CN215142303U - Aluminum profile flaw automatic detection sorting device - Google Patents
Aluminum profile flaw automatic detection sorting device Download PDFInfo
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- CN215142303U CN215142303U CN202120925940.7U CN202120925940U CN215142303U CN 215142303 U CN215142303 U CN 215142303U CN 202120925940 U CN202120925940 U CN 202120925940U CN 215142303 U CN215142303 U CN 215142303U
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Abstract
The utility model discloses an aluminium alloy flaw automatic detection sorting device, include: the first transmission mechanism is used for generating acting force on the to-be-sorted pieces so as to sort out qualified to-be-sorted pieces after the to-be-sorted pieces are transferred to the to-be-detected position, and the to-be-detected surface of each to-be-sorted piece is arranged upwards; the detection mechanism is provided with a first optical assembly and a second optical assembly, the first optical assembly is positioned above the piece to be sorted, and the first optical assembly generates first light and forms a first light emitting surface on the surface to be detected; the second optical assembly is movably arranged on two sides of the piece to be sorted through a driving mechanism, generates second light and forms a second light emitting surface on the surface to be sorted. The utility model discloses an automated inspection and letter sorting of aluminium alloy flaw have improved detection efficiency, and because the adjustable setting of second optical assembly activity is treating the letter sorting both sides for this device is applicable to not unidimensional letter sorting piece of treating, has improved the detection precision.
Description
Technical Field
The utility model relates to a metal machinery technical field, concretely relates to aluminium alloy flaw automatic checkout sorting device.
Background
The surface of the existing aluminum profile can generate processing flaws due to the influence of external conditions such as production process, mechanical vibration and the like, and the flaws can seriously influence the quality of the finished aluminum profile.
The current industry detects mainly to aluminium alloy surface flaw and uses manual detection as the main, because factors such as the peculiar texture of flaw, size, shape randomness, irregularity, the manual detection has problems such as with high costs, inefficiency, missed measure rate height, hardly adapts to requirements such as modernized industrial production real-time, accuracy, and also can cause the false retrieval of certain degree because the influence of external conditions such as illumination.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an aim at solve among the prior art flaw detection on the aluminium alloy and rely on artifical the detection, lead to detection efficiency low, leak the problem that the rate is high.
The utility model discloses still another purpose provides an aluminium alloy flaw automated inspection sorting device.
In order to realize that these objects and other advantages according to the present invention are achieved, there is provided an aluminum profile flaw automatic detection sorting apparatus, comprising:
the first transmission mechanism is used for generating acting force on the to-be-sorted pieces so as to sort out qualified to-be-sorted pieces after the to-be-sorted pieces are transferred to the to-be-detected position, and the to-be-detected surface of each to-be-sorted piece is arranged upwards;
the detection mechanism is provided with a first optical assembly and a second optical assembly, the first optical assembly is positioned above the to-be-sorted piece, and the first optical assembly generates a first light ray and forms a first light emitting surface on the to-be-detected surface;
the second optical assembly is arranged on two sides of the piece to be sorted in an adjustable and movable mode through a driving mechanism, and generates second light and forms a second light emitting surface on the surface to be sorted.
Preferably, the detection mechanism further comprises a plurality of acquisition modules, the acquisition modules are arranged at intervals by taking the to-be-sorted piece as a center, and the acquisition modules are in communication connection with the control module so as to identify the flaws on the to-be-detected surface.
Preferably, the device further comprises a frame body, and the frame body comprises a first installation part for installing the first transmission mechanism and a second installation part for fixedly arranging the detection mechanism.
Preferably, the first mounting portion includes at least two first supporting members disposed oppositely, and the first transmission mechanism is interposed between the two first supporting members.
Preferably, the second installation department is located the top of first installation department, the second installation department includes two second support piece that set up relatively and sets firmly the roof of second support piece top, two second support piece with the roof forms a detection chamber, first transmission device drive wait to sort the piece and be in detect the intracavity and remove.
Preferably, the second supporting member is fixedly connected above the first supporting member, the first optical assembly is arranged on the inner wall of the top plate, and the second optical assembly is movably arranged on the second supporting member at two sides of the piece to be sorted.
Preferably, the driving mechanism includes:
the fixing pieces are clamped between the two first supporting pieces, and the fixing pieces are arranged below the first transmission mechanism at intervals;
the driving piece body is fixedly arranged on the fixing piece;
the first end of the connecting piece is connected with the output shaft of the driving piece body, and the second end of the connecting piece extends upwards to be connected with the second optical assembly;
the second optical assembly is movably arranged on the inner peripheral wall of the detection cavity through the connecting piece.
