CN214817114U - Numerical control skates grinding machine system - Google Patents
Numerical control skates grinding machine system Download PDFInfo
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- CN214817114U CN214817114U CN202120657403.9U CN202120657403U CN214817114U CN 214817114 U CN214817114 U CN 214817114U CN 202120657403 U CN202120657403 U CN 202120657403U CN 214817114 U CN214817114 U CN 214817114U
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Abstract
The utility model provides a numerical control skates grinding machine system, which comprises a skates grinding machine, a six-axis robot, a feeding table, a discharging table, a detection station, a laser marking machine, a defective product area and a control device, wherein the control device controls the skates grinding machine, the six-axis robot, the feeding table and the discharging table to operate; the six-axis robot enables the workpiece to flow among the ice skate blade grinding machine, the feeding table, the discharging table, the detecting station, the laser marking machine and the unqualified product area; the feeding table and the discharging table respectively transport feeding workpieces and discharging workpieces; processing the feeding workpiece by an ice skate grinding machine; the detection station detects the processed workpiece. The utility model discloses rational in infrastructure, design benefit and convenient operation. The utility model discloses a six robots have realized the high-efficient processing of skates, have improved work efficiency greatly for traditional processing technology, have practiced thrift the human cost.
Description
Technical Field
The utility model relates to a digit control machine tool field specifically, relates to a numerical control skates grinding machine system.
Background
The ice and snow sports project has gradually become a popular project in China, and the Beijing Donaoyin meeting is successfully applied to drive 3 hundred million ginseng and ice and snow sports in China, so that the ice sports industry in China meets new development opportunities. The ice sports industry has developed rapidly and area coverage is expanding. The demand for ice and snow equipment is increasing due to the fierce movement on ice, and the rapid development of the processing field of the ice and snow equipment is driven.
The traditional manual production can not meet the market demand at all, and becomes the current automatic production. The investment of manpower and material resources is reduced while the market demand is met. Promoting the technical progress of the industry.
The existing ice and snow processing equipment is slightly deficient in precision and quality, so that the processing cost is reduced, the processing precision and quality are improved, the cost of purchasing high-end equipment by domestic manufacturing enterprises is reduced, and the international speaking right of China in the ice and snow equipment processing field is promoted.
The traditional manual hand-held grinding method for producing and repairing the sharpening of the domestic quick-skating skates is characterized in that the traditional manual hand-held grinding method is adopted, the parameters of the ground skates cannot reach an ideal state due to the shortage of personal experience and the difference of operation technology and skill, the precision after each sharpening is difficult to ensure, namely, the sharpening is performed one sample at a time, and the lagging grinding method and means cannot meet the requirements of the physical development of China. The development of the numerical control skates grinder standardizes the production process of skates, realizes automatic mechanical production, solves the problems of various skates such as short-track speed skating, speed skating skates and the like of sports projects on ice, rough grinding, semi-accurate grinding and precise grinding processing of radian curved surfaces, can automatically measure and acquire data on line for the radian of the skates, automatically clamp and finish the installation of the skates at one time, and realize automatic circular grinding; the individual processing can be carried out on the ice skate blades of the athletes, the parameters of the ice skate blades of the athletes are optimized, the grinding effect of each product is consistent, and the parameters of the ice skate blades reach the optimal state.
The patent document is the utility model patent of CN201862239U discloses a skates and processing equipment of skates, and the skates includes the cutter body, and the cross section of the blade of cutter body is provided with the recess. The edge of the groove is connected with the side wall of the cutter body, or the edge of the groove keeps a distance with the side wall of the cutter body, wherein the groove is arc-shaped, trapezoidal, step-shaped, triangular or square; the ice skate blade processing equipment comprises a rack, wherein a feeding and cutting mechanism is arranged on the rack and comprises a front cross beam and a rear cross beam which are arranged on the rack, a knife rest is arranged between the front cross beam and the rear cross beam, a feeding motor is arranged on the rear cross beam, an output shaft of the feeding motor is connected with one end of a feeding screw rod, and the other end of the feeding screw rod is pivoted on the rear cross beam. The utility model discloses blade department at the skates processes out the recess, improvement skates that can be very big have the profile modeling cutting mechanism in the processing equipment of skates at the speed of sliding of ice surface, so can improve production efficiency on the basis of ensureing skates processingquality. However, the above-mentioned solutions cannot achieve efficient machining in terms of machining efficiency.
