CN215106804U - Integrated partition plate of veneer system - Google Patents

Integrated partition plate of veneer system Download PDF

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CN215106804U
CN215106804U CN202120651661.6U CN202120651661U CN215106804U CN 215106804 U CN215106804 U CN 215106804U CN 202120651661 U CN202120651661 U CN 202120651661U CN 215106804 U CN215106804 U CN 215106804U
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layer
concrete
partition board
veneer
pipeline
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赵建林
陆平
韩建军
胡天鹏
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Xiangtan Jingchen Sponge City New Material Co ltd
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Xiangtan Jingchen Sponge City New Material Co ltd
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Abstract

The utility model discloses an integrated partition plate of veneer system, top-down include first concrete layer, first fusion layer, heat preservation fire prevention sound insulation core, the fusion layer of second and second concrete layer, first fusion layer and the fusion layer of second form for the solidification behind the concrete infiltration heat preservation fire prevention sound insulation core hole, inside pipeline and the terminal box of being equipped with of heat preservation fire prevention sound insulation core, pipeline and the outside intercommunication of partition plate. The utility model discloses with pre-buried in heat preservation fire prevention sound insulation core such as water pipe or patch tube to with the inside of heat preservation fire prevention sound insulation core implant concrete, crisscross the fusion each other, do not need traditional technologies such as plastering and spray paint to carry out the secondary surface and decorate, solve the quantity of building rubbish in the source, realize the genuine smart dress and decorate the integration effect, impeld building industrial production.

Description

Integrated partition plate of veneer system
Technical Field
The utility model belongs to the technical field of heat preservation energy saving building material, concretely relates to integrated partition plate of veneer system.
Background
The building partition boards in the market at present comprise glass fiber reinforced cement light porous partition board boards, gypsum hollow board boards, industrial ash concrete building partition boards, silicon-magnesium aerated concrete hollow light partition boards, fiber reinforced calcium silicate building partition boards, straw fiber building partition boards and the like, most of the building partition boards only have the building enclosure effect, and some building partition boards have the primary functions of light weight, heat preservation, heat insulation, water resistance, sound insulation and the like.
The partition wall on the market at present has the following problems: firstly, after lines such as water, electricity, network cables and the like are laid, secondary surface decoration is needed to be carried out according to the traditional processes of plastering, paint spraying and the like, and the processes of cutting and raw material mixing in the secondary painting and decoration process generate redundant materials to cause waste, so that the environment is polluted, and the working hours are wasted. The installation of such partition panels is not strictly referred to as a fabricated building. Although some manufacturers compound a decorative surface on one surface of the partition board, use organic adhesive to bond aluminum-based, calcium silicate board, ceramic chip, stone material and other materials into an integrated board, and spray a layer of paint, such as real stone paint, on the decorative surface if necessary, the partition board has a lining and a surface, so that another surface needs to be coated for the second time, which increases the weight and the cost, and the paint is easy to volatilize and causes the standard exceeding of indoor harmful substances. In addition, because the organic material is used as a binder, the phenomena of cracking, falling, bulging and the like can occur after a long time.
Secondly, the ubiquitous quality problem of product: firstly, the drying shrinkage value is larger; secondly, the detection results of the items of mechanical properties such as impact resistance, breaking and breaking resistance load (breaking resistance), compressive strength and hanging force are generally low; thirdly, the control of the areal density is not good. Compared with the advanced foreign level, the domestic building light partition board product has a larger gap in technology.
Along with the development of assembly type buildings in recent years, the integration of a finish-assembled partition wall board system becomes the inevitable trend of the built-in assembly type development, and the system integrated board needs to have the functions of light weight, heat preservation, heat insulation, moisture protection, fire prevention, sound insulation, veneering, water and electricity circuits and the like at the same time, so that the building industrialization is realized in the true sense.
