CN210752285U

CN210752285U - Full-automatic dye preparation system

Info

Publication number: CN210752285U
Application number: CN201921503403.2U
Authority: CN
Inventors: 杨继烈
Original assignee: Jiangsu Dingxin Printing & Dyeing Co ltd
Current assignee: Jiangsu Dingxin Printing & Dyeing Co ltd
Priority date: 2019-09-10
Filing date: 2019-09-10
Publication date: 2020-06-16
Anticipated expiration: 2029-09-10

Abstract

The utility model discloses a full-automatic dyestuff system of preparing relates to dyestuff equipment technical field, aims at solving the problem that pollutes operational environment easily among the prior art. The technical scheme is that a first driving piece for driving a fixing plate to slide along the length direction of a three-dimensional frame is arranged on the three-dimensional frame; a second driving piece is arranged on the fixed plate, and the output end of the second driving piece is connected with a driving rod and is used for driving the driving rod to move up and down; the bottom end of the driving rod is connected with an upper cover matched with an opening of the dye barrel, the upper cover is movably connected with at least two clamping jaws, and a third driving piece used for driving the clamping jaws to grab the dye barrel is arranged on the upper cover; the material melting tank is internally provided with a clamping and overturning mechanism for overturning the dye barrel. When needs change the material, make the clamping jaw snatch the dyestuff bucket to make the upper cover align with the opening of dyestuff bucket, remove the dyestuff bucket and empty out through chucking tilting mechanism with the dyestuff in the dyestuff bucket after changing in the storage bucket, thereby can effectively prevent operational environment's pollution.

Description

Full-automatic dye preparation system

Technical Field

The utility model belongs to the technical field of dye equipment technique and specifically relates to a full-automatic dyestuff system of preparing is related to.

Background

Dyeing of cloth refers to dyeing, also known as coloring, of cloth by chemically or otherwise affecting the substance itself.

According to the traditional mode of manually melting the powdery dye, the powdery dye in a weighing barrel is manually put into an auxiliary tank beside a dyeing machine according to dyeing requirements, then clear water is added for stirring, and after dye liquor is conveyed, the auxiliary tank and a pipeline are manually washed.

However, the above prior art solutions have the following drawbacks: when throwing into powder dyestuff to the auxiliary tank in, need lift the top of weighing the storage bucket to the auxiliary tank, because powder dyestuff itself is lighter, lead to the powder to fly upward easily when empting to cause the pollution to operational environment easily.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a full-automatic dyestuff system of preparing, its advantage is for can effectively preventing operational environment's pollution.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme: a full-automatic dye preparation system comprises a three-dimensional frame and a dye barrel with an upward opening, wherein the three-dimensional frame comprises a material receiving area and a material melting area which are arranged along the length direction of the three-dimensional frame, the material melting area comprises a plurality of material melting tanks with upward openings, and tank covers are arranged on the material melting tanks and positioned at the openings of the material melting tanks; a conveying area is arranged on one side of the material melting area, and a bracket for placing a dye barrel is arranged in the conveying area; the three-dimensional frame is provided with a fixed plate, and the three-dimensional frame is provided with a first driving piece for driving the fixed plate to slide along the length direction of the three-dimensional frame; a second driving piece is arranged on the fixed plate, and the output end of the second driving piece penetrates through the fixed plate to be connected with a driving rod and is used for driving the driving rod to move up and down; the bottom end of the driving rod is connected with an upper cover matched with an opening of the dye barrel, the upper cover is movably connected with at least two clamping jaws, and a third driving piece used for driving the clamping jaws to grab the dye barrel is arranged on the driving rod; and a clamping and overturning mechanism for overturning the dye barrel is arranged in the material melting tank.

Through adopting above-mentioned technical scheme, when needs material, remove the actuating lever and make the clamping jaw snatch the dyestuff bucket of depositing on the support, and the upper cover cooperatees with the opening of dyestuff bucket, can avoid the powder dyestuff in the in-process dyestuff bucket of removing the dyestuff bucket to spill on ground. Then move the dyestuff bucket to in the material jar of changing, make the cover the opening of changing the material jar, then empty out through the dyestuff of the chucking tilting mechanism in changing the material jar in with the dyestuff bucket, can avoid the powder to fly upward to can effectively prevent operational environment's pollution.

