CN108925595A - A kind of foods producing system - Google Patents

Abstract

The invention discloses a kind of foods producing system, for the production of flour cake, the folding apparatus folded including cake equipment processed, to flour cake and the packaging facilities for packing flour cake.The degree of automation and product quality that flour cake processing is improved using production system provided by the invention, are reduced product processing and fabricating cost and had a good application prospect particularly suitable for assembly line, large-scale production.

Description

a food production system

technical field

The invention relates to the technical field of food processing, in particular to a food production system.

Background technique

Noodles (pancakes) are one of the traditional delicacies in my country. The noodle cake is not easy to deteriorate, easy to preserve, nutritious and healthy, and is deeply loved by the public.

The traditional method of noodle cake is to grind whole grains into flour, add water and flour to make noodle paste, pour the fermented noodle paste on the hot pan, and flatten it with noodle pan (shovel). , the dough cake made in this way takes a long time and is relatively labor-intensive, which cannot meet people's daily needs. With the continuous acceleration of people's life rhythm, how to make dough cake quickly and efficiently is a problem to be solved by the present invention.

Contents of the invention

The object of the present invention is to provide a food production system capable of improving the production, processing and production efficiency of noodle cakes.

In order to achieve the above object, the technical scheme adopted in the present invention is:

A food production system, used for the production of noodle cakes, characterized in that it includes cake making equipment, the cake making equipment includes a griddle rotatably installed on a frame A, a heating mechanism for heating the griddle, and a heating mechanism for making dough The feeding mechanism arranged on the surface of the griddle, the uniform material mechanism for smoothing the batter on the griddle surface, and the retrieving mechanism for removing the cooked dough cake, the driving mechanism A drives the griddle to rotate, A control device regulates the running status of each component.

The present invention has following characteristics:

The cake-making equipment also includes a dust-removing and oiling mechanism for cleaning and oiling the surface.

The dust removal and oiling mechanism includes a wiping head, which is composed of an erasing sleeve and an air distribution pipe installed inside it. One is located on the outside of the griddle, which is the avoidance position for making noodle cakes from the fabric on the griddle, and the other is the working position where the mop head and the griddle are close to each other to clean and oil the griddle.

A miscellaneous storage box is set on the lower side of the wiping head in the avoidance position. The miscellaneous storage box stores and collects the impurities under cleaning. A cleaning roller is arranged in the miscellaneous storage box. The two ends of the cleaning roller are fixed on the miscellaneous storage box and connected with B The driving mechanism is connected, the miscellaneous storage box is installed on the lifting bracket of the box body, and the cleaning roller is in contact with or separated from the mopping head.

The uniform material mechanism includes a vertically arranged distribution plate, which is kept separate from the grid surface, and the distribution plate is arranged along the radius of the grid surface.

The distribution board is installed on the movable mounting seat of the distribution board, and the movable mounting seat of the distribution board is installed on the rotating bracket of the distribution board in a lifting manner, and the rotating bracket of the distribution board is installed on the A frame by rotating along the plumb direction.

The uniform material mechanism also includes a cloth comb, which is arranged correspondingly to the cloth board. The cloth comb includes comb teeth and comb rods. The comb teeth are arranged at intervals along the length of the cloth board and fixed on the upper end of the comb. On the rod, the distribution comb is connected with the C drive mechanism, and the C drive mechanism drives the distribution comb to reciprocate along the length direction of the distribution board, and the distribution comb evenly distributes the flour paste on the outside of the distribution board along the length direction of the distribution board.

A scraper is arranged on the cloth comb, and a row of through holes are arranged at parallel intervals on the scraper, and each comb tooth is respectively inserted in the through hole, and the cloth comb is connected with the D driving mechanism, and the D driving mechanism drives the cloth comb along the comb. The length direction of the teeth reciprocates up and down, and the comb teeth scrape off the sticky matter attached to each comb tooth through the scraper.

The scraper slides along the long direction of the cloth board and is installed on the movable mounting seat of the cloth board, and the cloth comb is installed on the scraper in a lifting manner.

The outer side of the cloth distribution plate is provided with a water spray pipe corresponding to it. The water spray pipe is installed on the movable mounting seat of the cloth distribution board. The pipe body of the water spray pipe is provided with water outlets at intervals, and the water outlet direction of the water outlet points downward to the surface , the water outlet is set on the side of the water spray pipe away from the cloth distribution plate, the water spray pipe and the cloth distribution plate are arranged in sequence along the rotation direction of the grill, the water spray pipe is arranged at least along the radius of the grill surface, the water spray pipe and The fabric boards are arranged in parallel.

There is a vertically arranged arc-shaped material baffle on the edge of the griddle. The center of curvature of the arc-shaped material baffle is located inside the griddle. When the cloth plate is in the working position: the lower side of the arc-shaped material baffle fits the grid , The arc-shaped baffle is at least at the end a of the distribution plate along the direction a, and a working section is arranged. A section of the board.

The feeding mechanism is arranged on one side of the griddle, and includes a material storage tank, a slurry pump and a nozzle. The dough slurry is stored in the storage tank, and the slurry pump coats the flour slurry in the storage tank on the griddle surface through the nozzle.

The take-up mechanism includes a separation assembly for peeling the cooked dough cake from the griddle. The separation assembly includes a cake lifting shovel, which is arranged on one side of the griddle. The cake lifting shovel is connected with the E driving mechanism, and the E driving mechanism drives the The cake shovel moves from the periphery of the griddle to the middle of the griddle; the cake lifting shovel is in two states, one is located outside the griddle, and is in the avoidance position during the dough cake forming and maturing process; The periphery gradually moves to the middle part of the griddle to scoop up the dough cake.

The cake shovel includes a spatula body. The thickness of the spatula body gradually increases from the blade to the back of the blade. The edge of the spatula body near the center of the griddle is provided with a blade. The back side of the spatula body is connected to the E drive mechanism, and the E drive mechanism drives the spatula. The main body reciprocates on the horizontal plane where the surface is located.