The invention patent CN107829522A relates to a composite partition board, and belongs to the field of building boards. Comprises a decorative layer, a substrate layer, a sound insulation layer, a heat insulation layer and an adhesive layer. The decorative layer is arranged on the outer surface of the substrate layer; the sound insulation layer and the heat insulation layer are provided with a plurality of circular truncated cone-shaped grooves on the outer side surfaces thereof for accommodating an adhesive, so that the bonding strength between layers can be improved; a plurality of cavities are formed in the heat-insulating layer; in addition, the top of the invention is provided with a trapezoidal groove, one side of the invention is provided with a first boss and a second groove, and the other side is provided with a first groove and a second boss which are matched with the first boss and the second groove. The composite board has the advantages of high strength, light overall weight, outstanding heat and sound insulation effects, dry construction, reduction of field wet operation and assembly workload, simple and convenient installation, and great reduction of labor intensity, operation time and cost of workers, but all the surface layer and the base plate of the composite board are made of common concrete materials, secondary plastering decoration is needed after plastering on the field, only the function of replacing wall bricks and partition walls is realized, no electric wire pipeline is reserved in the composite partition board, and inconvenience is caused by later use.
SUMMERY OF THE UTILITY MODEL
In order to overcome the problem among the prior art, the utility model provides an integrated partition plate of veneer system is through pre-buried in heat preservation fire prevention sound insulation core such as with water pipe or wiring pipe to with the inside of heat preservation fire prevention sound insulation core implant concrete, crisscross the integration each other, do not need traditional technologies such as plastering and spraying paint to carry out secondary surface layer and decorate, solve the construction waste quantity in the source, realize the most genuine dress in essence and decorate the integration effect, impeld the building industrial production.
In order to achieve the above object, the utility model discloses a following technical scheme realizes:
the utility model provides an integrated partition plate of veneer system, top-down include first concrete layer, first fusion layer, heat preservation fire prevention sound insulation core, second fusion layer and second concrete layer, first fusion layer and second fusion layer form for the solidification behind the concrete infiltration heat preservation fire prevention sound insulation core hole, inside pipeline and the terminal box of being equipped with of heat preservation fire prevention sound insulation core, pipeline and the outside intercommunication of partition plate.
As an optional implementation manner, in the integrated partition board of veneer system provided by the utility model, the pipeline includes wiring pipeline and flowing water pipeline, the wiring pipeline passes and links to each other with the electrical apparatus socket behind the partition board, the flowing water pipeline passes and links to each other with water equipment behind the partition board.
As an optional implementation mode, in the integrated partition plate of veneer system provided by the utility model, still be equipped with in the partition plate and link up the stiffening rib, link up the stiffening rib run through in the first layer, the heat preservation fire prevention sound insulation core material and the second layer of fusing of partition plate, set up and link up the stiffening rib and make to connect more fastening.
As an optional implementation manner, in the integrated partition board of veneer system provided by the utility model, the side of partition board corresponds respectively and is provided with tenon and tongue-and-groove.
As an optional implementation mode, in the integrated partition plate of veneer system provided by the utility model, still be equipped with one deck net cloth in first concrete layer and the second concrete layer, add net cloth and can play reinforced (rfd) effect, increase the life of heat preservation fusion board.
As an optional implementation manner, in the facing system integrated partition board provided in the present invention, the mesh cloth is one of alkali-resistant fiber mesh cloth or iron wire mesh.
As an optional implementation manner, in the integrated partition board of veneer system provided by the utility model, the heat preservation fire prevention sound insulation core material is the modified polyphenyl granule heated board of graphite alkene, the thickness of heat preservation fire prevention sound insulation core material is 30-120 mm.
As an optional implementation manner, in the facing system integrated partition board provided in the present invention, the outer sides of the first concrete layer and the second concrete layer are respectively provided with a first facing layer and a second facing layer, and the thickness of the first facing layer and the second facing layer is 5-25 mm.
As an optional embodiment, in the veneer system integrated partition board provided by the present invention, the thickness of the first fusion layer and the second fusion layer is 2-10 mm.
