CN215094461U

CN215094461U - But self-cleaning formula spiral cloth all-in-one that vibrates

Info

Publication number: CN215094461U
Application number: CN202120656714.3U
Authority: CN
Inventors: 王刚; 商义叶; 王雪梅; 初小波; 陈志伟
Original assignee: Zhongzhuyun Environmental Protection Technology Shandong Co ltd
Current assignee: Zhongzhuyun Environmental Protection Technology Shandong Co ltd
Priority date: 2021-03-31
Filing date: 2021-03-31
Publication date: 2021-12-10
Anticipated expiration: 2031-03-31

Abstract

The utility model provides an automatic cleaning type spiral distributing and vibrating integrated machine, which comprises a device main body, wherein the device main body is connected with a vibrating mechanism, a distributing machine is connected in the device main body, the outlet part of the distributing machine is communicated with the vibrating mechanism, the upper end of the distributing machine is connected with a distributing hopper through a weighing system, and the distributing machine is also connected with a spiral discharging system and a stirring system; the outer wall of the material distributor is connected with a cleaning hydraulic cylinder, the cleaning hydraulic cylinder is hinged with a linkage rod, the material distributor is hinged with a cleaning door through a hinged seat, the cleaning door is connected with the linkage rod, and the linkage rod is arranged on one side of the hinged seat. This device easy operation can carry out cloth and work of vibrating simultaneously, has saved vibration station and transit time, very big improvement work efficiency, but the cleaning door automatic switch washs convenient and fast, has effectively reduced manual labor.

Description

But self-cleaning formula spiral cloth all-in-one that vibrates

Technical Field

The utility model relates to a technical field is transported to the concrete, concretely relates to but self-cleaning formula spiral cloth all-in-one that vibrates.

Background

The distributor is one of the main production equipment of the concrete product production line and is the end equipment for conveying concrete. The method is used for distributing the concrete delivered from the transfer hopper to a component mold to be cast on a production line so as to obtain the prestressed steel pipe truss laminated slab required by design.

In concrete cloth production in the past, rely on the controller to control total cloth volume in a concrete spare mould mostly, the concrete gets into behind the mould through the tamper tamping, because concrete self mobility is limited, the concrete can't ensure evenly in the mould this moment, partly regional concrete pile up can all appear in the vast majority of times, and the condition that another part region is not filled up, this just needs workman's use tool to push away the concrete, rely on workman's experience to regulate and control the distribution of concrete, thereby reach the even requirement of concrete distribution in the mould, but higher to the requirement of workman operation skill, need a large amount of supplementary manpower on the spot, and the cloth quality is unstable, production efficiency is lower, simultaneously the cloth, the work of vibrating can not go on simultaneously, the product quality of concrete prefabricated part can's unable assurance.

In the prior art, after the prefabricated concrete spreader is used, the prefabricated concrete spreader is often cleaned by using a separate high-pressure water gun on a high platform by means of a manual station, so that the cleaning efficiency is low, preparation work needs to be done before cleaning, and residual concrete is solidified and difficult to clean if the cleaning is not done in time; meanwhile, cleaning personnel need to stand on a high-altitude platform to clean the high-pressure water gun, and need to climb the crawling ladder from top to bottom, so that the cleaning is inconvenient, potential safety hazards exist and the like.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the prior art, an automatic cleaning type spiral cloth vibrating all-in-one machine is provided. This device easy operation of this device can carry out cloth and work of vibrating simultaneously, has saved vibration station and transit time, very big improvement work efficiency, but cleaning door automatic switch washs convenient and fast, has effectively reduced manual labor.

The utility model provides a technical scheme that its technical problem adopted is:

the utility model provides an automatic cleaning type spiral distributing and vibrating integrated machine, which comprises a device main body, wherein the device main body is connected with a vibrating mechanism, a distributing machine is connected in the device main body, the outlet part of the distributing machine is communicated with the vibrating mechanism, the upper end of the distributing machine is connected with a distributing hopper through a weighing system, and a spiral discharging system and a stirring system are also connected in the distributing machine; the outer wall of the material distributing machine is connected with a cleaning hydraulic cylinder, the cleaning hydraulic cylinder is hinged with a linkage rod, the material distributing machine is hinged with a cleaning door through a hinged seat, the cleaning door is connected with the linkage rod, and the linkage rod is arranged on one side of the hinged seat.

