CN215089020U

CN215089020U - Intelligent defective bottle body screening line for capping machine

Info

Publication number: CN215089020U
Application number: CN202121410317.4U
Authority: CN
Inventors: 梁曌东; 赵金勇; 李懿君; 梁帼英; 梁帼麾
Original assignee: Shanghai Orange Fruit Bioengineering Co ltd
Current assignee: Shanghai Orange Fruit Bioengineering Co ltd
Priority date: 2021-06-23
Filing date: 2021-06-23
Publication date: 2021-12-10
Anticipated expiration: 2031-06-23

Abstract

The invention relates to a cap sealing machine, in particular to an intelligent inferior-quality bottle body screening line for the cap sealing machine, which comprises a bottle body conveying line and a inferior-quality bottle body conveying line connected with the bottle body conveying line, wherein an ejection cylinder is connected to the bottle body conveying line, an output shaft of the ejection cylinder points to the inferior-quality bottle body conveying line, a color sensor is arranged beside the ejection cylinder, and the color sensor is electrically connected to the ejection cylinder through a control system; and the defective product conveying line is connected with a conveying assembly for conveying defective product bottle bodies. This application has automatic identification and rejects the not substandard product empty bottle of labelling, reduces staff's workload's effect.

Description

Intelligent defective bottle body screening line for capping machine

Technical Field

The invention relates to a capping machine, in particular to an intelligent defective bottle body screening line for the capping machine.

Background

The existing filling product is produced by four steps of conveying empty bottles, filling sauce materials, placing bottle caps and screwing the bottle caps, and along with the development of science and technology, the four steps are gradually replaced by intelligent equipment, so that the packaging efficiency of the filling product is greatly improved.

At present, a patent with publication number CN110790209A discloses an automatic filling system for sauce production line and a control method thereof, which includes an empty bottle conveyer belt and a rotary racking machine, wherein empty bottles to be filled are placed on the empty bottle conveyer belt and are conveyed to the rotary racking machine through the empty bottle conveyer belt for filling work.

Although the automatic filling system of the sauce production line achieves the effect of automatically conveying empty bottles, in the process of conveying empty bottles, defective empty bottles which are not labeled cannot be automatically identified, manual monitoring is needed at any time, and the labor load of workers is greatly increased.

Disclosure of Invention

In order to automatically identify and reject the unqualified empty bottles without labeling and reduce the labor load of workers, the application provides an intelligent unqualified bottle body screening line for a capping machine.

In order to achieve the purpose, the following technical scheme is adopted in the application:

an intelligent defective bottle body screening line for a cap sealing machine comprises a bottle body conveying line and a defective bottle body conveying line connected to the bottle body conveying line, wherein an ejection cylinder is connected to the bottle body conveying line, an output shaft of the ejection cylinder points to the defective bottle body conveying line, a color sensor is arranged beside the ejection cylinder, and the color sensor is electrically connected to the ejection cylinder through a control system; and the defective product conveying line is connected with a conveying assembly for conveying defective product bottle bodies.

Through adopting above-mentioned technical scheme, when transporting empty bottle, empty bottle places in proper order on the body transfer chain, and the body transfer chain is used for carrying empty bottle to rotatory racking machine. In the transportation, when the empty bottle passes through the color sensor, the color sensor can carry out color discernment to the label on the body, and the pattern of predetermineeing among the control system contrasts, and when unanimous, then the empty bottle can continue to be carried to rotatory racking machine by the body transfer chain, and when inconsistent, when not pasting the memo promptly, the color sensor passes through the control system and instructs ejecting cylinder motion, and ejecting cylinder pushes away the empty bottle of substandard product to the substandard product transfer line. This application is through the cooperation of color sensor and ejecting cylinder, can carry out automated screening and rejection to the substandard product empty bottle, need not staff's supervision, has reduced staff's work load.

Optionally, the conveying assembly comprises a moving seat, a pressing cylinder and a clamping piece, the defective bottle body conveying line comprises a first side plate, a second side plate and a bottom plate, the first side plate and the second side plate are connected to two opposite long sides of the bottom plate and are arranged oppositely to form a conveying channel with the bottom plate, the first side plate is provided with a mounting groove along the length direction, a driving component for conveying the moving seat to move along the length direction of the first side plate is arranged in the mounting groove, one end of the moving seat is positioned between the first side plate and the second side plate, the other end of the moving seat is positioned at one side of the first side plate, which is far away from the second side plate, the abutting cylinder is arranged at one end of the moving seat, which is far away from the second side plate, a through hole penetrating into the conveying channel is arranged on the movable seat, the abutting cylinder is arranged on the movable seat, the output shaft of the clamping piece extends into the through hole and enters the conveying channel, and the clamping piece is fixedly connected to the end part of the abutting cylinder extending into the conveying channel.

