CN214766609U - Automatic gluing system for PTC air conditioner heating pipe - Google Patents
Automatic gluing system for PTC air conditioner heating pipe Download PDFInfo
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- CN214766609U CN214766609U CN202121061167.0U CN202121061167U CN214766609U CN 214766609 U CN214766609 U CN 214766609U CN 202121061167 U CN202121061167 U CN 202121061167U CN 214766609 U CN214766609 U CN 214766609U
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Abstract
The automatic gluing system for the PTC air conditioner heating pipe comprises a workpiece conveying device which runs in the front-back direction, wherein a workpiece is positioned on the workpiece conveying device, the automatic gluing system sequentially comprises a first gluing station, a second gluing station, a third gluing station and a fourth gluing station from front to back, a material detection switch is installed on each gluing station, a turnover mechanism is installed between the second gluing station and the third gluing station, and each gluing station is provided with one set of automatic gluing device. The system can completely replace manual gluing operation, has the advantages of uniform and good gluing effect, and can save labor and reduce cost.
Description
Technical Field
The utility model relates to a production facility of air conditioner heating pipe, in particular to automatic rubber coating system in PTC air conditioner heating pipe manufacturing belongs to mechanical automation equipment technical field.
Background
The PTC air conditioner heating pipe is a part for heating an air conditioner, a left support and a right support (relative concepts are left and right) are required to be sleeved at two ends of a heating part and a radiating part in production and assembly, then the left support and the right support are fixed by screws, and then the upper end face and the lower end face of the joint of the left support and the right support and the heating part and the radiating part are subjected to gluing and packaging.
Disclosure of Invention
The utility model aims to overcome the above-mentioned problem that the rubber coating process exists in the production of present PTC air conditioner heating pipe, provide an automatic rubber coating system of PTC air conditioner heating pipe.
In order to realize the purpose of the utility model, the following technical proposal is adopted: the automatic gluing system for the PTC air conditioner heating pipe comprises a workpiece conveying device which runs in the front-back direction, wherein a workpiece is positioned on the workpiece conveying device, the automatic gluing system sequentially comprises a first gluing station, a second gluing station, a third gluing station and a fourth gluing station from front to back, a material detection switch is mounted on each gluing station, a turnover mechanism is mounted between the second gluing station and the third gluing station, and each gluing station is provided with a set of automatic gluing device;
the automatic gluing device comprises a portal frame, the lower part of the portal frame is slidably arranged on a guide rail in the front-back direction, a front-back movement driving device is connected onto the portal frame, an automatic gluing machine is arranged on the portal frame, a limiting plate is arranged on the side of the automatic gluing machine, a jacking cylinder in the left-right direction is arranged opposite to the limiting plate, a workpiece correcting device is arranged above a workpiece, the workpiece correcting device comprises a downward correcting cylinder, a correcting die is connected onto a cylinder rod of the correcting cylinder, and a correcting groove is formed in the correcting die;
the automatic glue spreading machines of the automatic glue spreading devices on the first glue spreading station and the second glue spreading station are positioned on two different left and right side surfaces, and the automatic glue spreading machines of the automatic glue spreading devices on the third glue spreading station and the fourth glue spreading station are positioned on two different left and right side surfaces;
the turnover mechanism comprises a turnover shaft, the turnover shaft is rotatably mounted on a rack, the axis of the turnover shaft is in the left-right direction, the turnover shaft is connected with a rotation driving mechanism, a turnover arm is fixedly connected to the turnover shaft, a support is fixedly connected to the turnover arm, a support cylinder in the front-back direction is fixedly connected to the support, an L-shaped supporting plate is fixedly connected to a cylinder rod of the support cylinder, when the turnover arm is positioned at a material inlet end, the turnover arm is positioned below a workpiece after the workpiece is conveyed, the horizontal plane of the L-shaped supporting plate is spatially positioned above the workpiece in a retraction state, the horizontal plane of the L-shaped supporting plate is positioned right above the workpiece in an extension state, and a workpiece detection switch is mounted on the rack in front of the turnover shaft;
the automatic glue spreader, the front-back movement driving device, the cylinders, the workpiece detection switch and the rotation driving mechanism are all connected to a control system.
Further, the method comprises the following steps of; the rotation driving mechanism is as follows: the turnover shaft is fixedly connected with a gear, a rack in the front-back direction is arranged on the turnover shaft in a matching way with the gear, the rack is positioned on a track in the front-back direction, and the rack is connected with a cylinder rod of the turnover cylinder.
Further, the method comprises the following steps of; the rotation driving mechanism is a turnover motor, and the turnover motor is connected to the control system.
Further, the method comprises the following steps of; the overturning arm and the L-shaped supporting plate are respectively provided with two channels.
Further, the method comprises the following steps of; the front-back movement driving device connected with the portal frame is a portal frame translation cylinder.