SUMMERY OF THE UTILITY MODEL
To the defect among the prior art, the utility model aims at providing a numerical control skates grinding machine system.
According to the utility model provides a pair of numerical control skates grinding machine system, including skates grinding machine, six robots, material loading platform, unloading platform, detection station, laser marking machine, defective work district and controlling means, wherein:
the control device controls the operation of the ice skate grinding machine, the six-axis robot, the feeding table and the discharging table;
the ice skate grinding machine, the feeding table, the discharging table, the detecting station, the laser marking machine and the unqualified product area are all arranged in the circumferential direction of the six-axis robot, and the six-axis robot enables a workpiece to flow among the ice skate grinding machine, the feeding table, the discharging table, the detecting station, the laser marking machine and the unqualified product area;
the feeding table and the discharging table respectively transport feeding workpieces and discharging workpieces;
processing the feeding workpiece by an ice skate grinding machine; the detection station detects the processed workpiece;
marking the workpiece detected as a finished product by a six-axis robot through a laser marking machine and placing the workpiece on a blanking table; and placing the workpieces detected as non-finished products into a defective product area.
Preferably, the ice skate blade grinding machine further comprises a dust collector which is arranged on the side face of the working area of the ice skate blade grinding machine and used for absorbing dust in the process of machining.
Preferably, the ice skate blade grinding machine comprises a fourth shaft and a nonstandard clamp, the nonstandard clamp is carried on the fourth shaft, and the fourth shaft is used for erecting or horizontally placing the workpiece; the non-standard clamp is used for turning over the workpiece.
Preferably, a processing area and an automation area are included, wherein:
the ice skate grinding machine is arranged in the processing area;
the feeding table, the discharging table, the detection station, the laser marking machine and the unqualified product area are all arranged in the automatic area.
Preferably, the system also comprises a master control screen which is in communication connection with the control device; the master control screen is arranged outside the automation area.
Preferably, the inspection station comprises a profile tolerance detector and a roughness detector, wherein:
the profile degree detector detects the precision of the profile of the workpiece;
the roughness detector detects the roughness of the detected workpiece.
Preferably, the ice skate blade grinding machine control panel is further included, and receives the instruction for inputting and drives the ice skate blade grinding machine to execute the instruction.
Preferably, said processing area is also in communication with an automation area.
Preferably, the ice skate grinder control panel is further included and is arranged outside the machining area.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses rational in infrastructure, design benefit and convenient operation.
2. The utility model discloses a set up six robots and replace artifical transport work piece, convenient operation is high-efficient.
3. The utility model discloses a rational distribution processing district and automatic district have realized the effective utilization in space.
4. Based on the utility model discloses a hardware structure helps realizing the full-automatic processing of skates, has improved work efficiency greatly for traditional processing technology, has practiced thrift the human cost.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a system schematic diagram of the numerical control skates grinding machine system of the utility model.
Fig. 2 is a schematic structural view of the ice skate clamp of the ice skate grinding machine of the present invention.
Fig. 3 is a process flow chart of the numerical control skates grinder system of the utility model.
The figures show that:
1-skates grinding machine
2-skate grinder control panel
3-six-axis robot
4-general control screen
5-automatic feeding and discharging table
6-area of rejects
7-robot electric cabinet
8-automatic general control
9-laser marking machine
10-testing station
11-vacuum cleaner
201-pneumatic claw
202-clamping cylinder fixing plate
203-guide rod cylinder
204-Rotary Cylinder
205-telescopic cylinder
206-stretching swing cylinder seat
207-pneumatic claw
208-turntable flat plate
209-platen cylinder
2010-knife pipe support
2011-ball plunger sensor
2012-pressure plate cylinder
Detailed Description
The present invention will be described in detail with reference to the following embodiments. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that various changes and modifications can be made by one skilled in the art without departing from the spirit of the invention. These all belong to the protection scope of the present invention.
As shown in fig. 1, according to the utility model provides a numerical control skates grinding machine system, including the production line of processing, the production line comprises two parts. The first part is a processing area which mainly comprises an ice skate grinding machine 1, an ice skate grinding machine control panel 2 and a dust collector 11 and is mainly used for edging and grinding the blade surface of the ice skate. The second part is an automatic area, the six-axis robot 3, the laser marking machine 9 and the detection station 10 are integrated together through an automatic master control 8 by the area, the surface roughness meter, the contour detector, the automatic loading and unloading platform 5 and the unqualified product area 6 are contained in the area, and the master control screen 4 is carried outside the automatic protection and can be operated and monitored by workers.
