CN214924924U - Full-automatic lens shearing and disc locking machine - Google Patents

Abstract

The utility model relates to the technical field of optical lens slice assembly production equipment, in particular to a full-automatic lens cutting and locking disc machine; the device comprises a large equipment plate, wherein the front end of the large equipment plate is provided with a lens taking and feeding manipulator, a servo shear seat and a rotary base for materials to be cut, the rear end of the servo shear seat is provided with a shear receiving component, the middle part of the large equipment plate is provided with a lens carrying disc moving component, a material disc locking and buckling platform is arranged beside the lens carrying disc moving component, a vibration disc is arranged beside the material disc locking and buckling platform, a Y-axis discharging manipulator is arranged above the lens carrying disc moving component, and a cover manipulator is arranged above the material disc locking and buckling platform; automatic feeding and shearing are achieved through the lens taking and feeding mechanical arm and the servo shear seat, and rear-end machining is conducted through movement of the lens taking and feeding mechanical arm and the servo shear seat, so that automatic production is achieved, and production efficiency is high.

Description

Full-automatic lens shearing and disc locking machine

Technical Field

The utility model relates to an optical lens piece equipment production facility technical field refers in particular to a full-automatic lens shearing lock dish machine.

Background

The existing optical lens piece slicing assembly production still needs to be fed manually, after the optical lens piece is cut, the lens is assembled in a mode of manual movement, then the discharging is finished, the whole automatic production cannot be realized, and the production efficiency is not high.

Therefore, in view of the above-mentioned drawbacks of the existing optical lens segment assembling production, there is a need for improvement of the existing optical lens segment assembling production.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic lens shearing lock dish machine to prior art's not enough, this full-automatic lens shearing lock dish machine has solved that current lens cutter exists: the automatic production can not be realized, the production efficiency is low, and the like.

In order to achieve the purpose, the utility model is realized by the following technical scheme: locking dish machine is cuted to full-automatic lens, including the big board of equipment, the front end of the big board of equipment has the lens and gets material manipulator, servo shear seat, it connects the material rotating base to wait to cut, servo shear seat's rear end is furnished with the shear blade and connects the material subassembly, the middle part of the big board of equipment has lens year dish removal subassembly, the lens carries the next door of dish removal subassembly to be provided with charging tray lock buckle platform, charging tray lock buckle platform next door is furnished with the vibrations dish, the top that the lens carried the dish removal subassembly is provided with Y axle and arranges the material manipulator, charging tray lock buckle platform top is furnished with the lid manipulator.

Further, Y axle arrange material manipulator be furnished with lens and arrange material manipulator, lens are arranged material manipulator and are included the main part, the main part vertically is provided with the guide rail slide, slide on the guide rail slide and be equipped with lens suction pen tool, install step motor in the main part, step motor is connected with the lift lead screw, the lift lead screw cover is equipped with lift screw nut, lens suction pen tool is connected to lift screw nut.

Furthermore, the rear end of the large equipment plate is provided with a finished product stacking basket bin, and the right side of the large equipment plate is provided with an empty tray feeding bin.

Further, the lid manipulator be furnished with lens and detect carousel subassembly, lens detects carousel subassembly and includes charging tray, step motor connects Z axle lift lead screw, is furnished with on the Z axle lift lead screw and removes the seat, removes the lower extreme of seat and is furnished with vacuum piston table subassembly, the charging tray is connected to the lower extreme of vacuum piston table subassembly, the top of vacuum piston table subassembly is furnished with linear bearing.

Furthermore, the finished product stacking lifting basket bin is provided with a finished product stacking plate lifting assembly.

Furthermore, a product detection image camera and a defective product suction pen jig are arranged below the movable seat.

Further, treat to cut material rotating base include step motor, step motor's drive shaft upper end drive has the product to rotate the tool, step motor's drive shaft upper end is connected with the bearing, the bearing has linear bearing to support outward, linear bearing supports and is fixed in on the guide rail slider.