When the cake lifting shovel is in the working position: the blade line of the blade body is arranged at an acute angle with the normal line of the griddle surface. With the rotation of the griddle, the E drive mechanism drives the blade body to gradually advance to the center of the griddle surface. Make a gap at the edge of the cake and gradually insert it between the dough cake and boiled noodles to separate the dough cake from the noodles.

The outer contour of the spatula body is quadrilateral (rectangle), and the spatula body is arranged horizontally. The lower blade face of the spatula body is a plane, and the height of the plane matches the height of the shovel.

The material taking mechanism also includes a removal assembly for removing the peeled dough cake from the griddle, and the removal assembly is arranged above the griddle.

The removal assembly includes a shifting roller and an F drive mechanism. The removal assembly is installed on the lifting frame. The shifting roller is composed of a roller and a shifting column on the roller. The outer peripheral surface of the roller is provided with a shifting column at intervals. The material column is made of food-grade rubber material, the F drive mechanism is connected with the roller, and the F drive mechanism drives the material roller to rotate.

The lifting frame includes a fixed bracket, a swing rod and a G driving mechanism, the fixed bracket is arranged on the outside of the grid, the a end of the swing rod is hingedly connected with the fixed bracket, the material shifting roller is connected with the b end of the swing rod, and the G driving mechanism It is connected to the middle section of the swing rod, and the b end of the swing rod extends to the upper part of the griddle. The G drive mechanism adjusts the material roller to be in two states, one is located above the griddle, and the swing rod is horizontal to the griddle surface. The second is that the G drive mechanism drives the b end of the pendulum to drop, the material column on the material roller contacts the dough cake, and the F drive mechanism drives the material roller to rotate to move the dough cake out of the pan work position.

It also includes a folding device for folding the removed dough cake.

It also includes packaging equipment for packaging the dough cakes, and the packaging equipment is arranged at the lower end of the B conveying mechanism in the transmission direction.

The present invention also provides a kind of food folding equipment, which can quickly and reliably fold the dough cake to facilitate the packaging of the dough cake. The specific technical scheme is as follows:

A food folding device, characterized in that the folding device includes a cake conveying unit for conveying dough cakes and a cake folding unit for folding dough cakes.

The cake conveying unit includes A conveying mechanism and B conveying mechanism. Both A conveying mechanism and B conveying mechanism are composed of horizontally arranged material conveyor belts. The conveying assembly of the material, the conveying assembly is composed of various circular conveying ropes, the conveying ropes are arranged at intervals along the width direction of the material conveying belt, and the driving shaft drives the conveying ropes to run synchronously.

The cake folding unit includes a material transfer mechanism set between the A conveying mechanism and the B conveying mechanism. The conveying direction of the A conveying mechanism and the B conveying mechanism is arranged vertically. On the top, the material receiving bracket is located between the A conveying mechanism and the B conveying mechanism. The material receiving part is provided with a jaw for holding the dough cake. The depth direction of the jaw matches the conveying direction of the A conveying mechanism. The material receiving part Connected with the H drive mechanism, the depth of the jaw is smaller than the diameter of the dough cake;

The H driving mechanism adjusts the receiving part to be in two states, one is: the jaw on the receiving part is located on the upper side of the end of the A conveying mechanism, and the jaw points to the A state of the front end of the A conveying mechanism; the other is: the receiving part is clamped The mouth is located on the upper side of the front end of the B conveying mechanism, and the jaw points to the B state on the side away from the A conveying mechanism.

The material receiving part includes a mounting base and a clamping assembly arranged on the mounting base. The mounting base is rotatably fixed on the turning bracket, and the clamping components are arranged at intervals on the mounting base along the conveying direction of the B conveying mechanism. The clamping assembly includes relatively arranged A slat and B slat, a jaw for clamping the dough cake is formed between the A slat and the B slat, and the mounting seat is connected with the H driving mechanism.

Both the A strips and the B strips form a sliding guide cooperation with the mounting seat along the length direction of the body, each A strip is connected with the K1 driving mechanism for adjusting its movement, and each B strip is connected with the K2 driving mechanism for regulating its movement.

The cake folding unit also includes an A folding mechanism and a B folding mechanism. The A folding mechanism includes an A folding cake piece that folds the dough along the crease a, and the crease a is arranged along the width direction of the A conveying mechanism. The Q drive mechanism is connected, and the Q drive mechanism adjusts the A-folded cake to be in two states, one is: the A-folded cake is located under the upper conveying surface of the A conveying mechanism to avoid the dough cake conveying, and the other is: A-folded The working position for flipping the cake pieces upwards to fold the dough cakes in the jaws in state A;

The B-folding mechanism includes a B-folding piece that folds the dough along the crease b. The crease b is arranged along the width direction of the B conveying mechanism. The B-folding piece is connected to the N driving mechanism, and the N driving mechanism adjusts the B-folding mechanism. The piece is in two states, one is: the B-folded cake piece is located under the jaw in the B state, and the opposite cake is turned over to the avoidance position on the B conveying mechanism, and the other is: the B-folded cake piece is turned upside down to the B state The working position for folding the dough in the jaw;

When the jaw is in the A state: when the A-folding piece changes from the avoidance position to the working position, fold the outer dough part of the jaw to realize the folding of the dough along the crease a; when the jaw is in the B state: When the B-folding cake piece changes from the avoidance position to the working position, the outer dough cake part of the jaw is folded, so that the dough cake is folded along the crease b.

