CN214769336U - Intelligent plate shearing machine - Google Patents

Abstract

The utility model relates to a processing equipment technical field is an intelligence plate shearing machine, include the plate shearing machine body, grab material device and blevile of push. The utility model has the advantages of reasonable and compact structure, grab material device and blevile of push through the setting, can carry and adjust well to the panel that needs were tailor automatically, improve the shearing precision of panel, reduce subsequent equipment difficulty, through setting up the support ball, can support panel, can reduce panel friction at the in-process that moves right simultaneously, the transportation that makes panel is more smooth and easy, through setting up the sucking disc, can be stable grab the sola panel and place on the support ball, greatly reduced operating personnel intensity of labour and the direct contact of operating personnel limbs and equipment, the field operation personnel safety risk has been reduced to a great extent, sheet material unloading size precision has been improved simultaneously, more be favorable to electrode section of thick bamboo preparation and the improvement of butt joint quality, helping hand carbide stove safe and stable operation, and has safety, and labor saving, and convenience, high efficiency characteristics.

Description

Intelligent plate shearing machine

Technical Field

The utility model relates to a processing equipment technical field is an intelligence plate shearing machine.

Background

In the existing manufacturing process of the calcium carbide furnace electrode cylinder, stacking and conveying from conveying of raw materials to blanking and then to finished plate materials must be completed by manpower, and the following problems exist in the blanking process: 1. when the plate shearing machine body shears plates, feeding errors exist during manual feeding, plate size errors are easily caused, waste materials are generated, and the materials are wasted; 2. the blanking size error of the plate is large, so that the manufacturing error of the electrode cylinder is easily caused, and the butt joint of the electrode cylinder of the calcium carbide furnace and the stable operation of the electrode are not facilitated; 3. in the electrode cylinder plate blanking process, the carrying and shearing of the plate need 2 workers to finish the plate by manpower, and the operators are in direct contact with the equipment, so that the labor intensity of the workers is high, the operation safety risk is high, and the safety production is not facilitated.

Disclosure of Invention

The utility model provides an intelligence plate shearing machine has overcome above-mentioned prior art not enough, and it has the butt joint and the electrode even running of producing waste material easily, the preparation error is unfavorable for an electrode section of thick bamboo greatly and is unfavorable for the problem of safety in production when effectively solving current electrode section of thick bamboo unloading.

The technical scheme of the utility model is realized through following measure: an intelligent plate shearing machine comprises a plate shearing machine body, a material grabbing device and a material pushing device, wherein a support frame is arranged on the left side of the lower portion of the plate shearing machine body, a plurality of support balls are rotatably arranged on the upper sides of the front portion and the rear portion of the support frame at intervals in the left-right direction, the material grabbing device comprises a door-shaped support arranged on the support frame in a spanning mode and a material grabbing base arranged on the upper portion of the door-shaped support in the front-back direction, a lifting arm is arranged in the material grabbing base in the up-down direction in a sliding mode, a material grabbing driving mechanism enabling the material grabbing base to move back and forth and a lifting driving mechanism enabling the lifting arm to move up and down are arranged on the material grabbing base, a plurality of suckers are distributed on the lower side of the lifting arm in a matrix mode, the material pushing device comprises a material pushing base, a material pushing cylinder, a support plate, a material pushing driving mechanism, a clamping mechanism, a clamp plate, a front material pushing guide rail and a rear material pushing guide rail which are arranged on the upper side of the middle portion of the support frame at intervals in the front material pushing guide rail and the rear material pushing rail are arranged in a sliding mode, the material pushing base is provided with a material pushing driving mechanism capable of enabling the material pushing base to move rightwards equidistantly, the right side of the material pushing base is provided with a material pushing cylinder, the right end of the material pushing cylinder is provided with a material pushing piston rod extending out of the outer side of the material pushing cylinder, a plurality of supporting plates are arranged on the right side of the material pushing base and correspond to the front side and the rear side of the material pushing cylinder at intervals, the upper side of the right part of each supporting plate is hinged with a clamping plate, and the left side of each clamping plate is provided with a clamping mechanism capable of enabling the right end of the clamping plate to swing up and down.

The following are further optimization or/and improvement of the technical scheme of the utility model:

the plate shearing machine body can be internally provided with a conveying frame with the right side positioned at the right side of the plate shearing machine body, the conveying frame is provided with a belt conveyor with the conveying direction from left to right, the left end of the belt conveyor corresponds to an upper blade of the plate shearing machine body, a material guide plate which is inclined in a left-high-right-low shape is fixedly arranged on the upper side of the right end of the conveying frame corresponding to the position of the right end of the belt conveyor, the right side of the conveying frame is provided with a stacking frame, the front side of the left part of the stacking frame is fixedly provided with a front backup plate, the rear side of the stacking frame corresponding to the rear position of the front backup plate is fixedly provided with a rear backup plate, the rear backup cylinder is fixedly provided with a rear backup piston rod, the front end of the rear backup piston rod extends out of the rear backup cylinder and is fixedly arranged with the rear side of the upper part of the rear backup plate, the right side of the lower part of the conveying frame corresponding to the position of the left side of the stacking frame is fixedly provided with a left backup cylinder, the left backup piston rod, the right end of the left backup cylinder extends out of the left backup piston rod, the right end of the left pushing piston rod is fixedly provided with a left pushing backup plate.

The front side of the upper part of the front backup plate corresponding to the lower part of the material guide plate can be provided with a first mounting hole which is through from front to back, a backup approach switch is fixedly mounted in the first mounting hole, and the output end of the backup approach switch is respectively electrically connected with the input end of a left backup cylinder and the input end of a back backup cylinder.

