CN214938462U

CN214938462U - Full-automatic dissolver of dyestuff

Info

Publication number: CN214938462U
Application number: CN202120465374.6U
Authority: CN
Inventors: 汪斌荣; 王际明
Original assignee: Hangzhou Kaiyuan Kepaisi Intelligent Technology Co ltd
Current assignee: Hangzhou Kaiyuan Kepaisi Intelligent Technology Co ltd
Priority date: 2021-03-03
Filing date: 2021-03-03
Publication date: 2021-11-30
Anticipated expiration: 2031-03-03

Abstract

The utility model discloses a dye full-automatic dissolver, which is used for dissolving dye in a square barrel, and comprises a frame, a dye material cylinder arranged at the lower part of the frame, a material barrel overturning component arranged at the middle part of the frame and used for lifting and overturning the square barrel, and a cylinder cover which can be lifted and arranged at the upper part of the frame and is matched with the dye material cylinder; the bottom of dyestuff material jar is equipped with impeller and discharge gate, the top of cylinder cap and the both sides lateral wall of dyestuff material jar all are equipped with the inlet tube. Utilize the utility model discloses, can realize pouring powder automatically, automatic water adding stirs and self-cleaning's function, degree of automation is high.

Description

Full-automatic dissolver of dyestuff

Technical Field

The utility model belongs to the printing and dyeing equipment field especially relates to a full-automatic dissolvent for dissolving dyestuff in department's square barrel.

Background

Most of the existing printing and dyeing plants weigh several dye formulas in a dye room in advance according to a production plan, the weighed dye formulas are placed in specific dye containers, the containers filled with dyes are pushed to the sides of machine material cylinders of a production workshop by a pushing handle, the dye formulas are manually poured into the machine material cylinders, water is added and stirred into dye liquor for dyeing of the dye cylinders, and the dye liquor is easy to be poured into dye B for serious dyeing problems due to the fact that the formula types are multiple and the dye A required by the machine material cylinder A is not distinguished carefully by a chemical worker. And the chemical worker pours the powder in the workshop and adds water and also sputter the dye liquor very easily and subaerially when the board material jar is stirred, is unfavorable for the cleanness in workshop, causes the dyestuff waste etc..

At present, a few printing and dyeing factories consider the cleaning problem of production workshops, a plurality of dye material vats are arranged in a specific area for centralized material melting, a chemical worker pours weighed dye formulas into the dye material vats according to the requirements of a production plan, and the weighed dye formulas are conveyed to the machine material vats through a conveying pump and a pipeline for dyeing in the dyeing vats after being stirred. For example, chinese patent publication No. CN210712156U discloses a material melting device for dyeing.

Thus, the problem of site cleaning on a production site is solved, but the labor intensity of chemical workers is not reduced, and during operation, the dye is firstly put into the chemical material tank from the top of the chemical material tank, so that the chemical workers still waste time and labor when pouring the powder.

In view of the above problems, it is desirable to design a dye dissolving system capable of automatically pouring and cleaning the prescription barrel.

SUMMERY OF THE UTILITY MODEL

The utility model provides a full-automatic dissolvent of dyestuff can realize falling the powder and clean to the automation of prescription bucket, reduces the working strength of material workman.

The technical scheme of the utility model as follows:

a full-automatic dye dissolver is used for dissolving dye in a square barrel and comprises a frame, a dye material cylinder arranged at the lower part of the frame, a material barrel overturning assembly arranged at the middle part of the frame and used for lifting and overturning the square barrel, and a cylinder cover arranged at the upper part of the frame and matched with the dye material cylinder in a lifting manner; the bottom of dyestuff material jar is equipped with impeller and discharge gate, the top of cylinder cap and the both sides lateral wall of dyestuff material jar all are equipped with the inlet tube.

Preferably, the frame on be equipped with two dyestuff material jars, two storage bucket upset subassemblies and two cylinder covers symmetrically. Through configuring 2 full-automatic dissolvers of group dyestuff, every group is equipped with 2 dyestuff material jars, can accomplish the automatic material distribution work of dyestuff for 4 machine platform dye vats in workshop simultaneously.

Furthermore, a longitudinal lifting guide rod is arranged on the rack, and the cylinder cover is driven by a first lifting cylinder fixed on the upper part of the rack and moves up and down along the lifting guide rod; the charging bucket overturning assembly is driven by a second lifting cylinder fixed at the lower part of the rack and moves up and down along the lifting guide rod.

Furthermore, the charging bucket overturning assembly comprises an overturning assembly motor which is fixed at the end part of the second lifting cylinder and moves up and down along the lifting guide rod, and a bearing support which is connected with the output end of the overturning assembly motor, wherein a limiting clamping groove which is matched with a limiting block arranged at the bottom of the prescription bucket is arranged on the bearing support.