Through adopting above-mentioned technical scheme, after the empty bottle was pushed on the substandard product body transfer chain, support tight cylinder and drive the clamping piece and push away the substandard product empty bottle to the second curb plate, then drive assembly drives and removes the direction removal that the body transfer chain was kept away from to the seat orientation, removes the in-process that the seat was removing, and the clamping piece supports tight empty bottle all the time to this makes the empty bottle also move towards the direction of keeping away from the body transfer chain, thereby makes the substandard product empty bottle obtain depositing.

Optionally, the driving assembly comprises a screw rod and a driving motor, the screw rod is rotatably connected in the mounting groove, the driving motor is connected to the first side plate, an output shaft of the driving motor is coaxially connected with the screw rod, the mounting seat is fixedly connected to the bottom of the movable seat, and the screw rod penetrates through the mounting seat and is in threaded connection with the mounting seat.

Through adopting above-mentioned technical scheme, driving motor drives the lead screw and rotates, and the lead screw drives and impels through the screw-thread fit between with the mount pad to remove the seat and remove to this realization is to the transport of substandard product empty bottle.

Optionally, a position, close to the bottle body conveying line, of the defective bottle body conveying line is connected with an in-place sensor, and the in-place sensor is electrically connected to the abutting cylinder and the driving motor through a control system.

By adopting the technical scheme, after the defective empty bottles are pushed into the defective bottle body conveying line, the in-place sensor senses the defective empty bottles, and the in-place sensor is started by the control system to order the abutting cylinder, so that automatic operation is realized.

Optionally, a buffer rubber sheet is arranged on the side face, facing the second side plate, of the clamping sheet, and a abutting groove embedded with the bottle body is arranged on the surface of the buffer rubber sheet.

Through adopting above-mentioned technical scheme, the cushion rubber piece can cushion the surface of substandard product empty bottle to this has reduced the possibility that empty bottle is crushed.

Optionally, the second curb plate has the holding tank towards the side of first curb plate, and the holding tank is seted up along the length direction of second curb plate, rotates respectively at holding tank length direction's both ends and is connected with the axis of rotation, and the axis of rotation at both ends is connected with supplementary conveyer belt.

Through adopting above-mentioned technical scheme, support tight cylinder and support tight empty bottle after, empty bottle supports and support on the auxiliary conveyor, is supporting the in-process that tight cylinder removed simultaneously, and the auxiliary conveyor can follow the motion to this has reduced empty bottle in the motion process, the frictional force that its lateral wall received.

Optionally, an inner supporting bar is arranged between the rotating shafts at the two ends, and the inner side surface of the auxiliary conveying belt is attached to the outer side wall of the inner supporting bar.

Through adopting above-mentioned technical scheme, when the empty bottle supported to leaning on to supplementary conveyer belt, supplementary conveyer belt can receive the pressure and sunken to the inboard, and the setting up of interior stay can prevent supplementary conveyer belt entering mounting groove for the empty bottle supports all the time and leans on in supplementary conveyer belt.

Optionally, a plurality of steel ball rollers are embedded on the side wall of the inner stay, which is attached to the auxiliary conveyor belt, and the steel ball rollers are arranged along the length direction of the inner stay.

Through adopting above-mentioned technical scheme, the steel ball gyro wheel can reduce the frictional force between supplementary conveyer belt and the interior brace rod for the removal of supplementary conveyer belt is more smooth and easy.

To sum up, the application comprises the following beneficial technical effects:

1. the color sensor, the ejection cylinder and the defective bottle body conveying line are matched together, so that defective empty bottles can be automatically screened and removed, the supervision of workers is not needed, and the labor load of the workers is reduced;

2. the cooperation of supporting tight cylinder and drive assembly can drive and remove the seat and move towards the direction of keeping away from the body transfer chain, removes the seat at the in-process that removes, and the clamping piece supports tight empty bottle all the time to this makes empty bottle also move towards the direction of keeping away from the body transfer chain, thereby makes the empty bottle of substandard product deposited.

Drawings

Fig. 1 is a schematic structural diagram for embodying the present application.

Fig. 2 is a schematic structural diagram for embodying a transmission assembly.

Fig. 3 is a sectional view for embodying the inner stay and the steel ball roller.