Further, the servo scissors seat comprises a knife rest supporting seat and a servo motor, a first precise linear guide rail and a third precise linear guide rail are longitudinally mounted on the knife rest supporting seat, the servo motor is connected with a positive and negative rotation precise lead screw, a moving block is sleeved on the positive and negative rotation precise lead screw, a ceramic heat insulation block, a heating tube, a temperature sensing rod and a lens shearing blade are mounted on the moving block, an upper moving block is connected to the top end of the positive and negative rotation precise lead screw, a lower moving block is fixed to the knife rest supporting seat, a second precise linear guide rail is arranged below the knife rest supporting seat, and the moving block is slidably arranged on the third precise linear guide rail.

Further, the shear blade connect material subassembly include bottom plate, servo motor, the second guide rail slide has on the bottom plate, the guide rail has on the second guide rail slide, the smooth first guide rail slide that is equipped with of guide rail, servo motor connects accurate lead screw, installs left lens clamping jaw, right lens clamping jaw on the first guide rail slide, the rear end of first guide rail slide is connected with the cylinder, the front end of accurate lead screw and the front end fixed connection of bottom plate.

Further, charging tray lock buckle platform, including the main part, the main part middle part is furnished with cylinder, step motor, and the vibrations dish is furnished with pipeline, and pipeline is connected to step motor's drive shaft, the drive shaft upper end of cylinder is connected with lock buckle and goes up spacing tool, the top of main part has charging tray dowel.

The beneficial effects of the utility model reside in that: can get material manipulator through the lens and realize autoloading, carry out the lens by servo scissors seat and cut, the rethread lens carries a set removal subassembly to move charging tray lock buckle platform and carry out the back end processing to realize automated production, production efficiency is high.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is another angle structure diagram of fig. 1.

Fig. 3 is a schematic view of the lens detecting turntable assembly of the present invention.

Fig. 4 is a schematic view of the lens discharging manipulator of the present invention.

Fig. 5 is a schematic view of a servo scissor seat of the present invention.

Fig. 6 is another angle structure diagram of fig. 5.

Fig. 7 is a schematic view of the material rotating base to be sheared according to the present invention.

Fig. 8 is a schematic view of the shear blade receiving assembly of the present invention.

Fig. 9 is a schematic view of the tray lock buckle platform of the present invention.

Reference numbers and descriptions:

an empty tray feeding bin 1, a lens detection turntable component 2, a lens discharging manipulator 3, a lens taking and feeding manipulator 4, a servo scissor seat 5, a material to be sheared rotating base 6, a scissor material receiving component 7, an uncut lens conveyor belt 8, a lens tray moving component 9, a tray locking and buckling platform 10, a first Y-axis discharging manipulator 11, a finished product stacking basket bin 12, an equipment large plate 13, an X-axis stacking manipulator 14, a covering manipulator 15, a second Y-axis discharging manipulator 16, a transfer material component 17, a finished product stacking tray lifting component 18, a tray 21, a vacuum piston type meter component 22, a Y-direction screw nut 23, a lifting linear bearing mounting component 24, a linear bearing 25, a stepping motor 26, a rigid coupling 27, a Z-axis lifting screw 28, a product detection image camera jig 29, a defective product pen suction jig 210, a lens pen suction jig 31, a guide rail slide seat 32, a lifting linear bearing 24, a linear bearing 25, a stepping motor 26, a rigid coupling 27, a Z-axis lifting screw 28, a product detection image camera jig 29, a defective product detection jig 210, a defective product pen suction jig 210, a lens pen suction jig 31, a lens slide seat 32, a servo-type meter, a servo-feeding device, a servo-feeding device, a servo-system, a servo-feeding device, a servo-feeding device, a servo-, The device comprises an image camera 33, a lifting screw nut 34, a coupler 35, a stepping motor 36, an electromagnetic valve 37, a vacuum edge assembly 38, a lifting screw 39, a servo motor 51, a first precise linear guide rail 52, a second precise linear guide rail 53, a differential head 54, a tool rest support 55, a third precise linear guide rail 56, a ceramic heat insulation block 57, a lens shearing blade 58, a heating tube 59, a temperature sensing rod 510, a shearing blade installation jig 511, a forward and reverse rotation precise screw 512, a shearing limit adjusting block 513, a platform front and rear limiting block 514, a coupler 515, a stepping motor 61, a guide rail slide block 62, a linear bearing support 63, a product rotating jig 64, a material to be sheared 65, a coupler 66, a bearing 67, a first guide rail slide seat 71, a parallel adjusting block 72, an air cylinder 73, a buffer structure 74, a servo motor 75, a coupler 76, a precise screw 77, a left lens clamping jaw 78, a right lens clamping jaw 79, a left lens clamping jaw 79, a right lens clamping jaw, The device comprises a second guide rail sliding seat 710, a screw rod gap adjusting nut 711, a cylinder 101, a stepping motor 102, a buckle product 103, a buckle locking fixture 104, a buckle flow channel fixture 105, a lock buckle upper limit fixture 106, a material tray positioning pin 107 and a vibration tray 108.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

