CN113752372A - Production method, equipment and product of heat-insulation and decoration integrated plate with enclosure structure - Google Patents
Production method, equipment and product of heat-insulation and decoration integrated plate with enclosure structure Download PDFInfo
- Publication number
- CN113752372A CN113752372A CN202110928913.XA CN202110928913A CN113752372A CN 113752372 A CN113752372 A CN 113752372A CN 202110928913 A CN202110928913 A CN 202110928913A CN 113752372 A CN113752372 A CN 113752372A
- Authority
- CN
- China
- Prior art keywords
- mold
- insulation
- heat
- core material
- decoration integrated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 110
- 238000005034 decoration Methods 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000011162 core material Substances 0.000 claims abstract description 86
- 238000004321 preservation Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000002002 slurry Substances 0.000 claims description 59
- 239000004567 concrete Substances 0.000 claims description 45
- 239000000843 powder Substances 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 27
- 238000003756 stirring Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 18
- 238000007639 printing Methods 0.000 claims description 10
- 238000012423 maintenance Methods 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 241001629511 Litchi Species 0.000 claims description 7
- 238000005422 blasting Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 7
- 238000005498 polishing Methods 0.000 claims description 7
- 238000010023 transfer printing Methods 0.000 claims description 7
- 238000004381 surface treatment Methods 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 239000011490 mineral wool Substances 0.000 abstract description 11
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 238000002156 mixing Methods 0.000 description 13
- 238000010276 construction Methods 0.000 description 10
- 239000000654 additive Substances 0.000 description 9
- 239000006004 Quartz sand Substances 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 8
- 239000011344 liquid material Substances 0.000 description 7
- 239000004576 sand Substances 0.000 description 7
- 238000005303 weighing Methods 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 239000004793 Polystyrene Substances 0.000 description 5
- 239000003513 alkali Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 229920002223 polystyrene Polymers 0.000 description 5
- 239000011398 Portland cement Substances 0.000 description 4
- 239000004568 cement Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000010881 fly ash Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910021485 fumed silica Inorganic materials 0.000 description 2
- 239000007943 implant Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000011496 polyurethane foam Substances 0.000 description 2
- 239000001054 red pigment Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000011863 silicon-based powder Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000005183 environmental health Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000005002 finish coating Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical group [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000001368 micro-extraction in a packed syringe Methods 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000003469 silicate cement Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
Abstract
The invention discloses a production method, equipment and a product of a heat preservation and decoration integrated plate with a surrounding structure. According to the heat-insulation decoration integrated board prepared by the method, the exterior of the heat-insulation core material is provided with the enclosure structure, so that external rainwater is effectively prevented from permeating into the heat-insulation core material. Especially for rock wool core materials with large moisture absorption, the durability and the safety are greatly improved.
Description
Technical Field
The invention belongs to the technical field of heat-insulating and energy-saving building materials, and particularly relates to a production method, equipment and a product of a heat-insulating and decorating integrated plate with an enclosure structure.
Background
The heat-insulating and decorating integrated plate is also called an energy-saving heat-insulating and decorating integrated plate, is a novel external wall heat-insulating and decorating material which is formed by compounding a heat-insulating core layer, calcium silicate plate panels (thin stone panels, ceramic panels, metal panels and the like), strong composite glue and a facing coating, is widely applied to the building industry in recent years, and is a great method in the field of building energy conservation. The method is suitable for buildings in cold areas in the north and buildings in hot areas in the south.
The heat preservation and decoration integrated plate faces the following problems in the use process: (1) after the rock wool heat-insulation decorative plate is soaked due to low tensile strength and poor water resistance of the heat-insulation decorative integrated plate and rainwater permeation, the strength of the heat-insulation decorative integrated plate is reduced, the durability is poor, the heat-insulation performance is influenced due to long-term high moisture content, even the safety of fixing the heat-insulation decorative integrated plate with a wall body is influenced, high-altitude falling accidents occur, and casualties are caused. (2) Except that the metal decorative surface is provided with a side enclosing structure, other materials such as stone, ceramics, calcium silicate and the like which are used as facing materials are single-surface facing, the side surface is a naked light heat-insulating core material, the facing materials cannot be safely installed with a wall body through dry hanging, and the facing materials are in a plane bonding mode with the wall body at present, so that the quality discreteness is large, and the falling hidden danger is large. The side surface of the metal plate with the side surface enclosing structure is provided with the mounting hole, and the side surface core material and the side surface metal plate have larger gaps, so that the heat-insulating core material cannot be protected in a fully-closed manner, a structural thermal bridge is still generated, and rainwater cannot be prevented from permeating into the heat-insulating core material. Generally, the fireproof grade of the material with good heat insulation performance of the heat insulation core material is poor, and the semi-open structure of the metal plate cannot realize the function of preventing the fire spread of the system. (3) When the waterproof plate is installed, the sealing material at the joint of the plate and the plate is not tightly filled, so that water seepage is caused, and if the fireproof grade is good, like rock wool, the waterproof property is poor. (4) The integrated board finish coat is usually made of a paint finish coating material, and every square meter of paint is used, 11.25 kilograms of carbon dioxide, 0.17 kilogram of nitrogen oxide, 0.34 kilogram of sulfur dioxide and 0.9 kilogram of smoke dust are generated. (5) Some heat-insulating integrated plates need to be cut on site, and the generated dust and construction waste, particularly rock wool dust, have influence on the health of construction operators.