The A-folding pieces are composed of A-folding rods, each A-folding rod is set between the conveying ropes on the A conveying mechanism, and each A-folding rod is installed on the A rotating shaft, which is arranged horizontally and conveyed with A The conveying direction of the mechanism is arranged vertically. When the jaw is in the A state, the A rotating shaft is located outside the jaw, and the A rotating shaft is connected with the Q driving mechanism;

The B-folding piece is composed of the B1-folding piece and the B2-folding piece. The B1-folding piece is composed of each B1-folding rod. Each B1-folding rod is set between the conveying ropes on the B conveying mechanism. The rods are all installed on the B1 rotating shaft, and the B1 rotating shaft is arranged horizontally and perpendicular to the conveying direction of the B conveying mechanism; the B2 biscuit folding parts are composed of each B2 biscuit folding rod, and each B2 biscuit folding rod is set on each conveying rope on the B conveying mechanism Between them, each B2 biscuit folding rod is installed on the B2 rotating shaft, and the B2 rotating shaft is arranged horizontally and perpendicular to the conveying direction of the B conveying mechanism. Outer side; the N driving mechanism is composed of the N1 driving mechanism and the N2 driving mechanism; the B1 rotating shaft is connected with the N1 driving mechanism, and the B2 rotating shaft is connected with the N2 driving mechanism.

The rod length direction of the A biscuit folding rod is arranged perpendicular to the A rotating shaft, and the fixed end of the A biscuit folding rod is bent and extended to the side close to the A rotating shaft to provide an A extension section, and the end of the A extension section is fixedly connected to the A rotating shaft;

The rod length direction of the B1 biscuit folding rod is arranged perpendicular to the B1 rotating shaft. The fixed end of the B1 biscuit folding rod is bent and extended to the side close to the B1 rotating shaft to set up a B1 extension section. The end of the B1 extension section is fixedly connected to the B1 rotating shaft. B2 The bar length direction of the biscuit-folding rod is arranged perpendicular to the B2 rotating shaft, and the fixed end of the B2 biscuit-folding rod is bent and extended to a side near the B2 rotating shaft to be provided with a B2 extension, and the end of the B2 extension is fixedly connected to the B2 rotating shaft.

The depth of the jaw is h, the radius of the dough is r, h≤r, preferably r∈[1.2h, 1.3h], and the width of the connecting piece is d, d∈[0.6r, 0.8r].

The present invention also provides a kind of manufacture method of noodle cake, and concrete technical scheme is as follows:

A method for making noodle cakes, characterized in that: a heating mechanism is started to heat the griddle, a feeding mechanism sprays batter onto the griddle surface for laying out, a material equalizing mechanism is started, and the material leveling mechanism controls the batter on the griddle surface Evenly distribute, after the noodles are matured, start the feeding mechanism, which will peel the cooked noodles from the cooking surface, and move the stripped noodles from the cooking noodles to the folding equipment, start the folding equipment, and fold the equipment opposite The cake is folded and the dough cake is transported to the packaging equipment, the packaging equipment is started, and the packaging equipment packs the folded dough cake.

The specific plan is:

Start the ash removal and oiling mechanism, and with the rotation of the griddle, the wiper head turns to the working position to clean and oil the entire griddle surface. On the upper side of the box, the cleaning roller in the miscellaneous storage box rotates and cleans the mop head. The oil-air mixture in the air distribution pipe blows off the sundries embedded in the mop head and distributes oil. Clean and oil the surface once.

The smoothing operation of the material equalizing mechanism includes starting the material comb, and the material is reciprocated along the length direction of the material distribution plate, and the flour paste on the outside of the material distribution plate is evenly distributed along the plate length direction of the material distribution comb. Then, the water spray pipe sprays water vapor, Soften the hardened and fluffed flour crumbs that exist during the spreading process, and then pass the flattening treatment of the distribution board. Scrape off the sticky matter attached to the teeth.

After the dough cake is moved out to the folding equipment, the folding equipment is started, and the conveying mechanism A transports the dough cake to the jaw of the material receiving part, and the A folding mechanism folds the dough cake along the crease a, and the material receiving part rotates to turn the dough cake On the B conveying mechanism, the B folding mechanism will fold the dough along the crease b. After the dough is folded, the A strip and B strip on the clamping part will return to the A state, and the B conveying mechanism will fold the dough Transfer to packaging equipment for packaging.

The technical solution provided above can effectively improve the efficiency in the process of making noodle cakes, improve the efficiency of conveying, folding and packaging of noodle cakes, improve the automation degree and product quality of noodle cake processing and production, reduce the cost of product processing and production, and more Suitable for assembly line and large-scale production.

Description of drawings

Fig. 1 is a structural representation of cake making equipment;

Fig. 2 is a top view of the cake making equipment;

Fig. 3 is the front view of cake making equipment;

Fig. 4 is a schematic structural view of the uniform material mechanism;

Fig. 5 is a structural schematic diagram of the ash removal and oiling mechanism;

Fig. 6 is a sectional view of the wiping head;

Fig. 7 is a structural schematic diagram of a cake shovel;

Fig. 8 is a schematic structural diagram of a folding device;

Fig. 9 is a structural schematic diagram of the A conveying mechanism;

Fig. 10 is a structural schematic diagram of a material transfer mechanism;

Figure 11 is a schematic diagram of the internal structure of the transfer mechanism:

Fig. 12 is a structural schematic diagram of B conveying mechanism:

Fig. 13 is a schematic flow chart of folding the dough cake;

The corresponding relationship between the reference numbers and components in the above drawings is as follows:

10-cake making equipment, 100-A rack, 110-pan, 120-heating mechanism, 130-feeding mechanism, 131-storage barrel, 132-slurry pump, 133-nozzle, 140-dedusting and oiling mechanism , 141-wiping head, 1410-erasing cover, 1411-cloth air pipe, 142-storage box, 143-cleaning roller, 144-box lifting bracket, 150-uniform material mechanism, 151-cloth board, 152-cloth comb , 1520-comb teeth, 1521-comb rod, 153-movable mounting seat of cloth board, 154-rotary bracket of cloth board, 155-water spray pipe, 1550-water outlet, 156-curved material baffle, 157-scraper , 160-feeding mechanism, 161-separation component, 1610-cake shovel, 162-removal component, 1620-pushing roller, 1621-roller, 1622-pushing column, 163-lift frame, 1630-fixed bracket, 1631 -Pendulum;

20-cookie, 20a-crease a, 20b-crease b;

30-folding equipment, 310-cake conveying unit, 311-A conveying mechanism, 312-B conveying mechanism, 3110-material conveying belt, 3111-driving shaft, 313-conveying assembly, 3130-circular conveying rope, 320-cake folding unit , 321-A folding mechanism, 321a-A biscuit folding parts, 322-B folding mechanism, 322b-B biscuit folding parts, 330-material transfer mechanism, 331-material receiving parts, 332-material receiving brackets.

