CN214930791U

CN214930791U - Intelligent integrated sack filling machine

Info

Publication number: CN214930791U
Application number: CN202023228966.0U
Authority: CN
Inventors: 岳建民; 王雷; 李国庆
Original assignee: Harbin Engineering Qingdao Robot Co ltd
Current assignee: Harbin Engineering Qingdao Robot Co ltd
Priority date: 2020-12-29
Filing date: 2020-12-29
Publication date: 2021-11-30
Anticipated expiration: 2030-12-29

Abstract

The utility model discloses an intelligence integration sack filling machine, including the arch frame, the inner chamber top fixedly connected with roof of arch frame, the top fixedly connected with feed bin of arch frame, the feed bin have hydraulic pressure vibrations jump bit all around, feed cylinder under the bottom fixedly connected with of feed bin, the below of lower feed cylinder is provided with the support li many weighing hopper, and the below of the support li many weighing hopper is provided with irritates a mouthful, irritates a mouthful lower extreme and connects ton bag, and the bottom of roof is provided with spiral sampler. This intelligence integration sack filling machine can protect ton bag and flatbed truck when ton bag drops through the rubber pad that sets up, can protect the feed bin to a certain extent through the rubber impact head that sets up, can evenly hit the impact hammer through the hydraulic pressure vibrations that sets up and hit the feed bin outer wall, avoids sizing or long-pending material, can weigh in advance through the many weighing hoppers of support li that set up, guarantees sack filling weight precision and operating efficiency.

Description

Intelligent integrated sack filling machine

Technical Field

The utility model relates to a sack filling machine field, in particular to intelligence integration sack filling machine.

Background

The copper concentrate is the concentrate of low-grade copper-containing raw ore which is treated by a mineral processing technology to reach a certain quality index, can be directly supplied to a smelting plant for smelting copper, has high utilization value of copper concentrate, aims to reduce the cargo loss caused in the processes of loading, unloading, storing and transporting, in port import copper concentrate operation, the demand of filling bulk copper concentrate into ton bag package is increasing, a copper concentrate sack filling machine is equipment for processing bulk cargo into ton bag package, different from the cargo such as grain and chemical fertilizer, the copper concentrate has the characteristics of large cargo viscosity and large density, the copper concentrate is powdery particles, has conductivity and harsh operation environment, uses more manpower in the prior art, is not beneficial to the health of workers, therefore, higher requirements are provided for the operability, the filling efficiency and the like of the sack filling machine, and the existing sack filling machine has the defects of low sack filling efficiency, high required labor cost and the like.

SUMMERY OF THE UTILITY MODEL

A primary object of the utility model is to provide an intelligence integration sack filling machine can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an intelligent integrated sack filling machine comprises an arched outer frame, wherein a top plate is fixedly connected to the top of an inner cavity of the arched outer frame, a bin is fixedly connected to the top of the arched outer frame, guardrails are arranged on the periphery of the top of the arched outer frame, hydraulic vibration impact hammers are arranged on the periphery of the bin, a discharging barrel is fixedly connected to the bottom of the bin, a first valve is arranged at the lower end of the discharging barrel, a tolli multi-weighing hopper is arranged at the lower end of the first valve, a second valve is arranged at the lower end of the tolli multi-weighing hopper, a sack filling opening is arranged at the lower end of the second valve, a ton sack is connected to the lower end of the sack filling opening, a flat plate truck is arranged below the ton sack, a work is arranged at the lower end of the arched outer frame, video monitoring devices are arranged at the left end and the right end of a platform top plate, a mechanical arm is arranged at the bottom of the left end of the top plate, the lower end of the mechanical arm is provided with a sampling jig, the bottom of the top plate is provided with a spiral sampler, the outer wall of the upper end of the spiral sampler is provided with a sampling collector, the upper end of the spiral sampler is provided with a radiation detector, the tail end of the hydraulic vibration impact hammer is fixedly connected with a third compression spring, the other end of the third compression spring is fixedly connected with a rubber impact head connecting block, the other end of the rubber impact head connecting block is fixedly connected with a rubber impact head, a rubber pad connecting body is arranged below the bottom of the ton bag, the bottom of the rubber pad connecting body is fixedly connected with a rubber pad, the bottom of the ton bag is fixedly connected with a buffer supporting spring, the right and left wall bodies at the center of the bottom of the ton bag are symmetrically provided with a movable groove, the inner cavity of the movable groove is transversely and fixedly connected with a cross rod, and the outer wall of the cross rod is movably sleeved with a first compression spring, the rubber pad connector's top is provided with second compression spring, both ends symmetry fixedly connected with spring connecting block about second compression spring, two spring connecting block looks mutually on the back a lateral wall body symmetry swing joint has the movable rod, the other end swing joint of movable rod has the movable block.

