CN214962357U - Automatic production line for refined famous and high-quality tea - Google Patents
Automatic production line for refined famous and high-quality tea Download PDFInfo
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- CN214962357U CN214962357U CN202023317157.7U CN202023317157U CN214962357U CN 214962357 U CN214962357 U CN 214962357U CN 202023317157 U CN202023317157 U CN 202023317157U CN 214962357 U CN214962357 U CN 214962357U
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The utility model discloses an automatic production line for refined famous and high-quality tea, which comprises an automatic quantitative conveyor, a water-removing and strip-tidying machine, a continuous dryer, a dry tea conveyor and a tea winnowing machine which are sequentially arranged; the PLC control system controls the automatic quantitative conveyor, the enzyme-deactivating and carding machine, the continuous dryer, the dry tea conveyor and the tea winnowing machine to perform programmed segmentation work, the utility model discloses the automatic production line is formed by the PLC control system controlling the automatic quantitative conveyor, the enzyme-deactivating and carding machine, the continuous mesh belt dryer, the dry tea conveyor and the tea winnowing machine in the process, the famous and high-quality tea is automatically and quantitatively refined through the process, the problem that the small intermittent enzyme-deactivating and carding machine which people want to solve can not be butted with the continuous dryer is solved, in addition, the problem that the traditional dryer is uneven in manual spreading of leaves is also solved, and the processing efficiency and the processing quality of the refined famous and high-quality tea can be greatly improved; saves a large amount of labor force, reduces the production cost and improves the production efficiency.
Description
The technical field is as follows:
the utility model relates to a tealeaves processing machinery field especially relates to a refined famous tea automation line.
Background art:
the production and processing procedures of the traditional machine-made fine famous tea are all carried out in a segmented mode, an integrated flow cannot be formed, and the production and processing procedures are carried out according to the traditional procedures: manually putting the spread, cooled and withered fresh leaves into a feed inlet of a fixation machine, wherein the amount of the leaves put into the feed inlet each time needs to be controlled by an experienced worker; secondly, spreading and cooling the tea leaves subjected to enzyme deactivation to a proper temperature, manually carrying the tea leaves to a tea strip tidying machine, and manually putting the tea leaves uniformly into a pot groove of the tea strip tidying machine for tea strip tidying and shaping; and thirdly, manually pouring out the tea leaves subjected to the carding and shaping from the groove pot, shaking and scattering the tea leaves adhered into cakes or blocks, conveying the tea leaves to an oven position to be dried, and manually spreading the tea leaves uniformly on a drying plate before drying. This conventional production method has the following disadvantages:
1. each process of the traditional small-sized single green removing machine, the carding machine and the dryer operates independently, each process needs independent operation of teachers with rich experience, the production capacity among the machines has extremely high dependence on teachers with rich experience, the manpower consumption is large, the production efficiency is low and the tea quality is unstable;
2. the fresh leaves after being enzyme-deactivated need to be manually moved to a tea tidying machine and manually put into a pot groove, and the pot groove moves back and forth and moves left and right quickly, so that the leaf throwing amount of each groove and the integral tea tidying amount of each time are difficult to control, and the tea waste rate is high;
3. the tea leaves after being tidy up need to be manually moved to a louver drying plate to be dried layer by layer from top to bottom, and then the tea leaves need to be uniformly spread on the drying plate manually in the drying process, and the spreading thickness needs to be consistent as much as possible.
4. The temperature, humidity, speed and time of each link of fresh leaf enzyme deactivation, carding and drying are manually controlled, the color, the shape, the aroma and the taste of the tea are directly influenced by human factors, and the quality control of the produced tea is difficult to achieve the consistency.
According to the situation, the production line for refined famous and high-quality tea researched and developed by the company mainly comprises a PLC control system, a fresh tea conveyor, a quantitative weighing device, a tea throwing mechanism, a small intermittent water-removing and tea-carding machine, a continuous mesh belt dryer, a dry tea conveyor and a tea winnowing machine.