Detailed ways

In conjunction with Fig. 1 to Fig. 13, the present invention is further described:

In order to make the objects and advantages of the present invention clearer, the present invention will be specifically described below in conjunction with examples. It should be understood that the following words are only used to describe one or several specific implementation modes of the present invention, and do not strictly limit the protection scope of the specific claims of the present invention.

Below in conjunction with the processing system of whole noodle cake, the scheme of the present invention is described in detail:

Before introducing this system, it is first necessary to prepare materials, grind whole grains into flour according to the formula requirements, add water and flour to make batter, and transfer it to the processing system for cake making. This processing system can effectively improve the efficiency of making dough cakes. The concrete structure of this processing system is illustrated below in conjunction with accompanying drawing:

As shown in Figure 1, a kind of full-automatic noodle processing system is used for producing noodle 20, and this system comprises cake making equipment 10, and cake making equipment 10 comprises the griddle 110 that is rotatably installed on the frame A, and the griddle 110 is opposite. The heating mechanism 120 for heating, the feeding mechanism 130 for distributing the dough paste to the griddle, the uniform material mechanism 150 for smoothing the dough paste on the griddle and the removal of the cooked dough The reclaiming mechanism 160, the A driving mechanism drives the griddle 110 to rotate, and the A control device regulates the running state of each component. In this way, it is possible to ensure the coordinated work among the mechanisms of the cake making equipment 10, so as to quickly and efficiently cook the batter and make pancakes.

The specific scheme is as follows: as shown in Figure 4, the cake making equipment 10 includes a uniform material mechanism 150, and the uniform material mechanism 150 is arranged on the upper side of the griddle 110, and the uniform material mechanism 150 includes a distribution plate 151 and a distribution comb 152, and the distribution plate 151 is vertically arranged and kept separated from the surface of the grid, the distribution board 151 is arranged along the radius of the grid 110, the distribution board 151 is installed on the movable mounting seat 153 of the distribution board, and the movable mounting seat 153 of the distribution board is installed on the rotation of the distribution board On the support 154, the cloth plate rotating support 154 is rotated and installed on the A frame (illustration number 100) along the plumb direction, and the thickness of the pancakes can be adjusted by lifting during the pancake making process.

The cloth comb 152 includes comb teeth 1520 and comb rods 1521, the cloth comb 152 is arranged correspondingly to the cloth board 151, and a plurality of comb teeth 1520 are arranged at intervals in parallel along the length direction of the cloth board 151 and are fixed on the upper end of the comb teeth 1520 On the comb rod 1521, the comb rod 1521 is provided with a C driving mechanism, and the C driving mechanism drives the distribution comb 152 to reciprocate along the long direction of the distribution board 151, and the distribution comb 152 moves the dough on the outside of the distribution board 151 along the direction of the distribution board. 151 are uniformly distributed along the length direction of the plates.

When the distributing plate 151 was in the working position, the feeding mechanism 130 worked and spread the batter on the surface of the griddle, and the flour slurry on the griddle was flattened by the distributing plate 151 during the rotation process and evenly distributed along the length direction of the distributing plate 151, but This uniform distribution process is not ideal, resulting in inconsistent uniform thickness, so the provided distribution comb 152 moves along the long direction of the distribution plate 151, so that the dough is quickly evenly arranged along the radius of the surface.

The outer side of the cloth plate 151 is provided with a water spray pipe 155 arranged correspondingly thereto, and the pipe body of the water spray pipe 155 is provided with water outlets 1550 at intervals. On the side of the pipe 155 away from the distribution plate 151, the water spray pipe 155 and the distribution plate 151 are arranged in sequence along the direction of rotation of the griddle 110 (arranged front and back), and the water spray pipe 155 is at least arranged along the radius of the grid surface. The water pipe 155 and the distribution board 151 are arranged in parallel, and the water spray pipe 155 is installed on the movable mounting seat of the distribution board 151 .

During the noodle making process, water vapor is sprayed out from the water outlet 1550, which can soften the hardened and fluffed noodle paste that exists in the spreading process, and after softening, it is smoothed by the distributing plate 151 and the distributing comb 152, and the noodle made in this way The surface of the cake will not fluff (crumbs), which ensures the product quality of the cake.

The edge portion of the griddle 110 is provided with a vertically arranged arc-shaped material stopper 156, and the center of curvature of the arc-shaped material-stopper 156 is positioned at the inner side of the griddle 110 (the arc mouth of the arc-shaped material-stopper 156 points to the middle part of the griddle 110 , the shape of the arc-shaped baffle plate 156 matches the outer contour of the griddle 110);

When the distribution plate 151 is in the working position: the lower edge of the arc-shaped material baffle plate 156 is attached to the surface of the grid, and the arc-shaped baffle plate is arranged with a working section extending along the direction a at least at the end a of the material distribution plate 151. The a-end is The material distribution plate 151 is far away from the end of the griddle 110 center, the direction a is the reverse direction of the griddle surface turning, and the working section is a section on the arc-shaped material retaining plate 156. During the dough cake making process, the arc-shaped material retaining plate 156 can prevent the dough The slurry overflows to the outside of the griddle and ensures the flatness of the dough.