Description of reference numerals: 1. a bottle body conveying line; 10. a frame; 11. a main conveyor belt; 12. a conveying motor; 13. a first baffle plate; 131. a pass-through port; 14. a second baffle; 141. a let position port; 2. a defective bottle body conveying line; 21. a first side plate; 211. mounting grooves; 22. a second side plate; 221. accommodating grooves; 23. a base plate; 24. a plugging plate; 3. ejecting out the cylinder; 31. pushing the plate; 32. a color sensor; 41. a movable seat; 411. a mounting seat; 42. tightly abutting against the air cylinder; 43. a clip; 431. a cushion rubber sheet; 4311. abutting against the groove; 44. an in-position sensor; 45. a rotating shaft; 46. an auxiliary conveyor belt; 47. an inner stay; 471. steel ball rollers; 5. a drive assembly; 51. a screw rod; 52. the motor is driven.

Detailed Description

The present application is described in further detail below with reference to FIGS. 1-3

In order to automatically identify and reject unqualified empty bottles without labels, and further reduce the labor load of workers, the embodiment of the application discloses an intelligent unqualified bottle body screening line for a capping machine. Referring to fig. 1, the intelligent defective bottle body screening line for the cap sealing machine includes a bottle body conveyor line 1 and a defective bottle body conveyor line 2 connected to the bottle body conveyor line 1. The body transfer chain 1 is used for carrying the empty bottle that will paste the label to rotatory racking machine, and 2 perpendicular to body transfer chains 1 settings of substandard product body transfer chain can carry and collect the substandard product empty bottle on the body transfer chain 1.

Referring to fig. 1, the bottle body conveying line 1 includes a frame 10, a main conveyor belt 11, a conveying motor 12, a first baffle 13 and a second baffle 14, wherein the first baffle 13 and the second baffle 14 are fixedly connected to the frame along the length direction of the frame, and the first baffle 13 and the second baffle 14 are arranged oppositely. A driving shaft and a driven shaft are respectively rotatably connected to both ends of the upper surface of the frame 10 in the length direction, and the driving shaft and the driven shaft are located between the first barrier 13 and the second barrier 14. The main conveyer belt 11 is connected between the driving shaft and the driven shaft, the conveyer motor 12 is connected on the frame, and the output shaft is coaxially connected with the driving shaft.

When conveying empty bottles, empty bottles are placed on the main conveying belt 11, a plurality of empty bottles are sequentially placed between the first baffle 13 and the second baffle 14 side by side, and the driving force of the conveying motor 12 enables the main conveying belt 11 to move, so that the empty bottles are conveyed.

Referring to fig. 1, the defective bottle body conveying line 2 is located on one side of the second side plate 22 departing from the first side plate 21, and includes the first side plate 21, the second side plate 22 and a bottom plate 23, the bottom plate 23 is fixedly connected to the rack, and the length direction of the bottom plate is perpendicular to the length direction of the rack. The first side plate 21 and the second side plate 22 are fixedly connected to two opposite long sides of the bottom plate 23, and are arranged oppositely to form a conveying channel with the bottom plate 23. A plugging plate 24 is fixedly connected between the ends of the first side plate 21 and the second side plate 22 far away from the frame.

Referring to fig. 1, the second baffle plate 14 is provided with a relief port 141 communicated with the conveying channel, the first baffle plate 13 is fixedly connected with a support frame, the support frame is connected with an ejection cylinder 3 through a bolt, an output shaft of the ejection cylinder 3 points to the relief port 141 and the conveying channel, the end part of the ejection cylinder is fixedly connected with a push plate 31 for pushing defective empty bottles, and the first baffle plate 13 is provided with a through port 131 for the push plate 31 to pass through. A color sensor 32 is arranged beside the ejection cylinder 3, and the color sensor 32 is electrically connected with the ejection cylinder 3 and the conveying motor 12 through a control system.

When empty bottles are transported, the empty bottles are sequentially placed on the main conveyor belt 11, in the transportation process of the main conveyor belt 11, the empty bottles pass through the color sensor 32, the color sensor 32 can perform color identification on labels on the bottle bodies and compare the labels with preset patterns in a control system, and when the labels are consistent, the empty bottles can be continuously conveyed to the rotary racking machine by the bottle body conveyor line 1; when the bottle body is inconsistent, namely no notepaper is pasted on the body of the empty bottle, the color sensor 32 commands the ejection cylinder 3 to move through the control system, and commands the conveying motor 12 to stop working at the same time, and then the ejection cylinder 3 pushes the defective empty bottle to the conveying channel through the position-giving opening 141.