The utility model discloses further set up to: the third driving piece is a first oil cylinder, the first oil cylinder is provided with a plurality of clamping jaws in one-to-one correspondence, the first oil cylinder is arranged on the upper cover, and a piston rod of the first oil cylinder is rotatably connected with the corresponding clamping jaws.

Through adopting above-mentioned technical scheme, after starting first hydro-cylinder, the piston rod of first hydro-cylinder can drive the clamping jaw and rotate, can adjust the distance between clamping jaw and the dyestuff bucket to can be convenient for snatch of dyestuff bucket.

The utility model discloses further set up to: the first driving piece is a first motor, the output end of the first motor is connected with a lead screw along the length direction of the three-dimensional frame, a ball nut is arranged on the lead screw, and the ball nut is connected with the fixing plate; and a limiting part for preventing the ball nut from rotating along with the lead screw is arranged on the three-dimensional frame.

Through adopting above-mentioned technical scheme, after starting first motor, the drive shaft of first motor drives the lead screw and rotates, because ball nut can be avoided following the lead screw rotation by the locating part, so ball nut can drive the fixed plate and slide along the length direction of three-dimensional frame to made things convenient for fixed plate, actuating lever and dyestuff bucket to remove along the length direction of three-dimensional frame.

The utility model discloses further set up to: the locating part includes the slide rail, the slide rail sets up on the solid frame along the length direction of solid frame, be provided with on the slide rail and slide the complex sliding block with the slide rail, the sliding block is connected with the fixed plate.

Through adopting above-mentioned technical scheme, when the fixed plate slided along the length direction of lead screw, can drive the sliding block and slide on the slide rail, can avoid ball nut to follow the lead screw and rotate to can make fixed plate and dyestuff bucket slide along the length direction of three-dimensional frame.

The utility model discloses further set up to: the second driving piece is an air cylinder, and a piston rod of the air cylinder is connected with the driving rod.

Through adopting above-mentioned technical scheme, after starting the cylinder, the piston rod of cylinder drives the actuating lever and reciprocates to the dyestuff bucket that drives upper cover and clamping jaw and snatch reciprocates, has made things convenient for reciprocating of dyestuff bucket.

The utility model discloses further set up to: chucking tilting mechanism includes two splint, it is the fourth driving piece that is in opposite directions or back-to-back motion to be used for driving two splint to be provided with in the material jar to change, it is used for driving two splint pivoted fifth driving pieces to be provided with on the material jar to change.

Through adopting above-mentioned technical scheme, two splint of fourth drive spare drive are in opposite directions or back-to-back motion, can press from both sides the dye bucket tightly, then two splint through the upset of fifth drive spare to make the dye bucket upset, thereby can empty into the material jar of changing with the powder dyestuff in the dye bucket, thereby can be convenient for the tight upset of clamp of dye bucket in changing the material jar.

The utility model discloses further set up to: a supporting plate is arranged in the material melting tank, a sliding groove is arranged on one side wall of the supporting plate along the horizontal direction, two sliding blocks are horizontally arranged in the sliding groove, and the two clamping plates correspond to the two sliding blocks respectively and are connected with the corresponding sliding blocks; the fifth driving piece is a fifth motor, the fifth motor is arranged on the outer side wall of the material melting tank, the output end of the fifth motor is connected with a fixing rod, and one end, far away from the motor, of the fixing rod extends into the material melting tank and is connected with the supporting plate.

Through adopting above-mentioned technical scheme, two splint are connected with two sliders respectively, and when two splint of fourth drive were in opposite directions or when carrying on the back the body motion mutually, two sliders all slided in the spout, can increase the connection stability of splint. On the other hand, the fifth motor drives the fixing rod to rotate, so that the fixing rod drives the supporting plate to rotate, and the supporting plate and the dye barrel are further convenient to overturn.

The utility model discloses further set up to: the splint are the arc type with dye barrel outside wall adaptation.

Through adopting above-mentioned technical scheme, splint are the arc type, can laminate mutually with the outside wall of dyestuff bucket to can further press from both sides the dyestuff bucket tightly.