The grabbing driving mechanism can comprise a grabbing motor, a grabbing gear and a grabbing rack, an upper grabbing guide rail and a lower grabbing guide rail are fixedly arranged on the left side of the upper portion of the door-shaped support at intervals, a grabbing rack is fixedly arranged on the lower side of the upper grabbing guide rail, a grabbing base is slidably arranged on the upper grabbing guide rail and the lower grabbing guide rail, a grabbing motor is fixedly arranged on the inner side of the rear portion of the grabbing base, a grabbing gear meshed with the grabbing rack is fixedly arranged on the right end of an output shaft of the grabbing motor, and a lifting arm is slidably arranged on the front portion of the grabbing base.

The lifting driving mechanism can comprise a lifting motor, a lifting gear, a lifting rack and a mounting frame, wherein a lifting channel which is communicated up and down is arranged at the upper side of the front part of the material grabbing base corresponding to the front position of the material grabbing motor, a lifting arm is arranged in the lifting channel in a penetrating way, two lifting guide rails which face up and down are fixedly arranged at intervals in the front and at the back of the right side of the lifting arm, the lifting rack is fixedly arranged at the right side of the lifting arm corresponding to the position between the two lifting guide rails, a lifting slider which is slidably arranged with the lifting guide rails is fixedly arranged in the lifting channel corresponding to each lifting guide rail position, the lifting motor is fixedly arranged at the upper side of the right part of the material grabbing base, the front end of an output shaft of the lifting motor is fixedly provided with the lifting gear which is meshed with the lifting rack, the lower end of the lifting arm is fixedly arranged with the center of the upper end of the mounting frame, and four suckers are arranged at intervals on the left and right sides of the lower sides of the front part and the lower part of the mounting frame, the upper part of each sucker is fixedly communicated with a negative pressure pipe.

The mounting frame can comprise a rectangular mounting frame and four mounting pipes which are fixedly mounted on the upper side of the mounting frame at intervals left and right, the mounting pipes are of a front-back rectangular tubular structure, adjusting sleeves are sleeved on the outer sides of the mounting pipes corresponding to the front and rear positions of the mounting frame, a limiting screw hole which is through up and down is arranged at the upper end of each adjusting sleeve, a limiting nut with the upper end positioned above the adjusting sleeve is screwed in each limiting screw hole, a mounting block is fixedly mounted on the right side of each adjusting sleeve, a guide hole which is through up and down is arranged on each mounting block, guide rods with the upper end and the lower end respectively positioned above and below the mounting block are coaxially sleeved in each guide hole, an upper limiting nut is screwed at the upper end of each guide rod, the lower end of each guide rod is fixedly mounted with the upper end of a sucker at the corresponding position, and a compression spring is sleeved on the outer side of the guide rod corresponding to the position between each upper limiting nut and the upper side of the mounting block at the corresponding position, a lower compression spring is sleeved outside a guide rod between the lower side of each mounting block and the upper side of the corresponding sucking disc, a detection sliding sleeve is fixedly mounted on the front side of the middle part of the mounting frame, a detection sliding rod with upper and lower ends respectively positioned above and below the detection sliding sleeve is slidably mounted in the detection sliding sleeve along the upper and lower directions, a lifting lower proximity switch is fixedly mounted on the upper side of the middle part of the mounting frame corresponding to the upper position of the detection sliding sleeve, an upper lifting sensing block is fixedly mounted on the front side of the lower part of the lifting arm, a lifting upper proximity switch is fixedly mounted on the lower part of the material grabbing base corresponding to the upper position of the lifting sensing block, a front material grabbing sensing block and a rear material grabbing sensing block are fixedly mounted on the front and rear sides of the left side of the door-shaped bracket corresponding to the position between the upper material grabbing guide rail and the lower material grabbing guide rail at intervals, a front material grabbing front proximity switch corresponding to the front material grabbing sensing block is fixedly mounted on the right side of the front part of the material grabbing base, a rear material grabbing proximity switch corresponding to the front material grabbing position of the front material grabbing base is fixedly mounted with a material grabbing proximity switch, the output end of the proximity switch before grabbing materials, the output end of the proximity switch after grabbing materials, the output end of the upper lifting proximity switch and the output end of the lower lifting proximity switch are respectively and electrically connected with the input end of a controller arranged on the front side of the support frame, and the output end of the controller is respectively and electrically connected with the input end of the lifting motor and the input end of the grabbing material motor.

The outer side of the lower end of the detection slide rod can be fixed with a spherical-crown-shaped contact head.

The pushing driving mechanism can comprise a pushing motor, a pushing gear, a front pushing slider and a rear pushing slider, wherein the front pushing guide rail and the rear pushing guide rail are fixedly arranged in the support frame at intervals in the front-rear direction, a left-right pushing rack is fixed on the rear side of the lower part of the front pushing guide rail, the front pushing slider with the lower part slidably mounted with the front pushing guide rail is fixedly arranged on the lower side of the front part of the pushing base, the rear pushing slider with the lower part slidably mounted with the rear pushing guide rail is fixedly mounted on the lower side of the rear part of the pushing base, the pushing motor is fixedly mounted on the upper side of the pushing base, the lower end of an output shaft of the pushing motor is fixedly mounted with the pushing gear meshed with the pushing rack, three support plates are arranged on the right side of the pushing base at intervals in the front-rear direction, a connecting lug is fixed on the upper side of the right part of each support plate, the right side surfaces of the lower parts of all the connecting lugs are parallel to the shearing direction of the plate shearing machine body, and the clamping mechanism comprises a clamping cylinder, every backup pad upside all is equipped with the splint that the left part articulated links together with the engaging lug, and the equal fixed mounting in every splint left side has die clamping cylinder, all has the clamping piston pole that stretches out in the die clamping cylinder downside in every die clamping cylinder, and every clamping piston pole downside all corresponds the position with the backup pad upside and articulates and is connected, pushes away material piston pole right-hand member fixed mounting and has the scraping wings, and the scraping wings right side is equipped with the front and back and link up and the opening pushes away the silo to the right.