The utility model has the following contents:
in order to compensate the not enough of prior art problem, the utility model aims at providing a refined famous tea automation line, through the automatic quantitative conveyer of PLC control system control, the reason strip machine completes, continuous type guipure drying-machine, automatic production line is constituteed to dry tea conveyer and tealeaves air separator, the problem that the reason strip machine that completes of the small-size intermittent type formula that has solved people and has not solved always can not dock with continuous type drying-machine has been solved, the uneven even problem of traditional drying-machine manual stand leaf has also been solved in addition, the machining efficiency and the processing quality of improvement refined famous tea that can be very big, and the cost is saved, clean production environment.
The technical scheme of the utility model as follows:
an automatic production line for refined famous and high-quality tea is characterized by comprising an automatic quantitative conveyor, a de-enzyming and carding machine, a continuous dryer, a dry tea conveyor and a tea winnowing machine which are sequentially arranged;
the automatic quantitative conveyor frame is provided with an automatic quantitative turnover hopper, the rear side wall of the automatic quantitative turnover hopper is provided with a discharging device, and the automatic quantitative turnover hopper turns and pours quantitative tea leaves into a pan groove of the tea-steaming and tea-carding machine;
a pot groove turnover mechanism is mounted on the frame of the tea leaf fixation and carding machine and pours the tea leaves subjected to quantitative tea leaf fixation and carding after the working procedure is finished into a continuous dryer;
the discharge port of the continuous dryer sends quantitative tea leaves to a tea winnowing machine for separation through a dry tea conveyor;
the automatic tea leaf drying machine further comprises a PLC control system, wherein the PLC control system is electrically connected with the control elements of the automatic quantitative conveyor, the green removing and carding machine, the continuous dryer, the dry tea conveyor and the tea leaf winnowing machine and controls the programmed and sectional work of the automatic quantitative conveyor, the green removing and carding machine, the continuous dryer, the dry tea conveyor and the tea leaf winnowing machine.
The automatic production line for refined famous and high-quality tea is characterized in that the automatic quantitative conveyor comprises an upper conveying belt and a lower conveying belt, the bottom of the upper conveying belt and the bottom of the lower conveying belt are mounted on the frame, and a quantitative overturning hopper for overturning quantitative tea leaves and pouring the quantitative tea leaves into a pan groove of a de-enzyming and tea carding machine is arranged below the discharge end of the lower conveying belt.
The automatic production line for refined famous and high-quality tea is characterized in that the upper conveying belt is composed of an inclined section and a horizontal section, a housing is arranged above the outer side of the upper conveying belt in a surrounding mode, the inclined section is located in the housing and is completely surrounded to form a material storage area, the housing is located at the tail end of the horizontal section and is open to form a discharge hole, and high and low refining deflector rods are arranged on front and rear side plates of the housing of the horizontal section of the upper conveying belt at intervals along the tea conveying direction.
The automatic production line for refined famous and high-quality tea is characterized in that the lower conveying belt is horizontally arranged on the lower side of a discharge port of the upper conveying belt, a telescopic mechanism is arranged below the lower conveying belt, the telescopic mechanism is formed by meshing a front group of upper racks and a rear group of lower racks, and the front of each rack is connected with a quantitative overturning hopper through a rope.
The automatic production line for refined famous and high-quality tea is characterized in that the front side of the bottom of the turnover hopper is rotatably installed, and the quantitative turnover hopper comprises a hopper and a weighing sensor fixed on the front side and the rear side of the bottom.
The automatic production line for refined famous and high-quality tea is characterized in that the de-enzyming and tea-carding machine is provided with a de-enzyming temperature measuring element, a tea-carding temperature measuring element, a temperature controller and a hot air source, wherein the temperature controller is respectively connected with the de-enzyming temperature measuring element and the tea-carding temperature measuring element on one hand, and is connected with a hot air source control part on the other hand, and the de-enzyming temperature and the tea-carding temperature are controlled.