Preferably, the bottom end of the cleaning door is fixedly connected with a lower fixing plate, one end, far away from the cleaning hydraulic cylinder, of the outer wall of the distributing machine is connected with an upper fixing plate, and a safety pin is arranged between the upper fixing plate and the lower fixing plate in a penetrating mode in a matching mode.

Preferably, the vibration mechanism comprises a connecting plate, the connecting plate is fixedly connected with a plurality of high-frequency vibration motors, each high-frequency vibration motor is connected with a vibration rod, each vibration rod comprises a lower vibration rod and an upper vibration rod arranged in the vertical direction, an included angle is formed between the upper vibration rod and the lower vibration rod, and the upper end of the upper vibration rod is connected with the high-frequency vibration motors; the connecting plate is further connected with a lifting hydraulic cylinder, the upper end of the lifting hydraulic cylinder is connected with the device body, the connecting plate is connected with the device body in a sliding mode, and the lifting hydraulic cylinder is used for driving the connecting plate to move in the vertical direction.

Preferably, the joint of the upper vibrating rod and the lower vibrating rod is arc-shaped.

Preferably, the connecting plate is further connected with a chain, the chain is wound on the lower vibrating rod, and the number of the high-frequency vibrating motors is 8.

Preferably, the spiral discharging system comprises a spiral discharging motor, the spiral discharging motor is fixedly connected with the distributing machine, the spiral discharging motor is connected with a spiral blade, the spiral blade is arranged in the distributing machine, and the spiral blade is arranged below the distributing hopper.

Preferably, the outlet part of the distributing machine is also fixedly connected with a plurality of bottom plate door-opening hydraulic cylinders, the outlet part of the distributing machine is rotatably connected with a switch door through a rotating shaft, and the upper end of the switch door is hinged to the bottom plate door-opening hydraulic cylinders.

Preferably, the bottom end of the device main body is further connected with a traveling system, the traveling system is connected to the slide rail in a sliding mode, the traveling system comprises a traveling motor, and the traveling motor is used for driving the device main body to slide on the slide rail.

Preferably, the weighing system comprises a weighing sensor, the weighing sensor is arranged on the distributing machine, and the distributing hopper is arranged on the weighing sensor.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a weighing system who sets up is used for the cloth fill of weighing to control cloth volume accurately still includes spiral discharge system simultaneously, realizes the transport work of material through helical blade, ensures that equipment stable performance, operates steadily, still includes the switch door by pneumatic cylinder drive, drives the switch door through the pneumatic cylinder and rotates, and it is fast to open the door, can open alone, also can open together.

2. The utility model discloses still be provided with traveling system, realize installing holistic walking, make things convenient for going on of feeding and ejection of compact work, still include the vibrting spear, the vibrting spear includes vibrting spear and lower vibrting spear, goes up the vibrting spear and forms contained angle and junction circular-arc down, but the vibrting spear independent control and simultaneous control satisfy the vibration of various width components, the component of vibrating levels, goes up and down through two pneumatic cylinders, hydraulic system is equipped with the synchronizing valve, operates steadily, satisfies the demand of various condition.

3. The utility model discloses but still be provided with automatic switch's washing door, drive the trace motion through washing the pneumatic cylinder, and then drive and wash the door and rotate around articulated seat to realized the automatic switch who washs the door, adopted automatic switch's mode, effectively reduced manual labor, wash convenient and fast, it is inseparable that washing pneumatic cylinder can drive to wash laminating behind the door closure, stops the cloth in-process hourglass material.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

FIG. 1 is a perspective view of the present invention;

FIG. 2 is another perspective view of the present invention;

FIG. 3 is an enlarged view of a portion of the vibrating rod of FIG. 2;

FIG. 4 is an overall front view of the present invention;

FIG. 5 is a left side view of the utility model;

FIG. 6 is a right side view of the utility model;

fig. 7 is an overall plan view of the present invention;

FIG. 8 is a front view of a door cleaning portion of the present invention;

fig. 9 is a side view of the door cleaning part of the present invention (in the operating state).