The upper side of the left part of the support frame can be fixedly provided with a left induction block and a right induction block at intervals left and right, the lower side of the left part of the material pushing base is fixedly provided with a left material pushing proximity switch corresponding to the left induction block, the lower side of the right part of the material pushing base corresponding to the left material pushing proximity switch is fixedly provided with a right material pushing proximity switch, the output end of the left material pushing proximity switch and the output end of the right material pushing proximity switch are respectively electrically connected with the input end of a controller, and the output end of the controller is respectively electrically connected with the input end of a material pushing motor, the input end of a clamping cylinder and the input end of a material pushing cylinder.

The utility model has the advantages of reasonable and compact structure, grab material device and blevile of push through the setting, can carry and adjust well to the panel that needs were tailor automatically, improve the shearing precision of panel, reduce subsequent equipment difficulty, through setting up the support ball, can support panel, can reduce panel friction at the in-process that moves right simultaneously, the transportation that makes panel is more smooth and easy, through setting up the sucking disc, can be stable grab the sola panel and place on the support ball, greatly reduced operating personnel intensity of labour and the direct contact of operating personnel limbs and equipment, the field operation personnel safety risk has been reduced to a great extent, sheet material unloading size precision has been improved simultaneously, more be favorable to electrode section of thick bamboo preparation and the improvement of butt joint quality, helping hand carbide stove safe and stable operation, and has safety, and labor saving, and convenience, high efficiency characteristics.

Drawings

Fig. 1 is a schematic structural view of the preferred embodiment of the present invention.

Fig. 2 is a schematic top view of the structure of fig. 1.

Fig. 3 is a circuit block diagram of the material grabbing device and the material pushing device in the preferred embodiment of the present invention.

Fig. 4 is a circuit block diagram of the left push cylinder and the rear push cylinder in the preferred embodiment of the present invention.

The codes in the figures are respectively: 1 is a plate shearing machine body, 2 is a support frame, 3 is a support ball, 4 is a door-shaped support, 5 is a material pushing base, 6 is a material pushing cylinder, 7 is a material pushing piston rod, 8 is a support plate, 9 is a clamping plate, 10 is a front material pushing guide rail, 11 is a rear material pushing guide rail, 12 is a connecting lug, 13 is a clamping cylinder, 14 is a clamping piston rod, 15 is a material pushing plate, 16 is a conveying frame, 17 is a belt conveyor, 18 is a material guide plate, 19 is a stacking frame, 20 is a front backup plate, 21 is a rear backup plate, 22 is a rear pushing cylinder, 23 is a rear pushing piston rod, 24 is a left pushing cylinder, 25 is a left pushing piston rod, 26 is a left backup plate, 27 is a pushing approach switch, 28 is a suction cup, 29 is a negative pressure tube, 30 is an upper material grabbing guide rail, 31 is a lower material grabbing guide rail, 32 is a material grabbing base, 33 is a material grabbing motor, 34 is a material grabbing rack, 35 is a material grabbing gear, 36 is a lifting arm, 37 is a lifting motor, 38 is a lifting guide rail, 39 is a lifting rack, 40 is a lifting slider, 41 is a lifting gear, 42 is a mounting frame, 43 is a mounting pipe, 44 is an adjusting sleeve, 45 is a limit nut, 46 is a mounting block, 47 is a guide rod, 48 is an upper limit nut, 49 is an upper compression spring, 50 is a lower compression spring, 51 is a detection sliding sleeve, 52 is a detection sliding rod, 53 is a contact head, 54 is a lifting lower approach switch, 55 is a lifting induction block, 56 is a lifting upper approach switch, 57 is a front material grabbing induction block, 58 is a rear material grabbing induction block, 59 is a material grabbing front approach switch, 60 is a material grabbing rear approach switch, 61 is a controller, 62 is a material pushing left approach switch, 63 is a material pushing right approach switch, 64 is a left induction block, 65 is a right induction block, 66 is a material pushing motor, 67 is a material pushing gear, 68 is a front material pushing slider, 69 is a rear material pushing slider, 70 is a material pushing rack, and 71 is a material pushing groove.

Detailed Description

The utility model discloses do not receive the restriction of following embodiment, can be according to the utility model discloses a technical scheme and actual conditions determine concrete implementation.

In the present invention, for convenience of description, the description of the relative position relationship of the components is described according to the layout mode of the attached drawing 1 in the specification, such as: the positional relationship of front, rear, upper, lower, left, right, etc. is determined in accordance with the layout direction of the drawings of the specification.