In addition, a scraper 157 can be set on the cloth comb 152, and a row of through holes is arranged in parallel on the scraper 157, and each comb tooth 1520 is respectively inserted in the through hole, and the cloth comb 152 is connected with the D driving mechanism, and the D drives The mechanism drives the cloth comb 152 to reciprocate up and down along the length direction of the comb teeth 1520, so that the scraper 157 scrapes off the sticky matter attached to each comb tooth 1520, so as to realize reliable cleaning of the cloth teeth and prepare for the next spreading. In the process, the cloth comb 152 makes the dough paste be evenly arranged along the surface radius range for preparation.

The feeding of above-mentioned noodle cake adopts feeding mechanism 130 to realize, and feeding mechanism 130 is arranged on one side of griddle 110, and feeding mechanism 130 comprises material storage tank 131, slurry pump 132 and shower nozzle 133, and in described material storage tank 131, The prepared batter is stored, and the batter pump 132 distributes the batter in the material storage tank 131 on the grill surface through the nozzle 133, and the batter pump 132 can quickly realize the automatic feeding process of the system.

Further, as shown in Fig. 5 and Fig. 6, the cake making equipment 10 also includes a dust removal and oiling mechanism 140 for cleaning and oiling the surface, and the dust removal and oiling mechanism 140 includes a wiping head 141, a wiping head 141 is composed of an erasing sleeve 1410 and an air distribution pipe 1411 inside it. The air distribution pipe 1411 is covered with a sponge material erasing sleeve 1410. The air distribution pipe 1411 is filled with an oil-gas mixture, and the oil-air mixture passes through the wiper on the outside of the air distribution pipe 1411. The filtering of the wiping sleeve 1410 intercepts the oil part, which can make the oil wet the wiping sleeve 1410, and the gas part sprayed from the air distribution pipe 1411 can blow off the impurities adhered in the wiping sleeve 1410, To prepare for the next erasing, the wet erasing cover 1410 can clean up the debris on the surface of the griddle when wiping the surface of the griddle. In addition, a layer of oil can be applied on the surface of the griddle to prevent subsequent batter Sticking to the pan; the wiper 141 is in two states, one is located on the outside of the griddle 110, and is used to avoid the fabric making dough, and the other is that the wiper 141 is closely attached to the griddle surface of the griddle 110 to clean the griddle and the working position for oiling; when the wiper 141 is in the working position, the wiper 141 is arranged along the radius of the griddle 110, so that when the griddle 110 rotates, it can realize the oiling and dust removal of the entire griddle surface;

In addition, a miscellaneous storage box 142 can be set at the lower side of the wiper head 141 in the avoidance position, and the miscellaneous storage box 142 stores and collects the impurities under cleaning. A cleaning roller 143 can also be set in the miscellaneous storage box 142. The cleaning roller 143 Both ends are rotatably fixed on the miscellaneous storage box 142 and connected with the B driving mechanism. The miscellaneous storage box 142 is installed on the box lifting bracket 144, and the cleaning roller 143 is in contact with or separated from the wiping head 141; When in position, the wiping head 141 and the cleaning roller 143 are arranged in parallel up and down through the lifting of the lifting bracket 144 of the box body, and the surface of the wiping head 141 is roughly cleaned by the rotation of the cleaning roller 143, and then the oil and gas mixture is used for rough cleaning. Fine cleaning and wetting, thereby achieving reliable cleaning and oiling of the wiper head 141.

The material retrieving mechanism 160 in the present invention is implemented through the following solutions. The material retrieving mechanism 160 includes a separation component 161 and a removal component 162 .

The detailed plan is as follows:

As shown in Figure 7, the separation assembly 161 includes a cake shovel 1610, which is arranged on one side of the griddle 110, and the cake shovel 1610 is connected with the E drive mechanism, and the cake shovel 1610 includes a shovel body, and the shovel body is from The thickness from the blade to the back of the blade gradually increases. The edge of the spatula body near the center of the griddle 110 is provided with a blade. The back side of the blade body is connected to the E drive mechanism.

The cake lifting shovel 1610 is in two states, one is located outside the griddle 110, which is an avoidance position during the forming and curing process of the dough cake, and the other is that the cake lifting shovel 1610 gradually moves from the periphery of the griddle 110 to the middle of the griddle 110. The working position for scooping up dough.

When the cake lifting shovel 1610 is in the working position: the blade line of the blade body is arranged at an acute angle with the normal line of the griddle surface. With the rotation of the griddle 110, the E drive mechanism drives the blade body to gradually advance to the center of the griddle surface, and the blade first Make a gap at the edge of the noodle cake and gradually insert it between the noodle cake and the boiled noodle to separate the noodle cake from the cooking surface. This solution can peel the matured noodle cake from the cooking surface to ensure the integrity of the noodle cake during the making process. It is convenient for the follow-up noodle cake to be moved out of assembly 162 and noodle cake is transferred to the A finished product conveying mechanism.

Further, the outer contour of the spatula body is quadrangular (rectangular), and the lower blade surface of the spatula body is a plane, which matches the height of the pot surface of the griddle 110 .

As shown in Figures 1 to 3, the above-mentioned removal assembly 162 is arranged above the grate 110, and the removal assembly 162 includes a dial roller 1620 and an F drive mechanism, and the dial roller 1620 is composed of a roller 1621 and a dial on the roller 1621. Material column 1622 is formed, and the outer peripheral surface of roller 1621 is provided with setting material column 1622 at intervals, and material setting column 1622 is made of food-grade rubber material, and F driving mechanism is connected with roller 1621, and F driving mechanism drives material setting roller 1620 to rotate.