The Chinese invention patent CN 105317190B discloses a polyurethane modified rock wool heat-insulating decorative plate and continuous production equipment and a continuous production method thereof. Including playing the decoration and the decorative material of fire prevention effect, be equipped with one or more looks spaced rock wool in the one side of decorative material, the decoration panel passes through polyurethane foam layer complex as an organic whole with the rock wool, and polyurethane foam layer's one side is equipped with rather than the interface coiled material of structure as an organic whole. The polyurethane modified rock wool heat-insulation decorative plate produced by the invention integrates the advantages of good flame-retardant effect of rock wool and excellent heat-insulation, waterproof and mechanical properties of hard foam polyurethane, has stable and controllable quality, safe and reliable performance and simple and easy process, greatly improves the production efficiency of products, shortens the construction period, has good affinity with cement of the interface reinforced coiled material layer, and does not need interface treatment during construction. When the heat-insulating decorative plate prepared in the comparison document 1 is constructed on site, grooving treatment is needed, dust and construction waste are generated, and meanwhile, grooving may cause stone crushing and additional workload is increased.
Disclosure of Invention
In order to overcome the problems in the prior art, the application provides a production method, equipment and a product of a heat-insulation and decoration integrated plate with a surrounding structure.
In order to achieve the purpose, the application is realized by the following technical scheme:
the invention provides a production method of a heat-insulation and decoration integrated plate with an enclosure structure, which comprises the following steps:
s1, preparing slurry flow state concrete, and placing the slurry flow state concrete uniformly mixed by the stirrer into a distributing machine for later use;
s2, placing the die with the groove at the bottom below a distributing machine, flatly laying the slurry flow dynamic concrete prepared in the step S1 on the bottom surface of the die through the distributing machine, and placing the heat-insulating core material in the die;
s3, conveying the mould in the step S2 to a forming system, and pressing the heat preservation core material by using a pressure head of a pressing device to enable the slurry flowing state concrete to fill the gap between the mould and the heat preservation core material;
and S4, conveying the die in the step S3 into a curing kiln for curing, and demolding after curing is finished to obtain the heat-preservation and decoration integrated plate with the enclosure structure on the side surface.
In a preferred embodiment, when the heat insulation and decoration integrated board with the envelope structure on the bottom surface is prepared, after the heat insulation core material is placed in the mold in step S2, a mold cover plate is placed on the heat insulation core material, the mold cover plate is provided with the dry hanging pieces, the dry hanging pieces are arranged at the four corners and the middle position of the mold cover plate, and the dry hanging pieces are embedded in the heat insulation core material in the process of attaching the mold cover plate to the mold. After slurry flow dynamic concrete covers heat preservation core material upper surface, set up the mould apron on the mould, set up dry pendant on the mould apron, can be with dry pendant fixed in heat preservation core material inside, set up dry pendant and can directly install heat preservation decoration intergral template, carry out the trompil to heat preservation decoration intergral template when avoiding site operation and arouse the stone material breakage, the extra work load of increase.
In a preferred embodiment, when preparing the thermal insulation and decoration integrated plate with the envelope structure on the bottom surface, the pressure head of the pressure device is used for pressing the mould cover plate in step S3 until the mould cover plate is attached to the mould, and the mould cover plate are locked after the slurry flowing concrete is fully covered on the upper surface of the thermal insulation core material in the mould. After the upper surface of the heat-insulating core material is covered by the slurry fluid concrete, the heat-insulating and decorating integrated plate of the envelope structure with six surfaces all coated with the inorganic material can be formed after the slurry fluid concrete is fixed and formed, and the fireproof and waterproof performances of the heat-insulating and decorating integrated plate are improved.
In a preferred embodiment, after demolding, forming a convex part on the lower surface of the heat-preservation and decoration integrated plate, and manufacturing a printing surface with various stone-like patterns and patterns on the surface of the convex part in a transfer printing mode; or a mirror surface is manufactured through polishing treatment; or, the litchi surface or the baked surface is manufactured through shot blasting treatment. Because the bottom of the mold in the step S2 is provided with the groove, a protrusion is formed on the surface of the prepared heat-insulating and decorating integrated plate, and various decorating surface layers can be formed after the surface of the protrusion is processed, so that the selectable types of customers are increased.
In a preferred embodiment, in step S2, a pattern mold is placed on the bottom of a mold, a part of slurry flow dynamic concrete is laid on the upper part of the mold by a spreader, after solidification, the remaining slurry flow dynamic concrete is laid in the mold, an insulating core material is placed in the mold, and a mold cover plate is placed on the insulating core material. The cloth is distributed twice, the pattern on the surface of the heat-preservation decorative integrated plate is firstly formed by the first-time cloth, the slurry flow dynamic concrete is fully paved for the second time, and the heat-preservation core material is placed for forming the enclosure structure on the side surface of the heat-preservation core material.
In a preferred embodiment, after the heat-insulating core material is placed in the mold in step S2, a cover plate of the mold is placed on the heat-insulating core material. The mould cover plate is arranged to directly apply pressure to the mould cover plate when the pressurizing device is used.
In a preferred embodiment, the slurry flow dynamic concrete comprises the following components: 70-110 parts of silicate cement, 0-20 parts of mineral powder, 5-20 parts of metakaolin, 0-20 parts of silicon powder, 0-20 parts of fly ash, 30-55 parts of fine sand, 35-55 parts of coarse sand, 5-20 parts of superfine barite, 0-10 parts of pigment, 0-5 parts of gas-phase silicon dioxide, 0-10 parts of alkali-resistant fiber, 1-3 parts of polycarboxylic acid water reducer, 0-5 parts of defoaming agent, 15-30 parts of water and 0-2 parts of flow promoter.
In a preferred embodiment, the portland cement is a plain or white portland cement having a strength grade of 42.5 or more.