As an optional implementation mode, in the integrated partition plate of veneer system provided by the utility model, the surface of first finish coat and second finish coat is the decorative cover, the decorative cover is the surface that forms after the concrete curing, has the printing face of imitative stone material decorative pattern and pattern through the mode of rendition or printing and produces.
As an optional implementation mode, in the integrated partition board of veneer system provided by the utility model, the surface of first veneer layer and second veneer layer is the decorative cover, the decorative cover is the surface that forms after the concrete curing, handles the mirror surface of producing through polishing.
As an optional implementation mode, in the integrated partition plate of veneer system provided by the utility model, the surface of first finish coat and second finish coat is the decorative cover, the decorative cover is the surface that forms after the concrete curing, through the litchi face or the face of burning with a fire that the shot-blasting was handled and was produced.
As an alternative embodiment, the concrete in the present application is an ultra-high performance concrete, and the ultra-high performance concrete comprises the following components: 80-120 parts of Portland cement, 40-80 parts of mineral powder, 8-12 parts of silicon powder, 0-40 parts of fly ash, fine sand, 90-130 parts of coarse sand, 0-40 parts of broken stone, 0-10 parts of pigment, 0-10 parts of fumed silica, 1-5 parts of water reducing agent, 0-5 parts of defoaming agent, 26-41 parts of water, 0-0.2 part of air entraining agent and 1-20 parts of synthetic fiber (or 10-50 parts of steel fiber).
Ultra-High Performance Concrete (UHPC), also called Reactive Powder Concrete (RPC), is a maximum packing density theory, and different particle size particles of the constituent materials form the closest packing in the optimal proportion, i.e., the gaps formed by the stacking of millimeter-sized particles (aggregates) are filled with micron-sized particles (cement, fly ash, mineral Powder), and the gaps formed by the stacking of micron-sized particles are filled with submicron-sized particles (silica fume).
The utility model discloses beneficial effect as follows:
(1) the utility model discloses a veneer system integration partition plate is pre-buried pipeline and terminal box in heat preservation fire prevention sound insulation core, then implant concrete material in heat preservation fire prevention sound insulation core both sides, the two is crisscross the integration each other, direct pre-buried setting, avoid need carry on water when the wallboard installation, circuit such as electricity and net twine is laid, still must carry out secondary surface layer decoration according to traditional technologies such as plastering and spraying paint after laying, cutting and the raw materials mixing process of the in-process of avoiding the secondary to whitewash and decorating, the material is saved, the environmental protection and also practiced thrift man-hour simultaneously, realize the most genuine dress decoration integration effect of adorning, the building industrialization production has been impeld.
(2) Compared with the traditional partition plate, the facing system integrated partition plate disclosed by the utility model has lower cost, and two adjacent partition plates can be connected with each other through the tenon tongue-and-groove, so that the infinite splicing is realized theoretically; the interior of the partition wall is provided with the through reinforcing ribs so that the interior connection of the partition wall is firmer.
(3) The utility model discloses a partition plate, the decorative cover effect is diversified, and according to customer's demand customization, ultra-thin ultralight plasticity concrete decorative layer through different technology and material, can make the multiple decorative cover of imitative stone material face, litchi face, burnt face, mirror surface and the various patterns of rendition, can also carry out functional processing such as self-cleaning, clear water, hydrophobic on the decorative cover layer, has richened the consumption demand content, accomplishes and has had a life with the building.
