CN215550655U

CN215550655U - Material taking and shearing integrated mechanism for optical lens piece injection molding system

Info

Publication number: CN215550655U
Application number: CN202121785791.5U
Authority: CN
Inventors: 朱浩锋; 杨军
Original assignee: Tri-Comms Suzhou Ltd
Current assignee: Tri-Comms Suzhou Ltd
Priority date: 2021-08-02
Filing date: 2021-08-02
Publication date: 2022-01-18
Anticipated expiration: 2031-08-02

Abstract

The utility model discloses a material taking and shearing integrated mechanism for an optical lens injection molding system, which aims at the problem of low working efficiency of manual transportation of optical lenses in the prior art and provides the following technical scheme, wherein the mechanism comprises a manipulator assembly, a track assembly, a sliding block assembly, an air clamp assembly, a material shearing assembly and a storage assembly; set up on the manipulator subassembly and get material manipulator, get the anchor clamps that set up on the manipulator and realize pressing from both sides optical lens piece and get, track subassembly and the one end that manipulator subassembly is adjacent are equipped with the collecting vessel, collect when dropping to the optical lens piece that does not press from both sides tightly, and the optical lens piece of getting is got and is passed through sliding block set and transports, uses gas pincers to cut the wire drawing on the optical lens piece when gas pincers subassembly, and sliding block set transports optical lens piece to cutting the material subassembly afterwards and places inside depositing the subassembly. The utility model realizes the integrated process of material taking, material shearing and installation, thereby improving the working efficiency.

Description

Material taking and shearing integrated mechanism for optical lens piece injection molding system

Technical Field

The utility model relates to the technical field of transportation for processing optical lenses, in particular to a material taking and shearing integrated mechanism for an optical lens injection molding system.

Background

After the optical lens injection molding system is used, the whole process of taking, cutting and storing the whole structure needs to be realized, but the whole operation process is usually completed by separating the taking, cutting and storing processes in the using process of the injection molding system, although the manual examination and detection can be performed when each process operation is performed, the operation process is complicated due to the fact that manpower is needed in the operation process of each part, and the work efficiency is reduced.

Therefore, if the integrated processes of material taking, material shearing and storage are set in the optical injection molding system, the improvement of the working efficiency of the whole working process can be facilitated.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide an automatic conveying and cutting device which has the advantages of automatic conveying and working efficiency improvement.

In order to achieve the purpose, the utility model provides the following technical scheme:

a material taking and shearing integrated mechanism for an optical lens injection molding system comprises a manipulator assembly, a track assembly, a sliding block assembly, an air clamp assembly, a material shearing assembly and a storage assembly;

the mechanical arm assembly is arranged on a fixed column at one side of the injection molding machine through a rotating shaft, and is provided with a mechanical arm which is arranged on a slide way arranged in the mechanical arm assembly; the material taking mechanical arm is mounted at the lower end of the mechanical arm, the material taking mechanical arm is mounted on the mechanical arm through a rotating shaft, a mounting plate is arranged on the rotating shaft, a clamp is arranged on the mounting plate, and the clamp and the material taking mechanical arm are driven to work through a driving device;

a collecting barrel is arranged at one end of the track assembly adjacent to the manipulator assembly, a sliding rail is arranged on the track assembly, driving shafts are respectively arranged at two ends of the sliding rail, and conveying belts are arranged on the driving shafts;

an air clamp assembly is arranged on the side edge of the track assembly, and a sliding block assembly is arranged above the track assembly; the tail end of the track component is provided with a material shearing component, and the material shearing component is provided with a piece taking suction head, cutting pliers and a transmission device.

Adopt above-mentioned technical scheme, the manipulator subassembly sets up the one side at the injection molding machine, and the optical lens that the inside completion of moulding plastics of injection molding machine gets the material through the material taking manipulator of installation on the manipulator subassembly, send to the slider assembly on the track subassembly after the optical lens that the manipulator took out the completion of moulding plastics through the material taking manipulator, and slider assembly drives optical lens and removes the transportation, transports to track subassembly end to tailor transportation optical lens through cutting the material subassembly, use after tailorring and get a suction head and discharge optical lens.

Further, the air clamp assembly is provided with a base and an air clamp.