The invention will be further described with reference to the following examples and drawings:

as shown in attached figures 1 and 2, the intelligent plate shearing machine comprises a plate shearing machine body 1, a material grabbing device and a material pushing device, wherein a support frame 2 is arranged on the left side of the lower portion of the plate shearing machine body 1, a plurality of support balls 3 are rotatably arranged on the upper sides of the front portion and the rear portion of the support frame 2 at intervals in a left-right mode, the material grabbing device comprises a door-shaped support 4 arranged on the support frame 2 in a striding mode and a material grabbing base 32 arranged on the upper portion of the door-shaped support 4 in a sliding mode in the front-back direction, a lifting arm 36 is arranged in the material grabbing base 32 in a sliding mode in the up-down direction, a material grabbing driving mechanism enabling the material grabbing base 32 to move back and forth and a lifting driving mechanism enabling the lifting arm 36 to move up and down are arranged on the material grabbing base 32, a plurality of suckers 28 are distributed on the lower side of the lifting arm 36 in a matrix mode, the material pushing device comprises a material pushing base 5, a material pushing cylinder 6, a support plate 8, a material pushing driving mechanism, a clamping plate 9, a front material pushing guide rail 10 and a rear material pushing guide rail 11, the front pushing guide rail 10 and the rear pushing guide rail 11 are provided with a pushing base 5 in a sliding mode, a pushing driving mechanism capable of enabling the pushing base 5 to move rightwards equidistantly is arranged on the pushing base 5, a pushing cylinder 6 is arranged on the right side of the pushing base 5, a pushing piston rod 7 with the right end extending out of the pushing cylinder 6 is arranged in the pushing cylinder 6, a plurality of supporting plates 8 are arranged on the right side of the pushing base 5 corresponding to the front side and the rear side of the pushing cylinder 6 at intervals, the upper side of the right portion of each supporting plate 8 is hinged to a clamping plate 9, and the left side of each clamping plate 9 is provided with a clamping mechanism capable of enabling the right end of each clamping plate 9 to swing up and down.

The suction cup 28 is a well known art, such as a round rubber suction cup 28 with screws, as desired. In the use, through setting up grabbing material device and blevile of push, can carry and adjust the panel of tailorring automatically, improve the shearing precision of panel, reduce subsequent equipment difficulty, through setting up support ball 3, can support panel, can reduce the panel friction in the process of moving right simultaneously, make the transportation process of panel more smooth and easy, through setting up sucking disc 28, can stably grab up the sola panel and place on support ball 3, greatly reduced operation personnel intensity of labour and the direct contact of operation personnel limbs and equipment, the great degree has reduced field operation personnel's safety risk, improved panel unloading size precision simultaneously, more be favorable to electrode section of thick bamboo preparation and butt joint quality's improvement, helping hand carbide stove safe and stable operation, the utility model discloses rational in infrastructure and compact, convenient to use has safety, laborsaving, Simple and efficient.

The intelligent plate shearing machine can be further optimized or/and improved according to actual needs:

as shown in fig. 1 and 2, a right conveying frame 16 is arranged in the plate shearing machine body 1, the right conveying frame 16 is positioned on the right of the plate shearing machine body 1, a belt conveyor 17 with the conveying direction from left to right is arranged on the conveying frame 16, the left end of the belt conveyor 17 corresponds to an upper blade of the plate shearing machine body 1, a material guide plate 18 which is inclined in a left-high and right-low shape is fixedly arranged on the upper side of the right end of the conveying frame 16 corresponding to the position of the right end of the belt conveyor 17, a stacking frame 19 is arranged on the right of the conveying frame 16, a front backup plate 20 is fixedly arranged on the front side of the left portion of the stacking frame 19, a rear backup plate 21 is fixedly arranged on the rear side of the stacking frame 19 corresponding to the position of the rear backup plate 20, a rear backup cylinder 22 is fixedly arranged on the rear portion of the rear backup plate 21, a rear backup piston rod 23 is fixedly arranged in the rear backup cylinder 22, the rear backup cylinder 24 is arranged on the lower portion of the conveying frame 16 corresponding to the left of the stacking frame 19, the left pushing cylinder 24 is internally provided with a left pushing piston rod 25, the right end of which extends out of the left pushing cylinder 24, and the right end of the left pushing piston rod 25 is fixedly provided with a left pushing plate 26.

According to the requirement, the lower side of the stacking rack 19 is provided with a travelling wheel. In the use process, through setting up stock guide 18, the sheet material can fall on pile up neatly frame 19 smoothly behind band conveyer 17 right side, prevents that the sheet material from falling into the space between carriage 16 and pile up neatly frame 19, guarantees the clean and tidy in the operation environment.

As shown in fig. 1, 2 and 4, a first mounting hole penetrating from front to back is formed in the front side of the upper portion of the front backup plate 20 corresponding to the position below the material guide plate 18, a backup proximity switch 27 is fixedly mounted in the first mounting hole, and the output end of the backup proximity switch 27 is electrically connected with the input end of the left backup cylinder 24 and the input end of the back backup cylinder 22 respectively.

According to requirements, the left pushing cylinder 24 and the rear pushing cylinder 22 are both in the prior art, such as a single-acting cylinder with an electromagnetic valve, and the pushing proximity switch 27 is in the prior art. In the using process, when the plate materials sheared by the plate shearing machine body 1 are conveyed to the stacking frame 19 through the belt conveyor 17, the pushing proximity switch 27 induces the falling of the plate materials, and then the left pushing piston rod 25 and the back pushing piston rod 23 extend out and push the left side and the back side of the plate materials, so that the falling plate materials are stacked on the stacking frame 19 in order, and the transportation at the later stage is facilitated.

As shown in the attached drawings 1 and 2, the material grabbing driving mechanism comprises a material grabbing motor 33, a material grabbing gear 35 and a material grabbing rack 34, an upper material grabbing guide rail 30 and a lower material grabbing guide rail 31 are vertically and fixedly installed on the left side of the upper portion of the door-shaped support 4 at intervals, the material grabbing rack 34 is fixedly installed on the lower side of the upper material grabbing guide rail 30, a material grabbing base 32 is slidably installed on the upper material grabbing guide rail 30 and the lower material grabbing guide rail 31, the material grabbing motor 33 is fixedly installed on the inner side of the rear portion of the material grabbing base 32, the material grabbing gear 35 meshed with the material grabbing rack 34 is fixedly installed at the right end of an output shaft of the material grabbing motor 33, and a lifting arm 36 is slidably installed in the front portion of the material grabbing base 32.