For the processing skates of faster beat, the skates grinding machine includes fourth axle and nonstandard anchor clamps, ensures that material loading, clamping realize the purpose of multiaspect processing once. The project requires that the vertical grinding machine can process the front and back surfaces of the ice skate blade and the profile of the blade, so the designed fixture can enable the ice skate blade to be horizontally placed, vertically placed, turned over, positioned, clamped and the like. According to the implementation of the actions, five types of cylinders and a fourth shaft are selected for the design to complete the actions. The fourth shaft realizes that the placing posture of the ice skate is changed from 0 degree to 90 degrees. Because the skates are thin plate parts, deformation caused by the pressure of the grinding wheel needs to be avoided in the machining process, and the designed clamp is provided with a supporting surface for resisting the pressure of the grinding wheel. The supporting surface is not enough, and a pair of left and right pressure plate cylinders are arranged in the mechanism for resisting the radial grinding force of the grinding wheel. The turnover of the ice skate is realized by using a rotary cylinder to rotate forwards and reversely by 180 degrees, but because the rotary cylinder has a gap, a telescopic cylinder is needed to be used for auxiliary positioning, so that the ice skate can be accurately positioned by 180 degrees every time, and the ice skate is laid flat. According to the design of the ice skate blade, all the fixing devices are arranged on the ice skate blade, so that the designed air claws are positioned and clamped according to the mounting holes of the fixing devices, and the feeding in each time is ensured to be in the same position. Due to the supporting surface, the ice skate blade can be turned over only by being far away from the supporting surface, otherwise, the ice skate blade can interfere with the supporting surface, and the clamp is provided with a guide rod cylinder, so that the rotating mechanism of the ice skate blade can be higher than the supporting surface. The air cylinder is controlled by a machine tool PLC, and the clamp integrates the functions and carries the functions on a fourth shaft.
During the processing of the ice skate blade, the posture needs to be changed, firstly, the ice skate blade needs to be turned over, secondly, the ice skate blade needs to be erected or horizontally placed, and the erection or horizontal placement can be realized by a fourth shaft A shaft. The turning-over is realized by a clamp which consists of three parts, wherein the first part is a bearing base part, the second part is a lifting part, and the third part is a rotary grabbing part. The bearing base part mainly comprises a turntable flat plate, a knife pipe support, a ball plunger sensor and a pressing plate cylinder, and mainly plays roles of grinding bearing and ice skate clamping. The lifting part mainly comprises a guide rail cylinder, a rotary cylinder, a telescopic cylinder and a stretching and swinging cylinder seat. The part is driven by the cylinder body of the guide rod cylinder, the guide rod is supported, the cylinder body of the rotary cylinder is connected by the cylinder seat, and the telescopic cylinder has a positioning function, so that the accurate angle of rotation at each time is ensured. The rotating part is connected with the output of the rotating cylinder through a clamping cylinder fixing plate and fixes two air claws, and the air claws play a role in clamping the ice skate blade and ensure that the ice skate blade cannot fall off in the rotating process. Before the material loading at every turn, the lathe need be ensured, and the clamp plate cylinder is the open mode, and the guide arm cylinder stretches out after that, raises the elevating part, and at this moment, telescopic cylinder withdraws, and rotary cylinder is rotatory to 0 (make the finger cylinder, and the air inlet makes progress) with die clamping cylinder fixed plate, and telescopic cylinder stretches out the angle location. And finally, opening the finger cylinder to wait for the robot to feed. If the other side of the ice skate blade needs to be machined, after the ice skate blade is fed, the clamping cylinder fixing plate is rotated to 180 degrees by the rotating cylinder. During processing, the guide rod cylinder descends to enable the ice skate to be supported by the knife pipe in a clinging mode, and after the ball plunger sensor detects in place, the pressing plate cylinder presses the ice skate tightly for reprocessing.