In a preferred embodiment, the ore powder is prepared by using granulated blast furnace slag as a main raw material, and a small amount of gypsum is added to the ore powder to be ground into powder with certain fineness, and the powder is S95 grade or above.
In a preferred embodiment, the metakaolin is a finely divided material having a particle size of 2 μm or more and not less than 50% and a specific surface area of about 25000m3/kg。
In a preferred embodiment, the silicon powder has an average particle size of 0.1 to 0.3 μm and a specific surface area of 20 to 28m2The silicon dioxide content is more than 85 percent per gram.
In a preferred embodiment, the fly ash is a national class one standard fly ash.
In a preferred embodiment, the fine sand is river sand, quartz sand, natural colored sand, and crushed and sieved building material tailings having a particle size of 40-80 mesh.
In a preferred embodiment, the grit is river sand, quartz sand, natural color sand, and crushed and sieved building material tailings having a particle size of 10-40 mesh.
In a preferred embodiment, the superfine limestone is micropowder 0.1-5 um.
In a preferred embodiment, the pigment is an iron oxide series pigment
In a preferred embodiment, the fumed silica is a hydrophobic fumed silica after DDS (dimethyldichlorosilane) treatment.
In a preferred embodiment, the thickness of the thermal insulation core material is 10-100 mm.
In a preferred embodiment, the thickness of the thermal insulation core material is 30-60 mm.
In a preferred embodiment, the insulation core comprises one of a PU board, an EPS board, an XPS board, a GEPS board, an MEPS board, an aerogel, a vacuum insulation board, a foamed ceramic insulation board, a foamed glass, a foamed cement, a rubber-plastic insulation board or rock wool, wherein the PU board is a polyurethane insulation board, the EPS board is a polystyrene insulation board, the XPS board is an extruded polystyrene insulation board, and the GEPS board is a graphite-molded polystyrene board.
The invention provides production equipment of a heat-insulation and decoration integrated plate with an envelope structure, which comprises a slurry preparation system, a transmission system, a material distribution system, a forming system and a curing and maintenance system;
the slurry preparation system comprises a powder feeding device and a liquid feeding device, wherein the powder feeding device and the liquid feeding device are connected with a stirring device, and the stirring device is connected with a slurry active tank;
the distribution system comprises an automatic distributor, the slurry active tank is connected with the automatic distributor, the transmission system comprises a transmission device for conveying a mold and a mold positioned on the transmission device, and the transmission device conveys the mold to distribute below the automatic distributor and then sends the mold to the forming system;
the forming system comprises a mounting device for placing the heat-insulation core material and the mold cover plate, a pressurizing device for applying pressure to the mold cover plate and an automatic mold locking device, the mounting device is used for implanting the heat-insulation core material into the mold, the mold cover plate is placed on the upper portion of the heat-insulation core material, the pressurizing device is used for locking the mold and the mold cover plate through the automatic mold locking device after applying pressure to the cover plate, and the conveying equipment is used for conveying the mold to the curing and maintaining system for maintenance.
The whole production line is controlled by an automatic control software system.
In a preferred embodiment, the curing and curing system comprises a curing device and a demolding device, and the conveying device conveys the mold to the curing device, and the mold is conveyed to the demolding device for demolding after being cured.
In a preferred embodiment, the heat-insulation decorative integrated board further comprises a secondary processing system, wherein the secondary processing system is used for carrying out surface treatment on the heat-insulation decorative integrated board, and the surface treatment comprises a printing surface with stone-like patterns and patterns, which is manufactured in a transfer printing or printing mode, or a litchi surface or a burned surface, which is manufactured through shot blasting, or a mirror surface, which is manufactured through polishing.
The invention provides a heat-insulation and decoration integrated board with a space-preserving structure, which comprises a heat-insulation core material, wherein the space-preserving structure is arranged on the front surface, the side surface and/or the bottom surface of the heat-insulation core material, the space-preserving structure on the front surface of the heat-insulation core material extends outwards to form a protruding part, an installation groove is formed between the protruding part and the front surface space-preserving structure, the space-preserving structure on the front surface, the side surface and/or the bottom surface of the heat-insulation core material and the protruding part are integrally formed, the integrally formed structure is formed by pressing and extruding, slurry flowing state concrete fills a gap between a mold and the heat-insulation core material, and the integrally formed structure is formed after solidification.
The invention has the following beneficial effects:
(1) according to the invention, the mold with the groove at the bottom is used for preparing the heat-insulation and decoration integrated plate, slurry flowing dynamic concrete is placed in the mold, the heat-insulation core material is placed in the mold, then the mold cover plate is used for applying pressure to the heat-insulation core material, the mold cover plate is attached to the mold, the heat-insulation and decoration integrated plate with the enclosure structures on the side surface and the front surface is prepared, and the groove is formed at the bottom of the mold, so that the bulge part can be formed on the front surface of the formed heat-insulation and decoration integrated plate, and the installation groove is formed between the bulge part and the front enclosure structure, so that the heat-insulation and decoration integrated plate can be directly used in site construction, the site grooving is avoided, dust and construction waste are generated, the source decrement of the construction waste is realized, the environmental pollution is reduced, and the occupational environmental health of construction personnel is protected.
(2) According to the invention, the heat-insulation and decoration integrated plate is prepared by using a special mold, the heat-insulation core material is wrapped by using slurry flowing dynamic concrete, and the side enclosure structure and the surface enclosure structure formed by demolding after curing are integrally formed, so that quality accidents such as warping and peeling of the heat-insulation core material are avoided.