The lower gripper rail 31 may be of a known type, such as a dovetail rail, and the upper gripper rail 30 and the gripper rack 34 may form a known rack rail, as desired. In the use, grab material rack 34 on grabbing material guide rail 30 downside fixed mounting, do not receive radial force when can making grab material gear 35 and grabbing material rack 34 and engaging, increase of service life can guarantee to grab the precision when expecting base 32 back-and-forth movement simultaneously, and 36 slidable mounting of lift arm can avoid taking place to interfere with grabbing the material guide rail in grabbing material base 32 front portion.

As shown in fig. 1 and 2, the lifting driving mechanism includes a lifting motor 37, a lifting gear 41, a lifting rack 39 and a mounting bracket, a vertically through lifting channel is provided on the upper side of the front portion of the material grabbing base 32 corresponding to the front position of the material grabbing motor 33, a lifting arm 36 is inserted into the lifting channel, two lifting guide rails 38 are fixedly installed on the right side of the lifting arm 36 at intervals in the front-back direction, a lifting rack 39 is fixedly installed on the right side of the lifting arm 36 corresponding to the position between the two lifting guide rails 38, a lifting slider 40 slidably installed with the lifting guide rails 38 is fixedly installed in the lifting channel corresponding to the position of each lifting guide rail 38, the lifting motor 37 is fixedly installed on the upper side of the right portion of the material grabbing base 32, the lifting gear 41 engaged with the lifting rack 39 is fixedly installed on the front end of the output shaft of the lifting motor 37, the lower end of the lifting arm 36 is fixedly installed with the center of the upper end of the mounting bracket, four sucking discs 28 are arranged on the lower side of the front portion of the mounting frame and the lower side of the rear portion of the mounting frame at left and right intervals, and a negative pressure pipe 29 is fixedly communicated with the upper portion of each sucking disc 28.

The lifting arm 36 may be a hollow column structure, and the end of the negative pressure pipe 29 on each suction cup 28 is fixedly connected to the air inlet of the existing well-known negative pressure device or vacuum device, and the negative pressure device is an air compressor. In the use, with elevator motor 37 fixed mounting in grabbing material base 32 upper portion right side, can make and grab material base 32 atress balanced, prevent to grab the phenomenon of material base 32 upper portion to the left slope after long-time operation, can guarantee the lifting precision.

As shown in fig. 1 and 2, the mounting frame includes a rectangular mounting frame 42 and four mounting tubes 43 fixed on the upper side of the mounting frame 42 at left and right intervals, the mounting tubes 43 are of a front-back rectangular tubular structure, adjusting sleeves 44 are respectively sleeved on the outer sides of the mounting tubes 43 corresponding to the front and rear positions of the mounting frame 42, a limiting screw hole penetrating up and down is respectively formed in the upper end of each adjusting sleeve 44, a limiting nut 45 with the upper end located above the adjusting sleeve 44 is screwed in each limiting screw hole, a mounting block 46 is respectively fixed on the right side of each adjusting sleeve 44, a guide hole penetrating up and down is formed in each mounting block 46, guide rods 47 with the upper end and the lower end located above and below the mounting block 46 are respectively coaxially sleeved in each guide hole, an upper limiting nut 48 is screwed on the upper end of each guide rod 47, the lower end of each guide rod 47 is fixedly mounted with the upper end of a suction cup 28 corresponding to the position, and guide rods 47 corresponding to the positions between each upper limiting nut 48 and the upper side of the mounting block 46 corresponding to the corresponding position are sleeved on the outer side of the guide rod 47 An upper compression spring 49 is arranged, a lower compression spring 50 is sleeved outside a guide rod 47 corresponding to the position between the lower side of each mounting block 46 and the upper side of the corresponding sucking disc 28, a detection sliding sleeve 51 is fixedly arranged on the front side of the middle part of the mounting frame 42, a detection sliding rod 52 with the upper end and the lower end respectively positioned above and below the detection sliding sleeve 51 is arranged in the detection sliding sleeve 51 in a sliding way along the vertical direction, a lifting lower approach switch 54 is fixedly arranged on the upper side of the middle part of the mounting frame 42 corresponding to the position above the detection sliding sleeve 51, an upper lifting induction block 55 is fixedly arranged on the front side of the lower part of the lifting arm 36, a lifting upper approach switch 56 is fixedly arranged on the lower part of the material grabbing base 32 corresponding to the position of the upper lifting induction block 55, a front material grabbing induction block 57 and a rear material grabbing induction block 58 are fixedly arranged on the left side of the door-shaped bracket 4 corresponding to the position between the upper material grabbing guide rail 30 and the lower material grabbing guide rail 31 at intervals, a front material grabbing front approach switch 59 corresponding to the front material grabbing induction block 57 is fixedly arranged on the right side of the front part of the material grabbing base 32, the material grabbing rear approach switch 60 is fixedly installed on the right side of the rear portion of the material grabbing base 32 corresponding to the position of the material grabbing front approach switch 59, the output end of the material grabbing rear approach switch 60, the output end of the lifting upper approach switch 56 and the output end of the lifting lower approach switch 54 are respectively electrically connected with the input end of a controller 61 arranged on the front side of the support frame 2, and the output end of the controller 61 is respectively electrically connected with the input end of the lifting motor 37 and the input end of the material grabbing motor 33.

