the dust removal carding machine, a carding chamber 3 is fixed between the telescopic ends of four first electric push rods 2; a buffer box 4 is arranged on the cotton carding chamber 3; a feed hopper 18 is arranged on the buffer tank 4; the cotton carding chamber 3 is connected with a feed delivery pipe 12; the second base 15 is provided with an extrusion assembly 13; two support columns 17 are oppositely arranged on the second base 15; a winding roller 16 is arranged between the two support columns 17; owing to be provided with cotton carding chamber 3, baffle-box 4, go into hopper 18, extrusion subassembly 13, wind-up roll 16, can comb the cotton, remove dust, edulcoration, extrude the piece, then roll it, replace manual work by machinery and comb the cotton, remove dust, edulcoration, extrude the piece, the rolling, relatively save time, laborsaving, efficient.

The above disclosure is only for the specific embodiments of the present invention, however, the embodiments of the present invention are not limited thereto, and any changes that can be considered by those skilled in the art should fall into the protection scope of the present invention.

Claims (10)

1. The utility model provides a dust removal carding machine which characterized in that: the cotton carding machine comprises a first base (1), a cotton carding chamber (3) and a second base (15), wherein first electric push rods (2) are respectively fixed at four corners of the first base (1); the cotton carding chamber (3) is fixed between the telescopic ends of the four first electric push rods (2); a buffer box (4) is arranged on the cotton carding chamber (3); a feeding hopper (18) is arranged on the buffer box (4); a first motor (5) is arranged on the feeding hopper (18); the output end of the first motor (5) extends into the feeding hopper (18); the output end of the first motor (5) is coaxially connected with a rotating shaft (6); a stirring blade (7) is fixed on the rotating shaft (6) along the circumferential direction; the stirring blade (7) is provided with stirring teeth (8); a protective shell (9) is arranged on the cotton carding chamber (3) relative to the right side of the buffer box (4); a plurality of fixing plates (10) are respectively fixed on two side surfaces of the protective shell (9); a plurality of first supporting blocks (24) are arranged in the cotton carding chamber (3); a brush roller (27) is arranged between the two opposite first supporting blocks (24); a plurality of second supporting blocks (25) are arranged in the cotton carding chamber (3); a conveying roller (26) is arranged between the opposite second supporting blocks (25); a filter screen (22) is arranged in the cotton carding chamber (3) relative to the lower part of the conveying roller (26) and the brush roller (27); the cotton carding chamber (3) is connected with a feed delivery pipe (12); the second base (15) is provided with an extrusion assembly (13); the pressing assembly (13) comprises two first supporting columns (131); a fourth support plate (1311) is fixed to the first support column (131); a second sliding block (138) is arranged on the first supporting column (131); a third supporting plate (1310) is fixed on the second sliding block (138); a third electric push rod (139) is fixed on the fourth supporting plate (1311); the telescopic end of the third electric push rod (139) is connected with a third support plate (1310); a first support plate (134) is fixed on the first support column (131); a second electric push rod (135) is fixed on the first supporting plate (134); a first sliding block (136) is arranged on the first supporting column (131); a second supporting plate (137) is fixed on the first sliding block (136); the telescopic end of the second electric push rod (135) is connected with a second supporting plate (137); a first extrusion roller (132) is connected between the two opposite second sliding blocks (138); a second squeezing roller (133) is connected between the two opposite first sliding blocks (136); two supporting columns (17) are oppositely arranged on the second base (15); and a winding roller (16) is arranged between the two support columns (17).

2. A dusting card according to claim 1, characterized in that the fastening plate (10) is connected to the card chamber (3) by means of bolts (11); threaded holes (20) for mounting bolts (11) are formed in the cotton carding chamber (3).

3. A dusting card according to claim 1, characterized in that the protective casing (9) is provided with a viewing window (19).

4. A dusting card according to claim 1, characterized in that the lower end of the buffer box (4) is open; a second discharge hole (29) used for being connected with the material conveying pipe (12) is formed in the cotton carding chamber (3); and a waste outlet is formed in the bottom of the cotton carding chamber (3) relative to the lower part of the filter screen (22).

5. A dusting card according to claim 1, characterized in that the card chamber (3) is provided with a fourth motor (23); the output end of the fourth motor (23) extends into the cotton carding chamber (3) and is connected with the belt; a belt is connected between the plurality of conveying rollers (26) and the brush roller (27).

6. A dusting card according to claim 1, characterized in that said feed conveyor pipe (12) is arranged obliquely between the carding chamber (3) and the pressing assembly (13); the end part of the filter screen (22) close to the material conveying pipe (12) is lapped at the edge of the material conveying pipe (12); the lower end of the conveying pipe (12) is close to the gap between the first extrusion roller (132) and the second extrusion roller (133).

7. A dusting card according to claim 1, characterized in that the lower surface of the filter screen (22) is provided with a vibrating motor.

8. A dusting card according to claim 1, characterized in that one of said supporting columns (17) is provided with a second motor (14); the output end of the second motor (14) is connected with a winding roller (16); and a bearing is arranged at the joint of the second motor (14) and the supporting column (17).

9. The dust removal carding machine of claim 1, wherein the first support column (131) is provided with a limiting groove for the first sliding block (136) and the second sliding block (138) to slide up and down.

10. The dusting card of claim 1, characterized in that the carding chamber (3) is internally provided with an inner cavity (31) for mounting the first support block (24), the second support block (25), the transfer roller (26) and the brush roller (27); the inner cavity (31) is arranged right below the first discharge hole (28).

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