Drawings
Fig. 1 is a schematic cross-sectional view of a veneer system integrated partition board disclosed by the present invention;
fig. 2 is another schematic cross-sectional view of the facing system integrated partition board of the present invention;
fig. 3 is a schematic view of the front structure of the facing system integrated partition board disclosed in the present invention;
reference numerals
1. A first concrete layer; 2. a first fused layer; 3. a heat-insulating, fireproof and sound-insulating core material; 4. a second fused layer; 5. a second concrete layer; 6. a pipeline; 7. a junction box; 8. penetrating the reinforcing rib; 9. a tenon; 10. mortises; 11. mesh cloth; 12. a first facing layer; 13. a second facing layer;
61. a wiring pipeline; 62. a flow pipe; 63. and a water pipe outlet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the description herein, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
As shown in fig. 1-3, the embodiment provides an integrated partition board of a veneer system, which includes, from top to bottom, a first concrete layer 1, a first fusion layer 2, a heat-insulating, fire-proof and sound-insulating core material 3, a second fusion layer 4 and a second concrete layer 5, wherein the first fusion layer 1 and the second fusion layer 2 are formed by curing after concrete permeates into pores of the heat-insulating, fire-proof and sound-insulating core material 3, a pipeline 6 and a junction box 7 are arranged inside the heat-insulating, fire-proof and sound-insulating core material 3, and the pipeline 7 is communicated with the outside of the partition board.
As a further improved embodiment, the first fusion layer 1 and the second fusion layer 2 are formed by concrete which is solidified after penetrating into the pores of the heat-preservation, fire-proof and sound-insulation core material 3, wherein the penetration depth of the concrete is 2-10 mm. The pipeline 6 comprises a wiring pipeline 61 and a water flowing pipeline 62, the wiring pipeline 61 penetrates through the partition wall plate and then is connected with an electrical socket, and the water flowing pipeline 62 penetrates through a water pipe outlet 63 behind the partition wall plate and then is connected with water using equipment.
In the specific implementation in-process, 3 inside electric spool or the water pipe that contain of heat preservation fire prevention sound insulation core, electric terminal box is connected to the one end of electric spool, link to each other with the electrical apparatus socket after passing the partition wall board wall, the one end of water pipe can also pre-buried connecting device, link to each other with water equipment after passing the partition wall board wall, direct pre-buried setting, avoid when the wallboard installation need carry out circuit laying such as water, electricity and net twine, still must carry out secondary surface course decoration according to traditional technologies such as plastering and spray paint after laying.
As a further improved embodiment, a through reinforcing rib 8 is further arranged in the partition board, and the through reinforcing rib 8 penetrates through the first fusion layer 2, the heat-preservation fireproof sound-insulation core material 3 and the second fusion layer 4 of the partition board.
In this embodiment, a through hole is provided in the thickness direction of the heat-insulating, fire-proof, and sound-insulating core material 3, and concrete is passed through the through hole to form the through reinforcing rib 8 connecting the first fused layer 2, the heat-insulating, fire-proof, and sound-insulating core material 3, and the second fused layer 4, so that the connection is more secure.
As a further improved embodiment, the side surfaces of the partition board are respectively provided with a tenon 9 and a mortise 10.
In this embodiment, as shown in fig. 3, set up tenon 9 respectively in the upside and the left side of partition plate, set up in the tongue-and-groove 10 that the tenon corresponds the connection on the right side and the downside of partition plate to realize the connection between two adjacent partition plates, also can set up the tenon tongue-and-groove connection structure of other forms in other embodiments, as long as can realize the connection function of this application can.
As a further improved embodiment, a layer of mesh cloth 11 is further arranged in the first concrete layer 1 and the second concrete layer 5.
As a further improved embodiment, the mesh cloth 11 is one of alkali-resistant fiber mesh cloth or iron wire mesh cloth.
In the specific implementation process, the mesh cloth 11 is added in the first concrete layer 1 and the second concrete layer 5, so that the reinforcing effect can be achieved, the service life of the heat preservation fusion plate is prolonged, in the embodiment, the mesh cloth 11 is alkali-resistant fiber mesh cloth, and in other embodiments, the mesh cloth can also be iron wire meshes.
In the embodiment, the thermal-fireproof sound-insulation core material 3 is a graphene modified polyphenyl particle heat-insulation board, and the thickness of the board is 30-120 mm; the outer sides of the first concrete layer 1 and the second concrete layer 5 are respectively provided with a first finishing layer 12 and a second finishing layer 13, wherein the thickness of the first finishing layer 12 and the second finishing layer 13 is 5-25 mm.