Adopt above-mentioned technical scheme, cut the wire drawing on the optical lens of transportation through using the air clamper.

Further, the sliding block assembly is provided with a sliding block base and a mounting seat, and the sliding block base is mounted on the sliding rail and the conveying belt.

By adopting the technical scheme, the sliding block component moves and transports on the sliding rail and the conveying belt to drive the optical lens to transport.

Further, get to be equipped with on the suction head and get a suction head pivot, get a suction head pivot and drive and get a suction head and rotate, the pivoted get a suction head with tailor the clamper in the coplanar, it sets up transmission device to tailor pincers top, transmission device installs on the second slide rail, the second slide rail is installed on depositing the subassembly, deposit the inside lifter that sets up of subassembly, be equipped with on the lifter and deposit the board, the board is followed the lifter oscilaltion and is removed to the storage board.

By adopting the technical scheme, the optical lens driven by the upper transportation of the sliding block assembly is sucked by the pick-up suction head, the optical lens is correspondingly placed at the position of the cutting pliers by the pick-up suction head and is cut by the cutting pliers, and then the optical lens is placed on the storage plate inside the storage assembly through the transmission device.

Further, the clamp consists of a first clamping plate and a second clamping plate, and opposite sides of the first clamping plate and the second clamping plate are parallel and symmetrical with each other.

Adopt above-mentioned technical scheme, press from both sides optical lens piece through first splint and the second splint of symmetry and get.

Further, the installation seat is arranged at an angle of 45-60 degrees, and the rotating and static angle of the manipulator assembly is the same as the angle of the installation seat, so that the installation seat and the manipulator assembly are parallel to each other.

By adopting the technical scheme, the manipulator assembly is the same as the angle set by the mounting seat, so that the optical lens can be more conveniently placed on the mounting seat and is convenient to transport.

In conclusion, the utility model has the following beneficial effects:

1. the mechanical arm assembly is used for taking materials of the optical lens finished by machining in the injection molding machine, the material taking mechanical arm is used for placing the optical lens on the sliding block assembly after the materials are taken, the optical lens placed on the sliding block assembly is transported on the sliding rail, the air clamp assembly mounted on the side edge of the sliding rail is used for shearing the drawn wires above the optical lens by the air clamp, and the optical lens after shearing is transported to the tail end of the sliding rail through the sliding block assembly in a sliding mode; the material shearing assembly is used for shearing the optical lens and then the optical lens is placed in the storage assembly through the conveying device, so that the working efficiency is improved;

2. the optical lens processed in the injection molding machine system is taken, transported, cut and stored by using the integrated process of taking, cutting and storing, and the whole process realizes automatic transportation under the control of an external controller and improves the working efficiency.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a schematic structural view of a track assembly, a slider assembly, a trim assembly, and a storage assembly according to an embodiment of the present invention;

FIG. 3 is a schematic structural view of a trim assembly and a storage assembly according to an embodiment of the present invention;

FIG. 4 is a schematic diagram of a robot assembly according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of an optical lens mounted on a slider assembly according to an embodiment of the present invention.

In the figure, 1, a mechanical arm component, 2, a track component, 3, a sliding block component, 4, an air clamp component, 5, a mechanical arm, 6, a material taking mechanical arm, 7, a clamp, 8, a rotating shaft, 9, a fixing column, 10, a storage plate, 11, a mounting plate, 12, a first clamping plate, 13, a second clamping plate, 14, a material shearing component, 15, a storage component, 16, a collection barrel, 17, a sliding rail, 18, a driving shaft, 19, a conveying belt, 20, an air clamp, 21, a sliding block base, 22, a mounting seat, 23, a piece taking suction head, 24, a cutting clamp, 25, a conveying device, 26, a piece taking suction head rotating shaft, 27, a second sliding rail, 28, a lifting rod, 29 and an optical lens.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and examples.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