The six-axis robot can adopt an ABB six-axis robot, the ABB six-axis robot has six rotating axes, is similar to the arms of human beings, has high degree of freedom, is suitable for work of almost any track or angle, can be freely programmed, and can complete full-automatic work. Therefore, the method replaces manpower, improves the production efficiency and can control the error rate. The project is mainly used for grabbing workpieces, transporting semi-finished products among one process according to the production rhythm, and finally stacking the finished products in a centralized mode.
The automatic feeding and discharging platform can replace manual work to realize classification and storage of semi-finished products and finished products of raw materials of the ice skate. It is composed of a material piling plate and an automatic sliding table. Workers place semi-finished skates on a stacking plate, a tool arranges 20 skates in an array mode in a batch, then a sliding table sends the discharged skates to an automatic production line, and automatic storage, taking and management of materials are achieved through a computer. After processing, the finished products are traced and sequentially placed, so that the quality control of the finished products is realized.
The detection station comprises a profile degree detector and a roughness detector, wherein the profile degree detector can adopt a Heidenhain profile detector to detect the precision detection of the profile ground by the bottom edge of the ice skate blade, and the detection precision can reach less than or equal to 0.01 mm. The roughness detector can adopt a Mahr Gmbh roughness detector for detecting the grinding roughness of the grinding surface of the three working procedures of the ice skate blade, and the detection precision can reach less than or equal to 0.4 um.
The utility model discloses still including beating the sign indicating number and scanning sign indicating number equipment, beat the sign indicating number and accomplish by laser marking machine, each corresponds a black and white two-dimensional code to the skates, and the bottom of two-dimensional code is taking notes the information such as the kind, production date, batch, sequence number, coping number of times of skates to realize off-the-shelf tracing. The code scanning gun is used for reading the two-dimensional codes, so that a customer can know the state of each ice skate blade, and the possibility of quality control, quality control and product tracing is achieved.
The automatic master control equipment is used for integrating information of the numerical control equipment, a process design system, a production system organization and other management systems to form an integrated manufacturing system for integrating information flow automation. The production organization and management are improved on the whole, the flexibility of a manufacturing system is improved, and the efficiency of digital equipment is improved. The system connects each device in the automation of the ice skate blade grinding machine according to the corresponding beat and the corresponding process. The automatic feeding and discharging platform is switched between feeding and discharging, the detection data of each part is recorded and stored, the marking two-dimensional codes correspond to the parts one to one, and customers and production managers can realize traceability and real-time monitoring.
It should be noted that, the control device of the present invention, including the control program used by the PLC control system, etc., is the present one that can be set according to the routine needs of those skilled in the art, and is not described herein again.
As shown in fig. 3, the utility model provides a processing method of a numerical control skates grinder system, which is controlled by an automatic general control 8. The production process can be monitored in real time by the master control screen 4. The production line takes 20 skates as a batch, workers only need to place the skates for a batch, 20 skates are fully placed, and the automatic feeding and discharging tables 5 can automatically enter a processing area. The processing starts, the ice skate grinding machine 1 reads a processing program which is loaded into the ice skate grinding machine control panel 2 by a programmer in advance, the ice skate grinding machine 1 can enable the workbench to move to a feeding and discharging position according to the program, the six-axis robot 3 can move to the feeding platform to obtain a half-finished ice skate, when the ice skate grinding machine 1 makes a feeding request, the six-axis robot 3 can stretch into the feeding and discharging position of the ice skate grinding machine 1, then a clamp of the ice skate grinding machine 1 is connected with the ice skate, the six-axis robot 3 can exit from the outside of the ice skate grinding machine 1, then the ice skate grinding machine 1 runs the ice skate processing program, and when the processing program is run, the dust collector 11 runs to recover dust during processing. The six-axis robot 3 after exiting can go to the feeding table 5 again to snatch a semi-manufactured skates, waits for the skates grinding machine 1 to finish processing in the waiting position. After the processing of skates grinding machine 1 is accomplished, can provide the unloading application for six robots 3, six robots 3 receive the application after, can stretch into the last unloading position of skates grinding machine 1 once more, take off the skates that the processing was accomplished, skates grinding machine 1 workstation can stop in last unloading position, send the application of six robots 3 material loading once more, six robots 3 receive the application after, then can put into skates grinding machine 1 with the semi-manufactured goods skates that the second time snatched inside, skates grinding machine 1 receives six robots 3's material loading after, wait that six robots 3 retreat, continue to operate the grinding skates procedure. During grinding, the six-axis robot 3 can send the finished skates to the detection equipment 10 for detection, after the skates are detected to be qualified, the six-axis robot 3 can send the qualified skates to the marking machine 9 for marking, if the skates are detected to be unqualified, the six-axis robot 3 can put unqualified products into the unqualified product area 6, and after production is finished, unified centralized rework is carried out. Finally, the six-axis robot 3 places the coded skates on the automatic feeding and discharging table 5, and the automatic feeding and discharging table 5 automatically exits from the processing area after 20 skates in a batch are filled, informs workers of taking the skates away, and sequentially circulates in this way.