Referring to fig. 1 and 2, a transfer unit for transferring defective bottle bodies is connected to the defective product transfer line, and includes a moving base 41, a tightening cylinder 42, and a clamping piece 43. An installation groove 211 is formed in the first side plate 21 along the length direction thereof, and a driving assembly 5 for conveying the moving seat 41 to move along the length direction of the first side plate 21 is arranged in the installation groove 211. The driving assembly 5 comprises a screw rod 51 and a driving motor 52, the screw rod 51 is rotatably connected in the mounting groove 211, the driving motor 52 is connected on the first side plate 21, and an output shaft of the driving motor is coaxially connected with the screw rod 51.

Referring to fig. 1 and 2, the moving seat 41 slides on the first side plate 21 along the length direction of the first side plate 21, the bottom of the moving seat is fixedly connected with an installation seat 411 sliding in the installation groove 211, and the screw rod 51 penetrates through the installation seat 411 and is in threaded connection with the installation seat 411. The moving seat 41 is provided with a through hole penetrating to the conveying channel, the abutting cylinder 42 is connected to the end part of the moving seat 41 departing from the second side plate 22 through a bolt, an output shaft of the abutting cylinder passes through the through hole to enter the conveying channel, and the clamping piece 43 is fixedly connected to the end part of the abutting cylinder 42 extending into the conveying channel.

Referring to fig. 1 and 2, an in-place sensor 44 is arranged at the end of the first side plate 21 close to the bottle body conveying line 1 in a penetrating manner, and the in-place sensor 44 is electrically connected to the abutting cylinder 42 and the driving motor 52 through a control system. When the defective empty bottle is pushed to the conveying channel, the in-place sensor 44 senses the defective empty bottle, at this time, the in-place sensor 44 firstly commands the tightening cylinder 42 to move through the control system, so that the tightening cylinder 42 pushes the defective empty bottle towards the direction of the second side plate 22, and then the control system commands the driving motor 52 to start. In order to protect the defective empty bottle, a cushion rubber piece 431 is bonded to a side surface of the clip 43 facing the second side plate 22, and a contact groove 4311 to be fitted to a body of the defective empty bottle is formed on a surface of the cushion rubber piece 431.

Referring to fig. 1 and 3, an accommodating groove 221 is formed in a side surface of the second side plate 22 facing the first side plate 21, and the accommodating groove 221 is formed along a longitudinal direction of the second side plate 22. The two ends of the accommodating groove 221 in the length direction are respectively connected with a rotating shaft 45 in a rotating mode, the rotating shafts at the two ends are connected with auxiliary conveying belts 46 in a wheel mode, and the accommodating groove 221 is formed in one side, close to the first side plate 21, of the auxiliary conveying belts 46 in a protruding mode.

The tightening cylinder 42 pushes the defective empty bottle toward the second side plate 22 until it is tightened on the auxiliary conveyor belt 46. At this moment, the driving motor 52 drives the screw rod 51 to rotate, the screw rod 51 enables the moving seat 41 and the clamping piece 43 to drive the bottle body to move towards the direction far away from the bottle body conveying line 1, and in the process of moving the bottle body, the auxiliary conveying belt 46 moves along with the movement of the bottle body, so that the friction force received by the bottle body is reduced, and the effect of protecting the bottle body is achieved.

Referring to fig. 1 and 3, an inner stay 47 is disposed between the pulleys at both ends, and the inner stay 47 is fixedly connected to the inner sidewall of the receiving groove 221. The inner side surface of the auxiliary conveying belt 46 is attached to the outer side wall of the inner stay 47, and the inner stay 47 can support the auxiliary conveying belt 46, so that the deformation of the auxiliary conveying belt 46 when being extruded by the bottle body is reduced. In addition, in order to reduce the friction force applied to the auxiliary conveyor belt 46 during the movement process, steel ball rollers 471 are embedded on the side walls of the inner supporting bars 47 attached to the auxiliary conveyor belt 46, and a plurality of steel ball rollers 471 are arranged along the length direction of the inner supporting bars 47.

The implementation principle of the embodiment of the application is as follows:

empty bottles to be filled are sequentially placed on the main conveying belt 11, and the main conveying belt 11 is driven by the driving force of the conveying motor 12 to convey the empty bottles towards the rotary racking machine. During transportation, the color sensor 32 performs color recognition on the label on the bottle body. When the recognized pattern coincides with a preset pattern in the control system, the main conveyor 11 transports the empty bottles to the rotary racking machine.

When the recognized pattern is inconsistent with the preset pattern in the control system, the color sensor 32 commands the ejection cylinder 3 to move through the control system, and commands the conveying motor 12 to stop working, and then the ejection cylinder 3 pushes the defective empty bottle away from the main conveying belt 11 and onto the conveying channel through the discharge port 141.