The utility model has the advantages that:
1. the utility model discloses a PLC control system control automatic quantitative conveyer, the reason strip machine that completes, continuous type guipure drying-machine, dry tea conveyer and tealeaves air separator constitute automatic production line, solved people and thought solve the problem that the small-size intermittent type formula reason strip machine that completes that solves and solve can not dock with continuous type drying-machine all the time, solved the uneven problem of traditional drying-machine manual shakeout leaf in addition, can be very big improvement the machining efficiency and the processing quality of the famous and high-quality tea of refining;
2. the utility model integrates the traditional small intermittent tea-making process of the tea-removing and tea-carding machine into an automatic production line, highlights the advantages and the characteristics of the automatic production line of the large tea-carding machine compared with the automatic production line of the small tea-removing and tea-carding machine, and practices prove that the tea fried by the small tea-removing and tea-carding machine is superior to the large tea-carding machine in color, bar shape, fragrance and taste;
3. the whole process of the utility model adopts quantitative processing, so that the fresh leaves put in each time of fixation and carding are consistent and the leaf amount of each pot groove is ensured to be uniform;
4. the utility model discloses the reason strip of the small-size machine of completing of the automation control is carried out as a machinery to the deactivation of enzymes and reason strip, and its temperature, time, speed and the time of lifting the pot are all accurate designs, and the user can freely set up the temperature, time, the speed of the reason strip of the deactivation of enzymes according to different tea-making technological requirements;
5. the whole production line of the utility model feeds fresh tea to the tea winnowing machine to produce finished tea, which can prevent tea from falling to the ground and really meet the requirement of cleanness;
6. the utility model discloses automation line, the process science of every turn calculates, and seamless butt joint has saved each link independent operation and has wasted a large amount of labours, reduction in production cost, improvement production efficiency.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the connection structure part of the automatic quantitative conveyor, the de-enzyming and carding machine and the continuous dryer of the utility model.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, but not all embodiments of the present invention, and the following detailed descriptions are provided:
an automatic production line for refined famous and high-quality tea comprises an automatic quantitative conveyor 1, a de-enzyming and carding machine 2, a continuous dryer 3, a dry tea conveyor 4 and a tea winnowing machine 5 which are sequentially arranged;
an automatic quantitative turning hopper 6 is arranged on a rack of the automatic quantitative conveyor 1, a discharging device 9 is arranged on the rear side wall of the automatic quantitative turning hopper, the discharging device 9 adopts a vibrator or an air blower, so that tea leaves in the automatic quantitative turning hopper 6 are cleaned conveniently, and the automatic quantitative turning hopper 6 turns and pours quantitative tea leaves into a pan groove of a green removing and carding machine 2;
a pot groove turnover mechanism 7 is arranged on the frame of the tea-steaming and tea-carding machine 2, and the pot groove turnover mechanism 7 pours the tea leaves subjected to quantitative tea-steaming and tea-carding after the working procedure is finished into the continuous dryer 3;
a discharge port of the continuous dryer 3 sends quantitative tea leaves to a tea winnowing machine 5 for separation through a dry tea conveyor 4;
the automatic tea leaf drying and sorting machine further comprises a PLC control system 8, wherein the PLC control system 8 is electrically connected with control elements of the automatic quantitative conveyor 1, the green removing and sorting machine 2, the continuous dryer 3, the dry tea conveyor 4 and the tea leaf winnowing machine 5 to control the automatic quantitative conveyor 1, the green removing and sorting machine 2, the continuous dryer 3, the dry tea conveyor 4 and the tea leaf winnowing machine 5 to work in a programmed and segmented mode.
The automatic quantitative conveyor 1 comprises an upper conveyer belt 1-2 and a lower conveyer belt 1-3, the bottoms of which are arranged on a frame 1-1, and a quantitative overturning hopper 6 for overturning and pouring quantitative tea leaves into a pot groove of a de-enzyming and tea carding machine is arranged below the discharge end of the lower conveyer belt 1-3.