When the turnover device is used, the limiting block at the bottom of the square barrel is clamped in the limiting clamping groove of the bearing support, the turnover assembly motor pours materials towards the opposite side to the opening of the limiting clamping groove, and the rotation angle is about 150 degrees.

Furthermore, a cylinder cover limiting ring is arranged on the periphery of the cylinder cover close to the lower portion of the cylinder cover, and covers the upper edge of the dye material cylinder when the first cylinder is shortened to the minimum stroke. The arrangement of the cylinder cover limiting ring can increase the sealing performance in the material melting and cleaning processes, so that the cleanness of a production workshop can be kept.

Further, the cylinder cap top be equipped with the exhaust tube, exhaust tube and dress exhaust fan intercommunication in the frame bottom. The exhaust fan is opened when carrying out the dyestuff stirring, because the heated water that normally all adds when the dyestuff material, has vapor to give off continuously, exhaust fan cooperation exhaust tube plays and bleeds and the pressure release effect.

Further, the bottom of the frame is provided with a stirring motor, and the stirring motor is connected with a stirring impeller through a belt.

Furthermore, the water outlet end of the water inlet pipe is provided with a cleaning ball. The cleaning ball can increase the cleaning effect and ensure more thorough cleaning.

Further, the dye material cylinder is provided with a cleaning coil pipe on the inner wall close to the upper edge.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model discloses a full-automatic dissolvent of dyestuff, through setting up the dyestuff material jar, liftable and the cylinder cap of rotatory storage bucket upset subassembly, liftable, cooperation stirring head and scavenge pipe can realize pouring powder automatically, automatic water adding stirs and self-cleaning's function, and degree of automation is high.

Drawings

Fig. 1 is a perspective view of the full-automatic dye dissolver of the present invention;

fig. 2 is a front view of the full-automatic dye dissolver of the present invention;

fig. 3 is a side view of the full-automatic dye dissolver of the present invention.

Detailed Description

The invention will be described in further detail with reference to the following figures and examples, which are intended to facilitate the understanding of the invention without limiting it.

As shown in fig. 1 to 3, a full-automatic dye dissolver is a left-right fully symmetrical mechanism, two dyeing material cylinders 42, two material barrel turning assemblies 43 and two cylinder covers 44 are symmetrically arranged on a frame 41, and the two groups of dyeing material cylinders 41 can independently operate without interfering with each other.

The frame 41 is provided with a longitudinal elevating guide rod 411, and the cylinder cover 44 is driven by a first elevating cylinder 412 fixed to an upper portion of the frame 41 to move up and down along the elevating guide rod 411. The bucket overturning assembly 43 is driven by a second lifting cylinder 413 fixed to the lower portion of the frame 41 to move up and down along a lifting guide rod 411.

The charging basket overturning assembly 43 comprises an overturning assembly motor 431 which is fixed at the end of the second lifting cylinder 413 and moves up and down along the lifting guide rod 411, a bearing support 432 which is connected with the output end of the overturning assembly motor 431, and a limiting clamping groove 433 which is arranged on the bearing support 432. The limiting clamping groove 433 is matched with the shape of the limiting block 61 arranged at the bottom of the prescription barrel 6.

The cylinder head 44 is provided with a cylinder head retaining ring 441 at a periphery thereof near a lower portion thereof, and the cylinder head retaining ring 441 covers an upper edge of the dye material cylinder 41 when the first elevating cylinder 412 is shortened to a minimum stroke. The top of cylinder cap 44 and the both sides inside wall of dyestuff material jar 42 all are equipped with the inlet tube.

The device of the invention needs to be matched with a robot gripper when in use. When the automatic lifting device needs to work, the first lifting cylinder 412 and the second lifting cylinder 413 act sequentially and both extend to the maximum stroke, and at the moment, the bearing support 432 of the material barrel overturning assembly 43 and the limiting block 61 on the prescription barrel are both in a horizontal state. Then the robot hand holds the prescription barrel 6 to be placed right above the bearing support 432, and the limiting clamping groove 433 of the bearing support 432 just clamps the limiting block 61 at the bottom of the prescription barrel 6 to limit the prescription barrel to move up and down. After the placing, the robot gripper exits, then the second lifting cylinder 413 of the charging basket overturning assembly 43 and the first lifting cylinder 412 of the cylinder cover 44 contract in sequence, when the upper edges of the cylinder cover limiting ring 441 and the dyeing material cylinder 42 are about to contact, the two lifting cylinders stop contracting to the minimum stroke, and at this time, the cylinder cover limiting ring 441 covers the upper edge of the dyeing material cylinder 42. Next, the charging basket overturning assembly 43 carries the square barrel 6 to rotate 150 degrees towards the side opposite to the opening of the limiting clamping groove 433, and one-time powder pouring work is completed.