Preferably, the number of the bag filling openings is six, and the six bag filling openings are respectively arranged at the bottoms of the six second valves.

Preferably, the number of the ton bags is six, and the six ton bags are respectively connected to the lower ends of the six bag filling openings.

Preferably, the number of the spiral samplers is six, and the two spiral samplers are respectively positioned on the right side of the six tolier weighing hoppers.

Preferably, the number of the buffer support springs is four, the four buffer support springs are respectively and fixedly connected to four corners of the bottom of the ton bag, and the lower ends of the four buffer support springs are respectively and fixedly connected to four corners of the top of the rubber pad connector.

Preferably, the movable grooves are two groups, the number of each group is two, and the two groups of movable grooves are symmetrically arranged at the bottom of the ton bag and the top of the rubber pad connector respectively.

Preferably, the movable rods are two groups, the number of each group is two, and the two groups of movable rods are respectively and symmetrically movably connected to the wall bodies on the opposite sides of the two spring connecting blocks.

Preferably, the movable blocks are two groups, the number of each group is two, the two groups of movable blocks are respectively movably connected to one ends, far away from the two groups of movable rods, of the two groups of movable rods, and the other ends of the two groups of movable blocks are movably sleeved on the outer wall of one end, close to the two groups of cross rods, of the other end.

Compared with the prior art, the utility model discloses following beneficial effect has:

the intelligent integrated sack filling machine can protect the bottom of a ton bag and the top of a flat plate truck to a certain extent when the ton bag falls through the arranged rubber pad, can buffer the impact force when the ton bag falls through the arranged buffer supporting spring, the first compression spring and the second compression spring, thereby playing a secondary protection for the ton bag and the flat plate truck, can protect a bin to a certain extent through the arranged rubber impact head, can buffer the pressure of a hydraulic vibration impact hammer during working through the arranged third compression spring, thereby reducing the damage of the hydraulic vibration impact hammer during working, can evenly strike the outer wall of the bin through the arranged hydraulic vibration impact hammer, avoid sticking or material accumulation, can weigh in advance through the arranged weight-supporting weighing hopper, ensure the weight precision and the working efficiency of the sack filling, and is convenient for operations such as automatic sampling through the arranged spiral and mechanical arms, time is saved, work efficiency is improved, the radiation value is conveniently detected through the arranged radiation detector, and work efficiency is improved through the six arranged ladle openings.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic cross-sectional view of the bottom of the ton bag of the present invention;

fig. 3 is a schematic structural view of the end of the hydraulic vibration impact hammer of the present invention.

In the figure: 1. an arched outer frame; 2. a robot arm; 3. sampling the jig; 4. a first valve; 5. bagging by ton; 6. a work station; 7. feeding the material barrel; 8. a top plate; 9. a storage bin; 10. a hydraulic vibration impact hammer; 11. a guardrail; 12. a radiation detector; 13. a sampling collector; 14. a spiral sampler; 15. a video monitoring device; 16. a flat bed truck; 17. filling a bag opening; 18. a tolimo weighing hopper; 19. a second valve; 20. a movable groove; 21. a first compression spring; 22. a cross bar; 23. a spring connecting block; 24. a second compression spring; 25. a movable rod; 26. a movable block; 27. a buffer support spring; 28. a rubber pad connector; 29. a rubber pad; 30. a third compression spring; 31. a rubber impact head connecting block; 32. and (5) a rubber impact head.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

