CN215282966U

CN215282966U - Manufacturing device of multicolor artificial stone with customizable textures

Info

Publication number: CN215282966U
Application number: CN202120318852.0U
Authority: CN
Inventors: 林火烟; 杨跃武; 林清洁
Original assignee: Jinjiang Huabao Stone Industry Co ltd
Current assignee: Jinjiang Huabao Stone Industry Co ltd
Priority date: 2021-02-04
Filing date: 2021-02-04
Publication date: 2021-12-24
Anticipated expiration: 2031-02-04

Abstract

The utility model relates to a manufacturing installation of polychrome rostone of customizable texture, it includes mould, main material jet plane and at least one look material jet plane, and main material jet plane and look material jet plane work in proper order will correspond the ground paste by lower up successive layer slip casting in the mould, and the jet plane carries out the slip casting work of required thickness at required slip casting position according to the shape of customized texture in each layer and accomplishes until the slip casting. The manufacturing device can flexibly customize artificial stone products with required texture structures according to different product requirements, and after grouting is completed, the matched mould is subjected to vibration pressing treatment, so that the junction of each grouting layer has certain fusion change, and adjacent textures of the products have transition change and natural effect; the manufacturing device is simple in structure, high in production efficiency and low in operation and maintenance cost, so that the production cost of the product is low, the visual effect of the appearance of the product is unique, and the manufacturing device has great market competitiveness.

Description

Manufacturing device of multicolor artificial stone with customizable textures

Technical Field

The utility model relates to an artificial stone equipment field especially indicates a manufacturing installation of polychrome artificial stone of customizable texture.

Background

The existing inorganic artificial stone, in particular to an ancient board made of a crude artificial stone, has single design and color, unnatural grains of the two-color and multi-color crude stone in the market, poor stability and low production efficiency, and is mainly made by a manual material distribution method. The existing artificial stone rough material flower arrangement, in particular to the rough material artificial stone, is to add another color paste or other stirred color stirring materials into a stirrer to stir at a low speed for 1-10 circles, thereby realizing the material arrangement process, and the material arrangement process is to scrape the textures of double colors, multiple colors and particles in disorder or flower arrangement by utilizing mixed stirring, the textures are unnatural and the stability is poor.

Disclosure of Invention

The utility model provides a manufacturing installation of polychrome rostone of customizable texture to overcome the problem that the design texture cloth is slow, poor stability in the rostone preparation process that prior art exists.

The utility model adopts the following technical scheme:

the manufacturing device of the multi-color artificial stone with customizable textures comprises a mold, a main material spraying machine and at least one color material spraying machine, wherein the main material spraying machine and the color material spraying machine work in sequence to perform layer-by-layer grouting on corresponding slurry from bottom to top in the mold, and the spraying machine performs grouting work with required thickness on each layer at a required grouting position according to the shape of the customized textures until grouting is completed.

Further improved: the support frame comprises a longitudinal fixing frame, a transverse walking frame and traveling cranes, the transverse walking frame freely moves longitudinally on the longitudinal fixing frame, the traveling cranes freely move transversely on the transverse walking frame, and the main material injection machines and the color material injection machines are assembled on the traveling cranes in a one-to-one correspondence manner; the mold is disposed within a range of movement of the jetting machine.

Further improved: each travelling crane is provided with the transverse travelling frame which operates independently.

Further improved: the travelling crane is provided with a lifting mechanism which is used for driving the corresponding jetting machine to do lifting motion.

Further improved: the horizontal traveling frame, the traveling crane, the lifting mechanism, the main material injection machine and the color material injection machine are controlled to operate according to set program instructions.

Further improved: the vacuum chamber is also included, and the support frame and the die are arranged in the vacuum chamber.

From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: the main material injection machine and the color material injection machine of the manufacturing device of the utility model adopt a layer grouting method to sequentially carry out grouting work with required thickness at the position required for grouting so as to finally obtain the customized texture structure in the raw material; the grouting mode can flexibly customize the artificial stone product with the required texture structure according to different product requirements, and after grouting is finished, the mould is subjected to vibration pressing treatment, so that the junction of each grouting layer has certain fusion change, and adjacent grains of the product have transition change and have natural effect; the manufacturing device is simple in structure, high in production efficiency and low in operation and maintenance cost, so that the production cost of the product is low, the visual effect of the appearance of the product is unique, and the manufacturing device has great market competitiveness.

Drawings

Fig. 1 is a schematic sectional structural view of a manufacturing apparatus according to the present invention.

Fig. 2 is a schematic view of the three-dimensional structure of the raw material produced by the manufacturing device of the present invention.

Detailed Description

The following describes embodiments of the present invention with reference to the drawings.

Referring to fig. 1 and 2, the apparatus for manufacturing a multi-color artificial stone with customizable texture includes a mold 1, a support frame 2, a vacuum chamber, a main material spraying machine 3, at least one color material spraying machine 4 and a control device, wherein one color material spraying machine 4 is independently configured for one color material. The support frame 2 and the mold 1 are placed in the vacuum chamber. And the main material injection machine 3 and the color material injection machine 4 work in sequence to inject corresponding slurry into the mould 1 layer by layer from bottom to top, and the injection machines perform grouting work with required thickness at the required grouting positions on each layer according to the shapes of the customized textures until grouting is finished.

