CN203410635U - Ultrafine powder packing machine - Google Patents

Ultrafine powder packing machine Download PDF

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Publication number
CN203410635U
CN203410635U CN201320339009.6U CN201320339009U CN203410635U CN 203410635 U CN203410635 U CN 203410635U CN 201320339009 U CN201320339009 U CN 201320339009U CN 203410635 U CN203410635 U CN 203410635U
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China
Prior art keywords
cylinder
bag
ultrafine powder
wrapping machine
packing machine
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Expired - Lifetime
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CN201320339009.6U
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Chinese (zh)
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周怡
周海南
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Individual
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Individual
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Abstract

The utility model provides an ultrafine powder packing machine, which comprises a feeding device, a feeding controller, a weighing device, a pressure relief device, a blanking device, a bag supporting device, a bag holding device, a rotary servo device, a movable bag discharge device, a finished product conveying belt and a seaming and packing machine. The ultrafine powder packing machine also comprises a vacuum device. The vacuum device is arranged on the feeding controller. The vacuum device comprises a lifting air cylinder, a lifting mechanism and an air suction rod. The gas emission problem of a material in an ultrafine powder pack is mainly solved by the ultrafine powder packing machine provided by the utility model. According to the ultrafine powder packing machine provided by the utility model, the semi-automatic packing of ultrafine powder is successfully realized, the labor strength of a worker is reduced, the packing speed and the packing accuracy are improved, the on-site dust is reduced, and the working environment is improved.