As shown in fig. 1-3, an intelligent integrated sack filling machine comprises an arched outer frame 1, a top plate 8 is fixedly connected to the top of an inner cavity of the arched outer frame 1, a bin 9 is fixedly connected to the top of the arched outer frame 1, guardrails 11 are arranged around the top of the arched outer frame 1, hydraulic vibration impact hammers 10 are arranged around the bin 9, the outer wall of the bin 9 can be uniformly hit by the arranged hydraulic vibration impact hammers 10 to avoid sticking or accumulation, a blanking barrel 7 is fixedly connected to the bottom of the bin 9, a first valve 4 is arranged at the lower end of the blanking barrel 7, a tolli weighing hopper 18 is arranged at the lower end of the first valve 4, the set tolli weighing hopper 18 can be used for weighing in advance to ensure the weight precision and the operation efficiency of the sack filling, a second valve 19 is arranged at the lower end of the tolli weighing hopper 18, a sack filling port 17 is arranged at the lower end of the second valve 19, the number of the filling openings 17 is six, the six filling openings 17 are respectively arranged at the bottoms of six second valves 19, the working efficiency is increased through the six filling openings 17, the lower end of the filling opening 17 is connected with the ton bag 5, the number of the ton bag 5 is six, the six ton bags 5 are respectively connected with the lower ends of the six filling openings 17, a flat truck 16 is arranged below the ton bag 5, the lower end of the arched outer frame 1 is provided with a working platform 6, the left end and the right end of the bottom of the top plate 8 are provided with video monitoring devices 15, the bottom of the left end of the top plate 8 is provided with a mechanical arm 2, the lower end of the mechanical arm 2 is provided with a sampling jig 3, the bottom of the top plate 8 is provided with a spiral sampler 14, the spiral sampler 14 and the mechanical arm 2 are arranged to facilitate automatic sampling and other operations, the time is saved, the working efficiency is increased, the number of the spiral samplers 14 is six, and the two spiral samplers 14 are respectively positioned at the right side of six Torries weighing and metering hoppers 18, the upper end outer wall of spiral sampler 14 is provided with sample collector 13, the upper end of spiral sampler 14 is provided with radiation detector 12, radiation value is conveniently detected through radiation detector 12 that sets up, the terminal fixedly connected with third compression spring 30 of hydraulic pressure vibrations jump bit 10, the pressure of hydraulic pressure vibrations jump bit 10 during operation can be cushioned through the third compression spring 30 that sets up, thereby reduce the damage of hydraulic pressure vibrations jump bit 10 during operation, the other end fixedly connected with rubber impact head connecting block 31 of third compression spring 30, the other end fixedly connected with rubber impact head 32 of rubber impact head connecting block 31, rubber impact head 32 through setting up can protect feed bin 9 to a certain extent, the bottom below of ton package bag 5 is provided with rubber pad connector 28, the bottom fixedly connected with rubber pad 29 of rubber pad connector 28, can protect the bottom of ton package bag 5 and dull and stereotyped goods bag 29 to a certain extent when ton package bag 5 drops through the rubber pad 29 that sets up The top of the trolley 16, the bottom of the ton bag 5 is fixedly connected with four buffer support springs 27, the number of the buffer support springs 27 is four, the four buffer support springs 27 are respectively fixedly connected with four corners of the bottom of the ton bag 5, the lower ends of the four buffer support springs 27 are respectively fixedly connected with four corners of the top of the rubber pad connector 28, two groups of movable grooves 20 are symmetrically arranged on the wall bodies at the left end and the right end in the center of the bottom of the ton bag 5, the number of the movable grooves 20 is two, the two groups of movable grooves 20 are respectively symmetrically arranged at the bottom of the ton bag 5 and the top of the rubber pad connector 28, a cross bar 22 is transversely and fixedly connected with the inner cavity of the movable groove 20, a first compression spring 21 is movably sleeved on the outer wall of the cross bar 22, a second compression spring 24 is arranged above the rubber pad connector 28, and the impact force generated when the ton bag 5 drops can be buffered through the arranged buffer support springs 27, the first compression spring 21 and the second compression spring 24, thereby play the secondary protection to ton bag 5 and flat truck 16, the symmetrical fixedly connected with spring connecting block 23 in both ends about second compression spring 24, two spring connecting block 23 carry on the back a lateral wall body symmetry swing joint that has the movable rod 25 mutually, movable rod 25 is two sets of, the quantity of every group is two, two sets of movable rod 25 symmetry swing joint respectively in two spring connecting block 23 carry on the back a lateral wall body mutually, the other end swing joint of movable rod 25 has movable block 26, movable block 26 is two sets of, the quantity of every group is two, two sets of movable block 26 are swing joint in the one end that two sets of movable rod 25 kept away from mutually respectively, and the other end movable sleeve of two sets of movable block 26 is established at the one end outer wall that two sets of horizontal poles 22 are close to mutually.