The controller 61 is a conventional processor, a microcomputer of type S3C2440, a microcomputer of type IPC-5120, and a display of type LS24D300, all electrically connected in sequence, as required. In the use, through setting up adjusting collar 44, can adjust the distribution of adjusting collar 44 according to the size of unloading panel, application scope is wide, through setting up stop nut 45, adjusting collar 44 after the fixed regulation of being convenient for, through setting up compression spring 49 and lower compression spring 50, sucking disc 28 adsorbs panel or can make guide arm 47 resume to initial position after relieving the adsorption affinity, through setting up detection slide bar 52 and lower proximity switch, can prevent that lift arm 36 from crushing sucking disc 28 when the displacement of downward movement is too big, can also be as the initial switch that becomes the vacuum in sucking disc 28, through setting up proximity switch 59 before grabbing the material and grab material back proximity switch 60, can control and grab material base 32 and move forward or backward, transport the panel behind support frame 2 to on the support ball 3 on the support frame 2, control is simple and convenient.

As shown in fig. 1, a spherical cap-shaped contact 53 is fixed to the outer side of the lower end of the detection slide rod 52.

In the use process, through the arrangement, after the material grabbing is finished, the contact head 53 can increase the weight of the detection sliding rod 52 to enable the detection sliding rod to slide downwards to the initial position of the resetting position, and the action is reliable.

As shown in the attached drawings 1 and 2, the pushing driving mechanism comprises a pushing motor 66, a pushing gear 67, a front pushing slider 68 and a rear pushing slider 69, the front pushing guide rail 10 and the rear pushing guide rail 11 are fixedly arranged in the support frame 2 at intervals, a left-right pushing rack 70 is fixed on the rear side of the lower part of the front pushing guide rail 10, the front pushing slider 68 with the lower part slidably arranged with the front pushing guide rail 10 is fixedly arranged on the lower side of the front part of the pushing base 5, a rear pushing slider 69 with the lower part slidably arranged with the rear pushing guide rail 11 is fixedly arranged on the lower side of the rear part of the pushing base 5, the pushing motor 66 is fixedly arranged on the upper side of the pushing base 5, the lower end of the output shaft of the pushing motor 66 is fixedly arranged with the pushing gear 67 engaged with the pushing rack 70, three support plates 8 are arranged on the front side and the rear side of the pushing base 5 at intervals, a connecting lug 12 is fixed on the upper side of the right part of each support plate 8, all engaging lug 12 lower part right flank all parallels with plate shearing machine body 1's shearing direction, clamping mechanism includes die clamping cylinder 13, 8 upsides in every backup pad all are equipped with the splint 9 that the left part articulated link together with engaging lug 12, the equal fixed mounting in every splint 9 left side has die clamping cylinder 13, all there is the clamping piston rod 14 that stretches out in die clamping cylinder 13 downside in every die clamping cylinder 13, every clamping piston rod 14 downside all corresponds the position with backup pad 8 upside and articulates and is connected, it has scraping wings 15 to push away material piston rod 7 right-hand member fixed mounting, it has through and open right pushing away silo 71 around 15 right sides of scraping wings are equipped with.

In the using process, the front pushing slide block 68 and the rear pushing slide block 69 are arranged, so that the pushing base 5 is convenient to mount, the right side surfaces of the lower parts of all the connecting lugs 12 are parallel to the shearing direction of the plate shearing machine body 1, when the pushing base 5 moves rightwards, the left side edge and the right side edge of a blanking plate can be parallel to the shearing direction of the plate shearing machine body 1, the sheared plate can be cut neatly to meet the using requirement, the subsequent assembly is convenient, the clamping cylinder 13 is arranged, the plate to be sheared can be fixed in the process that the pushing base 5 moves rightwards, when the pushing base 5 moves rightwards to be close to the left side of a workbench of the plate shearing machine body 1, and the pushing plate 15 and the pushing cylinder 6 are arranged, so that the last plate cut between the pushing base 5 and the plate shearing machine body 1 can be pushed to the belt conveyor 17.

As shown in fig. 1, 2 and 3, left induction blocks 64 and right induction blocks 65 are fixedly installed at left and right intervals on the upper left side of the support frame 2, a left pushing proximity switch 62 corresponding to the left induction block 64 is fixedly installed on the lower left side of the pushing base 5, a right pushing proximity switch 63 is fixedly installed on the lower right side of the pushing base 5 corresponding to the left pushing proximity switch 62, the output end of the left pushing proximity switch 62 and the output end of the right pushing proximity switch 63 are respectively electrically connected with the input end of the controller 61, and the output end of the controller 61 is respectively electrically connected with the input end of the pushing motor 66, the input end of the clamping cylinder 13 and the input end of the pushing cylinder 6.

According to the requirement, the left induction block 64 and the right induction block 65 are distributed in a staggered way from front to back. In the using process, through the arrangement, the action connection between the material grabbing action and the material pushing action can be smooth, the operation efficiency is improved, and safety accidents can be avoided.

Above technical feature constitutes the utility model discloses a best embodiment, it has stronger adaptability and best implementation effect, can increase and decrease unnecessary technical feature according to actual need, satisfies the demand of different situation.