Preferably, the top of the first supporting member is provided with a first cavity, the bottom of the second supporting member is provided with a second cavity, the first cavity is communicated with the two cavities to form a movable space, and the driving member body drives the connecting member to reciprocate in the movable space, so that the second optical assemblies can be adjustably arranged on two sides of the piece to be sorted.
Preferably, the sorting machine further comprises a marking mechanism, the marking mechanism is arranged on the first installation part, a marking head of the marking mechanism is movably arranged above the to-be-sorted piece, and the marking head selectively moves downwards to mark the to-be-sorted piece with a defect.
Preferably, still include a reposition of redundant personnel mechanism and set up and be in the terminal second transmission device of reposition of redundant personnel mechanism, reposition of redundant personnel mechanism sets up on the first installation department, marking mechanism's reposition of redundant personnel activity sets up first transmission device's top, reposition of redundant personnel selectivity is contradicted and is being marked treat sorting on the piece, so that has marked treat sorting the piece reposition of redundant personnel extremely on the second transmission device.
The utility model discloses at least, include following beneficial effect:
1. the utility model discloses an aluminium alloy flaw automatic detection sorting device includes first transmission device, detection mechanism, control module, marking mechanism, reposition of redundant personnel mechanism and second transmission device, treat that the letter sorting is placed on first transmission device, first transmission device will treat that the letter sorting transports to the below of detection mechanism, form the light emitting area on treating the letter sorting by the optical component on the detection mechanism, treat the face that detects of letter sorting by detection mechanism again and carry out image acquisition, make the feedback after image analysis by control module, when not detecting the flaw on treating the face that detects, control module judges that the letter sorting is qualified, marking mechanism and reposition of redundant personnel mechanism do not start, qualified letter sorting transports to next process through first transmission device; after detecting the flaw on waiting to detect the face, marking mechanism treats the letter sorting and beats the mark, and simultaneously, reposition of redundant personnel mechanism starts, and the letter sorting of treating that will have beaten is shunted to second transmission device from first transmission device to realize the flaw treat the letter sorting and the qualified automatic separation who treats the letter sorting. The utility model discloses an automated inspection and the reposition of redundant personnel of aluminium alloy flaw have improved detection efficiency.
2. The utility model discloses a detection mechanism is provided with first optical assembly and second optical assembly, first optical assembly is located the top of waiting to sort the piece, first optical assembly produces first light and forms first luminous surface on waiting to detect the face, second optical assembly sets up in the both sides of waiting to sort the piece through a actuating mechanism activity, second optical assembly produces second light and forms second luminous surface on waiting to detect the face, set up a plurality of optical assembly and help the collection module to gather the image on waiting to detect the face, and because second optical assembly activity sets up in the both sides of waiting to sort the piece, make the device be applicable to the piece of waiting to sort of different sizes, when the size of waiting to sort the piece is great, probably make the second luminous surface that second optical assembly produced can't fall on waiting to detect the face, lead to waiting to detect the face and can't expose completely, second optical assembly activity sets up, the sorting device is suitable for to-be-sorted pieces of different sizes, the second light emitting surface generated by the second optical assembly can effectively supplement light to the first light emitting surface generated by the first optical assembly during detection, and detection precision is improved.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a schematic view of the overall structure of an automatic sorting apparatus;
FIG. 2 is a schematic view of the position relationship between the driving mechanism and the first transmission mechanism;
fig. 3 is a schematic view of the internal structure of the frame body.
Detailed Description
The present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.
The utility model provides an aluminum profile flaw automatic detection sorting device, which comprises a first transmission mechanism 1, a detection mechanism 3, a control module 5, a marking mechanism 8, a shunt mechanism 9 and a second transmission mechanism 10, wherein a piece 2 to be sorted is placed on the first transmission mechanism 1, the first transmission mechanism 1 transfers the piece 2 to be sorted to the lower part of the detection mechanism 3, an optical component on the detection mechanism 3 forms a light-emitting surface on the piece 2 to be sorted, the detection mechanism 3 collects images of the surface to be detected of the piece 2 to be sorted, the control module 5 performs feedback after analyzing the images, when the flaw on the surface to be detected is not detected, the control module 5 judges that the piece to be sorted 2 is qualified, the marking mechanism 8 and the flow distribution mechanism 9 are not started, and the qualified piece to be sorted 2 is transferred to the next procedure through the first transmission mechanism 1; after detecting the flaw on waiting to detect the face, marking mechanism 8 treats sorting piece 2 and beats the mark, and simultaneously, reposition of redundant personnel mechanism 9 starts, will beat the marked sorting piece 2 of treating and shunt to second transmission device 10 from first transmission device 1 to realize the flaw wait to sort piece and the qualified automatic separation who waits to sort piece. The utility model discloses an automated inspection and the reposition of redundant personnel of aluminium alloy flaw have improved detection efficiency.