With continued reference to fig. 1, the supporting frame 2 includes a longitudinal fixing frame 21, a transverse traveling frame 22 and a traveling carriage 23, the transverse traveling frame 22 freely moves longitudinally on the longitudinal fixing frame 21, the traveling carriage 23 freely moves transversely on the transverse traveling frame 22, and the main material spraying machines 3 and the color material spraying machines 4 are assembled on the traveling carriage 23 in a one-to-one correspondence manner; the mold 1 is disposed within a moving range of the injection machine. Each of the traveling carriages 23 is provided with the transverse traveling frame 22 which independently operates. The travelling cranes 23 are provided with lifting mechanisms 24, and the lifting mechanisms 24 are used for driving the corresponding ejectors to do lifting motion. The control device is used for controlling the transverse traveling frame 22, the traveling crane 23, the lifting mechanism 24, the main material jetting machine 3 and the color material jetting machine 4 to operate according to a set program instruction.

The rough material manufacturing method of the manufacturing device of the multicolor artificial stone with customizable textures comprises the following steps: manufacturing according to a certain design and color pattern; generally, grouting is carried out according to different colors and is carried out in a vacuum chamber; a. a layer of main material is injected by using a main material injection machine 3, and the main material with uneven height is injected according to the shape in the pattern; b. grouting a layer of pigment by using a No. 1 pigment injection machine 4, and grouting the layer of the pigment into a rugged No. 1 pigment layer according to the shape of the No. 1 pigment in the pattern; c. if the second color exists, a layer of No. 2 pigment is injected by a No. 2 pigment injection machine 4; grouting the No. 2 pigment layer into a rugged No. 2 pigment layer according to the shape of the No. 2 pigment in the pattern; d. and the rest is repeated until the rough material is grouted; e. transferring the raw material mould 1 to a pressing chamber; f. vibrating and pressing the mixture into a rough material, and then maintaining the rough material; g. when in sawing, the saw blade performs sawing along the direction of cutting off each grouting layer to obtain the plate with required color and pattern. With continued reference to fig. 2, the produced multi-color customized raw stone 5 comprises a main material layer 51, a No. 1 pigment layer 52 and a No. 2 pigment layer 53 which are sequentially formed by grouting from bottom to top.

The main material injection machine 3 and the color material injection machine 4 of the manufacturing device of the utility model adopt a layer grouting method to sequentially carry out grouting work with required thickness at the position required for grouting so as to finally obtain the raw materials with customized texture structures; the grouting mode can flexibly customize the artificial stone product with the required texture structure according to different product requirements, and after grouting is finished, the mould 1 is subjected to vibration pressing treatment, so that the junction of each grouting layer has certain fusion change, and adjacent textures of the product have transition change and have natural effect; the manufacturing device is simple in structure, high in production efficiency and low in operation and maintenance cost, so that the production cost of the product is low, the visual effect of the appearance of the product is unique, and the manufacturing device has great market competitiveness.

The above-mentioned be the utility model discloses a concrete implementation way, nevertheless the utility model discloses a design concept is not limited to this, and the ordinary use of this design is right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.

Claims

1. The manufacturing installation of the multi-color artificial stone of customizable texture, including the mould; the method is characterized in that: the main material injection machine and the color material injection machine work in sequence to inject corresponding slurry into the mold layer by layer from bottom to top, and the injection machine performs grouting work with required thickness at each layer at a position required for grouting according to the shape of the customized texture until grouting is finished.

2. The apparatus for manufacturing customizable textured multi-color engineered stone of claim 1, wherein: the support frame comprises a longitudinal fixing frame, a transverse walking frame and traveling cranes, the transverse walking frame freely moves longitudinally on the longitudinal fixing frame, the traveling cranes freely move transversely on the transverse walking frame, and the main material injection machines and the color material injection machines are assembled on the traveling cranes in a one-to-one correspondence manner; the mold is disposed within a range of movement of the jetting machine.

3. The apparatus for manufacturing customizable textured multi-color engineered stone of claim 2, wherein: each travelling crane is provided with the transverse travelling frame which operates independently.

4. The apparatus for manufacturing customizable textured multi-color engineered stone of claim 2, wherein: the travelling crane is provided with a lifting mechanism which is used for driving the corresponding jetting machine to do lifting motion.

5. The apparatus for manufacturing customizable textured multi-color engineered stone of claim 4, wherein: the horizontal traveling frame, the traveling crane, the lifting mechanism, the main material injection machine and the color material injection machine are controlled to operate according to set program instructions.

6. The apparatus for manufacturing customizable textured multi-color engineered stone of claim 2, wherein: the vacuum chamber is also included, and the support frame and the die are arranged in the vacuum chamber.