Claims (10)

1. An intelligent plate shearing machine is characterized by comprising a plate shearing machine body, a material grabbing device and a material pushing device, wherein a support frame is arranged on the left side of the lower portion of the plate shearing machine body, a plurality of support balls are rotatably arranged on the upper sides of the front portion and the rear portion of the support frame at intervals in the left-right direction, the material grabbing device comprises a door-shaped support arranged on the support frame in a spanning mode and a material grabbing base arranged on the upper portion of the door-shaped support in the front-back direction, a lifting arm is arranged in the material grabbing base in the up-down direction in a sliding mode, a material grabbing driving mechanism enabling the material grabbing base to move back and forth and a lifting driving mechanism enabling the lifting arm to move up and down are arranged on the material grabbing base, a plurality of suckers are distributed on the lower side of the lifting arm in a matrix mode, the material pushing device comprises a material pushing base, a material pushing cylinder, a support plate, a material pushing driving mechanism, a clamping plate, a front material pushing guide rail and a rear material pushing guide rail which are arranged on the upper side of the middle portion of the support frame at intervals in the front material pushing guide rail and the rear material pushing rail are arranged in a sliding mode, the material pushing base is provided with a material pushing driving mechanism capable of enabling the material pushing base to move rightwards equidistantly, the right side of the material pushing base is provided with a material pushing cylinder, the right end of the material pushing cylinder is provided with a material pushing piston rod extending out of the outer side of the material pushing cylinder, a plurality of supporting plates are arranged on the right side of the material pushing base and correspond to the front side and the rear side of the material pushing cylinder at intervals, the upper side of the right part of each supporting plate is hinged with a clamping plate, and the left side of each clamping plate is provided with a clamping mechanism capable of enabling the right end of the clamping plate to swing up and down.

2. The intelligent plate shearing machine as claimed in claim 1, wherein a right side of the conveyor frame is located at the right side of the plate shearing machine body, a belt conveyor with a conveying direction from left to right is arranged on the conveyor frame, the left end of the belt conveyor corresponds to the upper blade of the plate shearing machine body, a guide plate inclined in a left-high-right-low manner is fixedly installed on the upper side of the right end of the conveyor frame corresponding to the position of the right end of the belt conveyor, a stacker frame is arranged at the right side of the conveyor frame, a front backup plate is fixedly installed on the front side of the left portion of the stacker frame, a rear backup plate is fixedly installed on the rear side of the stacker frame corresponding to the position of the rear portion of the front backup plate, a rear backup cylinder is fixedly installed on the rear side of the upper portion of the rear backup plate, a rear backup piston rod with a front end extending out of the outer side of the rear backup cylinder and fixedly installed with the rear side of the upper portion of the rear backup plate is arranged in the rear backup cylinder, a left backup cylinder is fixedly installed on the right side of the lower portion of the conveyor frame corresponding to the position of the stacker frame, the left pushing cylinder is internally provided with a left pushing piston rod, the right end of the left pushing piston rod extends out of the left pushing cylinder, and a left pushing plate is fixedly mounted at the right end of the left pushing piston rod.

3. The intelligent plate shearing machine according to claim 2 wherein the front side of the upper portion of the front backup plate corresponding to the lower position of the guide plate is provided with a first mounting hole which is through from front to back, a backup proximity switch is fixedly mounted in the first mounting hole, and the output end of the backup proximity switch is electrically connected with the input end of the left backup cylinder and the input end of the back backup cylinder respectively.

4. The intelligent plate shearing machine according to claim 1, 2 or 3, wherein the material grabbing driving mechanism comprises a material grabbing motor, a material grabbing gear and a material grabbing rack, an upper material grabbing guide rail and a lower material grabbing guide rail are fixedly installed on the left side of the upper portion of the door-shaped support at an upper interval and a lower interval, the material grabbing rack is fixedly installed on the lower side of the upper material grabbing guide rail, a material grabbing base is slidably installed on the upper material grabbing guide rail and the lower material grabbing guide rail, the material grabbing motor is fixedly installed on the inner side of the rear portion of the material grabbing base, the material grabbing gear meshed with the material grabbing rack is fixedly installed at the right end of an output shaft of the material grabbing motor, and the lifting arm is slidably installed in the front portion of the material grabbing base.

5. The intelligent plate shearing machine according to claim 4, wherein the lifting driving mechanism comprises a lifting motor, a lifting gear, a lifting rack and a mounting frame, a lifting channel passing through the front part of the material grabbing base corresponding to the front position of the material grabbing motor is arranged at the upper side of the front part of the material grabbing base, a lifting arm is arranged in the lifting channel in a penetrating manner, two lifting guide rails which face upward and downward are fixedly arranged at intervals in the front and at the back of the right side of the lifting arm, a lifting rack is fixedly arranged at the right side of the lifting arm corresponding to the position between the two lifting guide rails, a lifting slider which is slidably arranged with the lifting guide rails is fixedly arranged in the lifting channel corresponding to the position of each lifting guide rail, the lifting motor is fixedly arranged at the upper side of the right part of the material grabbing base, the lifting gear meshed with the lifting rack is fixedly arranged at the front end of the output shaft of the lifting motor, the lower end of the lifting arm is fixedly arranged with the center of the upper end of the mounting frame, and four suckers are arranged at intervals on the left and right sides of the lower sides of the front part and the lower side of the rear part of the mounting frame, the upper part of each sucker is fixedly communicated with a negative pressure pipe.