It should be noted that the utility model relates to an intelligent integrated sack filling machine, copper concentrate in the feed bin 9 falls into the inner chamber of the toli multi-weighing measuring hopper 18 through the lower feed cylinder 7 during use, after the toli multi-weighing measuring hopper 18 detects that 1.9 tons of weight signals arrive, control the first valve 4 to begin to draw in at the speed of 1.5M/S, when reaching 2 tons of signals, the first valve 4 is completely closed, the second valve 19 is opened, the materials fall into the ton sack 5, in the working process, the outer wall of the feed bin 9 is uniformly hit by the hydraulic vibration impact hammer 10, avoid sticking or material accumulation, the sack filling is finished, the third compression spring 30 and the rubber head 32 arranged at the tail end of the hydraulic vibration impact hammer 10 can play the role of protecting the feed bin 9 and the hydraulic vibration impact hammer 10, the hydraulic vibration impact hammer 10 stops vibrating, the automatic unhooking mechanism automatically unhooks, and the automatic sack filling is completed, the separated ton bag 5 falls to the top of the flat-bed truck 16, a rubber pad 29, a buffer supporting spring 27 and a second compression spring 24 which are arranged at the bottom of the ton bag 5 can play a role of protecting the ton bag 5 and the flat-bed truck 16, the ton bag 5 is separated from the filling port 17, after the system receives a signal, the spiral sampler 14 is controlled to start and move downwards, the top end of the spiral sampler 14 is fixedly provided with a radiation detector 12, when the radiation detector 12 at the top end is within 0.1m of the distance from materials in the ton bag 5, a sensor triggers a radiation detection system, the radiation value is monitored, whether the radiation value exceeds 400nGy/h is judged, if the radiation value exceeds the radiation detector, early warning is given, unloading operation is stopped, meanwhile, the sampler adopts a spiral sampling mode to take out samples from the top to the bottom in the ton bag 5, after the sampling collector 13 reaches the bottom, the sampling collector 13 is retracted by a hydraulic cylinder, after the samples are taken out, the mechanical arm 2 transversely moves to the front of the sampling collector 13, the sampling collector 13 is clamped through the sampling jig 3 at the front end of the mechanical arm 2 and is rotated anticlockwise to be taken down, then the PLC control system controls the mechanical arm 2 to move to a sample collecting position, the taken sample is poured into the sampling device, then the mechanical arm 2 transfers the empty sample sampling collector 13 to the taken down position, the mechanical arm 2 finishes clockwise installation of the empty sample collector 13, the field device is provided with the video monitoring device 15, video shooting and monitoring can be carried out on the whole unloading, filling and sampling processes, the subpackaging system weighs and judges whether the taken copper concentrate sample is larger than 300g, if not, the industrial personal computer sends a resampling operation instruction to the sampling device, if yes, the sample enters the intelligent packaging system, and the sampling device finishes sealed bag collection, sealing and conveying of the sample, the label of corresponding information is printed by the labeler and is pasted on the sample bag, the conveying unit continues to operate to convey the sealed bag into the sample bag collecting box, and after one team operation is finished, the operator transfers the sample to a customs sample collecting position.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an intelligence integration sack filling machine, includes arch frame (1), its characterized in that: the top of the inner cavity of the arched outer frame (1) is fixedly connected with a top plate (8), the top of the arched outer frame (1) is fixedly connected with a storage bin (9), guardrails (11) are arranged on the periphery of the top of the arched outer frame (1), hydraulic vibration impact hammers (10) are arranged on the periphery of the storage bin (9), a lower charging barrel (7) is fixedly connected with the bottom of the storage bin (9), a first valve (4) is arranged at the lower end of the lower charging barrel (7), a Tuoli multi-weighing hopper (18) is arranged at the lower end of the first valve (4), a second valve (19) is arranged at the lower end of the Tuoli-weighing hopper (18), a ladle opening (17) is arranged at the lower end of the ladle opening (17), a ton bag (5) is connected with the lower end of the ton bag (5), and a flat plate truck (16) is arranged below the ton bag (5), the lower end of the arched outer frame (1) is provided with a work platform (6), the left end and the right end of the bottom of the top plate (8) are provided with video monitoring devices (15), the bottom of the left end of the top plate (8) is provided with a mechanical arm (2), the lower end of the mechanical arm (2) is provided with a sampling jig (3), the bottom of the top plate (8) is provided with a spiral sampler (14), the outer wall of the upper end of the spiral sampler (14) is provided with a sampling collector (13), the upper end of the spiral sampler (14) is provided with a radiation detector (12), the tail end of the hydraulic vibration impact hammer (10) is fixedly connected with a third compression spring (30), the other end of the third compression spring (30) is fixedly connected with a rubber impact head connecting block (31), and the other end of the rubber impact head connecting block (31) is fixedly connected with a rubber impact head (32), a rubber pad connector (28) is arranged below the bottom of the ton bag (5), a rubber pad (29) is fixedly connected to the bottom of the rubber pad connector (28), the bottom of the ton bag (5) is fixedly connected with a buffer supporting spring (27), the wall bodies at the left end and the right end in the middle of the bottom of the ton bag (5) are symmetrically provided with movable grooves (20), a cross bar (22) is transversely and fixedly connected with the inner cavity of the movable groove (20), a first compression spring (21) is movably sleeved on the outer wall of the cross bar (22), a second compression spring (24) is arranged above the rubber pad connecting body (28), the left end and the right end of the second compression spring (24) are symmetrically and fixedly connected with spring connecting blocks (23), the wall body at one side opposite to the two spring connecting blocks (23) is symmetrically and movably connected with movable rods (25), the other end of the movable rod (25) is movably connected with a movable block (26).