Description of reference numerals:

1 a device body; 11 a cloth hopper; 12 a material distributor; 2, a weighing system; 3, a spiral discharging system; 31 a spiral discharge motor; 32 helical blades; 4, a walking system; 41 a walking motor; 5, a stirring system; 6, a bottom plate door opening hydraulic cylinder; 61 rotating the shaft; 62, opening and closing the door; 71 a hydraulic lifting cylinder; 72 vibrating the rod; 73 a high frequency vibration motor; 74 a connecting plate; 75 a chain; 76 of the included angle; 8, cleaning the hydraulic cylinder; 81 a piston rod; 82 a trace; 83 cleaning the door; a lower fixing plate 84; 85, fixing a plate; 86 a shear pin; 87 hinged to the base.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

Example one

As shown in fig. 1-7, the present embodiment provides a spiral cloth vibrating all-in-one machine, which includes a machine main body 1, a vibrating mechanism is included in the machine main body 1, the vibrating mechanism includes a connecting plate 74, the connecting plate 74 is fixedly connected with a plurality of high-frequency vibrating motors 73, each high-frequency vibrating motor 73 is connected with a vibrating rod 72, the vibrating rod 72 includes a lower vibrating rod and an upper vibrating rod arranged in the vertical direction, an included angle 76 is formed between the upper vibrating rod and the lower vibrating rod, and the upper end of the upper vibrating rod is connected with the high-frequency vibrating motor 73; the connecting plate 74 is also connected with a lifting hydraulic cylinder 71, and the lifting hydraulic cylinder 71 is used for driving the connecting plate 74 to move vertically.

The joint of the upper vibrating rod and the lower vibrating rod is arc-shaped. Wherein the upper end of going up the vibrting spear links to each other with high-frequency vibration motor 73 through the right-angle pole, and the right-angle pole is circular-arc with last vibrting spear junction, sets up circular-arc aim at, effectively improves the efficiency and the quality of vibration, prevents that the quarter bend from taking place deformation because of the reason of vibration, influencing the quality of vibrting spear 72. The upper end of the hydraulic cylinder 71 is connected to the main body 1, and the connecting plate 74 is slidably connected to the main body 1.

The connecting plate 74 is further connected with a chain 75, the chain 75 is wound on the lower vibrating rod, and the number of the high-frequency vibrating motors 73 is 8. The chain 75 plays a role in supporting the vibrating rod 72, and when the lifting hydraulic cylinder 71 drives the connecting plate 74 to move, the movement of the vibrating rod 72 is assisted under the action of the chain 75.

The vibrating spears 72 are totally provided with 8 vibrating spears, and the 8 vibrating spears can be independently controlled and simultaneously controlled, so that vibrating of components with various widths is met, and vibrating components are flat. The lifting is realized through the lifting hydraulic cylinder 71, and the hydraulic system is provided with a synchronous valve and runs stably; the vibrating mechanism is also provided with a protective cover, so that concrete splashing in the vibrating process is avoided.

A distributing machine 12 is connected in the device main body 1, the upper end of the distributing machine 12 is connected with a distributing hopper 11 through a weighing system 2, and a spiral discharging system 3 and a stirring system 5 are further connected in the distributing machine 12. The stirring system 5 is used for stirring materials in the distributing machine 12, and the materials can conveniently enter the spiral discharging system 3.

The weighing system 2 comprises a weighing sensor, the weighing sensor is arranged on the distributing machine 12, and the distributing hopper 11 is arranged on the weighing sensor.

The weighing system 2 can accurately control the amount of material to be distributed. The volume of the distributing hopper 11 is matched with the mixing amount of a common concrete mixer, and can be butted with the original mixing equipment without gaps.

Spiral discharging system 3 includes spiral discharging motor 31, spiral discharging motor 31 and cloth machine 12 fixed connection, and spiral discharging motor 31 is connected with helical blade 32, and helical blade 32 sets up in cloth machine 12, and helical blade 32 sets up in cloth fill 11 below. The spiral discharging system 3 can accurately distribute materials, and can ensure stable performance and stable operation of the equipment. The whole machine is simple to operate, safe and reliable. The material discharging and distributing are uniform, the door opening is controlled by hydraulic pressure, the door opening speed is high, and the door can be opened independently or simultaneously.