Referring to fig. 1-9, the utility model discloses a full-automatic lens shearing lock dish machine includes: the equipment is big board 13, and the front end of equipment big board 13 has well conversion material subassembly 17, and well conversion material subassembly 17 is used for placing the lens product of treating the shearing, and finished product is folded material basket storehouse 12 and is furnished with finished product and fold charging tray lifting unit 18. The transfer material assembly 17 comprises a lens taking and feeding manipulator 4, a servo shear blade seat 5, a material to be sheared rotating base 6 and a shear blade receiving assembly 7.

The utility model discloses a front end left side of equipment main board 13 has not cut lens conveyer belt 8, the front end of equipment main board 13 has the lens and gets from material manipulator 4, servo scissors seat 5, wait to cut material rotating base 6, servo scissors seat 5's rear end is furnished with the cutting piece and connects material subassembly 7, the middle part of equipment main board 13 has lens year dish removal subassembly 9, the lens carries the dish removal subassembly 9 the next door and is provided with charging tray lock buckle platform 10, charging tray lock buckle platform 10 next door is furnished with vibrations dish 108. The top that the lens carried a set removal subassembly 9 is provided with Y axle and arranges material manipulator, Y axle row material manipulator is furnished with lens row material manipulator 3, the rear end of equipment main board 13 has the finished product and folds material basket storehouse 12, the right side of equipment main board 13 has empty tray feed storehouse 1, charging tray lock buckle platform 10 top is furnished with X axle row dish manipulator 14, charging tray lock buckle platform 10 top is furnished with lid manipulator 15, lid manipulator 15 is furnished with lens and detects carousel subassembly 2.

The utility model discloses a two regions about the middle part of equipment big board 13 has, and every region is provided with lens year dish respectively and removes subassembly 9, and the top that the subassembly 9 was removed to left side lens year dish is provided with first Y axle row material manipulator 11, and the top that the subassembly 9 was removed to right side lens year dish is provided with second Y axle row material manipulator 16, and first Y axle row material manipulator 11, second Y axle row material manipulator 16 are furnished with lens row material manipulator 3 respectively.

See fig. 3, the utility model discloses a lens detects carousel subassembly 2 includes charging tray 21, step motor 26 passes through rigid coupling 27 and connects Z axle lift lead screw 28, be furnished with on the Z axle lift lead screw 28 and remove the seat, the lower extreme that removes the seat is furnished with vacuum piston table subassembly 22, vacuum piston table subassembly 22's lower extreme connection charging tray 21, vacuum piston table subassembly 22's top is furnished with lift linear bearing installed part 24, linear bearing 25, the below that removes the seat still is furnished with Y direction screw-nut 23, Y direction lead screw, product detection image camera 29 is installed to the below that removes the seat, defective products suction pen tool 210, product detection image camera 29 shoots, if there is badly, then transfer by defective products suction pen tool 210.

See fig. 4, the utility model discloses a manipulator is arranged to lens 3 includes the main part, and the main part vertically is provided with guide rail slide 32, and it inhales a tool 31 to slide to be equipped with the lens on guide rail slide 32, installs image camera 33, step motor 36 in the main part, and step motor 36 is connected with lift lead screw 39 through shaft coupling 35, and lift lead screw 39 covers is equipped with lift screw nut 34, and lift screw nut 34 connects a tool 31 is inhaled to the lens, installs solenoid valve 37, vacuum limit subassembly 38 in the main part, and lens inhale a tool 31 is connected to vacuum limit subassembly 38. The suction action is realized by the lens suction pen jig 31.