6. The intelligent plate shearing machine as claimed in claim 5, wherein the mounting frame comprises a rectangular mounting frame and four mounting tubes fixedly mounted on the upper side of the mounting frame at left and right intervals, the mounting tubes are of a front-back rectangular tubular structure, adjusting sleeves are respectively sleeved on the outer sides of the mounting tubes corresponding to the front and back positions of the mounting frame, a limiting screw hole is formed in each adjusting sleeve, the upper end of each adjusting sleeve is vertically communicated with the limiting screw hole, a limiting nut is screwed into each limiting screw hole, the upper end of each limiting nut is located above the adjusting sleeve, a mounting block is fixedly mounted on the right side of each adjusting sleeve, a guide hole is formed in each mounting block, the upper end and the lower end of each guide rod are respectively located above and below the mounting block, an upper limiting nut is screwed onto the upper end of each guide rod, the lower end of each guide rod is fixedly mounted with the upper end of the corresponding sucking disc, a compression spring is sleeved on the outer side of the guide rod corresponding to the position between each upper limiting nut and the upper side of the corresponding mounting block, a lower compression spring is sleeved outside a guide rod between the lower side of each mounting block and the upper side of the corresponding sucking disc, a detection sliding sleeve is fixedly mounted on the front side of the middle part of the mounting frame, a detection sliding rod with upper and lower ends respectively positioned above and below the detection sliding sleeve is slidably mounted in the detection sliding sleeve along the upper and lower directions, a lifting lower proximity switch is fixedly mounted on the upper side of the middle part of the mounting frame corresponding to the upper position of the detection sliding sleeve, an upper lifting sensing block is fixedly mounted on the front side of the lower part of the lifting arm, a lifting upper proximity switch is fixedly mounted on the lower part of the material grabbing base corresponding to the upper position of the lifting sensing block, a front material grabbing sensing block and a rear material grabbing sensing block are fixedly mounted on the front and rear sides of the left side of the door-shaped bracket corresponding to the position between the upper material grabbing guide rail and the lower material grabbing guide rail at intervals, a front material grabbing front proximity switch corresponding to the front material grabbing sensing block is fixedly mounted on the right side of the front part of the material grabbing base, a rear material grabbing proximity switch corresponding to the front material grabbing position of the front material grabbing base is fixedly mounted with a material grabbing proximity switch, the output end of the proximity switch before grabbing materials, the output end of the proximity switch after grabbing materials, the output end of the upper lifting proximity switch and the output end of the lower lifting proximity switch are respectively and electrically connected with the input end of a controller arranged on the front side of the support frame, and the output end of the controller is respectively and electrically connected with the input end of the lifting motor and the input end of the grabbing material motor.

7. The intelligent plate shearing machine according to claim 6 wherein a spherical cap shaped contact is fixed to the outer side of the lower end of the detection slide rod.

8. The intelligent plate shearing machine as claimed in claim 1, 2, 3, 5, 6 or 7, wherein the pushing driving mechanism comprises a pushing motor, a pushing gear, a front pushing slider and a rear pushing slider, the front pushing guide rail and the rear pushing guide rail are fixedly mounted in the support frame at intervals in the front-rear direction, a left-right pushing rack is fixed on the rear side of the lower portion of the front pushing guide rail, a front pushing slider with the lower portion slidably mounted with the front pushing guide rail is fixedly mounted on the lower side of the front portion of the pushing base, a rear pushing slider with the lower portion slidably mounted with the rear pushing guide rail is fixedly mounted on the lower side of the rear portion of the pushing base, a pushing motor is fixedly mounted on the upper side of the pushing base, the lower end of the output shaft of the pushing motor is fixedly mounted with the pushing gear engaged with the pushing rack, three support plates are arranged on the right side of the pushing base at intervals in the front-rear direction, and upper sides of the right portions of each support plate are respectively fixed with a connecting lug, all engaging lug lower part right flank all parallels with the shearing direction of plate shearing machine body, clamping mechanism includes die clamping cylinder, every backup pad upside all is equipped with the splint that the left part articulated link together with the engaging lug, the equal fixed mounting in every splint left side has die clamping cylinder, all there is the clamp piston rod who stretches out in the die clamping cylinder downside in every die clamping cylinder, every clamp piston rod downside all corresponds the position with the backup pad upside and articulates and is connected, it has the scraping wings to push away material piston rod right-hand member fixed mounting, it link up and open right push away the silo around the scraping wings right side is equipped with.

9. The intelligent plate shearing machine according to claim 4, wherein the pushing driving mechanism comprises a pushing motor, a pushing gear, a front pushing slider and a rear pushing slider, the front pushing guide rail and the rear pushing guide rail are fixedly mounted in the support frame at a front-rear interval, a left-right pushing rack is fixed on the rear side of the lower portion of the front pushing guide rail, a front pushing slider with the lower portion slidably mounted with the front pushing guide rail is fixedly mounted on the lower side of the front portion of the pushing base, a rear pushing slider with the lower portion slidably mounted with the rear pushing guide rail is fixedly mounted on the lower side of the rear portion of the pushing base, a pushing motor is fixedly mounted on the upper side of the pushing base, a pushing gear engaged with the pushing rack is fixedly mounted on the lower end of an output shaft of the pushing motor, three support plates are arranged at a front-rear interval on the right side of the pushing base, a connecting lug is fixed on the upper side of the right portion of each support plate, and the right side surfaces of the lower portions of all connecting lugs are parallel to the shearing direction of the plate shearing machine body, clamping mechanism includes die clamping cylinder, and every backup pad upside all is equipped with the splint that the left part articulated links together with the engaging lug, and the equal fixed mounting in every splint left side has die clamping cylinder, all has the clamping piston pole that stretches out in the die clamping cylinder downside in every clamping cylinder, and every clamping piston pole downside all corresponds the position with the backup pad upside and is articulated to be connected, pushes away material piston pole right-hand member fixed mounting and has a scraping wings, and the scraping wings right side link up and open right pushing away the silo around being equipped with.

10. The intelligent plate shearing machine according to claim 8, wherein a left induction block and a right induction block are fixedly installed at the left and right sides of the upper side of the left portion of the support frame at intervals, a left pushing proximity switch corresponding to the left induction block is fixedly installed on the lower side of the left portion of the pushing base, a right pushing proximity switch is fixedly installed on the lower side of the right portion of the pushing base corresponding to the left pushing proximity switch, the output end of the left pushing proximity switch and the output end of the right pushing proximity switch are electrically connected with the input end of the controller, and the output end of the controller is electrically connected with the input end of the pushing motor, the input end of the clamping cylinder and the input end of the pushing cylinder.

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