The upper conveying belt 1-2 is composed of an inclined section and a horizontal section, a housing 1-3 is surrounded above the outer side of the upper conveying belt, the housing 1-3 is positioned on the inclined section and is completely surrounded to form a material storage area 1-4, the housing 1-3 is positioned at the tail end of the horizontal section and is opened to form a discharge hole, and a high-refining deflector rod and a low-refining deflector rod 1-5 are arranged on the front side plate and the rear side plate of the housing of the horizontal section of the upper conveying belt 1-2 at intervals along the tea conveying direction.
The lower conveying belt 1-3 is horizontally arranged at the lower side of a discharge port of the upper conveying belt 1-2, a telescopic mechanism 1-6 is arranged below the lower conveying belt 1-3, the telescopic mechanism 1-6 is formed by meshing a front group of upper racks and a rear group of upper racks with lower gears, and the front of the racks is connected with a quantitative overturning hopper through a rope.
The front side of the bottom of the turnover hopper is rotatably arranged, and the quantitative turnover hopper comprises a hopper and a weighing sensor fixed on the front side and the rear side of the bottom.
The water-removing and strip-tidying machine is provided with a water-removing temperature measuring element, a strip-tidying temperature measuring element, a temperature controller and a hot air source, wherein the temperature controller is respectively connected with the water-removing temperature measuring element and the strip-tidying temperature measuring element on the one hand, and is connected with a hot air source control part on the other hand to control the water-removing temperature and the strip-tidying temperature.
The processing process of the automatic production line of the refined famous and high-quality tea comprises the following steps:
1) and setting process parameters: the operation control panel of the PLC control system is provided with the operation temperature, time and speed of the automatic quantitative conveyor in the processes of quantitative and water-removing, carding and drying, and the specific parameters are as follows,
quantification: 1 kg-10 kg;
the enzyme deactivation temperature is as follows: 260-320 ℃, and the fixation time is as follows: 1-6 min, the reciprocating times of the pot and the groove: 140 times/min to 200 times/min;
strip tidying temperature: 150-220 ℃ and strip tidying time: 1-5 min, the reciprocating times of the pot and the groove: 100 times/min-160 times/min;
drying temperature: fast drying at high temperature of 100-180 ℃ for 10-30 min; slowly drying at the low temperature of 60-120 ℃ for 30-90 min;
2) fresh leaves are fed: placing the spread withered fresh leaves for 4-8 hours into a material storage area of an automatic quantitative conveyor, and waiting for conveying to an automatic quantitative turning hopper;
3) quantitative weighing and feeding of an automatic quantitative conveyor: after the tea leaf removing and carding machine is started, the working temperature, time and speed reach the set requirements, a telescopic mechanism of an automatic quantitative conveyor conveys a quantitative overturning hopper to the upper part of a pot groove to automatically overturn and throw in fresh leaves, and the quantitative hopper is automatically withdrawn to wait for next throwing;
4) high-temperature enzyme deactivation and low-temperature strip tidying: the de-enzyming carding machine carries out high-temperature de-enzyming and low-temperature carding according to set parameters, and the reciprocating speed of the de-enzyming carding machine is changed from high to low according to the change of the process;
5) and uniformly feeding and drying by a dryer: the tea formed by the tidying strips obliquely supports the pot groove through the pot groove turnover mechanism, and the lower end of the pot groove is dischargedThe opening baffle is opened, the tea leaves are poured out of the pot and spread on the inlet mesh belt at the top layer of the dryer, and when the tea leaves are spread downwards, the linear velocity V of the mesh belt of the dryer1After the groove pot is reset, the mesh belt will dry at a set speed V2Performing a drying operation, and V1＞V2。
6) And (3) dry tea winnowing and packaging: the dry tea is conveyed to a tea winnowing machine by a dry tea conveyor for winnowing operation, and then the finished tea is packaged.