Specifically, first transmission device 1 is used for treating sorting 2 and produces the effort to make and treat sorting 2 and transport to waiting to detect and sort out qualified sorting 2 of treating after the position, treat that the face up setting is waited to detect of sorting 2.
The automatic detection sorting device further comprises a frame body 6, wherein the frame body 6 comprises a first installation part 61 used for installing the first transmission mechanism 1 and a second installation part 62 used for fixedly arranging the detection mechanism 3. The first mounting portion 61 includes at least two first supporting members 611 arranged oppositely, the first transmission mechanism 1 is clamped between the first supporting members 611, the second mounting portion 62 is located above the first mounting portion 61, the second mounting portion 62 includes two second supporting members 621 arranged oppositely and a top plate 622 fixedly arranged above the second supporting members 621, a detection cavity is formed by the two second supporting members 621 and the top plate 622, and the first transmission mechanism 1 drives the to-be-sorted piece 2 to move in the detection cavity.
The marking mechanism 8 is arranged on the first installation part 61, the marking head 81 of the marking mechanism 8 is movably arranged above the to-be-sorted piece 2, the marking mechanism 8 is powered by a stepping motor and is controlled by the control part to move, the marking head 81 can generate a paper label to mark at the position of a defect, and the marking head 81 selectively moves downwards to mark the type and the position of the defect of the to-be-sorted piece 2 with the defect; shunt mechanism 9 is by also being provided power by step motor, it is rotatory to control reposition of redundant personnel 91, when detection device detects there is the defect aluminium alloy, step motor starts to make reposition of redundant personnel 91 rotatory, the guide contains the aluminium alloy of defect and gets into second transmission device 10, shunt mechanism 9 sets up on first installation department 61, second transmission device 10 sets up at reposition of redundant personnel 9 end, reposition of redundant personnel 91 activity of reposition of redundant personnel mechanism 9 sets up in the top of first transmission device 1, reposition of redundant personnel 91 selective conflict is on the piece 2 of waiting to sort of the mark, so that the piece 2 of waiting to sort of mark shunts to second transmission device 10.
The detection mechanism 3 is provided with a first optical component 31 and a second optical component 32, the first optical component 31 is located above the to-be-sorted piece 2, the first optical component 31 generates first light and forms a first light emitting surface on the to-be-sorted surface, the second optical component 32 is movably arranged on two sides of the to-be-sorted piece 2 through a driving mechanism 4, and the second optical component 32 generates second light and forms a second light emitting surface on the to-be-sorted surface. The detection mechanism 3 further comprises a plurality of acquisition modules 33, the acquisition modules 33 are arranged at intervals by taking the to-be-sorted pieces 2 as centers, and the acquisition modules 33 are in communication connection with the control module 5 so as to identify flaws on the to-be-detected surface. The second supporting member 621 is fixedly connected above the first supporting member 611, the first optical assembly 31 is disposed on the inner wall of the top plate 622, and the second optical assembly 32 is movably disposed on the second supporting member 621 at both sides of the article 2 to be sorted. Set up a plurality of optical assembly and help the collection module 33 to gather the image of treating on the face of waiting to detect, and because second optical assembly 32 activity sets up the both sides at waiting to sort piece 2, make the device applicable to not unidimensional waiting to sort piece 2, it is great when waiting to sort piece 2's size, it is unable on waiting to detect the face to make the second light emitting area that second optical assembly 32 produced, it can't expose completely to lead to treating the face of waiting to detect, second optical assembly 32 activity sets up, applicable in not unidimensional waiting to sort piece, the second light emitting area that second optical assembly 32 produced during the detection can carry out effective light filling to the first light emitting area that first optical assembly 31 produced, the detection precision has been improved.