To sum up, the utility model discloses a beneficial technological effect does:

1. through the arrangement of the clamping jaw, the driving rod and the tank cover, the pollution of the working environment can be effectively prevented;

2. through the arrangement of the lead screw, the ball nut, the slide rail and the slide block, the fixed plate, the driving rod and the dye barrel can conveniently move along the length direction of the three-dimensional frame;

3. through the setting of splint, slider, backup pad, dead lever to can further increase the connection stability of splint, and be convenient for the upset of backup pad and dyestuff bucket.

Drawings

Fig. 1 is a schematic diagram of an overall structure of a fully automatic dye preparation system according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram for showing the connection relationship between the clamping jaw and the upper cover according to the embodiment of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2;

fig. 4 is a cross-sectional view of a material melting tank according to an embodiment of the present invention;

FIG. 5 is an enlarged view of portion B of FIG. 4;

fig. 6 is a schematic structural diagram for showing a connection relationship between the slider and the chute according to an embodiment of the present invention.

In the figure, 1, a three-dimensional frame; 11. a dye vat; 12. a material receiving area; 13. a material melting area; 14. a delivery zone; 15. a support; 2. a material melting tank; 21. a discharge port; 22. a discharge pipe; 23. a valve; 24. a stirring rod; 241. a support bar; 242. a connecting rod; 25. a sixth motor; 26. a can lid; 3. a fixing plate; 31. a first motor; 32. a lead screw; 33. a ball nut; 34. a slide rail; 35. a sliding block; 36. connecting holes; 37. a cylinder; 38. a drive rod; 4. a connecting plate; 41. an upper cover; 42. a cover plate; 43. a connecting ring; 44. a clamping jaw; 45. a first cylinder; 5. a fifth motor; 51. fixing the rod; 52. a support plate; 53. a chute; 54. a slider; 55. a splint; 56. and a second oil cylinder.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a system is prepared to full-automatic dyestuff, including three-dimensional frame 1 and the ascending dyestuff bucket 11 of opening, three-dimensional frame 1 includes along the receipts material district 12 and the material district 13 of changing of its length direction setting, changes the both sides in material district 13 and all is provided with transport zone 14, and transport zone 14 is provided with the support 15 that is used for placing dyestuff bucket 11.

Referring to fig. 2 and 3, a fixing plate 3 is arranged on the solid frame 1, and a first driving member for driving the fixing plate 3 to slide along the length direction of the solid frame 1 is arranged on the solid frame 1. In this embodiment, the first driving member is a first motor 31, a screw 32 is connected to an output end of the first motor 31 along a length direction of the three-dimensional frame 1, a ball nut 33 is disposed on the screw 32, and the ball nut 33 is connected to the fixing plate 3. The three-dimensional frame 1 is provided with a limiting part, specifically, the limiting part is a slide rail 34, the slide rail 34 is arranged on the three-dimensional frame 1 along the length direction of the three-dimensional frame 1, a sliding block 35 which is in sliding fit with the slide rail 34 is arranged on the slide rail 34, and the sliding block 35 is connected with the fixing plate 3.

Referring to fig. 2, a connecting hole 36 is formed through the top surface of the fixing plate 3, and a second driving member, in this embodiment, an air cylinder 37 is disposed on the fixing plate 3, and a driving rod 38 is connected to a piston rod of the air cylinder 37 and is used for driving the driving rod 38 to move up and down.

Referring to fig. 2, the bottom end of the driving rod 38 is connected with the connecting plate 4, one end of the connecting plate 4 away from the driving rod 38 is connected with the upper cover 41, the upper cover 41 includes a cover plate 42 and a connecting ring 43, the cover plate 42 is circular, one end of the cover plate 42 is connected with the connecting plate 4, and the other end of the cover plate 42 is connected with the connecting ring 43. The outer side wall of the connecting ring 43 is uniformly provided with at least two clamping jaws 44 along the circumference thereof, in this embodiment, three clamping jaws 44 are provided, and the clamping jaws 44 are hinged with the connecting ring 43. The cover plate 42 is provided with a third driving member, specifically, the third driving member is a first oil cylinder 45, the first oil cylinder 45 is hinged with the connecting plate, the first oil cylinder 45 is provided with three clamping jaws 44 which are in one-to-one correspondence, and a piston rod of the first oil cylinder 45 is hinged with the corresponding clamping jaw 44.