(3) The heat-insulation decorative integrated board prepared by the invention adopts the enclosing structure to completely isolate the heat-insulation core materials, if the single board is on fire, the flame can be effectively isolated, the rapid spread of the fire is effectively retarded, the fire resistance and the safety coefficient are improved, the fire rating of the whole wall system is improved, and especially for organic materials with poor fire rating and good heat insulation performance, the structural fire rating performance can be realized by enclosing and wrapping the protecting structure on the side surface. The exterior of the heat-insulating core material is provided with the enclosure structure, so that external rainwater is effectively prevented from permeating into the heat-insulating core material. Especially for rock wool core materials with large moisture absorption, the durability and the safety are greatly improved.
Drawings
FIG. 1 is a schematic view showing the overall structure of a production apparatus according to the present invention;
FIG. 2 is an enlarged view of FIGS. 1, 2, 3 and 4 of the present invention;
FIG. 3 is an enlarged view of A of FIG. 1 according to the present invention;
FIG. 4 is a side view of FIG. 3;
FIG. 5 is a schematic view of the curing and curing apparatus according to the present invention;
FIG. 6 is a schematic structural view of an integrated thermal insulation and decoration plate with an enclosure on the front and the side surfaces according to the present invention;
FIG. 7 is a schematic view of another angle structure of FIG. 6;
FIG. 8 is a schematic structural view of a six-sided insulation and decoration integrated board with an enclosure structure according to the present invention;
FIG. 9 is a schematic view of another angle structure of FIG. 8;
reference numerals
1. A powder supply device; 2. a liquid material supply device; 3. a stirring device; 4. a slurry activation tank; 5. an automatic material distributor; 6. a transmission device; 7. a mold; 8. a mounting device; 9. a pressurizing device; 10. a maintenance device;
11. a first powder tank; 12. a second powder tank; 13 a third powder tank; 14. a weighing sensor; 15. a powder conveying device; 16. a mixing device; 17. a mixing and weighing tank; 18. a powder material conveying device;
21. a first liquid tank; 22. a second liquid tank; 23. a third liquid tank; 24. an additive tank; 25. a liquid pump; 26. a control valve; 27. an additive delivery device; 28. a mixing and stirring tank;
1-1, heat preservation core material; 2-1, enclosing a structure; 3-1, a convex part; 4-1, mounting grooves; 5-1, decorating a surface layer; 6-1, hanging parts; 7-1, a front enclosure structure; 8-1, a side enclosing structure; 9-1 and a bottom surface enclosing structure.
Detailed Description
In order that the invention may be more fully understood, reference will now be made to the following description. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Example 1
The embodiment provides production equipment of a heat-insulation and decoration integrated plate with an envelope structure, and the production equipment specifically comprises a slurry preparation system, a transmission system, a material distribution system, a forming system and a curing and maintenance system.
As a further improvement, the slurry preparation system comprises a powder feeding device 1 and a liquid feeding device 2, wherein the powder feeding device 1 and the liquid feeding device 2 are connected with a stirring device 3, and the stirring device 3 is connected with a slurry active tank 4.
In the specific implementation process, the powder feeding device 1 includes a first powder tank 11, a second powder tank 12 and a third powder tank 13, which are respectively used for storing solid aggregate gravels with different fineness, weighing sensors 14 are respectively configured on the side walls of the three powder tanks, powder conveying devices 15 are respectively arranged below the discharge ports and used for conveying the materials in the three powder tanks to the mixing device 16 for mixing, wherein the weighing sensors are also arranged on the side walls of the mixing device 16, a mixing weighing tank 17 is arranged at the lower part of the mixing device 16, and the mixed powder discharged from the mixing weighing tank 17 is conveyed to the stirring device 3 through the powder conveying device 18.
The liquid material feeding device 2 comprises a first liquid material tank 21, a second liquid material tank 22 and a third liquid material tank 23, which are respectively used for storing liquid additives, such as water, a water reducing agent, an air entraining agent, a flow promoting agent and the like, wherein weighing sensors 14 are respectively arranged on the side walls of the four liquid material tanks, and each liquid material tank is conveyed to the stirring device 3 through a pipeline under the action of a liquid pump 25 and a control valve 26. In the present embodiment, an additive tank 24 is further provided, an additive delivery device 27 is provided at the lower part of the additive tank 24, the additive is delivered to the mixing and stirring tank 28 through the additive delivery device 27, and then the additive is uniformly mixed in the mixing and stirring tank 28 together with the liquids in the first liquid tank 21, the second liquid tank 22 and the third liquid tank 23, and then delivered to the stirring device 3.
The stirring device 3 in the embodiment is provided with an adjustable high-speed stirring shaft, a constant-speed stirring shaft and automatic liquid filling equipment, a constant-temperature regulating device is arranged outside the stirring machine, and slurry flow dynamic concrete formed after stirring by the stirring device 3 is placed in the slurry active tank 4 for later use.
As a further improvement, the material distribution system comprises an automatic material distributor 5, wherein the slurry active tank 4 is connected with the automatic material distributor 5, the transmission system comprises a transmission device 6 for conveying the die and a die 7 positioned on the transmission device, and the transmission device 6 conveys the die 7 to the position below the automatic material distributor 5 for distribution and then sends the die 7 to the forming system. The forming system comprises a mounting device 8 for placing the heat-insulation core material and the mold cover plate, a pressurizing device and an automatic mold locking device for applying pressure to the mold cover plate, the mounting device 8 implants the heat-insulation core material into the mold after the cloth is implanted, the mold cover plate is placed on the upper portion of the heat-insulation core material, the pressurizing device 9 is used for locking the mold 7 and the mold cover plate by using the automatic mold locking device after applying pressure to the cover plate, and the transmission device 6 conveys the mold to the curing and maintaining system for maintenance.