In order to realize the movable and adjustable arrangement of the second optical assembly 32, the driving mechanism 4 includes a fixing member 41, a driving member body 42 and a connecting member 43, the fixing member 41 is sandwiched between the two first supporting members 611, the fixing member 41 is disposed below the first transmission mechanism 1 at intervals, the driving member body 42 is fixedly disposed on the fixing member 41, a first end 431 of the connecting member is connected to an output shaft of the driving member body 42, a second end 432 of the connecting member extends upward to be connected to the second optical assembly 32, and the second optical assembly 32 is movably disposed on the inner peripheral wall of the detection cavity through the connecting member 43. The top of the first supporting member 611 is provided with a first cavity 611a, the bottom of the second supporting member 621 is provided with a second cavity 621a, the first cavity 611a is communicated with the second cavity 621a to form a movable space 7, the movable space 7 is used for providing a moving space for the connecting member 43 on the driving structure 4 when the size of the piece to be sorted 2 is large and the installation position of the second optical assembly 32 needs to be adjusted, so that the driving member body 42 drives the connecting member 43 to reciprocate in the movable space 7, so that the second optical assembly 32 can be adjustably disposed on two sides of the piece to be sorted 2.
The utility model discloses an automatic detection sorting device includes first transmission device 1, detection mechanism 3, control module 5, marking mechanism 8, reposition of redundant personnel mechanism 9 and second transmission device 10, it places on first transmission device 1 to treat sorting piece 2, first transmission device 1 will treat sorting piece 2 and transport to the below of detection mechanism 3, form the light emitting area on treating sorting piece 2 by the optical component on detection mechanism 3, treat that the detection face of sorting piece 2 carries out image acquisition by detection mechanism 3 again, make the feedback after image analysis by control module 5, when not detecting the flaw on detecting the face, control module 5 judges that it is qualified to treat sorting piece 2, marking mechanism 8 and reposition of redundant personnel mechanism 9 do not start, qualified waiting to sort piece 2 transports to next process through first transmission device 1; after detecting the flaw on waiting to detect the face, marking mechanism 8 treats sorting piece 2 and beats the mark, and simultaneously, reposition of redundant personnel mechanism 9 starts, will beat the marked sorting piece 2 of treating and shunt to second transmission device 10 from first transmission device 1 to realize the flaw wait to sort piece and the qualified automatic separation who waits to sort piece. The utility model discloses an automated inspection and the reposition of redundant personnel of aluminium alloy flaw have improved detection efficiency. A plurality of optical assembly that set up in detection mechanism 3 help acquisition module 33 to gather the image of waiting to detect on the face, and because second optical assembly 32 activity sets up in the both sides of waiting to sort piece 2, make the device can be applicable to not unidimensional waiting to sort piece 2, it is great when the size of waiting to sort piece 2, it is unable on waiting to detect the face to make the second light emitting area that second optical assembly 32 produced, it can't expose completely to lead to waiting to detect the face, second optical assembly 32 activity sets up, it is applicable in not unidimensional waiting to sort piece, the second light emitting area that second optical assembly 32 produced can carry out effective light filling to the first light emitting area that first optical assembly 31 produced during the detection, the detection precision has been improved.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the applications listed in the specification and the examples. It can be applicable to various and be fit for the utility model discloses a field completely. Additional modifications will readily occur to those skilled in the art. The invention is therefore not to be limited to the specific details and illustrations shown and described herein, without departing from the general concept defined by the claims and their equivalents.
Claims (10)
1. The utility model provides an aluminium alloy flaw automated inspection sorting device, includes:
the first conveying mechanism (1) is used for generating acting force on the to-be-sorted pieces (2) so as to sort out qualified to-be-sorted pieces (2) after the to-be-sorted pieces (2) are transferred to the to-be-detected position, and the to-be-detected surface of each to-be-sorted piece (2) is arranged upwards;
the detection mechanism (3) is provided with a first optical assembly (31) and a second optical assembly (32), the first optical assembly (31) is positioned above the to-be-sorted pieces (2), and the first optical assembly (31) generates a first light ray and forms a first light emitting surface on the to-be-detected surface;
the second optical assembly (32) is arranged on two sides of the to-be-sorted piece (2) in an adjustable and movable mode through a driving mechanism (4), and the second optical assembly (32) generates second light and forms a second light emitting surface on the to-be-sorted surface.
2. The aluminum profile defect automatic detection sorting device according to claim 1, characterized in that the detection mechanism (3) further comprises a plurality of collecting modules (33), the plurality of collecting modules (33) are arranged at intervals by taking the to-be-sorted piece (2) as a center, and the collecting modules (33) are in communication connection with the control module (5) to identify defects on the to-be-detected surface.