The outlet part of the distributing machine 12 is also fixedly connected with a plurality of bottom plate door-opening hydraulic cylinders 6, the outlet part of the distributing machine 12 is rotatably connected with a switch door 62 through a rotating shaft 61, and the upper end of the switch door 62 is hinged with the bottom plate door-opening hydraulic cylinders 6. The outlet part of the distributing machine 34 is communicated with the vibration mechanism, and the materials enter the vibration mechanism through the distributing machine 34.

The bottom end of the device main body 1 is further connected with a traveling system 4, the traveling system 4 is connected to a sliding rail in a sliding mode, the traveling system 4 comprises a traveling motor 41, and the traveling motor 41 is used for driving the device main body 1 to slide on the sliding rail.

The cloth vibrating all-in-one machine can implement regulation and control on the advancing speed of the upper vehicle and the lower vehicle, and is provided with an anti-collision stopping mechanism. The system is provided with devices such as overload protection, flow control and the like, so that the stable performance and stable operation of the equipment can be ensured. The whole machine is simple to operate, safe and reliable.

Take anticollision stop motion, material receiving port department is equipped with cloth fill positioning mechanism, conveniently gives the cloth machine material loading, is equipped with safety protection measures such as humanized cleaning platform and cat ladder, guardrail, makes things convenient for equipment to wash.

The vibrating mechanism of unique design, cloth machine cloth are accomplished the back, vibrate the component after that, have saved vibration station and transit time, have improved production efficiency. The distributing work and the vibrating work may be performed simultaneously.

The automatic stirring device further comprises a controller, wherein the weighing sensor, the spiral discharging motor 31, the walking motor 41, the stirring system 5, the bottom plate door opening hydraulic cylinder 6, the lifting hydraulic cylinder 71 and the high-frequency vibration motor 73 are connected with the controller.

Example two

Referring to fig. 1-9, the other structures are the same as the first embodiment, except that in this embodiment, the cleaning of the distributor 12 is taken into account.

The outer wall of the distributing machine 12 is connected with a cleaning hydraulic cylinder 8, the cleaning hydraulic cylinder 8 comprises a piston rod 81, the piston rod 81 is hinged with a linkage rod 82, the distributing machine 12 is hinged with a cleaning door 83 through a hinged seat 87, the cleaning door 83 is connected with the linkage rod 82, and the linkage rod 82 is arranged on one side of the hinged seat 87. The cleaning fluid cylinder 8 is connected to the controller.

Wherein the material distributor 12 is fixedly connected with the hinged seat 87, the upper end of the cleaning door 83 is rotatably connected with the hinged seat 87, the upper end of the cleaning door 83 is also connected with the linkage rod 82, and the linkage rod 82 drives the cleaning door 83 to rotate around the hinged seat 87 when rotating.

The bottom end of the cleaning door 83 is fixedly connected with a lower fixing plate 84, one end of the outer wall of the distributing machine 12, which is far away from the cleaning hydraulic cylinder 8, is connected with an upper fixing plate 85, and a safety pin 86 is arranged between the upper fixing plate 85 and the lower fixing plate 84 in a penetrating mode in a matching mode.

Under initial condition, safety pin 86 wears to establish in upper fixed plate 85 and bottom plate 84, plays safe effect, adopts hydraulic drive's mode, effectively reduces manual labor, cooperates safety pin 86 to use, washs convenient and fast, and the laminating is inseparable after the washing door 83 is closed, stops the cloth in-process and leaks the material.

The specific working process is as follows: the material enters the distributing machine 12 through the distributing hopper 11, and when the material is on the distributing hopper 11, the weighing system 2 is responsible for weighing the material and transmits corresponding signals to the controller, so that the material distributing amount is accurately controlled; the controller controls the spiral discharging motor 31 to start working, and under the action of the spiral blade 32, the controller controls the bottom plate door-opening hydraulic cylinder 6 to work, and the bottom plate door-opening hydraulic cylinder 6 drives the switch door 62 to rotate around the rotating shaft 61, so that the material enters the vibration mechanism; the controller controls the lifting hydraulic cylinder 71 to drive the connecting plate 74 and the vibrating rod 72 to move for a proper distance in the vertical direction in the device main body 1, and the high-frequency vibration motor 73 drives the vibrating rod 72 to vibrate, so that the vibration work of the material is completed.

8 vibrating spears and 8 switch doors 62 can be controlled independently and simultaneously, vibration of various width components is met, and the vibrating component is smooth.