In the embodiment, the conveying device 6 with the mold 7 passes under the automatic distributing machine 5, slurry flowing state concrete in the slurry active tank is evenly paved on the mold 7 through the automatic distributing machine 5, then the conveying device 6 with the mold 7 runs to the forming system, the installation device 8 implants the heat insulation core material into the mold 7 paved with the slurry flowing state concrete, then the mold cover plate is placed on the heat insulation core material, and then the pressurizing device 9 applies pressure to the mold cover plate.
When a heat-preservation and decoration integrated plate with an enclosure structure on five surfaces is prepared, pressure is applied to a mould cover plate to be attached to the mould 7, the mould 7 and the mould cover plate are locked by using an automatic mould locking device, and the mould 7 is conveyed to a curing and curing system by using a conveying device 6 for curing.
When preparing the heat-insulation and decoration integrated plate with the enclosing structure on six sides, applying pressure to enable the die cover plate to be attached to the die 7 until the slurry flowing dynamic concrete fully covers the upper surface of the heat-insulation core material in the die 7, locking the die 7 and the die cover plate by using the automatic die locking device, and conveying the die to a curing and curing system by using the conveying device 6 for curing.
As a further improvement mode, the curing and curing system comprises a curing device 10 and a demolding device, and the conveying device 6 conveys the mold 7 to the curing device 10, and the mold is conveyed to the demolding device for demolding after being cured.
In this embodiment, the locked mold 7 and the mold cover are sent to a curing device 10 for curing, and after curing, the mold is sent to a demolding device for demolding after curing and molding.
As a further improvement, the demolded heat-insulating integrated board further comprises a secondary processing system, wherein the secondary processing system is used for performing surface treatment on the demolded heat-insulating and decorating integrated board, and the specific surface treatment comprises a printing surface with stone-like patterns and patterns, which is manufactured in a transfer printing or printing mode, a litchi surface or a burned surface, which is manufactured through shot blasting, or a mirror surface, which is manufactured through polishing, and finally, the heat-insulating and decorating integrated board is packaged and stored in a warehouse.
Example 2
The embodiment provides a production method of a heat-insulation and decoration integrated plate with a building envelope on five surfaces, namely the heat-insulation and decoration integrated plate with an exposed core material on the upper surface, which specifically comprises the following steps:
(1) preparing slurry flowing concrete, and placing the slurry flowing concrete uniformly mixed by the stirrer into a material distributor for later use, wherein the concrete process is as follows:
the slurry fluid concrete comprises: 80 parts of white portland cement, 10 parts of mineral powder, 10 parts of white metakaolin, 20 parts of 60-80-mesh fine quartz sand, 30 parts of 40-70-mesh quartz sand, 50 parts of 10-40-mesh coarse quartz sand, 5 parts of red pigment, 3 parts of polycarboxylic acid water reducing agent, 23 parts of water and 2 parts of alkali-resistant glass fiber.
The preparation process includes premixing fine aggregate and coarse aggregate in planetary stirrer, mixing cement, mineral powder, metakaolin, etc. to form mixture, pouring water reducing agent into water, stirring, pouring the mixture into stirrer, stirring for 5 min, adding alkali resisting glass fiber and stirring for 3 min to obtain ultrahigh performance flowing concrete slurry.
(2) The bottom of the die provided with the groove is conveyed to the lower part of the automatic distributing machine through the conveying device, the slurry flow dynamic concrete in the slurry active tank is uniformly paved on the die through the automatic distributing machine, then the modified graphene polystyrene insulation board with the thickness of 30mm is arranged in the die through the operation of the conveying device, and the modified graphene polystyrene insulation board is conveyed to the pressurizing device through the conveying device.
(3) And (3) applying pressure to the heat-insulating core material by using a pressure head of the forming equipment to enable the slurry flow dynamic concrete to fill the gap between the die and the heat-insulating core material.
(4) And conveying the mold into a curing kiln for curing by using conveying equipment, and demolding after curing to obtain the heat-insulating and decorative integrated plate with the enclosure structure on the side surface.
The specific process is as follows: the mold is placed on the temporary storage frame through the lifting system by the conveying equipment, when the temporary storage frame is full, the locking mold is separated from the temporary storage frame by the kiln car, then the locking mold is sent into the curing kiln by the kiln car, after curing for a certain time, the locking mold is taken out by the kiln car and sent into the mold descending system, the mold is sent to the demolding platform, and the inner mold is taken out, so that the heat-preservation and decoration integrated plate with the enclosure structure on the side surface is obtained.
(5) Forming a convex part on the lower surface of the heat-insulating and decorating integrated plate after demolding is finished, and manufacturing a printing surface with various stone-like patterns and patterns on the surface of the convex part in a transfer printing mode; or a mirror surface is manufactured through polishing treatment; or, the litchi surface or the baked surface is manufactured through shot blasting treatment.
The structure of the heat-insulating and decorating integrated plate prepared in the embodiment is shown in fig. 6-7, and comprises a heat-insulating core material 1, wherein a space-enclosing structure 2 is arranged on the front surface and the side surface of the heat-insulating core material 1, the space-enclosing structure 2 forms a box shape, the heat-insulating core material 1 is wrapped, and the space-enclosing structure 2 on the front surface of the heat-insulating core material 1 extends outwards to form a convex part 3, so that a mounting groove 4 is formed between the convex part 3 and a front surface space-enclosing structure 21, as shown in fig. 1.