As a further improved embodiment, the outer surfaces of the first finishing layer 12 and the second finishing layer 13 are decorative surfaces, the decorative surfaces are surfaces formed after the concrete is cured, a printed surface with stone-like patterns and patterns is manufactured by a transfer printing or printing mode, a mirror surface is manufactured by polishing treatment after the concrete is cured, or a litchi surface or a burnt surface is manufactured by shot blasting treatment on the surface formed after the concrete is cured.
The concrete in the embodiment is ultra-high performance concrete, and comprises the following components: 80-120 parts of Portland cement, 40-80 parts of mineral powder, 8-12 parts of silicon powder, 0-40 parts of fly ash, fine sand, 90-130 parts of coarse sand, 0-40 parts of broken stone, 0-10 parts of pigment, 0-10 parts of fumed silica, 1-5 parts of water reducing agent, 0-5 parts of defoaming agent, 26-41 parts of water, 0-0.2 part of air entraining agent and 1-20 parts of synthetic fiber (or 10-50 parts of steel fiber).
Wherein the portland cement is ordinary portland cement or white cement with a strength grade of 42.5 or more; the mineral powder is prepared by taking granulated blast furnace slag as a main raw material, adding a small amount of gypsum, and grinding into powder with certain fineness, wherein the powder is S95 grade or above; the silica powder is more than 80% of silica fume with fineness less than 1 micrometer, average particle diameter of 0.1-0.3 micrometer, and specific surface area of 20-28m2The content of silicon dioxide is more than 85 percent; the fly ash is national first-class standard fly ash; the fine sand is river sand, quartz sand, natural color sand with the granularity of 40-80 meshes and crushed and screened building material tailing sand; the coarse sand is river sand, quartz sand, natural color sand with the granularity of 10-40 meshes and crushed and screened building material tailing sand; the broken stone is common broken stone and various natural colored sands, and the granularity is 5-15 mm; the pigment is iron oxide series pigment; the fumed silica is hydrophobic fumed silica treated by DDS (dimethyldichlorosilane); the water reducing agent is of a polycarboxylic acid type.
The preparation process comprises the following steps: placing the fine aggregate and the coarse aggregate into a planetary mixer for premixing, then placing cement, mineral powder, silicon powder, fly ash and pigment for mixing and stirring uniformly, pouring a water reducing agent into water for stirring uniformly, pouring the mixed solution into the mixer for stirring for 4-8 minutes, then adding 1-5 parts of fumed silica, the water reducing agent, the defoaming agent, the synthetic fiber and the air entraining agent, and stirring uniformly to obtain the ultrahigh-performance concrete.
The manufacturing method of the facing system integrated partition plate comprises the following steps:
s1, a groove with the depth of 35-120mm, the width of 30-60mm and the length of 2000-4000mm is formed in the upper surface of the heat-preservation, fireproof and sound-insulation core material by using a groover, a square groove with the length of 40-86mm x (40-86mm) x (45-120mm) is formed at the position of 2000-4000mm, a junction box is placed in the groove and filled with a light material, the height of the junction box is as high as that of an outer mold, and a line pipe with the diameter of 30-60mm is placed in the groove and communicated with the junction box;
s2, paving the ultra-high performance concrete on a mold with a tenon and mortise structure through a material distributor, paving a layer of alkali-resistant fiber mesh cloth on the concrete after paving the ultra-high performance concrete to a certain thickness, and pressing the alkali-resistant fiber mesh cloth into the ultra-high performance concrete;
s3, paving the heat-preservation fireproof sound-insulation core material grooved in the step S1 on concrete, and enabling the ultra-high performance concrete to penetrate into the pores of the heat-preservation fireproof sound-insulation core material by slight pressure so as to be fully bonded with the concrete;
s4, laying the ultra-high performance concrete on the upper surface of the heat-preservation fireproof sound-insulation core material, laying a layer of alkali-resistant fiber mesh cloth on the concrete after laying the ultra-high performance concrete to a certain thickness, and then laying the ultra-high performance concrete on the alkali-resistant fiber mesh cloth;
s5, compacting and spreading the ultra-high performance concrete by self-leveling, spraying, roller coating, vibration or roller equipment, so that the ultra-high performance concrete can be quickly and uniformly spread on the heat-insulating, fireproof and sound-insulating core material;
s6, taking out after maintenance is finished, and manufacturing printing surfaces with various stone-like patterns and patterns on the two concrete surfaces in a transfer printing or printing mode; or a mirror surface is manufactured through polishing treatment; or, the litchi surface or the baked surface is manufactured through shot blasting treatment; or the required color decorative effect is made by the processes of spraying, rolling and the like.