A processing method of an automatic production line of refined famous and high-quality tea comprises the following steps:
1) and setting process parameters: the operation control panel of the PLC control system is provided with the operation temperature, time and speed of the automatic quantitative conveyor in the processes of quantitative and water-removing, carding and drying, and the specific parameters are as follows,
quantification: 1.5 kg-3.5 kg;
the enzyme deactivation temperature is as follows: 270-300 ℃, and the fixation time is as follows: 1.5-5 min, the reciprocating times of the pot and the groove: 160 times/min-180 times/min;
strip tidying temperature: 160-200 ℃ and strip tidying time: 1-3 min, the reciprocating times of the pot and the groove: 120 times/min-150 times/min;
drying temperature: fast baking at high temperature of 120-150 ℃ for 15-25 min; slowly drying at the low temperature of 80-100 ℃ for 70-80 min;
2) fresh leaves are fed: placing the spread withered fresh leaves for 5-7 hours into a material storage area of an automatic quantitative conveyor, and waiting for conveying to an automatic quantitative turning hopper;
3) quantitative weighing and feeding of an automatic quantitative conveyor: after the tea leaf removing and carding machine is started, the working temperature, time and speed reach the set requirements, a telescopic mechanism of an automatic quantitative conveyor conveys a quantitative overturning hopper to the upper part of a pot groove to automatically overturn and throw in fresh leaves, and the quantitative hopper is automatically withdrawn to wait for next throwing;
4) high-temperature enzyme deactivation and low-temperature strip tidying: the de-enzyming carding machine carries out high-temperature de-enzyming and low-temperature carding according to set parameters, and the reciprocating speed of the de-enzyming carding machine is changed from high to low according to the change of the process;
5) and drying machines allUniformly feeding and drying: the tea formed by arranging the strips is obliquely supported by the pot groove through the pot groove turnover mechanism, the outlet baffle at the lower end of the pot groove is opened, the tea is poured out of the pot and scattered on the inlet mesh belt at the top layer of the dryer, and when the tea is scattered downwards, the linear velocity V of the mesh belt of the dryer is the same as the linear velocity V of the mesh belt of the dryer1，V1The range of 0.1m/s to 0.8m/s, uniformly spreading the tea poured out from the pot groove on a mesh belt, and after the pot is reset, the mesh belt will dry at a set drying speed V2Performing a drying operation, and V1＞V2。
6) And (3) dry tea winnowing and packaging: the dry tea is conveyed to a tea winnowing machine by a dry tea conveyor for winnowing operation, and then the finished tea is packaged.
In the actual course of working, through the utility model discloses processing technology:
1) and in labor cost: the tea making machine needs a professional experienced tea maker on each tea making machine, only one operator is needed at present, and compared with a non-professional operator, the labor cost is reduced by 80%;
2) and on the quality of the dry tea: compared with tea made by an artificial control machine, the tea has the advantages that the fragrance, the taste, the liquor color, the strip consistency of the tea and the water content of the tea cannot be guaranteed, the tea floats greatly, and the influence of human subjective factors is large, the tea produced by the production line is more aromatic, the taste and the flavor are fresh and mellow, the liquor color is green and clear, the leaf bottom is tender, uniform and bright, the strip consistency of the tea is good, and the qualified rate of the water content control of the tea is greatly improved;
3) and in the yield of the product: compared with the traditional tea maker needing professional experience on each tea making machine, if one procedure is unqualified, the qualification rate of the dry tea is difficult to guarantee, even the fresh leaves are directly wasted, the waste rate is extremely high, and the enterprise cost is higher; the raw tea process avoids interference of human factors and has no waste products;
4) and the cost of raw materials is as follows: the tea maker needs professional experience on each traditional tea making machine, even if the tea maker needs professional experience, the phenomenon that tea leaves scatter due to manual work can occur on each process, on one hand, raw materials are wasted, on the other hand, environmental sanitation of a tea making area is messy, and manual work is needed to clean regularly;
5) and productivity: compared with the traditional process, the production efficiency is improved by more than 60%, the falling waste of the tea leaves caused by manual carrying between two adjacent processes is avoided, and the tea yield of the fresh tea processed into dry tea is improved by 5-15%.