The side enclosing structure 22, the front enclosing structure 21 and the protruding part 3 of the heat-insulating core material 1 are integrally formed, so that quality accidents such as warping and peeling of the heat-insulating core material 1 are avoided, and the use and the attractiveness of the heat-insulating decorative integrated plate are influenced. The surface of the convex part 2 is provided with a decorative surface layer 5.
Example 3
The embodiment provides a production method of a heat-insulating and decorating integrated plate with a hexahedral envelope structure, namely, a heat-insulating core material is completely wrapped in solidified slurry flowing concrete, and the production method specifically comprises the following steps:
(1) preparing slurry flowing concrete, and placing the slurry flowing concrete uniformly mixed by the stirrer into a material distributor for later use, wherein the concrete process is as follows:
the slurry fluid concrete comprises: 80 parts of white portland cement, 10 parts of mineral powder, 10 parts of white metakaolin, 20 parts of 60-80-mesh fine quartz sand, 30 parts of 40-70-mesh quartz sand, 50 parts of 10-40-mesh coarse quartz sand, 5 parts of red pigment, 3 parts of polycarboxylic acid water reducing agent, 23 parts of water and 2 parts of alkali-resistant glass fiber.
The preparation process includes premixing fine aggregate and coarse aggregate in planetary stirrer, mixing cement, mineral powder, metakaolin, etc. to form mixture, pouring water reducing agent into water, stirring, pouring the mixture into stirrer, stirring for 5 min, adding alkali resisting glass fiber and stirring for 3 min to obtain ultrahigh performance flowing concrete slurry.
(2) The mould that is equipped with the recess bottom through transmission equipment transports to the below of automatic cloth machine, evenly tiles the slurry flow dynamic concrete in the active jar of thick liquids on the mould through automatic cloth machine, then moves through transmission equipment, arranges the thickness in the mould for 10mm vacuum insulation heated board (STP).
(3) Install 5 dry pendants (pressure foot) on the mould apron, concrete setting mode sets up according to actual need, can be symmetrical diagonal and place, and the center is one promptly, and four summits are respectively one, also can set up 3 in two opposite sides of mould apron, places the mould apron on the heated board, with dry pendant pre-buried to the heated board, as the pendant during construction, with the mould through conveying equipment area to pressure device department.
(4) And (3) applying pressure to the mould cover plate by using a pressure head of the forming equipment until the mould cover plate is attached to the mould, and locking the mould and the mould cover plate after the slurry fully covers the upper surface of the insulation board.
(5) And conveying the locked mould and the mould cover plate into a curing kiln for curing, and demolding after curing to obtain the heat-insulating and decorative integrated plate with the enclosure structure on the side surface.
The specific process is as follows: the locking mold and the mold cover plate are placed on the temporary storage frame through the lifting system by the conveying equipment, when the temporary storage frame is full, the locking mold is separated from the temporary storage frame by the kiln car, then the locking mold is sent into the maintenance kiln by the kiln car, and after the maintenance for a certain time, the locking mold is taken out by the kiln car and sent into the mold descending system, the mold is sent to the demolding platform, and the inner mold is taken out, so that the heat preservation and decoration integrated plate with the enclosure structure on the side surface is obtained.
(6) Forming a convex part on the lower surface of the heat-insulating and decorating integrated plate after demolding is finished, and manufacturing a printing surface with various stone-like patterns and patterns on the surface of the convex part in a transfer printing mode; or a mirror surface is manufactured through polishing treatment; or, the litchi surface or the baked surface is manufactured through shot blasting treatment.
The structure of the heat insulation and decoration integrated board prepared in this embodiment is shown in fig. 8-9, and includes a heat insulation core material 1, wherein the front surface and the side surface of the heat insulation core material 1 are provided with a space enclosing structure 2, a front space enclosing structure 21 of the heat insulation core material 1 extends outward to form a protruding portion 3, a mounting groove 4 is formed between the protruding portion 3 and the front space enclosing structure 21, and a bottom space enclosing structure 23 is provided on the bottom surface of the heat insulation core material 1.
The bottom surface enclosure structure 23, the side surface enclosure structure 22, the front surface enclosure structure 21 and the protruding portion 3 of the heat insulation core material 1 are integrally formed, a plurality of embedded hangers 6 are arranged on the bottom surface of the heat insulation core material 1, the embedded hangers 6 penetrate through the bottom surface enclosure structure 2 and then are fixed inside the heat insulation core material 1, and meanwhile, the surface of the protruding portion 2 is provided with a decorative surface layer 5.
Example 4
The difference between the embodiment and the embodiment 2 is that a model with patterns is placed at the bottom of a mold before material distribution, part of slurry flowing concrete is paved on the upper part of the model through a material distributor, after solidification, the rest slurry flowing concrete is paved in the mold, and a heat-insulating core material is placed in the mold. The surface of the heat-insulating plate is not required to be treated to prepare other decorative surfaces, and the surface of the heat-insulating decorative integrated plate directly prepared after demoulding is directly provided with the decorative surface.
Example 5
The samples prepared in the example 2 and the example 3 are subjected to performance detection, and the detection items mainly comprise: the weather resistance, the impact strength, the water absorption capacity (1h), the freeze-thaw resistance, the wind pressure resistance and the heat preservation and flame retardance of adjacent monomers are shown in the following table 1 according to the detection standards and the detection results:
TABLE 1
According to the results in the table 1, the thermal insulation and decoration integrated board prepared in the embodiment 2 and the embodiment 3 meets the requirements of each property, and has better fireproof and waterproof properties.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and is not intended to limit the practice of the invention to these embodiments. For those skilled in the art to which the invention pertains, several simple deductions or substitutions may be made without departing from the spirit of the invention, which should be considered as falling within the scope of the invention.