The above-mentioned removal assembly 162 is installed on the lifting frame 163. The lifting frame 163 includes a fixed bracket 1630, a swing rod 1631 and a G driving mechanism. , The shifting roller 1620 is connected to the b-end of the swing rod, the G drive mechanism is connected to the middle section of the swing rod, and the b-end of the swing rod extends to the upper middle of the griddle 110.

The material shifting roller 1620 is in two states, one is located above the griddle 110, the swing bar and the griddle surface are in a horizontal state, which is an avoidance position during the dough cake making process, and the other is that the G drive mechanism drives the b end of the swing bar to descend The material setting post 1622 on the material setting roller 1620 is in contact with the dough cake, and the F driving mechanism drives the material setting roller 1620 to rotate, and the dough cake is moved out from the working position of the noodles.

When the shifting roller 1620 is in the working position: at this time, the pan 110 stops rotating, the F driving mechanism drives the shifting roller 1620 to rotate, and the G driving mechanism drives the b end of the pendulum to drop and make the shifting column 1622 and the upper surface of the dough cake lean against each other , along with the rotation of material shifting roller 1620, by the frictional force between the material shifting column 1622 and the dough cake, the dough cake will be moved out to the A conveying mechanism (the figure number 311).

The automatic noodle cake processing system provided by the present invention specifically further includes a folding device 30 for folding the removed noodle cake and a packaging device for packaging the folded noodle cake.

The specific plan is as follows:

As shown in Figure 8, the folding device includes a cake delivery unit 310 and a cake folding unit 320; Folding mechanism (illustration number 321), B folding mechanism (illustration number 322), a transfer mechanism 330 is arranged between the A conveying mechanism and the B conveying mechanism;

The conveying mechanism A and the conveying mechanism B are both composed of a horizontally arranged material conveying belt 3110. The material conveying belt 3110 includes drive shafts 3111 respectively arranged at both ends and a conveying assembly 313 for supporting and transporting materials arranged between the two driving shafts. The conveying assembly 313 Consisting of ring-shaped conveying ropes 3130 (or narrow conveying belts), the conveying ropes are arranged at intervals along the width direction of the material conveying belt 3110, and the drive shaft 3111 drives the conveying ropes to run synchronously;

The conveying directions of the A conveying mechanism and the B conveying mechanism are vertically arranged, and the transfer mechanism 330 includes a material receiving part 331, and the material receiving part 331 is rotatably mounted on a material receiving support 332, and the material receiving support 332 is located between the A conveying mechanism and the B conveying mechanism , the material receiving part 331 is provided with a jaw for accommodating the dough cake, the depth direction of the jaw is consistent with the conveying direction of the A conveying mechanism, and the material receiving part 331 is connected with the H driving mechanism; the depth of the jaw is less than the surface the diameter of the pie;

The H drive mechanism adjusts the material receiving part 331 to be in two states, one is: the jaw on the material receiving part 331 is located on the upper side of the end of the A conveying mechanism, and the jaw points to the A state of the front end of the A conveying mechanism; the other is: receiving material The jaw of piece 331 is located on the upper side of the front end of the B conveying mechanism, and the jaw points to the B state on the side away from the A conveying mechanism;

As shown in Figure 9 and Figure 13, the A folding mechanism includes A for folding the dough cake along the crease a (illustration number 20a) (the crease a can be a straight line, a corrugated line or a zigzag line). For the folded cake piece (figure number 321a), the crease a is arranged along the width direction of the conveying mechanism A (here the creases are arranged along the width direction not strictly in parallel, but can be arranged at a small angle, the same below ), the A-folding piece is connected with the Q driving mechanism, and the Q-driving mechanism adjusts the A-folding piece to be in two states. position, the second is: A working position where the biscuit folding piece flips upwards to fold the dough cake in the jaw in state A;

As shown in Figure 12, the B-folding mechanism includes a B-folding cake piece (illustrated number 322b) for folding the dough along the crease b (illustrated number 20b), and the crease b is transported along B The arrangement in the width direction of the mechanism, the B-folding piece is connected with the N driving mechanism, and the N-driving mechanism adjusts the B-folding piece to be in two states, one of which is: the B-folding piece is located under the jaw in the B state and the opposite side of the cake is turned to The avoidance position for avoidance on the B conveying mechanism, the second is: the B-folding cake piece is turned upwards and the working position for folding the dough cake in the jaw under the B state.

When the jaw is in the A state: when the A-folding piece changes from the avoidance position to the working position, the outer dough part of the jaw is turned over, so that the dough is folded along the crease a. When the jaw is in state B: When the B-folding piece changes from the avoidance position to the working position, the outer dough part of the jaw is turned over, so that the dough is folded along the crease b.

The specific operation is: as shown in Figures 8 to 13, the A-folding cake piece is composed of each A-folding cake bar, and each A-folding cake bar is arranged between the conveying ropes on the A conveying mechanism (, and each A-folding cake bar is Installed on the A rotating shaft, the A rotating shaft is arranged horizontally and perpendicular to the conveying direction of the A conveying mechanism. When the jaw is in the A state, the A rotating shaft is located outside the jaw, and the A rotating shaft is connected with the Q driving mechanism. The A biscuit lever The length direction of the bar is arranged perpendicular to the A rotating shaft, and the fixed end of the A biscuit bar is bent and extended to the side close to the A rotating shaft to form an A extension section, and the end of the A extension section is fixedly connected to the A rotating shaft.

The B-folding piece is composed of the B1-folding piece and the B2-folding piece. The B1-folding piece is composed of each B1-folding rod. Each B1-folding rod is set between the conveying ropes on the B conveying mechanism. The rods are all installed on the B1 rotating shaft, and the B1 rotating shaft is arranged horizontally and perpendicular to the conveying direction of the B conveying mechanism; the B2 biscuit folding parts are composed of each B2 biscuit folding rod, and each B2 biscuit folding rod is set on each conveying rope on the B conveying mechanism Between them, each B2 biscuit folding rod is installed on the B2 rotating shaft, and the B2 rotating shaft is arranged horizontally and perpendicular to the conveying direction of the B conveying mechanism. The two outer sides; the N driving mechanism is composed of the N1 driving mechanism and the N2 driving mechanism; the B1 rotating shaft is connected with the N1 driving mechanism, and the B2 rotating shaft is connected with the N2 driving mechanism.