Cleaning door 83 has the function of automatic switch door, and after the cloth was accomplished, cloth machine 12 walked to the washing station, torn open safety pin 86 earlier, then started working through controller control cleaning hydraulic cylinder 8, and cleaning hydraulic cylinder 8 drives the trace 82 and rotates, and trace 82 and then drive cleaning door 83 rotates around articulated seat 87 to make cleaning door 83 open, carry out the cleaning work.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An automatic cleaning type spiral distributing and vibrating integrated machine comprises a device main body (1) and is characterized in that the device main body (1) is connected with a vibrating mechanism, a distributing machine (12) is connected in the device main body (1), an outlet part of the distributing machine (12) is communicated with the vibrating mechanism, the upper end of the distributing machine (12) is connected with a distributing hopper (11) through a weighing system (2), and a spiral discharging system (3) and a stirring system (5) are further connected in the distributing machine (12); cloth machine (12) outer wall connection has washing pneumatic cylinder (8), it has trace (82) to wash pneumatic cylinder (8) articulated, cloth machine (12) are articulated through articulated seat (87) have washing door (83), washing door (83) with trace (82) link to each other, trace (82) set up articulated seat (87) one side.

2. The machine integrating automatic cleaning, spiral material distribution and vibration as claimed in claim 1, wherein a lower fixing plate (84) is fixedly connected to the bottom end of the cleaning door (83), an upper fixing plate (85) is connected to the end of the outer wall of the material distributor (12) far away from the cleaning hydraulic cylinder (8), and a safety pin (86) is arranged between the upper fixing plate (85) and the lower fixing plate (84) in a penetrating manner.

3. The machine integrating automatic cleaning, spiral material distribution and vibration as claimed in claim 1, wherein the vibration mechanism comprises a connecting plate (74), the connecting plate (74) is fixedly connected with a plurality of high-frequency vibration motors (73), each high-frequency vibration motor (73) is connected with a vibration rod (72), each vibration rod (72) comprises a lower vibration rod and an upper vibration rod arranged in a vertical direction, an included angle (76) is formed between the upper vibration rod and the lower vibration rod, and the upper end of the upper vibration rod is connected with the high-frequency vibration motor (73); the connecting plate (74) is further connected with a lifting hydraulic cylinder (71), the upper end of the lifting hydraulic cylinder (71) is connected with the device body (1), the connecting plate (74) is connected with the device body (1) in a sliding mode, and the lifting hydraulic cylinder (71) is used for driving the connecting plate (74) to move in the vertical direction.

4. The machine of claim 3, wherein the joint between the upper vibrating rod and the lower vibrating rod is arc-shaped.

5. The machine as claimed in claim 4, wherein the connecting plate (74) is further connected with a chain (75), the chain (75) is wound on the lower vibrating rod, and the number of the high-frequency vibrating motors (73) is 8.

6. The self-cleaning spiral cloth vibrating all-in-one machine is characterized in that the spiral discharging system (3) comprises a spiral discharging motor (31), the spiral discharging motor (31) is fixedly connected with the distributing machine (12), the spiral discharging motor (31) is connected with a spiral blade (32), the spiral blade (32) is arranged in the distributing machine (12), and the spiral blade (32) is arranged below the distributing hopper (11).

7. The self-cleaning spiral distributing and vibrating all-in-one machine is characterized in that a plurality of bottom plate door opening hydraulic cylinders (6) are fixedly connected to the outlet portion of the distributing machine (12), a switch door (62) is rotatably connected to the outlet portion of the distributing machine (12) through a rotating shaft (61), and the upper end of the switch door (62) is hinged to the bottom plate door opening hydraulic cylinders (6).

8. The machine integrating automatic cleaning, spiral material distribution and vibration as claimed in claim 1, wherein a traveling system (4) is further connected to the bottom end of the machine body (1), the traveling system (4) is slidably connected to a slide rail, the traveling system (4) comprises a traveling motor (41), and the traveling motor (41) is used for driving the machine body (1) to slide on the slide rail.

9. An automatic cleaning type spiral cloth vibrating all-in-one machine according to claim 1, characterized in that the weighing system (2) comprises a weighing sensor, the weighing sensor is arranged on the cloth machine (12), and the cloth hopper (11) is arranged on the weighing sensor.