Claims (10)
1. The production method of the heat-insulation and decoration integrated plate with the envelope structure is characterized by comprising the following steps of:
s1, preparing slurry flow state concrete, and placing the slurry flow state concrete uniformly mixed by the stirrer into a distributing machine for later use;
s2, placing the die with the groove at the bottom below a distributing machine, flatly laying the slurry flow dynamic concrete prepared in the step S1 on the bottom surface of the die through the distributing machine, and placing the heat-insulating core material in the die;
s3, conveying the mould in the step S2 to a forming system, and pressing the heat preservation core material by using a pressure head of a pressing device to enable the slurry flowing state concrete to fill the gap between the mould and the heat preservation core material;
and S4, conveying the die in the step S3 into a curing kiln for curing, and demolding after curing is finished to obtain the heat-preservation and decoration integrated plate with the enclosure structure on the side surface.
2. The method for producing an insulation and decoration integrated board with a surrounding structure according to claim 1, wherein when the insulation and decoration integrated board with a surrounding structure on the bottom surface is prepared, the insulation core material is placed in the mold in step S2, then the mold cover board is placed on the insulation core material, the mold cover board is provided with the dry hanging parts, the dry hanging parts are arranged at the four corners and the middle position of the mold cover board, and the dry hanging parts are embedded in the insulation core material in the process of attaching the mold cover board to the mold.
3. The method for producing an insulation and decoration integrated board with a building envelope according to claim 2, wherein the pressing head of the pressing device is used to press the mold cover plate in step S3 until the mold cover plate is attached to the mold, and the mold cover plate are locked after the slurry flowing concrete is fully covered on the upper surface of the insulation core material in the mold.
4. The production method of the heat-insulation and decoration integrated plate with the envelope structure according to claim 1, wherein a convex part is formed on the lower surface of the heat-insulation and decoration integrated plate after demolding is completed, and a printing surface with various stone-like patterns and patterns is manufactured on the surface of the convex part in a transfer printing mode; or a mirror surface is manufactured through polishing treatment; or, the litchi surface or the baked surface is manufactured through shot blasting treatment.
5. The method for producing an insulation and decoration integrated board with a surrounding structure according to claim 1, wherein in step S2, a pattern mold is placed at the bottom of the mold, a part of the slurry flowing state concrete is laid on the upper part of the mold by a spreader, and after solidification, the rest of the slurry flowing state concrete is laid in the mold, and the insulation core material is placed in the mold.
6. The method for producing an insulation decorative integrated board with a surrounding structure according to claim 1, wherein the step S2 is that after the insulation core material is placed in the mold, a mold cover plate is placed on the insulation core material.
7. The production equipment of the heat-insulation and decoration integrated plate with the envelope structure is characterized by comprising a slurry preparation system, a transmission system, a material distribution system, a forming system and a curing and maintenance system;
the slurry preparation system comprises a powder feeding device and a liquid feeding device, wherein the powder feeding device and the liquid feeding device are connected with a stirring device, and the stirring device is connected with a slurry active tank;
the distributing system comprises an automatic distributing machine, the slurry active tank is connected with the automatic distributing machine, the transmission system comprises a transmission device for conveying a mold and a mold positioned on the transmission device, and the transmission device conveys the mold to distribute below the automatic distributing machine and then sends the mold to the forming system;
the forming system comprises a mounting device for placing the heat-insulation core material and the mold cover plate, a pressurizing device for applying pressure to the mold cover plate and an automatic mold locking device, wherein the heat-insulation core material is placed in the mold by the mounting device, the mold cover plate is placed on the upper portion of the heat-insulation core material, the pressurizing device is used for locking the mold and the mold cover plate by using the automatic mold locking device after applying pressure to the cover plate, and the mold is conveyed to the curing and maintaining system by the conveying equipment for maintenance.
8. The apparatus for producing an insulation and decoration integrated board with a building envelope of claim 7, wherein the curing and curing system comprises a curing device and a demolding device, and the conveying apparatus conveys the mold to the curing device, and the mold is conveyed to the demolding device for demolding after curing.
9. The preparation method of the heat-insulation and decoration integrated plate with the envelope structure as claimed in claim 7 or 8, further comprising a secondary processing system, wherein the secondary processing system is used for performing surface treatment on the heat-insulation and decoration integrated plate after demolding, and the surface treatment comprises a printing surface with stone-like patterns and patterns manufactured in a transfer printing or printing mode, a litchi surface or a burned surface manufactured through shot blasting, or a mirror surface manufactured through polishing.