The rod length direction of the B1 biscuit folding rod is arranged perpendicular to the B1 rotating shaft. The fixed end of the B1 biscuit folding rod is bent and extended to the side close to the B1 rotating shaft to provide a B1 extension section. The end of the B1 extension section is fixedly connected to the B1 rotating shaft; B2 The bar length direction of the biscuit-folding rod is arranged perpendicular to the B2 rotating shaft, and the fixed end of the B2 biscuit-folding rod is bent and extended to a side near the B2 rotating shaft to be provided with a B2 extension, and the end of the B2 extension is fixedly connected to the B2 rotating shaft.

The depth of the jaw is h, the radius of the dough cake is r, h≤r, preferably r∈[1.2h, 1.3h]. The width of the material receiving part 331 is d, where d∈[0.6r, 0.8r]. The noodles folded according to this size ratio are more compact and will not be loose, and the breakage rate is low when folded, which is convenient for subsequent packaging.

As shown in Figure 10, the material receiving part 331 is arranged on the mounting base, the mounting base is provided with a clamping assembly, the mounting base is rotatably fixed on the turning bracket, and the clamping assembly is spaced apart on the mounting base along the conveying direction of the B conveying mechanism. It is provided that the clamping assembly includes A slats and B slats arranged oppositely, a clamp for clamping the dough cake is formed between the A slats and B slats, and the mounting seat is connected with the H driving mechanism. In this way, the clamping assembly is adjusted by the H drive mechanism to turn over, so that the dough cake is moved from the A conveying mechanism to the B conveying mechanism to realize the transfer of the opposite cake, thereby ensuring the folding of the dough cake from different directions to meet the preset requirements. The setting of the jaw can support and fix the dough cake to meet the requirements of flipping and transferring the dough cake. In addition, it can play a role in fixing the dough cake when folding the dough cake to prevent the dough cake from sliding.

A more preferred solution is: as shown in Figure 10 and Figure 11, both the A and B strips form a sliding guide fit with the mounting seat along the length direction of their bodies, and each A strip is connected to the K1 driving mechanism that adjusts its movement. Connection, each B bar is connected with the K2 driving mechanism that regulates its movement. Since the jaws of states A and B are required to be located above the conveying mechanisms A and B respectively, therefore, limited by the drive shaft 3111 and the upper frame of the conveying mechanism B, the material receiving part 331 cannot complete a round of flipping, and can only complete Turn over in half a circle, and the production of dough cakes is continuous. After each fold, the jaws in the B state need to be reset to the A-shaped jaws; Therefore, how to remove the folded dough cake from the material receiving part 331 becomes a difficult problem. Therefore, in the present invention, by setting the A strips and the B strips into sliding connection with the mounting base, after the dough cake folding operation is completed on the B conveying mechanism, the A strips and the B strips are adjusted by the K1 and K2 driving mechanisms. Move to the side close to the A conveying mechanism respectively, so as to realize the transition from the B state to the A state of the nip, and at the same time remove the material receiving part 331 from the folded dough cake, which can kill two birds with one stone.

A more specific plan is: when the upper jaw of the material receiving part 331 is in the state A, the A strip is located above the B strip, the a end of the A strip is connected as a whole through the A connector, and the B strip The b end of the A strip is connected as a whole through the B connector. The a end of the A strip is the end of the A strip close to the A shaft when the clamp is in the A state, and the b end of the B strip is the clamp in the A state. Time away from the end of the A rotating shaft on the B strip. Through the setting of the connecting piece A and the connecting piece B, the dough cake can be folded more easily and is not easy to be damaged, and at the same time can simplify the setting of the driving mechanisms of K1 and K2. A tooth pattern is set on the side of the A strip away from the B strip, and the B tooth pattern is set on the side of the B strip away from the A strip. The K1 driving mechanism includes the A tooth pattern The geared roller A and the K2 drive mechanism include the geared roller B meshed with the B toothed roller, and the geared roller A and the B geared roller are both rotatably mounted on the mounting base and connected to the drive motors respectively.

The height of the upper conveying surface of the A conveying mechanism is greater than the height of the upper conveying surface of the B conveying mechanism. The specific height difference between the two is consistent with the thickness of the A strip part/B strip part. The drive shaft 3111 includes a drive shaft 3111 body, and discs are arranged at intervals on the drive shaft 3111 body, and the radius difference between the disc and the drive shaft 3111 is greater than the thickness of the A strip part (B strip part). There is a groove, and the conveying rope is installed in the groove. Such arrangement is to prevent the K1, K2 drive mechanism from interfering with the drive shaft 3111 when adjusting the translation of the A and B strip parts. When the jaw is in the A state, the material receiving part 331 is located outside the B conveying mechanism.

The present invention also provides a kind of preparation method of noodle cake, and concrete scheme is as follows:

As shown in Figure 1, start the heating mechanism 120 to heat the griddle 110, the feeding mechanism 130 sprays the batter on the griddle surface for layout, start the uniform material mechanism 150, and the uniform material mechanism 150 heats the flour paste on the griddle surface. Evenly distributed, after the noodles are matured, start the retrieving mechanism 160, the retrieving mechanism 160 will peel off the matured noodles from the griddle, and move the stripped dough from the griddle to the folding device 30, start the folding device 30, The folding device 30 folds the dough cakes and transports the dough cakes to the packaging equipment, starts the packaging equipment, and the packaging equipment packs the folded dough cakes.