After the powder pouring is finished, the water inlet valve on the water inlet pipe 442 on the top of the cylinder cover 44 is opened, all the water inlet pipes are connected with the electromagnetic flow meter after being gathered, the water inlet amount can be accurately measured, after the water inlet is finished, the stirring motor 414 at the bottom of the rack 41 drives the stirring impeller 415 at the bottom of the stirring cylinder through belt transmission to uniformly stir the dye liquor in the cylinder, and then the dye liquor in the cylinder is conveyed into a machine material cylinder of a production workshop from the discharge port 416 through a pump and a pipeline butt joint device. After the dye material is conveyed, water inlet valves on the side walls of the two sides of the dye material cylinder 42 and a water inlet valve on the top of the cylinder cover are opened to feed proper amount of water, cleaning balls are arranged in the three water inlet positions, and residual powder dye on the barrel wall of the prescription can be washed away through the water feeding of the cleaning balls. When the square barrel is cleaned, the cleaning coil 421 of the circle of the upper edge of the dyeing material cylinder 42 is fed with water to clean the inner wall of the whole dyeing material cylinder 42 synchronously, and the cleaned water is sent to the machine material cylinder of the production workshop through the delivery pump.

The cleaning link is 2 times, the prescription barrel 6 and the whole dyeing material cylinder 42 can be completely cleaned, after the cleaning is completed, the material barrel overturning assembly 43 rotates 150 degrees again to swing the prescription barrel 6, after the first lifting cylinder 412 and the second lifting cylinder 413 sequentially extend to the maximum stroke, the robot holds the empty prescription barrel 6 by a hand and takes away the empty prescription barrel, and at the moment, the work of once material melting and dye liquor conveying is calculated.

Some auxiliary devices are also arranged on the dye full-automatic container, and a counterweight steel wire rope is arranged, so that the cylinder cover 44 can move more smoothly along the lifting guide rod 411, and the abrasion of the lifting guide rod 411 due to huge lateral force is reduced. The top of the cylinder cover 44 is provided with an exhaust pipe 443, and the exhaust pipe 443 is communicated with an exhaust fan 444 arranged at the bottom of the frame. The exhaust fan 444 is turned on during stirring, because the dye is heated normally during dyeing, water vapor can be continuously emitted, and the exhaust fan plays roles of air suction and pressure relief.

The above-mentioned embodiment is to the technical solution and the beneficial effects of the present invention have been described in detail, it should be understood that the above is only the specific embodiment of the present invention, not used for limiting the present invention, any modification, supplement and equivalent replacement made within the principle scope of the present invention should be included in the protection scope of the present invention.

Claims

1. A full-automatic dye dissolver is used for dissolving dye in a square barrel and is characterized by comprising a rack, a dye material melting cylinder arranged at the lower part of the rack, a material barrel overturning assembly arranged at the middle part of the rack and used for lifting and overturning the square barrel, and a cylinder cover arranged at the upper part of the rack and matched with the dye material melting cylinder in a lifting manner; the bottom of dyestuff material jar is equipped with impeller and discharge gate, the top of cylinder cap and the both sides lateral wall of dyestuff material jar all are equipped with the inlet tube.

2. The full-automatic dye dissolver according to claim 1, wherein the rack is symmetrically provided with two dye material cylinders, two material barrel overturning assemblies and two cylinder covers.

3. The full-automatic dye dissolver according to claim 1, wherein the rack is provided with a longitudinal lifting guide rod, the cylinder cover is driven by a first lifting cylinder fixed on the upper part of the rack and moves up and down along the lifting guide rod; the charging bucket overturning assembly is driven by a second lifting cylinder fixed at the lower part of the rack and moves up and down along the lifting guide rod.

4. The full-automatic dye dissolver according to claim 3, wherein the charging basket overturning assembly comprises an overturning assembly motor fixed on the end of the second lifting cylinder and moving up and down along the lifting guide rod, and a bearing support connected with the output end of the overturning assembly motor, and the bearing support is provided with a limit slot matched with a limit block arranged at the bottom of the prescription barrel.

5. The dye full-automatic dissolver according to claim 3, wherein the cylinder head is provided with a cylinder head spacing ring near the periphery of the lower part thereof, and the cylinder head spacing ring covers the upper edge of the dye material cylinder when the first cylinder shortens to the minimum stroke.

6. The dye full-automatic dissolver according to claim 1, wherein a suction pipe is arranged on the top of the cylinder cover, and the suction pipe is communicated with an exhaust fan arranged on the bottom of the frame.

7. The full-automatic dye dissolver according to claim 1, wherein a stirring motor is arranged at the bottom of the frame, and the stirring motor is connected with the stirring impeller through a belt.

8. The full-automatic dye dissolver according to claim 1, wherein the water outlet end of the water inlet pipe is provided with a cleaning ball.

9. The dye full-automatic dissolver according to claim 1, wherein the dye material jar is provided with a cleaning coil pipe at the inner wall near the upper edge.