10. The insulation and decoration integrated board prepared by the production method of the insulation and decoration integrated board with the envelope structure according to any one of claims 1 to 6, wherein the insulation and decoration integrated board comprises an insulation core material, the envelope structure is arranged on the front surface, the side surface and/or the bottom surface of the insulation core material, the envelope structure on the front surface of the insulation core material extends outwards to form a protruding portion, a mounting groove is formed between the protruding portion and the front envelope structure, the side surface and/or the bottom surface envelope structure and the protruding portion of the insulation core material are integrally formed, the integrally formed structure is formed by pressing and extruding, slurry flowing concrete fills a gap between a mold and the insulation core material, and the slurry flowing concrete forms an integrated structure after being cured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110928913.XA CN113752372A (en) | 2021-08-13 | 2021-08-13 | Production method, equipment and product of heat-insulation and decoration integrated plate with enclosure structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110928913.XA CN113752372A (en) | 2021-08-13 | 2021-08-13 | Production method, equipment and product of heat-insulation and decoration integrated plate with enclosure structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113752372A true CN113752372A (en) | 2021-12-07 |
Family
ID=78789223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110928913.XA Pending CN113752372A (en) | 2021-08-13 | 2021-08-13 | Production method, equipment and product of heat-insulation and decoration integrated plate with enclosure structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113752372A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114905620A (en) * | 2022-04-19 | 2022-08-16 | 赵建林 | Production equipment and production method of structural self-insulation building block and product |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248575A (en) * | 2011-02-28 | 2011-11-23 | 唐山北极熊建材有限公司 | Process for manufacturing ultra-light cement-based thermal insulation waterproof board by cast-in-place method |
| CN103362246A (en) * | 2013-07-26 | 2013-10-23 | 金立虎 | Decorative thermal-insulative foam concrete veneered building block |
| CN203594157U (en) * | 2013-11-19 | 2014-05-14 | 王晨星 | Precast thermal-insulating wall plate |
| CN104400889A (en) * | 2014-11-10 | 2015-03-11 | 镇江中化聚氨酯工业设备有限公司 | Mould for cement foaming insulation board |
| CN104802282A (en) * | 2015-04-25 | 2015-07-29 | 中山市诚盛建材开发有限公司 | Manufacturing method of foam cement composite plate |
| CN105587071A (en) * | 2015-12-30 | 2016-05-18 | 山东乾元泽孚科技股份有限公司 | Construction process of thermal insulation wallboard for building |
| DE202016004110U1 (en) * | 2015-07-13 | 2016-12-09 | Betonfertigteile Spürgin Gmbh & Co. Kg | Hybrid precast concrete elements |
| CN106738290A (en) * | 2016-12-29 | 2017-05-31 | 中民筑友科技投资有限公司 | A kind of production line of precast concrete |
-
2021
- 2021-08-13 CN CN202110928913.XA patent/CN113752372A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248575A (en) * | 2011-02-28 | 2011-11-23 | 唐山北极熊建材有限公司 | Process for manufacturing ultra-light cement-based thermal insulation waterproof board by cast-in-place method |
| CN103362246A (en) * | 2013-07-26 | 2013-10-23 | 金立虎 | Decorative thermal-insulative foam concrete veneered building block |
| CN203594157U (en) * | 2013-11-19 | 2014-05-14 | 王晨星 | Precast thermal-insulating wall plate |
| CN104400889A (en) * | 2014-11-10 | 2015-03-11 | 镇江中化聚氨酯工业设备有限公司 | Mould for cement foaming insulation board |
| CN104802282A (en) * | 2015-04-25 | 2015-07-29 | 中山市诚盛建材开发有限公司 | Manufacturing method of foam cement composite plate |
| DE202016004110U1 (en) * | 2015-07-13 | 2016-12-09 | Betonfertigteile Spürgin Gmbh & Co. Kg | Hybrid precast concrete elements |
| CN105587071A (en) * | 2015-12-30 | 2016-05-18 | 山东乾元泽孚科技股份有限公司 | Construction process of thermal insulation wallboard for building |
| CN106738290A (en) * | 2016-12-29 | 2017-05-31 | 中民筑友科技投资有限公司 | A kind of production line of precast concrete |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114905620A (en) * | 2022-04-19 | 2022-08-16 | 赵建林 | Production equipment and production method of structural self-insulation building block and product |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102888900B (en) | Light heat preservation silicon and calcium compound plate | |
| KR101744601B1 (en) | Adiabatic waterproof mortar for concrete surface preparation of dryvit | |
| CN105804347A (en) | Production and installation method of nanometer cement-based high-strength artificial slab stone with heat insulation function | |
| CN106836562A (en) | A kind of steel construction assembling type outer wall system and its construction method | |
| CN113752372A (en) | Production method, equipment and product of heat-insulation and decoration integrated plate with enclosure structure | |
| CN104074446B (en) | A kind of labeled door | |
| CN106938494B (en) | Production process of decorative plate | |
| CN101498165B (en) | Heat preserving facing integrated inorganic section bar and preparation thereof | |
| CN106541639A (en) | A kind of insulation ultrathin type decorating board | |
| CN211714563U (en) | Low-cost, light, high-strength non-dismantling composite heat-insulating template | |
| CN112694309A (en) | Weather-resistant high-strength anti-cracking aerated brick and preparation method thereof | |
| CN102051946B (en) | Sandwiched mortar heat-insulating/warm-keeping block, preparation and application thereof | |
| CN112196214A (en) | Double-sided composite reinforced heat-insulation decorative integrated external wall panel | |
| CN109456013B (en) | Cement ceiling board and preparation method thereof | |
| CN111910865A (en) | Preparation method of capsule type high-flame-retardant fireproof heat-insulation decorative plate | |
| CN109133862A (en) | Utilize the porous thermal insulating ornament materials and preparation method thereof of iron tailings preparation | |
| CN102653973A (en) | Sintering-free exterior wall face brick with thermal insulation function and low water absorption rate | |
| CN103669770A (en) | Energy-saving and heat-preserving decorative composite board made of inorganic fiber | |
| CN112647607A (en) | Inorganic fireproof building decoration material and process thereof | |
| CN112110690A (en) | Method for tiling exterior wall for building | |
| CN105113649A (en) | Insulation board | |
| CN215106804U (en) | Integrated partition plate of veneer system | |
| CN220486962U (en) | Heat-insulating and decorating integrated plate with side surface having enclosing structure | |
| CN109868913A (en) | A kind of building waterproof system | |
| CN211597477U (en) | Concrete decorative cover heat preservation fuses board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211207 |