After the defective empty bottles reach the conveying channel, the in-place sensor 44 senses the empty bottles at the moment, the in-place sensor 44 transmits signals to the control system, the control system firstly commands the tightening cylinder 42 to move, the tightening cylinder 42 pushes the defective empty bottles towards the direction of the second side plate 22 until the defective empty bottles are tightly pressed on the auxiliary conveying belt 46, at the moment, the driving motor 52 drives the screw rod 51 to rotate, the screw rod 51 enables the moving seat 41 and the clamping pieces 43 to drive the bottle bodies to move towards the direction far away from the bottle body conveying line 1, and in the process of moving the bottle bodies, the auxiliary conveying belt 46 moves along with the movement of the bottle bodies.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an intelligent substandard product body screening line for closing cap machine which characterized in that: the bottle body conveying device comprises a bottle body conveying line (1) and a defective bottle body conveying line (2) connected to the bottle body conveying line (1), wherein an ejection cylinder (3) is connected to the bottle body conveying line (1), an output shaft of the ejection cylinder (3) points to the defective bottle body conveying line (2), a color sensor (32) is arranged beside the ejection cylinder (3), and the color sensor (32) is electrically connected to the ejection cylinder (3) through a control system; and the defective product conveying line is connected with a conveying assembly for conveying defective product bottle bodies.

2. The intelligent defective bottle body screening line for capping machines as claimed in claim 1, wherein: the conveying assembly comprises a moving seat (41), a resisting cylinder (42) and clamping pieces (43), the defective bottle body conveying line (2) comprises a first side plate (21), a second side plate (22) and a bottom plate (23), the first side plate (21) and the second side plate (22) are connected to two opposite long sides of the bottom plate (23) and are arranged oppositely to form a conveying channel with the bottom plate (23), a mounting groove (211) is formed in the first side plate (21) along the length direction of the first side plate, a driving assembly (5) used for conveying the moving seat (41) to move along the length direction of the first side plate (21) is arranged in the mounting groove (211), one end of the moving seat (41) is located between the first side plate (21) and the second side plate (22), the other end of the moving seat (21) is located on the side deviating from the second side plate (22), the resisting cylinder (42) is installed at the end, away from the second side plate (22), of the moving seat (41), a through hole penetrating into the conveying channel is formed in the moving seat (41), the abutting air cylinder (42) is installed on the moving seat (41), an output shaft of the abutting air cylinder extends into the through hole and enters the conveying channel, and the clamping piece (43) is fixedly connected to the end portion, extending into the conveying channel, of the abutting air cylinder (42).

3. The intelligent defective bottle body screening line for capping machines of claim 2, wherein: drive assembly (5) include lead screw (51) and driving motor (52), and lead screw (51) rotate to be connected in mounting groove (211), and driving motor (52) are connected on first curb plate (21), and its output shaft and lead screw (51) coaxial coupling are at bottom fixedly connected with mount pad (411) of removing seat (41), lead screw (51) pass mount pad (411) and with between mount pad (411) threaded connection.

4. The intelligent defective bottle body screening line for capping machines as claimed in claim 1, wherein: the in-place sensor (44) is connected to the position, close to the bottle body conveying line (1), of the defective bottle body conveying line (2), and the in-place sensor (44) is electrically connected to the abutting air cylinder (42) and the driving motor (52) through the control system.

5. The intelligent defective bottle body screening line for capping machines as claimed in claim 1, wherein: a buffer rubber sheet (431) is arranged on the side surface of the clamping sheet (43) facing the second side plate (22), and a butting groove (4311) which is embedded with the bottle body is arranged on the surface of the buffer rubber sheet (431).

6. The intelligent defective bottle body screening line for capping machines as claimed in claim 1, wherein: the second side plate (22) is provided with an accommodating groove (221) towards the side face of the first side plate (21), the accommodating groove (221) is formed along the length direction of the second side plate (22), two ends of the accommodating groove (221) in the length direction are respectively connected with a rotating shaft (45) in a rotating mode, and the rotating shafts (45) at the two ends are connected with an auxiliary conveying belt (46).

7. The intelligent defective bottle body screening line for capping machines as claimed in claim 1, wherein: an inner stay (47) is arranged between the rotating shafts (45) at the two ends, and the inner side surface of the auxiliary conveying belt (46) is attached to the outer side wall of the inner stay (47).

8. The intelligent defective bottle body screening line for capping machines as claimed in claim 1, wherein: and steel ball rollers (471) are embedded on the side walls of the inner supporting strips (47) which are attached to the auxiliary conveying belt (46), and a plurality of steel ball rollers (471) are arranged along the length direction of the inner supporting strips (47).