Continuous automatic unloading system in punch press limit
Technical Field
The utility model relates to a punch press unloading technical field, concretely relates to continuous automatic unloading system in punch press limit.
Background
Most of the existing continuous feeding punch blanking methods adopt a mode that a product piece falls on a workbench or a belt line is used for conveying and then the product piece falls into appliances such as a mesh cage for blanking.
The prior art has the following defects: adopt the mode that the product spare dropped on the workstation, the product spare is collected a certain degree and need be shut down, carry and place within the utensil of cylinder mould by the manual work, can the artifical intensity of labour of greatly increased and influence production efficiency, adopt the belt line transmission then the product spare drops the mode in the utensils such as cylinder mould, though the product spare does not need artifical transport, but the product spare drops through the belt line and can lead to the position of dropping different in the utensils such as cylinder mould, the product spare is in disorder, and easy fish tail product spare moreover.
The above information disclosed in this background section is only for enhancement of understanding of the background of the disclosure and therefore it may contain information that does not constitute prior art that is already known to a person of ordinary skill in the art.
Disclosure of Invention
The utility model aims at providing a continuous automatic unloading system in punch press limit, detect the sensor through the product spare and send the signal of telecommunication for the controller, the first mechanism of snatching of controller control snatchs the product spare and put into the front side and place the box, when the product spare snatchs, the product spare can not detect the product spare by the product spare detection sensor, the punch press continues punching press product spare, and transmit the product spare right through the conveyer, snatch the mechanism by the second this moment and snatch the product spare and put into the rear side and place the box, this unloading system does the batch to the product spare through snatching the mechanism and places the processing, the product spare is placed the back and is in disorder, and effectively avoid the collision fish tail between the product spare, in order to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the present invention provides the following technical solutions: a punch press edge-continuous automatic blanking system comprises a punch press and a conveyor, wherein a base plate is arranged at the top of one end of the conveyor and detachably connected with the conveyor, a first grabbing mechanism and a second grabbing mechanism are respectively arranged on the front side and the back side of the top of the base plate, placing boxes are respectively arranged on the front side and the back side of the conveyor, the two placing boxes are detachably connected with the conveyor, and a product piece detection sensor is embedded in the center of one side, close to the punch press, of the base plate;
first snatch mechanism and second and snatch the mechanism and all include the base, and two bases all can dismantle with the base plate and be connected, the top activity of base is equipped with support piece, the fixed first motor that is equipped with in inside of base, just support piece passes through output shaft transmission with first motor and is connected, support piece's top activity is equipped with the armed lever, support piece's the fixed second motor that is equipped with in dorsal part, just the bottom and the second motor of armed lever pass through output shaft transmission and are connected, the top activity of armed lever is equipped with the connecting piece, the dorsal part of connecting piece is fixed and is equipped with the third motor, just the top and the third motor of armed lever pass through output shaft transmission and are connected, the fixed cylinder that is equipped with in top of connecting piece, one side of cylinder is equipped with electronic clamping jaw, just electronic clamping jaw passes through the telescopic shaft transmission with the cylinder and is connected.
Preferably, the conveyer sets up in one side of punch press, just the conveyer extends to the inside of punch press, detects the sensor through product spare and sends the signal of telecommunication for the controller, and the controller control is first snatchs the mechanism and snatchs product spare and put into the front side and place the box, and when product spare snatchs, product spare detection sensor can not detect product spare, and the punch press continues punching press product spare to transmit product spare right through the conveyer, snatch the mechanism by the second this moment and snatch product spare and put into the rear side and place the box.
Preferably, the bottom of the conveyor is provided with a support frame, and the support frame is fixedly connected with the conveyor.
Preferably, support plates are fixedly arranged on the front side and the back side of the top of the substrate, and the two support plates are distributed in central symmetry with respect to the substrate.
Preferably, the adjacent sides of the two support plates are fixedly provided with trapezoidal slide rails, and the support plates are connected with the conveyor in a sliding manner through the trapezoidal slide rails.
Preferably, the top of one side close to two placing boxes is provided with a first L-shaped frame, and the two first L-shaped frames are fixedly welded with the two placing boxes respectively.
Preferably, the bottom of each of the two first L-shaped frames is provided with a second L-shaped frame, the first L-shaped frames are connected with the second L-shaped frames in a hanging manner, and the two second L-shaped frames are respectively and fixedly arranged on the front side and the back side of the conveyor.