Description

Superfine powder wrapping machine
Technical field
The utility model relates to packaging field, particularly superfine powder packaging field.
Background technology
Develop rapidly along with China's industrial technology, the appearance of high-speed grinder and precision vibration sieve, powder processing technology to material has reached nanoscale technology, superfine powder is because particle is little, purity is high, its added value of product is very high, and general price is all in one ton, even tens thousand of units of thousands of units, and this just requires the class of accuracy of packing to reach higher requirement.The grain size of fine powder material, by tens original orders, be upgraded to the even thousands of orders of present hundreds of orders, and thing followed metering packing problem just becomes outstanding especially.Material is fed into after feed bin by pneumatic transporting, and the difference of its bulk density between actual density is very large, and general bulk density all only has 0.2-0.3 ton/m 3, sometimes even lower, and its actual density is all generally the several times of its bulk density even more than decades of times, this has just brought very large difficulty to packing.Because such volume of material is large, air content is many, and bulk density is unstable, causes the weight that Accuracy of Packaging cannot guarantee, packaging bag cannot be loaded setting, and after the packing of weighing finishes, sack cannot be stood on load-transfer device, causes sealing seam bag.
Summary of the invention
The technical problems to be solved in the utility model is the material gas discharging problem in superfine powder packing.
A wrapping machine, comprises charging gear, feeding controller, weighting apparatus, pressure relief device, blanking device, holder bagging apparatus, holds up bagging apparatus, rotating servo device, moves out that packing is put, product conveying belt, sealing wrapping machine; Wherein charging gear comprises feed bin, spiral and frequency converter; Feeding controller comprises cylinder, baffle plate and silica gel plate; Weighting apparatus comprises Weighing mechanism, sensor and connection wire rod; Pressure relief device comprises blowdown valve, cylinder and closing plate; Blanking device comprises hopper, folder bag cylinder, folder bag plate and skid prevention rubber sheet; Holder bagging apparatus comprises lift cylinder, adjustable support and holder bag plate; Hold up bagging apparatus to comprise cylinder, hold up a bag plate, balance adjustment bar and portable bar; Rotating servo device comprises servomotor, motor servo driver, swing pinion and rotating disk; Move out to pack to put and comprise lift cylinder, sackholder, folder bag cylinder, support, mobile cylinder, guide rail and slide block; Also have vacuum, be arranged on feeding controller, comprise lift cylinder, lifting mechanism and air exhaust bar.Gas shaking device is arranged at holder bag plate bottom.The vibroseis of gas shaking device is pulse high-frequency vibration.The blade of the spiral in charging gear from feed bin to feeding controller between according to a certain percentage from close to dredging.
This superfine powder wrapping machine has successfully been realized the S. A. packing of superfine powder, reduced workman's labour intensity, speed and the precision of packing have been improved, reduced on-the-spot dust, improved working environment, successfully substituted the artificial blowing of original employing, manually weighed, naturally wait for the original packaging method that exhaust, sealing seam wrap.This superfine powder wrapping machine can be increased work efficiency by actv., improve Accuracy of Packaging and speed, with respect to hand-filling, package speed is 2 times of hand-filling, can reach ± 10g(25kg/ of Accuracy of Packaging bag), package speed can reach 120-150 bag/hour.
Accompanying drawing explanation
Fig. 1 is the front view of superfine powder wrapping machine
Fig. 2 is the birds-eye view of superfine powder wrapping machine
Fig. 3 is the left view of superfine powder wrapping machine
The specific embodiment
As shown in Figure 1 to Figure 3, the utility model embodiment comprise charging gear 1, feeding controller 2, vacuum 3, pressure relief device 4, weighting apparatus 5, blanking device 6, holder bagging apparatus 7, hold up bagging apparatus 8, rotating servo device 9, move out that packing puts 10, product conveying belt, sealing wrapping machine.
Charging gear 1 adopts unequal distant screw frequency conversion charging gear, and the blade of the page of spiral between from feed bin to feeding controller can actv. prevent that to rare material from occurring piling up the phenomenon of stuck spiral tight in the situation that by close according to a certain percentage; The weight signal that unequal distant screw charging gear is obtained according to weighing control system by frequency converter carries out frequency conversion feed, descending, from coarse to fine, can either guarantee speed like this, can guarantee precision again, can also prevent spiral stuck phenomenon simultaneously.
Feeding controller 2 is comprised of cylinder and baffle plate and silica gel plate, this device is arranged on discharge hole of feeding device end, when weight reaches setting value, cylinder promotes rapidly baffle plate, blocking-up material continues to enter the packaging bag of weighing, and sealed by the silica gel plate that is fixed on baffle plate leading portion, really realized hermetically sealed feed and cut off.
Vacuum 3 is mainly comprised of lift cylinder, lifting mechanism, air exhaust bar etc., this device is arranged on feeding controller, one connects vacuum system and pressurized air, mutually switches, by interlocking electromagnetic valve when wrapping machine feeds in raw material, vacuum inserts in packaging bag, generally feed in raw material, Yi Bian take out negative pressure, get rid of the air in material, so that sack can load material, and reduce as much as possible the residual air capacity in material.Vacuum carries out work according to weighing-up wave, when weight reaches after setting value, this device just stops bleeding automatically, and utilize pressurized air to carry out pulse backblowing, automatically remove and be adsorbed on the material above air exhaust bar, blowback finishes the rear air exhaust bar of automatically extracting, and feeder continues reinforced, to reach the gravimetric value of setting.The features such as this device has simple in structure, and working service is convenient, Automatic clearance absorption material can play a part very important in superfine powder packing.
Pressure relief device 4 is comprised of blowdown valve, cut-out cylinder, closing plate etc., and this device is mainly protected vacuum system and arranged, when vacuum system is worked; when wrapping machine is during without negative pressure; automatic decompression device is opened automatically, reduces the pressure of vacuum system, prevents the excessive damage equipment of vacuum pump pressure.