A material taking and shearing integrated mechanism for an optical lens injection molding system, which is shown in figures 1 to 5,

referring to fig. 1 and 4, a manipulator assembly 1 is arranged at one side of an injection molding machine, optical lenses which are injected and molded inside the injection molding machine are taken by a material taking manipulator 6 arranged on the manipulator assembly 1, wherein the manipulator assembly 1 is arranged on a fixed column 9, the manipulator assembly 1 moves along the fixed column 9 in the axial direction under the action of a control motor, a manipulator arm 5 is arranged on a slideway (not shown in the figure) arranged inside the manipulator assembly 1, a material taking manipulator 6 is arranged at the lower end of the manipulator arm 5, the material taking manipulator 6 is arranged below the manipulator arm 5 through a rotating shaft 8, the manipulator arm 5 rotates in the axial direction along with the manipulator assembly 1, so as to adjust the direction of the material taking manipulator 6, mounting plates 11 are arranged on two side edges of the rotating shaft 8, a clamp 7 arranged on the mounting plate 11 is connected with the material taking manipulator 6, and the clamp 7 and the material taking manipulator 6 are driven to work through an external driving source, the optical lens after injection molding is taken out by the material taking manipulator 6 and then is sent to the mounting seat 22 of the sliding block component 3 on the track component 2, the sliding block component 3 is provided with a sliding block base 21 and the mounting seat 22, the sliding block base 21 is installed on the sliding rail 17 and the conveying belt 19, and the sliding block component 3 moves and transports on the sliding rail 17 and the conveying belt 19, so that the transportation of the optical lens is realized.

Referring to fig. 2 and 4, an air clamp assembly 4 is installed at a side edge of the slider assembly 3, the air clamp assembly 4 is provided with a base 19 and an air clamp 20, after the optical lens on the installation base 22 is transported to the position of the air clamp assembly 4, the air clamp 20 is used for cutting out the drawn wire on the optical lens, the optical lens with the cut-out drawn wire slides on the slide rail 17 along with the slider assembly 3, and the optical lens is transported to the tail end of the track assembly 2 through the slider assembly 3.

Referring to fig. 2 and 3, a material cutting assembly 14 and a storage assembly 15 are sequentially arranged at the tail end of the track assembly 2, after the optical lens is moved and transported to the tail end of the track assembly 2 through the slider assembly 3, the optical lens is cut by cutting pliers 25 arranged on the material cutting assembly 14, wherein a workpiece taking suction head 23 and cutting pliers 24 are arranged on the material cutting assembly 14, a workpiece taking suction head rotating shaft 26 is arranged on the workpiece taking suction head 23, the workpiece taking suction head rotating shaft 26 drives the workpiece taking suction head 23 to rotate, the rotating workpiece taking suction head 23 and the cutting pliers 24 are positioned on the same plane, a transmission device 25 is arranged above the cutting pliers 24, the transmission device 25 is arranged on a second sliding rail 27, the second sliding rail 27 is arranged on the storage assembly 15, a lifting rod 28 is arranged inside the storage assembly 15, a storage plate 10 is arranged on the lifting rod 28, and the storage plate 10 moves up and down along with the lifting rod; firstly, the optical lens is sucked by the piece taking suction head 23, the optical lens is sucked and attached to the suction head position of the piece taking suction head 23, the piece taking suction head 23 is driven to rotate by the rotation of the piece taking suction head rotating shaft 26 through the piece taking suction head 23, the cutting pliers 24 and the optical lens sucked by the piece taking suction head 23 are located at the same height position, the cutting pliers 24 perform single cutting on the optical lens, the cut optical lens is sent to the transmission device 25, the transmission device 25 is installed on the second sliding rail 27 above the storage assembly 15, the lifting rods 28 are arranged around the storage assembly 15, the lifting rods 28 are fixedly provided with the storage plate 10, the storage plate 10 is moved up and down under the action of the lifting rods 28, the transmission device 25 places the cut single optical lens on the storage plate 10, the cut single optical lens is enabled to be orderly arranged and placed, and the working efficiency is improved.

Specifically, referring to fig. 1 and 4, the clamp 7 is composed of a first clamp plate 12 and a second clamp plate 13 which are symmetrical at two sides, the optical lens which is finished by injection molding is clamped and placed by the first clamp plate 12 and the second clamp plate 13 which are symmetrical to each other, the manipulator assembly 1 clamps and places the optical lens which is finished by injection molding on the material taking manipulator 6, when the optical lens is placed on the mounting seat 22, the manipulator assembly 1 and the mounting seat 22 have the same angle, so that the mounting seat 22 and the manipulator assembly 1 have the same angle, when the manipulator assembly 1 rotates for the same static angle as the angle set by the mounting seat 22, the mounting seat 22 and the manipulator assembly 1 are parallel to each other, and the optical lens can be more conveniently placed on the mounting seat 22 for transportation.