Preferably, the fixed controller that is equipped with in top of punch press side, just the output of product spare detection sensor and the input electric connection of controller, the input of conveyer, first motor, second motor, third motor, cylinder and electronic clamping jaw all with the output electric connection of controller.
Preferably, the bottom of base is fixed and is equipped with annular mounting bracket, the circular recess corresponding with annular mounting bracket position is seted up at the top of base plate, just annular mounting bracket embedding sets up in the circular recess, annular mounting bracket passes through the bolt with the base plate and can dismantle the connection.
In above-mentioned technical scheme, this practicality provides's technological effect and advantage:
the utility model discloses a conveyer transmits product spare right, product spare transmits right when being located product spare detection sensor front side, product spare detection sensor sends the signal of telecommunication and gives the controller, the first mechanism of snatching of controller control snatchs product spare and puts into the front side and place the box, when product spare snatchs, product spare detection sensor can not detect product spare, the punch press continues punching press product spare, and transmit product spare right through the conveyer, snatch the mechanism by the second and snatch product spare and put into the rear side and place the box this moment, this unloading system does the batching through snatching the mechanism and places the processing to product spare, product spare is in disorder after placing, and effectively avoid collision fish tail between the product spare.
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art according to the drawings.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a right side view of the present invention.
Fig. 3 is a longitudinal sectional view of the base of the present invention.
Fig. 4 is a partial structural schematic view of the first grasping mechanism according to the present invention.
Fig. 5 is a partial structural schematic diagram of the substrate of the present invention.
Fig. 6 is an enlarged view of a portion a of fig. 2 in this embodiment.
Description of reference numerals:
1. punching; 2. a conveyor; 3. a substrate; 4. a first grasping mechanism; 5. a second grasping mechanism; 6. placing the box; 7. a base; 8. a support member; 9. a first motor; 10. an arm lever; 11. a second motor; 12. a connecting member; 13. a third motor; 14. a cylinder; 15. an electric jaw; 16. a support frame; 17. a support plate; 18. a trapezoidal slide rail; 19. a first L-shaped frame; 20. a second L-shaped frame; 21. product piece detection sensor.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repetitive description will be omitted.
Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more example embodiments. In the following description, numerous specific details are provided to give a thorough understanding of example embodiments of the disclosure. One skilled in the relevant art will recognize, however, that the subject matter of the present disclosure can be practiced without one or more of the specific details, or with other methods, components, steps, and so forth. In other instances, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring aspects of the disclosure.
The utility model provides a continuous automatic blanking system of punch press limit as shown in fig. 1-6, including punch press 1 and conveyer 2, the one end top of conveyer 2 is provided with base plate 3, and base plate 3 and conveyer 2 can be dismantled and be connected, the front side and the dorsal part at base plate 3 top are provided with first snatching mechanism 4 and second snatching mechanism 5 respectively, the front side and the dorsal part of conveyer 2 all are equipped with and place box 6, and two place boxes 6 all can be dismantled and be connected with conveyer 2, the center department that base plate 3 is close to punch press 1 one side imbeds and is provided with product detection sensor 21;
the first grabbing mechanism 4 and the second grabbing mechanism 5 both comprise bases 7, the two bases 7 are detachably connected with the base plate 3, a supporting piece 8 is movably arranged at the top of the base 7, a first motor 9 is fixedly arranged inside the base 7, the supporting piece 8 is connected with the first motor 9 through output shaft transmission, an arm rod 10 is movably arranged at the top of the supporting piece 8, a second motor 11 is fixedly arranged at the back side of the supporting piece 8, the bottom end of the arm rod 10 is connected with the second motor 11 through output shaft transmission, a connecting piece 12 is movably arranged at the top of the arm rod 10, a third motor 13 is fixedly arranged at the back side of the connecting piece 12, the top end of the arm rod 10 is connected with the third motor 13 through output shaft transmission, an air cylinder 14 is fixedly arranged at the top of the connecting piece 12, an electric clamping jaw 15 is arranged at one side of the air cylinder 14, and the electric clamping jaw 15 is connected with the air cylinder 14 through telescopic shaft transmission, this unloading system is placed the processing through snatching the mechanism and doing in batches to the product spare, and the product spare is in disorder after placing, effectively avoids collision fish tail between the product spare moreover.
Further, in the above technical solution, the conveyor 2 is disposed at one side of the punch press 1, and the conveyor 2 extends into the punch press 1.