Weighting apparatus 5 is mainly by Weighing mechanism, sensor, connection wire rod forms, this weighting apparatus, by three weight sensors, by connection wire rod, be connected to weighting apparatus, by regulating the length of screw mandrel, make center of gravity and the center of weighting apparatus overlapping, make the changes in weight signal in weighting apparatus by LOAD CELLS, be sent to weighing control system accurately, and three-point suspension-type weighting apparatus can be because of material in packaging process the lateral impact in Weighing mechanism and affect actual weight value and sense weight value produces deviation, so just can be good at ensureing weighing precision.Three-point suspension-type weighting device structure is more stable with respect to conventional boom-mounted weighting apparatus, and when being given a shock and impacting, recovery is shorter stabilization time.
Blanking device 6 is mainly by hopper, the compositions such as folder bag cylinder, folder bag plate, skid prevention rubber sheet, according to the size of packaging bag, the size of design hopper, in order to facilitate bagging, the size of hopper can be than the little about 100mm of sack size left and right on one side, when folder bag cylinder operation, sack has been clamped, and the sack of both sides is opening wide, and powder enters packaging bag meeting and produces very large airborne dust like this, site environment is with regard to non-constant, adopt this device, just both sides can be reserved to the packing sack coming and also clamp simultaneously, prevent that dust from overflowing.The folder bag plate of sackholder and packaging bag contact surface adopt skid prevention rubber sheet, prevent that skidding from appearring in sack in fill process.
Holder bagging apparatus 7 mainly forms by lift cylinder, adjustable support, holder bag plate, gas shock are moving etc.After material metage in packaging bag finishes, the lift cylinder packing end signal that obtains weighing, rises automatically, holds packaging bag, and while preventing that sackholder from opening, the sack a large amount of dust of ejection that fall, can effectively reduce on-the-spot dust, improve working environment.When packaging bag drops on after holder bagging apparatus, cylinder slowly falls after rise, coordinates the whole process of holding up bagging apparatus to complete together the conversion station that pockets of packaging bag.
Material, after metering packing, contains a large amount of gas in sack, occur fried bag phenomenon when directly stitching bag and can cause pile, by vibrations exhaust, the gas that contains in material in packaging bag can be discharged, make material in bag more closely, more solid, thereby meet the requirement that seam is after a while sealed mouthful.Its principle of work is: holder bag plate is held packaging bag, by holding up bagging apparatus to buttress sack, prevent that sack from tilting or rollover, by being fixed on the moving vibroseis of sending of gas shock of holder bag plate bottom, this vibroseis is pulse high-frequency vibration, can discharge rapidly the air in material in packaging bag, general process is after about 1.5-2 minute, in packaging bag, the charge level of material can decline rapidly, Bas Discharged rate in material can reach more than 90%, packaging bag can free and stable stand, more just there will not be fried bag phenomenon when sealing seam bag.
Hold up bagging apparatus 8 mainly by cylinder, arc, to hold up a bag plate, balance adjustment bar, portable bar etc. to form.This device can solve superfine powder after metering packing completes, and in packaging bag, as the water of stream, sack cannot stand on the difficult problem on conveying mechanism.Balance adjustment bar, portable bar coordinate cylinder to complete together the balance in roll function of holding up bag mechanism.Because holding up arc in bagging apparatus, hold up bag plate because the reduction of cylinder pulls, can cause that two arcs hold up bag plate can not work in coordination with constant speed and equidistantly work in the course of the work, can cause and hold up the unstable phenomenon of bag, and hold up bagging apparatus to play self-balanced function by the balance adjustment bar being connected between portable bar, make two arcs hold up bag plate can according to equidistant, etc. the requirement of degree carry out work, circle of final closed formation is held up bag bucket, is standing on holder bagging apparatus that superfine powder material can be stable.
Rotating servo device 9 is comprised of servomotor, motor servo driver, swing pinion and rotating disk.For the requirement that meets circulating exhaust, conserve space, raises the efficiency, by the step function of rotating servo device, according to the time cycle of default and the requirement of single metering settling signal, rotating servo device carries out at the uniform velocity stepping work.Each stepping, system can turn over a station automatically.It is even more that a general rotating servo device can require that 4-8 station is set according to the difference of packing materials.When rotating servo device starts, system meeting Automatic-searching initial condition, during initial condition, rotating disk and base remain at a fixed position, this fixed position is initial point, the location positioning of this initial point is comprised of a pair of photoelectric sensor switch, after rotating servo device rotating 360 degrees, system can be revised initial point again, to eliminate the accumulated error producing when Fu rotates, guarantee that this device all there will not be position deviation after working long hours, and affect corresponding corollary equipment work.Servomotor is fixed on the base of slewing arrangement, by swing pinion, drives disk operation, and its working process is controlled by motor servo driver, and the semaphore request that motor servo driver provides according to PLC starts and stop servomotor.
Move out packing and put 10 front ends sackholder is housed, by mobile cylinder, pull sackholder to move forward and backward, packaging bag is taken out from rotating disk, send into product conveying belt.Its physical construction comprises: the compositions such as lift cylinder, sackholder, folder bag cylinder, support, mobile cylinder, guide rail, slide block.Mobile cylinder is when working, and two ends are provided with buffer zone, and when mobile cylinder arrival two ends enter buffer zone, system can reduce the suction quantity of cylinder automatically, slows down cylinder execution speed, and the equipment that prevents damages because cylinder moves.Whole working process is controlled by PLC, when sackholder is clamped sack, after rising puts in place, whether procedure judges work area has staff, confirms, after safety, by solenoid-driven, to move cylinder, mobile sackholder, shifts out rotating disk packaging bag, sends into product conveying belt, arrive after product conveying belt, sackholder declines, and packaging bag is put into product conveying belt, opens sackholder, after system is reaffirmed work area safety, this device automatically resets to rotating disk top and waits for next working process.
The utility model is not limited to described embodiment; those skilled in the art is not departing from spirit of the present utility model openly in scope; still can do some corrections or change, therefore the scope that rights protection scope of the present utility model limits with claims is as the criterion.