Referring to fig. 4 and 5, the material melting area 13 includes a plurality of material melting tanks 2, in this embodiment, three material melting tanks 2 are provided, the bottom of each material melting tank 2 is tapered, a tank cover 26 is rotatably connected to each material melting tank 2, a material outlet 21 is provided at the bottom of each material melting tank 2, the material outlet 21 is externally connected to a material discharging pipe 22, and a valve 23 is provided on each material discharging pipe 22. A stirring rod 24 is arranged in the material melting tank 2, and a sixth motor 25 for driving the stirring rod 24 to rotate is arranged below the material melting tank 2. In this embodiment, the puddler 24 includes bracing piece 241 and connecting rod 242, and the output of sixth motor 25 is connected with the connecting axle, and the one end that sixth motor 25 was kept away from to the connecting axle is connected with the butt pole that sets up along vertical direction, and the one end that the connecting axle was kept away from to the butt pole stretches into in the chemical material jar 2 and is connected with bracing piece 241, and bracing piece 241 sets up along the horizontal direction, and the one end that the butt pole was kept away from to bracing piece 241 is connected with connecting rod 242, and connecting rod 242 is the slope setting. The connecting shaft is connected with the abutting rod through two bevel gears and used for converting the transmission direction of the sixth motor 25.

Referring to fig. 6, fixedly connected with fifth driving piece on the lateral wall of material melting tank 2, specifically, the fifth driving piece is fifth motor 5, and the output of fifth motor 5 is connected with dead lever 51, and the one end that fifth motor 5 was kept away from to dead lever 51 stretches into in the material melting tank 2 and is connected with backup pad 52, is provided with spout 53 along the horizontal direction on the lateral wall of backup pad 52 that keeps away from the motor, and the horizontal migration is provided with two sliders 54 in the spout 53. Be provided with chucking tilting mechanism in the change material jar 2, in this embodiment, chucking tilting mechanism includes two splint 55, and splint 55 be with the arc type of 11 outside lateral walls adaptations of dyestuff bucket. The two clamping plates 55 respectively correspond to the two sliding blocks 54 and are fixedly connected with the corresponding sliding blocks 54, a fourth driving part is arranged on the side wall of the supporting plate 52 far away from the fifth motor 5 and below the sliding groove 53, specifically, the fourth driving part is a second oil cylinder 56, and the second oil cylinder 56 is provided with two clamping plates 55 and respectively corresponds to the two clamping plates 55, and is used for driving the two clamping plates 55 to move in the opposite direction or in the opposite direction.

The implementation principle of the embodiment is as follows:

when the material needs to be melted, the driving rod 38 and the fixing plate 3 are moved, so that the clamping jaw 44 grabs the dye barrel 11 stored on the bracket 15, and the cover plate 42 covers the opening of the dye barrel 11. Then the dye barrel 11 is moved and the dye barrel 11 is placed in the chemical material tank 2, the second oil cylinder 56 is started, and the piston rod of the second oil cylinder 56 drives the corresponding clamping plate 55 to move and clamp the dye barrel 11. At this time, the first cylinder 45 drives the corresponding jaw 44 to rotate until the dye vat 11 is released, and the cylinder 37 drives the driving rod 38 and the jaw 44 to move upward. When the clamping jaw 44 moves to the upper part of the dye dissolving tank 2, the tank cover 26 is covered, then the fifth motor 5 is started, the fifth motor 5 can drive the fixing rod 51 to rotate, the supporting plate 52 is made to rotate, the clamping plate 55 and the dye barrel 11 are made to overturn, so that the powder dye in the dye barrel 11 is poured into the dye dissolving tank 2, the powder can be prevented from flying, and the pollution to the working environment can be effectively prevented.

Then, water is sprayed into the material dissolving tank 2, and the sixth motor 25 is started, so that the stirring rod 24 is driven to rotate, and the dyes are dissolved and dissolved. After the material melting is finished, the valve 23 is opened, the dye solution is discharged from the discharge port 21 and the discharge pipe 22, and the valve 23 is closed after the dye solution is completely discharged. Finally, the can lid is opened and the dye vat 11 is removed by moving the drive rod 38 and the gripper 44.