Referring to fig. 5 and 6, the servo scissors seat 5 of the present invention comprises a knife rest support 55 and a servo motor 51, wherein the knife rest support 55 is vertically provided with a first precise linear guide 52 and a third precise linear guide 56, the servo motor 51 is connected with a forward and reverse precise screw 512 through a coupler 515, a moving block is sleeved on the forward and reverse precise screw 512, a ceramic heat insulation block 57, a heating tube 59, a temperature sensing rod 510 and a shearing blade mounting jig 511 are mounted on the moving block, the shearing blade mounting jig 511 is fixed with a lens shearing blade 58, the top end of the forward and reverse precise screw 512 is connected with an upper moving block, the lower moving block is fixed with the knife rest support 55, the second precise linear guide 53 is arranged below the knife rest support 55, the front and rear ends of the knife rest support 55 are respectively provided with a differential head 54 and a platform front and rear limiting block 514, and the moving block is slidably arranged on the third precise linear guide 56, a shear limit adjusting block 513 is arranged between the upper moving block and the lower moving block. The servo motor 51 drives the upper moving block and the lower moving block to move, thereby realizing a shearing action.

See fig. 7, the utility model discloses a treat that to cut material rotating base 6 includes step motor 61, and the drive of step motor 61's drive shaft upper end has the rotatory tool 64 of product, and the rotatory tool 64 of product is used for placing and treats to cut material 65, and step motor 61's drive shaft upper end is connected with bearing 67 through shaft coupling 66, and bearing 67 has linear bearing outward and supports 63, and linear bearing supports 63 and is fixed in on the guide rail slider 62. The stepping motor 61 drives the material 65 to be sheared to rotate for shearing.

See fig. 8, the utility model discloses a shear blade connects material subassembly 7 includes the bottom plate, servo motor 75, second guide rail slide 710 has on the bottom plate, the guide rail has on the second guide rail slide 710, it is equipped with first guide rail slide 71 to slide on the guide rail, be furnished with buffer structure 74 on the guide rail, the rear end of first guide rail slide 71 is furnished with parallel adjusting block 72, servo motor 75 passes through shaft coupling 76 and connects accurate lead screw 77, install left lens clamping jaw 78 on the first guide rail slide 71, right lens clamping jaw 79, the rear end of first guide rail slide 71 is connected with cylinder 73, the front end of accurate lead screw 77 and the front end fixed connection of bottom plate, the front end of accurate lead screw 77 is furnished with lead screw clearance adjusting nut 711. The first rail carriage 71 moves to grip the cut lens by the relative opening of the left and right lens jaws 78, 79.

See fig. 9, the utility model discloses a charging tray lock buckle platform 10, comprising a main body, the main part middle part is furnished with cylinder 101, step motor 102, vibrations dish 108 is furnished with pipeline, pipeline is connected to step motor 102's drive shaft, vibrations dish 108 attaches buckle product 103, buckle lock and attaches tool 104 and carry step motor 102's drive shaft upper end through pipeline, pipeline is other to be furnished with buckle runner tool 105, the drive shaft upper end of cylinder 101 is connected with lock buckle and goes up spacing tool 106, the top of main part has charging tray dowel 107. The stepping motor 102 operates to generate an action of rotating the assembled lens.

The utility model discloses the product that will process takes out from the make-up machine through lens material taking manipulator 4, puts into and treats shearing material rotating base 6, then cuts by servo shear blade holder 5, and the lens of shearing connects material subassembly 7 to take out and put into lens year dish removal subassembly 9 by the shear blade, assembles the back at charging tray lock buckle platform 10 again, transfers the ejection of compact to empty charging tray feed storehouse 1 by lens detection carousel subassembly 2, realizes automated production, and production efficiency is high.

If the utility model discloses when shutting down, unprocessed product is sent into and is not cut lens conveyer belt 8 and shift out.

Of course, the above-mentioned embodiments are only preferred examples of the present invention, and not intended to limit the scope of the present invention, so that all equivalent changes or modifications made by the structure, features and principles described in the claims of the present invention should be included in the claims of the present invention.