Claims (4)

1. a superfine powder wrapping machine, comprises charging gear, feeding controller, weighting apparatus, pressure relief device, blanking device, holder bagging apparatus, holds up bagging apparatus, rotating servo device, moves out that packing is put, product conveying belt, sealing wrapping machine; Wherein charging gear comprises feed bin, spiral and frequency converter; Feeding controller comprises cylinder, baffle plate and silica gel plate; Weighting apparatus comprises Weighing mechanism, sensor and connection wire rod; Pressure relief device comprises blowdown valve, cylinder and closing plate; Blanking device comprises hopper, folder bag cylinder, folder bag plate and skid prevention rubber sheet; Holder bagging apparatus comprises lift cylinder, adjustable support, the gentle vibrations of holder bag plate; Hold up bagging apparatus to comprise cylinder, hold up a bag plate, balance adjustment bar and portable bar; Rotating servo device comprises servomotor, motor servo driver, swing pinion and rotating disk; Move out to pack to put and comprise lift cylinder, sackholder, folder bag cylinder, support, mobile cylinder, guide rail and slide block; It is characterized in that: also have vacuum, be arranged on feeding controller, comprise lift cylinder, lifting mechanism and air exhaust bar.
2. superfine powder wrapping machine according to claim 1, is characterized in that: gas shaking device is arranged at holder bag plate bottom.
3. superfine powder wrapping machine according to claim 2, is characterized in that: the vibroseis of gas shaking device is pulse high-frequency vibration.
4. superfine powder wrapping machine according to claim 1, is characterized in that: the blade of the spiral in pay-off from feed bin to feeding controller between according to a certain percentage from close to dredging.
CN201320339009.6U 2013-06-13 2013-06-13 Ultrafine powder packing machine Expired - Lifetime CN203410635U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320339009.6U CN203410635U (en) 2013-06-13 2013-06-13 Ultrafine powder packing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320339009.6U CN203410635U (en) 2013-06-13 2013-06-13 Ultrafine powder packing machine

Publications (1)

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CN203410635U true CN203410635U (en) 2014-01-29

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108688834A (en) * 2018-02-17 2018-10-23 中国科学院自动化研究所(洛阳)机器人与智能装备创新研究院 Full-automatic food packing machine intelligent adjustable high-precision doffer
CN111056074A (en) * 2019-11-27 2020-04-24 无锡市瑞利技术开发有限公司 Automatic quantitative scale with function of inductive bag lifting and placing and bag placing method thereof
CN112027127A (en) * 2020-10-18 2020-12-04 山东冠嘉智能设备有限公司 Superfine powder packagine machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108688834A (en) * 2018-02-17 2018-10-23 中国科学院自动化研究所(洛阳)机器人与智能装备创新研究院 Full-automatic food packing machine intelligent adjustable high-precision doffer
CN108688834B (en) * 2018-02-17 2023-12-22 中国科学院自动化研究所(洛阳)机器人与智能装备创新研究院 Intelligent adjustable high-precision blanking device for full-automatic food packaging machine
CN111056074A (en) * 2019-11-27 2020-04-24 无锡市瑞利技术开发有限公司 Automatic quantitative scale with function of inductive bag lifting and placing and bag placing method thereof
CN112027127A (en) * 2020-10-18 2020-12-04 山东冠嘉智能设备有限公司 Superfine powder packagine machine

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: WUXI ZHONGYANG PACKAGING TECHNOLOGY Co.,Ltd.

Assignor: Zhou Yi

Contract record no.: 2014320000537

Denomination of utility model: Ultrafine powder packing machine

Granted publication date: 20140129

License type: Exclusive License

Record date: 20140627

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20140129