In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application.
The foregoing description of the specific embodiments of the invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by those skilled in the art within the scope of the appended claims without departing from the spirit of the invention. The embodiments and features of the embodiments of the present application may be combined with each other arbitrarily without conflict.
Claims (9)
1. The utility model provides a numerical control skates grinding machine system which characterized in that, includes skates grinding machine, six robots, material loading platform, unloading platform, detects station, laser marking machine, defective products district and controlling means, wherein:
the control device controls the operation of the ice skate grinding machine, the six-axis robot, the feeding table and the discharging table;
the ice skate grinding machine, the feeding table, the discharging table, the detecting station, the laser marking machine and the unqualified product area are all arranged in the circumferential direction of the six-axis robot, and the six-axis robot enables a workpiece to flow among the ice skate grinding machine, the feeding table, the discharging table, the detecting station, the laser marking machine and the unqualified product area;
the feeding table and the discharging table respectively transport feeding workpieces and discharging workpieces;
processing the feeding workpiece by an ice skate grinding machine; the detection station detects the processed workpiece;
marking the workpiece detected as a finished product by a six-axis robot through a laser marking machine and placing the workpiece on a blanking table; and placing the workpieces detected as non-finished products into a defective product area.
2. The numerical control skates grinding machine system according to claim 1, further comprising a dust collector, wherein the dust collector is arranged on the side surface of the working area of the skates grinding machine and used for absorbing dust in processing.
3. The numerically controlled ice skate blade grinding machine system of claim 1 wherein said ice skate blade grinding machine comprises a fourth shaft and a nonstandard clamp, the nonstandard clamp being carried on the fourth shaft, the fourth shaft being used for erecting or laying the workpiece; the non-standard clamp is used for turning over the workpiece.
4. The numerically controlled ice skate blade grinding machine system of claim 1, further comprising a machining area and an automation area, wherein:
the ice skate grinding machine is arranged in the processing area;
the feeding table, the discharging table, the detection station, the laser marking machine and the unqualified product area are all arranged in the automatic area.
5. The numerical control skates grinding machine system according to claim 4, further comprising a master control screen, wherein the master control screen is in communication connection with the control device; the master control screen is arranged outside the automation area.
6. The numerically controlled ice skate blade grinding machine system of claim 1, wherein said inspection station comprises a profile tolerance inspection and a roughness inspection, wherein:
the profile degree detector detects the precision of the profile of the workpiece;
the roughness detector detects the roughness of the detected workpiece.
7. The numerically controlled skates grinder system according to claim 1, further comprising a skates grinder control panel, wherein the skates grinder control panel receives an instruction for input and drives the skates grinder to execute the instruction.
8. The numerically controlled ice skate grinder system of claim 4, wherein the machining area is in communication with an automation area.
9. The numerically controlled skates grinder system according to claim 4, further comprising a skates grinder control panel disposed outside the machining area.
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| CN202120657403.9U CN214817114U (en) | 2021-03-31 | 2021-03-31 | Numerical control skates grinding machine system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120657403.9U CN214817114U (en) | 2021-03-31 | 2021-03-31 | Numerical control skates grinding machine system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113263360A (en) * | 2021-03-31 | 2021-08-17 | 上海诺倬力机电科技有限公司 | Numerical control skates grinding machine system and machining method thereof |
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2021
- 2021-03-31 CN CN202120657403.9U patent/CN214817114U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113263360A (en) * | 2021-03-31 | 2021-08-17 | 上海诺倬力机电科技有限公司 | Numerical control skates grinding machine system and machining method thereof |
| CN113263360B (en) * | 2021-03-31 | 2024-05-24 | 上海诺倬力机电科技有限公司 | Numerical control skates grinding machine system and processing method thereof |
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