The specific plan is as follows:

As shown in Figures 1 to 3, first start the ash removal and oiling mechanism 140, and with the rotation of the griddle 110, the wiper head 141 rotates to the working position to clean and grease the entire griddle surface, after the cleaning and oiling is completed , the wiping head 141 rotates to the upper side of the miscellaneous storage box 142 next to the griddle 110, the cleaning roller 143 in the miscellaneous storage box 142 rotates and cleans the wiping head 141, and the oil-gas mixture in the gas distribution pipe 1411 is embedded in the wiping head 141 The sundries are blown off and oiled. Every time the noodle cake is spread, the noodles need to be cleaned and oiled once.

The smoothing operation of the material uniform mechanism 150 includes starting the material comb 152, the material is sparsely reciprocated along the length direction of the material distribution plate 151, and the dough paste on the outside of the material distribution plate 151 is evenly distributed along the plate length direction of the material distribution comb 152, and then, spray water The pipe 155 sprays water vapor to soften the hardened and fluffed flour crumbs that exist in the spreading process, and then through the smoothing of the distribution board 151, when the distribution board 151 is in the avoidance position after the dough is spread, combing The teeth 1520 scrape off the sticky matter attached to each comb tooth 1520 by the scraper 157 .

As shown in Figures 8 to 12, after the dough cake is moved out onto the folding device 30, the folding device 30 is activated, and the conveying mechanism A conveys the dough cake to the jaw of the receiving member 331, and the A folding mechanism pushes the dough cake along the crease a Folding, the material receiving part 331 rotates to flip the dough onto the B conveying mechanism, and the B folding mechanism folds the dough along the crease b. After the dough is folded, the A strip and B strip on the clamping piece The plate returns to the A state, and the B conveying mechanism transfers the dough cake to the packaging equipment for packaging.

The technical solution provided above can effectively solve the problems of low degree of automation in the production process of existing noodle cakes and the inability to quickly and efficiently fold and pack noodle cakes, and effectively improve the production efficiency and safety reliability of noodle cakes.

Claims (10)

1. a kind of foods producing system, the production for flour cake, it is characterised in that: including cake equipment processed, folded to flour cake Folding apparatus and the packaging facilities of packing flour cake.

2. foods producing system according to claim 1, it is characterised in that: cake equipment processed includes being rotatablely installed in A rack Griddle, the heating mechanism heated to griddle, the feeding machanism for laying starch adhesive to a flat iron plate for making cakes face, be used for will be on a flat iron plate for making cakes face Starch adhesive carries out applied homocline mechanism and the material fetching mechanism for removing the flour cake after curing, A driving mechanism drive griddle It is rotated, A control device regulates and controls the operating status of each component.

3. foods producing system according to claim 2, it is characterised in that: material fetching mechanism includes the flour cake for will cure The separation assembly removed from a flat iron plate for making cakes face, separation assembly has included tortilla spatula, plays tortilla spatula setting in griddle side, plays tortilla spatula and E driving machine Structure is connected, and E driving mechanism has driven tortilla spatula mobile from the periphery of griddle to the middle part of griddle；It plays tortilla spatula and is in two states, First be located on the outside of griddle, the evacuation position that is avoided when flour cake forming maturing process, second rise tortilla spatula by griddle periphery by Gradually to the mobile working position for scooping up flour cake in the middle part of griddle.

4. foods producing system according to claim 3, it is characterised in that: playing tortilla spatula includes perching knife ontology, perching knife ontology Thickness from blade to knife spine is gradually incremented by, and blade, perching knife ontology knife spine side is arranged in edge of the perching knife ontology close to griddle center It is connected with E driving mechanism, E driving mechanism driving perching knife ontology moves back and forth on the horizontal plane where a flat iron plate for making cakes face.

5. foods producing system according to claim 3, it is characterised in that: when a tortilla spatula is in working position: perching knife ontology Edge line and a flat iron plate for making cakes face normal arrangement at an acute angle, with the rotation of griddle, E driving mechanism drives perching knife ontology gradually to a flat iron plate for making cakes face It is promoted at center, blade first in flour cake edge gap and gradually imbeds flour cake and endures flour cake and a flat iron plate for making cakes face point between face From.

6. foods producing system according to claim 4, it is characterised in that: perching knife ontology outer profile is quadrangle, perching knife Ontology is horizontally disposed, and the lower knife face of perching knife ontology is a flat surface, and height and a flat iron plate for making cakes face height of the plane match.

7. foods producing system according to claim 2, it is characterised in that: material fetching mechanism further include the flour cake that will remove from The removal component that a flat iron plate for making cakes face removes removes component and is arranged above griddle.

8. foods producing system according to claim 2, it is characterised in that: removing component includes material toggling roller and F driving machine Structure removes component and is mounted on elevator platform, and the material toggling roller is made of the material toggling column on idler wheel and idler wheel, the outer peripheral surface of idler wheel Material toggling column is arranged in upper interval, and F driving mechanism is connected with idler wheel, and F driving mechanism drives the rotation of material toggling roller.

9. foods producing system according to claim 8, it is characterised in that: the ground elevator platform includes fixed branch Frame, swing rod and G driving mechanism, fixed bracket are arranged on the outside of griddle, are articulated and connected between the end swing rod a and fixed bracket, material toggling The connection of the end b of roller and swing rod, G driving mechanism are connected with swing rod middle section, and the end swing rod b extends to above the middle part of griddle, G driving machine Structure adjusts material toggling roller and is in two states, is first located above griddle, and swing rod and a flat iron plate for making cakes face are in horizontality, flour cake manufacturing process The evacuation position of Shi Jinhang evacuation, is second the G driving mechanism driving end swing rod b decline, and the material toggling column on material toggling roller connects with flour cake Touching, F driving mechanism drive the rotation of material toggling roller, the working position that flour cake is removed from a flat iron plate for making cakes face.

10. foods producing system according to claim 9, it is characterised in that: the material toggling column is food-grade rubber material It is made.