Further, in the above technical solution, a supporting frame 16 is disposed at the bottom of the conveyor 2, and the supporting frame 16 is fixedly connected with the conveyor 2, and the conveyor 2 is supported by the supporting frame 16.
Further, in the above technical solution, the support plates 17 are fixedly disposed on both the front side and the back side of the top of the substrate 3, and the two support plates 17 are distributed in central symmetry with respect to the substrate 3.
Further, in the above technical scheme, two adjacent sides of the support plates 17 are both fixedly provided with a trapezoidal slide rail 18, the support plates 17 are slidably connected with the conveyor 2 through the trapezoidal slide rails 18, when the substrate 3 is assembled with the conveyor 2, the substrate 3 is slidably connected to the top of one end of the conveyor 2 through the two trapezoidal slide rails 18, and then the support plates 17, the trapezoidal slide rails 18 and the conveyor 2 are sequentially introduced by using the pins, so that the substrate 3 is fixed to the top of the conveyor 2, and when the substrate 3 is disassembled, the pins are taken out to be capable of slidably disassembling the substrate 3.
Further, in the above technical solution, the top of one side of the two placing boxes 6 close to each other is provided with a first L-shaped frame 19, and the two first L-shaped frames 19 are respectively fixedly welded to the two placing boxes 6.
Further, in the above technical solution, the bottom of each of the two first L-shaped frames 19 is provided with a second L-shaped frame 20, the first L-shaped frames 19 are hooked with the second L-shaped frames 20, the two second L-shaped frames 20 are respectively fixedly disposed at the front side and the back side of the conveyor 2, when the placing box 6 is assembled with the conveyor 2, the first L-shaped frame 19 at the top of the placing box 6 is hooked on the second L-shaped frame 20, so that the assembling of the placing box 6 and the conveyor 2 can be completed, and when the disassembling is performed, the placing box 6 is moved up to separate the first L-shaped frame 19 from the second L-shaped frame 20.
Further, in above-mentioned technical scheme, the fixed controller that is equipped with in top of 1 side of punch press, just the output of product spare detection sensor 21 and the input electric connection of controller, the input of conveyer 2, first motor 9, second motor 11, third motor 13, cylinder 14 and electronic clamping jaw 15 all with the output electric connection of controller, through the operation of the steerable conveyer 2 of the controller that sets up, first motor 9, second motor 11, third motor 13, cylinder 14 and electronic clamping jaw 15, pass through power adapter access power through the controller that sets up.
Further, in the above technical scheme, the fixed annular mounting bracket that is equipped with in bottom of base 7, the circular recess corresponding with annular mounting bracket position is seted up at the top of base plate 3, just the embedding of annular mounting bracket sets up in the circular recess, annular mounting bracket passes through the bolt with base plate 3 and can dismantle the connection, and the annular mounting bracket through the setting is convenient for base 7 and base plate 3's equipment and dismantlement.
The specific implementation mode is as follows: the first grabbing mechanism 4 and the second grabbing mechanism 5 are in operation states that the first motor 9 drives the supporting piece 8 to rotate, the horizontal direction of the electric clamping jaw 15 can be changed, the second motor 11 drives the bottom end of the arm rod 10 to rotate, the height position of the electric clamping jaw 15 can be changed, when the third motor 11 drives the third motor 11 to operate, the third motor 11 is fixedly connected with the connecting piece 12, the vertical direction of the electric clamping jaw 15 is changed through the connecting piece 12, the cylinder 14 drives the electric clamping jaw 15 to move, the position of the electric clamping jaw 15 can be changed, and when the electric clamping jaw 15 moves to a product, the electric clamping jaw 15 can clamp the product;
after 1 punching press product piece shaping of punch press, transmit product piece right through conveyer 2, when product piece right transmission is located product piece detection sensor 21 front side, product piece detection sensor 21 sends the signal of telecommunication for the controller, the first mechanism 4 of grabbing of controller control snatchs product piece and puts into the front side and place box 6, when product piece snatchs, product piece detection sensor 21 can not detect product piece, punch press 1 continues punching press product piece, and transmit product piece right through conveyer 2, snatch mechanism 5 by the second and snatch product piece and put into rear side and place box 6 this time, this unloading system is placed the processing through snatching the mechanism to do the batch to product piece, product piece is in disorder after placing, and effectively avoid collision fish tail between the product piece.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.