The above embodiments are only described for the preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, and the modifications and improvements made by the technical solutions of the present invention should fall into the protection scope of the present invention without departing from the design spirit of the present invention.
Claims (6)
1. An automatic production line for refined famous and high-quality tea is characterized by comprising an automatic quantitative conveyor, a de-enzyming and carding machine, a continuous dryer, a dry tea conveyor and a tea winnowing machine which are sequentially arranged;
an automatic quantitative turnover hopper is mounted on the automatic quantitative conveyor rack, a discharging device is mounted on the rear side wall of the automatic quantitative turnover hopper, and quantitative tea leaves are overturned by the automatic quantitative turnover hopper and poured into a pot groove of the tea-steaming and tea-carding machine;
a pot groove turnover mechanism is mounted on the frame of the tea leaf fixation and carding machine and pours the tea leaves subjected to quantitative tea leaf fixation and carding after the working procedure is finished into a continuous dryer;
the discharge port of the continuous dryer sends quantitative tea leaves to a tea winnowing machine for separation through a dry tea conveyor;
the automatic tea leaf drying machine further comprises a PLC control system, wherein the PLC control system is electrically connected with the control elements of the automatic quantitative conveyor, the green removing and carding machine, the continuous dryer, the dry tea conveyor and the tea leaf winnowing machine and controls the programmed and sectional work of the automatic quantitative conveyor, the green removing and carding machine, the continuous dryer, the dry tea conveyor and the tea leaf winnowing machine.
2. The automatic production line of refined famous tea as claimed in claim 1, wherein the automatic quantitative conveyor comprises an upper conveyor belt and a lower conveyor belt, the bottom of the upper conveyor belt and the bottom of the lower conveyor belt are mounted on the frame, and a quantitative overturning hopper for overturning and pouring quantitative tea leaves into a pot of a de-enzyming and tea carding machine is arranged below the discharge end of the lower conveyor belt.
3. The automatic production line of refined famous tea as claimed in claim 2, wherein the upper conveyer belt comprises an inclined section and a horizontal section, a housing is surrounded above the outer side of the upper conveyer belt, the housing is positioned in the inclined section and completely surrounds the inclined section to form a material storage area, the housing is positioned at the tail end of the horizontal section and is opened to form a material outlet, and high and low refining deflector rods are arranged on the front and rear side plates of the housing of the horizontal section of the upper conveyer belt at intervals along the tea conveying direction.
4. The automatic production line for refined famous tea as claimed in claim 2, wherein the lower conveyer belt is horizontally arranged at the lower side of the discharge port of the upper conveyer belt, a telescopic mechanism is arranged below the lower conveyer belt, the telescopic mechanism is formed by engaging a front group of upper racks and a rear group of upper racks with a lower gear, and a quantitative turnover hopper is connected in front of the racks through a rope.
5. The automatic production line of refined famous tea as claimed in claim 1, 2 or 4, wherein the turning hopper is rotatably mounted at the front side of the bottom thereof, and the quantitative turning hopper comprises a hopper and a weighing sensor fixed at the front side and the rear side of the bottom thereof.
6. The automatic refined famous tea production line as claimed in claim 1, wherein the de-enzyming and tea-carding machine comprises a de-enzyming temperature measuring element, a tea-carding temperature measuring element, a temperature controller and a hot air source, wherein the temperature controller is connected to the de-enzyming temperature measuring element and the tea-carding temperature measuring element, respectively, and connected to a hot air source control part to control the de-enzyming temperature and the tea-carding temperature.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115574561A (en) * | 2022-10-31 | 2023-01-06 | 新宁县舜帝茶业有限公司 | High-efficient board drying-machine that turns over of tealeaves production usefulness |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115574561A (en) * | 2022-10-31 | 2023-01-06 | 新宁县舜帝茶业有限公司 | High-efficient board drying-machine that turns over of tealeaves production usefulness |
| CN115574561B (en) * | 2022-10-31 | 2023-12-01 | 新宁县舜帝茶业有限公司 | Efficient turning plate dryer for tea production |
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