3. The aluminum profile flaw automatic detection sorting device according to claim 1, further comprising a frame body (6), wherein the frame body (6) comprises a first mounting part (61) for mounting the first transmission mechanism (1) and a second mounting part (62) for fixedly mounting the detection mechanism (3).
4. The aluminum profile flaw automatic detection sorting device according to claim 3, wherein the first mounting portion (61) comprises at least two first supporting members (611) which are oppositely arranged, and the first transmission mechanism (1) is clamped between the first supporting members (611).
5. The aluminum profile defect automatic detection sorting device according to claim 4, characterized in that the second mounting part (62) is located above the first mounting part (61), the second mounting part (62) comprises two second supporting members (621) which are oppositely arranged and a top plate (622) which is fixedly arranged above the second supporting members (621), the two second supporting members (621) and the top plate (622) form a detection cavity, and the first transmission mechanism (1) drives the to-be-sorted pieces (2) to move in the detection cavity.
6. The aluminum profile defect automatic detection sorting device according to claim 5, characterized in that the second supporting member (621) is fixedly connected above the first supporting member (611), the first optical assembly (31) is arranged on the inner wall of the top plate (622), and the second optical assembly (32) is movably arranged on the second supporting member (621) at two sides of the piece to be sorted (2).
7. The aluminum profile flaw automatic detection sorting device according to claim 6, wherein the driving mechanism (4) comprises:
a fixing member (41) interposed between the two first supporting members (611), the fixing member (41) being disposed at an interval below the first transmission mechanism (1);
the driving piece body (42) is fixedly arranged on the fixing piece (41);
a connector (43), a first connector end (431) is connected with the output shaft of the driving member body (42), and a second connector end (432) extends upwards to be connected with the second optical assembly (32);
the second optical assembly (32) is movably arranged on the inner peripheral wall of the detection cavity through the connecting piece (43).
8. The aluminum profile defect automatic detection sorting device according to claim 7, wherein a first cavity (611a) is formed at the top of the first supporting member (611), a second cavity (621a) is formed at the bottom of the second supporting member (621), the first cavity (611a) and the second cavity (621a) are communicated to form a movable space (7), and the driving member body (42) drives the connecting member (43) to reciprocate in the movable space (7), so that the second optical assembly (32) can be adjustably arranged at two sides of the to-be-sorted member (2).
9. The aluminum profile defect automatic detection sorting device according to claim 3, further comprising a marking mechanism (8), wherein the marking mechanism (8) is arranged on the first mounting part (61), a marking head (81) of the marking mechanism (8) is movably arranged above the to-be-sorted pieces (2), and the marking head (81) selectively moves downwards to mark the to-be-sorted pieces (2) with defects.
10. The aluminum profile flaw automatic detection sorting device according to claim 3, further comprising a diversion mechanism (9) and a second transmission mechanism (10) arranged at the tail end of the diversion mechanism (9), wherein the diversion mechanism (9) is arranged on the first installation part (61), a diversion piece (91) of the diversion mechanism (9) is movably arranged above the first transmission mechanism (1), and the diversion piece (91) selectively abuts against the marked piece to be sorted (2), so that the marked piece to be sorted (2) is diverted to the second transmission mechanism (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120925940.7U CN215142303U (en) | 2021-04-30 | 2021-04-30 | Aluminum profile flaw automatic detection sorting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120925940.7U CN215142303U (en) | 2021-04-30 | 2021-04-30 | Aluminum profile flaw automatic detection sorting device |
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| CN215142303U true CN215142303U (en) | 2021-12-14 |
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| CN202120925940.7U Active CN215142303U (en) | 2021-04-30 | 2021-04-30 | Aluminum profile flaw automatic detection sorting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115921328A (en) * | 2022-11-15 | 2023-04-07 | 扬州中远海运重工有限公司 | Intelligent sorting system for section bar cutting and discharging |
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2021
- 2021-04-30 CN CN202120925940.7U patent/CN215142303U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115921328A (en) * | 2022-11-15 | 2023-04-07 | 扬州中远海运重工有限公司 | Intelligent sorting system for section bar cutting and discharging |
| CN115921328B (en) * | 2022-11-15 | 2023-10-27 | 扬州中远海运重工有限公司 | Intelligent sorting system for profile cutting and discharging |
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