The veneer system integrated partition boards with the board thicknesses of 60mm, 90mm and 120mm are manufactured through the preparation process, the detection is carried out according to the JG/T169-2005 standard inspection cabinet partition board, the detection results are shown in the table 1, and the detection results can be known to all meet the standard through the table 1.
TABLE 1
Figure BDA0003000628180000081
The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments disclosed herein. To the utility model belongs to the field of the ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims (10)

1. The integrated partition board of the veneer system is characterized by comprising a first concrete layer, a first fusion layer, a heat-preservation fireproof sound-insulation core material, a second fusion layer and a second concrete layer from top to bottom, wherein the first fusion layer and the second fusion layer are formed by concrete after penetrating into pores of the heat-preservation fireproof sound-insulation core material and then being cured, a pipeline and a junction box are arranged inside the heat-preservation fireproof sound-insulation core material, and the pipeline is communicated with the outside of the partition board.
2. The veneer system integrated partition board according to claim 1, wherein the pipeline comprises a wiring pipeline and a water pipeline, the wiring pipeline is connected with an electrical socket after passing through the partition board, and the water pipeline is connected with a water using device after passing through the partition board.
3. The finishing system integrated partition board of claim 1, wherein the partition board is further provided with a through reinforcing rib, and the through reinforcing rib penetrates through the first fused layer, the heat-insulating, fire-proof and sound-insulating core material and the second fused layer of the partition board.
4. The veneer system integrated partition board according to claim 1, wherein the side surfaces of the partition board are respectively provided with a tenon and a mortise.
5. A veneer system integrated partition board according to claim 1, wherein a layer of mesh is further provided in the first concrete layer and the second concrete layer.
6. The facing system integrated partition board according to claim 1, wherein the thermal insulation, fire prevention and sound insulation core material is a graphene modified polyphenyl particle thermal insulation board, and the thickness of the thermal insulation, fire prevention and sound insulation core material is 30-120 mm.
7. A veneer system integrated partition board according to claim 1, wherein the outer sides of the first concrete layer and the second concrete layer are respectively provided with a first veneer layer and a second veneer layer, and the thickness of the first veneer layer and the second veneer layer is 5-25 mm.
8. The veneer system integrated partition board according to claim 7, wherein the outer surfaces of the first veneer layer and the second veneer layer are decorative surfaces, the decorative surfaces are surfaces formed by curing concrete, and the printed surfaces are printed with stone-like patterns and patterns by means of transfer printing or printing.
9. The veneer system integrated partition board according to claim 7, wherein the outer surfaces of the first veneer layer and the second veneer layer are decorative surfaces, the decorative surfaces are surfaces formed after concrete is cured, and the mirror surfaces are mirror surfaces manufactured through polishing treatment.
10. The veneer system integrated partition board according to claim 7, wherein the outer surfaces of the first veneer layer and the second veneer layer are decorative surfaces, the decorative surfaces are surfaces formed after concrete is cured, and litchi surfaces or fired surfaces are manufactured through shot blasting.
CN202120651661.6U 2021-03-31 2021-03-31 Integrated partition plate of veneer system Active CN215106804U (en)

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