Claims (10)

1. Full-automatic lens shearing lock dish machine, its characterized in that: including the big board of equipment, the front end of the big board of equipment has the lens and gets from material manipulator, servo scissors seat, wait to cut material rotating base, servo scissors seat's rear end is furnished with the shearing piece and connects the material subassembly, the middle part of the big board of equipment has the lens and carries a set removal subassembly, the lens carries a set removal subassembly next door and is provided with charging tray lock buckle platform, charging tray lock buckle platform next door is furnished with the vibrations dish, the top that the lens carried a set removal subassembly is provided with Y axle and arranges the material manipulator, charging tray lock buckle platform top is furnished with the lid manipulator.

2. The fully automatic lens cutting and locking disc machine of claim 1, wherein: y axle arrange material manipulator be furnished with lens and arrange material manipulator, lens are arranged material manipulator and are included the main part, the main part vertically is provided with the guide rail slide, slide on the guide rail slide and be equipped with lens suction pen tool, install step motor in the main part, step motor is connected with the lift lead screw, the lift lead screw cover is equipped with lift screw nut, lens suction pen tool is connected to lift screw nut.

3. The fully automatic lens cutting and locking disc machine of claim 1, wherein: the rear end of the large equipment plate is provided with a finished product stacking basket bin, and the right side of the large equipment plate is provided with an empty tray feeding bin.

4. The fully automatic lens cutting and locking disc machine of claim 1, wherein: the cover manipulator is provided with a lens detection turntable assembly, the lens detection turntable assembly comprises a material disc and a stepping motor, the stepping motor is connected with a Z-axis lifting screw rod, a moving seat is arranged on the Z-axis lifting screw rod, the lower end of the moving seat is provided with a vacuum piston type meter assembly, the lower end of the vacuum piston type meter assembly is connected with the material disc, and a linear bearing is arranged above the vacuum piston type meter assembly.

5. The fully automatic lens cutting and locking disc machine of claim 3, wherein: the finished product stacking lifting basket bin is provided with a finished product stacking plate lifting assembly.

6. The fully automatic lens cutting and locking disc machine of claim 4, wherein: and a product detection image camera and a defective product suction pen jig are arranged below the movable seat.

7. The fully automatic lens cutting and locking disc machine of claim 1, wherein: treat to cut material rotating base include step motor, step motor's drive shaft upper end drive has the product to rotate the tool, step motor's drive shaft upper end is connected with the bearing, the bearing has linear bearing to support outward, linear bearing supports to be fixed in on the guide rail slider.

8. The fully automatic lens cutting and locking disc machine of claim 1, wherein: the servo scissors seat comprises a knife rest supporting seat and a servo motor, wherein the knife rest supporting seat is longitudinally provided with a first precise linear guide rail and a third precise linear guide rail, the servo motor is connected with a positive and negative rotation precise lead screw, a moving block is sleeved on the positive and negative rotation precise lead screw, a ceramic heat insulation block, a heating tube, a temperature sensing rod and a lens shearing blade are arranged on the moving block, the top end of the positive and negative rotation precise lead screw is connected with a top moving block, the lower moving block is fixed with the knife rest supporting seat, the lower part of the knife rest supporting seat is provided with the second precise linear guide rail, and the moving block is slidably arranged on the third precise linear guide rail.

9. The fully automatic lens cutting and locking disc machine of claim 1, wherein: the shear blade material receiving assembly comprises a bottom plate and a servo motor, a second guide rail sliding seat is arranged on the bottom plate, a guide rail is arranged on the second guide rail sliding seat, a first guide rail sliding seat is arranged on the guide rail in a sliding mode, the servo motor is connected with a precise lead screw, a left lens clamping jaw and a right lens clamping jaw are installed on the first guide rail sliding seat, the rear end of the first guide rail sliding seat is connected with a cylinder, and the front end of the precise lead screw is fixedly connected with the front end of the bottom plate.

10. The fully automatic lens cutting and locking disc machine of claim 1, wherein: charging tray lock buckle platform, including the main part, main part middle part is furnished with cylinder, step motor, the vibrations dish is furnished with pipeline, pipeline is connected to step motor's drive shaft, the drive shaft upper end of cylinder is connected with the lock buckle and goes up spacing tool, the top of main part has the charging tray dowel.

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