2. The intelligent integrated sack filling machine of claim 1, characterized in that: the number of the bag filling openings (17) is six, and the six bag filling openings (17) are respectively arranged at the bottoms of the six second valves (19).

3. The intelligent integrated sack filling machine of claim 1, characterized in that: the number of the ton bag (5) is six, and the six ton bag (5) are respectively connected with the lower ends of the six bag filling openings (17).

4. The intelligent integrated sack filling machine of claim 1, characterized in that: the number of the spiral samplers (14) is six, and the two spiral samplers (14) are respectively positioned on the right sides of the six Tuoli weighing hoppers (18).

5. The intelligent integrated sack filling machine of claim 1, characterized in that: the number of the buffer support springs (27) is four, the four buffer support springs (27) are respectively and fixedly connected to four corners of the bottom of the ton bag (5), and the lower ends of the four buffer support springs (27) are respectively and fixedly connected to four corners of the top of the rubber pad connector (28).

6. The intelligent integrated sack filling machine of claim 1, characterized in that: the number of the movable grooves (20) is two, and the two groups of movable grooves (20) are symmetrically arranged at the bottom of the ton bag (5) and the top of the rubber pad connector (28) respectively.

7. The intelligent integrated sack filling machine of claim 1, characterized in that: the movable rods (25) are two groups, the number of each group is two, and the two groups of movable rods (25) are respectively and symmetrically movably connected to the wall bodies on the back side of the two spring connecting blocks (23).

8. The intelligent integrated sack filling machine of claim 1, characterized in that: the movable blocks (26) are two groups, the number of each group is two, the two groups of movable blocks (26) are respectively movably connected to one ends, far away from the two groups of movable rods (25), of the two groups of movable rods, and the other ends of the two groups of movable blocks (26) are movably sleeved on the outer walls of the ends, close to the two groups of cross rods (22), of the two groups of cross rods.