When the dye barrel 11 needs to be moved left and right, the first motor 31 is started, the driving shaft of the first motor 31 drives the screw rod 32 to rotate, so that the ball nut 33 drives the fixing plate 3 to move, and the sliding block 35 moves on the sliding rail 34.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides a system is prepared to full-automatic dyestuff, includes three-dimensional frame (1) and ascending dyestuff bucket (11) of opening, its characterized in that: the three-dimensional frame (1) comprises a material receiving area (12) and a material melting area (13) which are arranged along the length direction of the three-dimensional frame, the material melting area (13) comprises a plurality of material melting tanks (2) with upward openings, and tank covers (26) are rotatably connected to the material melting tanks (2) and positioned at the openings of the material melting tanks; a conveying area (14) is arranged on one side of the material melting area (13), and a support (15) for placing a dye barrel (11) is arranged on the conveying area (14); a fixing plate (3) is arranged on the three-dimensional frame (1), and a first driving piece for driving the fixing plate (3) to slide along the length direction of the three-dimensional frame (1) is arranged on the three-dimensional frame (1); a second driving piece is arranged on the fixing plate (3), and the output end of the second driving piece penetrates through the fixing plate (3) to be connected with a driving rod (38) and is used for driving the driving rod (38) to move up and down; the bottom end of the driving rod (38) is connected with an upper cover (41) matched with an opening of the dye barrel (11), the upper cover (41) is movably connected with at least two clamping jaws (44), and a third driving piece used for driving the clamping jaws (44) to grab the dye barrel (11) is arranged on the upper cover (41); and a clamping and overturning mechanism for overturning the dye barrel (11) is arranged in the dye dissolving tank (2).

2. A fully automated dye dispensing system according to claim 1, wherein: the third driving piece is a first oil cylinder (45), the first oil cylinder (45) is provided with a plurality of clamping jaws (44) and corresponds to each other one by one, the first oil cylinder (45) is hinged to the driving rod (38), and a piston rod of the first oil cylinder (45) is hinged to the corresponding clamping jaw (44).

3. A fully automated dye dispensing system according to claim 1, wherein: the first driving piece is a first motor (31), the output end of the first motor (31) is connected with a lead screw (32) along the length direction of the three-dimensional frame (1), a ball nut (33) is arranged on the lead screw (32), and the ball nut (33) is connected with the fixing plate (3); the three-dimensional frame (1) is provided with a limiting piece for preventing the ball nut (33) from rotating along with the screw rod (32).

4. A fully automated dye dispensing system according to claim 3, wherein: the locating part comprises a slide rail (34), the slide rail (34) is arranged on the three-dimensional frame (1) along the length direction of the three-dimensional frame (1), a slide block (35) matched with the slide rail (34) in a sliding mode is arranged on the slide rail (34), and the slide block (35) is connected with the fixing plate (3).

5. A fully automated dye dispensing system according to claim 1, wherein: the second driving part is an air cylinder (37), and a piston rod of the air cylinder (37) is connected with a driving rod (38).

6. A fully automated dye dispensing system according to claim 1, wherein: chucking tilting mechanism includes two splint (55), be provided with on change material jar (2) and be used for driving two splint (55) and be the fourth driving piece of in opposite directions or back-to-back motion, be provided with on change material jar (2) and be used for driving two splint (55) pivoted fifth driving pieces.

7. The fully automated dye dispensing system according to claim 6, wherein: the fifth driving piece is a fifth motor (5), the fifth motor (5) is arranged on the outer side wall of the material melting tank (2), the output end of the fifth motor (5) is connected with a fixing rod (51), and one end, far away from the fifth motor (5), of the fixing rod (51) extends into the material melting tank (2) and is connected with a supporting plate (52); a sliding groove (53) is formed in the side wall, far away from the fifth motor (5), of the supporting plate (52) in the horizontal direction, two sliding blocks (54) are horizontally arranged in the sliding groove (53), and the two clamping plates (55) correspond to the two sliding blocks (54) respectively and are connected with the corresponding sliding blocks (54).

8. The fully automated dye dispensing system according to claim 6, wherein: the clamping plate (55) is in an arc shape matched with the outer side wall of the dye barrel (11).