Specifically, referring to fig. 1 and 2, a collecting barrel 16 is disposed at one end of the track assembly 2 adjacent to the robot assembly 1, and the optical lenses which are placed on the mounting seat 22 and unstably fall are collected by the collecting barrel.

The working process and principle of the embodiment are as follows:

according to the utility model, the machined optical lens is taken out by using the manipulator assembly 1, the taken-out optical lens is placed above the sliding block assembly 3 through the manipulator assembly 1, the sliding block base 21 moves on the sliding rail 17 to slide the placed optical lens to the position of the air clamp assembly 4, an air clamp is used for cutting a drawn wire on the optical lens, the cut optical lens is transported to the material shearing assembly 14 through the sliding block assembly 3 in a sliding manner, the material shearing assembly 14 is used for taking, installing and placing the optical lens, the whole material taking, material shearing and storing processes are completed, and the working efficiency is improved.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims

1. The utility model provides an optical lens piece injection molding system is with getting material and cutting material integration mechanism which characterized in that:

the automatic material cutting machine comprises a manipulator assembly (1), a track assembly (2), a sliding block assembly (3), an air clamp assembly (4), a material cutting assembly (14) and a storage assembly (15);

the mechanical arm assembly (1) is installed on a fixing column (9) on one side of the injection molding machine through a rotating shaft (8), a mechanical arm (5) is arranged on the mechanical arm assembly (1), and the mechanical arm (5) is installed on a slide way arranged in the mechanical arm assembly (1); a material taking manipulator (6) is installed at the lower end of the mechanical arm (5), the material taking manipulator (6) is installed on the mechanical arm (5) through a rotating shaft (8), an installation plate (11) is arranged on the rotating shaft (8), a clamp (7) is arranged on the installation plate (11), and the clamp (7) and the material taking manipulator (6) are driven to work through a driving device;

a collecting barrel (16) is arranged at one end of the track assembly (2) adjacent to the manipulator assembly (1), a sliding rail (17) is arranged on the track assembly (2), driving shafts (18) are respectively arranged at two ends of the sliding rail (17), and a conveying belt (19) is arranged on the driving shafts (18);

a material shearing assembly (14) is arranged at the tail end of the track assembly (2), and a piece taking suction head (23), cutting pliers (24) and a transmission device (25) are arranged on the material shearing assembly (14); the air clamp assembly (4) is installed on the side edge of the track assembly (2), and the sliding block assembly (3) is installed above the track assembly (2).

2. The optical lens piece injection molding system of claim 1 with getting material and cutting integration mechanism, characterized in that: the air clamp assembly (4) is provided with a base and an air clamp (20).

3. The optical lens piece injection molding system of claim 1 with getting material and cutting integration mechanism, characterized in that: the slide block component (3) is provided with a slide block base (21) and a mounting seat (22), and the slide block base (21) is mounted on the slide rail (17) and the conveying belt (19).

4. The optical lens piece injection molding system of claim 1 with getting material and cutting integration mechanism, characterized in that: get and be equipped with on a suction head (23) and get a suction head pivot (26), get a suction head pivot (26) and drive and get a suction head (23) and rotate, the pivoted get a suction head (23) with cutting pliers (24) are located the coplanar, cutting pliers (24) top sets up transmission device (25), transmission device (25) are installed on second slide rail (27), second slide rail (27) are installed and are being deposited subassembly (15), deposit subassembly (15) inside and set up lifter (28), be equipped with on lifter (28) and deposit board (10), it follows the lifter oscilaltion and removes to deposit board (10).

5. The optical lens piece injection molding system of claim 1 with getting material and cutting integration mechanism, characterized in that: the clamp (7) is composed of a first clamping plate (12) and a second clamping plate (13), and the opposite sides of the first clamping plate (12) and the second clamping plate (13) are mutually parallel and symmetrical.

6. The optical lens piece injection molding system of claim 3 is with getting material cutting integrated machine, characterized in that: the rotating and static angle of the manipulator assembly (1) is the same as the angle set by the mounting seat (22), so that the mounting seat (22) and the manipulator assembly (1) are parallel to each other.