The utility model discloses an actively beneficial technological effect lies in: the utility model discloses a work piece detection switch of each rubber coating station discerns the work piece after, can accomplish automatically to the work piece rubber coating, and after the rubber coating was accomplished to the one side of work piece, the another side was accomplished in the upset behind turning device, the rubber coating of another side was accomplished, and the artifical rubber coating operation of complete fungible of this system has the advantage that the rubber coating is even, unanimous, can use manpower sparingly moreover, reduce cost.
Drawings
Fig. 1 is a schematic side view of the present invention.
Fig. 2 is a front view schematically showing an automatic glue application device.
Fig. 3 is a side view of the calibration device.
Fig. 4 is a schematic top view of the flipping mechanism.
Fig. 5 is a schematic side view of the canting mechanism.
Fig. 6 is a schematic top view of the present invention.
Detailed Description
In order to explain the utility model more fully, the utility model provides an implementation example. These examples are merely illustrative of the present invention and do not limit the scope of the present invention.
The invention is explained in further detail with reference to the drawings, in which the reference symbols are: 1: a frame; 2: an endless chain; 3: a support block; 4: a first gluing station; 5: a second gluing station; 6: a third gluing station; 7: a fourth gluing station; 8: a guide rail; 9: a gantry; 10: a gantry translation cylinder; 11: an automatic glue spreader; 12: a turnover mechanism; 13: tightly pushing the air cylinder; 14: a workpiece; 15: a correction cylinder; 16: correcting the mold; 17: a correction groove; 18: a limiting plate; 31: a front support block; 32: a rear support block; 121: a turning shaft; 122: a turning arm; 123: a holder cylinder; 124: an L-shaped pallet; 125: a rack; 126: a gear; 127: a rack and a groove rail; 128: and (5) turning over the air cylinder.
As shown in the attached drawings, the automatic gluing system of the PTC air-conditioning heating pipe comprises a workpiece conveying device which runs in the front-back direction, wherein the workpiece is positioned on the workpiece conveying device, in the embodiment, the workpiece conveying device adopts an annular chain 2, the annular chain 2 is arranged on a frame 1, a supporting block 3 for binding the workpiece is arranged on the annular chain 2, an open slot for accommodating a workpiece 14 is arranged on the supporting block 3,
the automatic gluing system sequentially comprises a first gluing station 4, a second gluing station 5, a third gluing station 6 and a fourth gluing station 7 from front to back, a turnover mechanism 12 is arranged between the second gluing station and the third gluing station, each gluing station is provided with a material detection switch, a material detection switch is arranged in front of the turnover mechanism, and each gluing station is provided with a set of automatic gluing devices; the material detection switch can adopt a photoelectric switch.
The automatic gluing device comprises a portal frame 9, the lower portion of the portal frame is slidably mounted on a guide rail 8 in the front and back directions, a front and back movement driving device is connected to the portal frame, in the embodiment, the front and back movement driving device connected to the portal frame is a portal frame translation cylinder 10, an automatic gluing machine 11 is mounted on the portal frame, a limiting plate 18 is mounted on the side of the automatic gluing machine, a jacking cylinder 13 in the left and right directions is mounted opposite to the limiting plate, a workpiece correcting device is mounted above a workpiece, the workpiece correcting device comprises a downward correcting cylinder 15, a correcting die 16 is connected to a cylinder rod of the correcting cylinder, and a correcting groove 17 is formed in the correcting die. The workpiece correcting device can be arranged above the annular chain or on the portal frame, the automatic glue spreading machines of the automatic glue spreading devices on the first glue spreading station and the second glue spreading station are positioned on two different left and right sides, and the automatic glue spreading machines of the automatic glue spreading devices on the third glue spreading station and the fourth glue spreading station are positioned on two different left and right sides.
In this embodiment, the automatic glue spreader at the first gluing station is located on the left side, the automatic glue spreader at the second gluing station is located on the right side, the automatic glue spreader at the third gluing station is located on the left side, and the automatic glue spreader at the fourth gluing station is located on the right side.
Tilting mechanism include trip shaft 121, trip shaft 4 rotate and install in the frame, the axis of trip shaft is left right direction, the trip shaft is connected with rotation actuating mechanism, rotation actuating mechanism be: a gear 126 is fixedly connected to the turning shaft, a rack 125 in the front-back direction is arranged on the turning shaft in a matching manner, the gear is meshed with the rack, the rack is positioned in a rack groove rail 127 in the front-back direction, and the rack 125 is connected with a cylinder rod of a turning cylinder 128. The rotation driving mechanism can also be a turnover motor, the turnover motor is connected to the control system, and the turnover shaft is obtained through the forward turnover of the turnover motor. In addition to the above two types of acquisition mechanisms, the turning can also be realized by the prior art cylinder-driven crank-link mechanism.
The turnover shaft is fixedly connected with a turnover arm 122, the turnover arm is fixedly connected with a support, the support is fixedly connected with a supporting cylinder 123 in the front-back direction, a cylinder rod of the supporting cylinder is fixedly connected with an L-shaped supporting plate 124, and the turnover arm and the L-shaped supporting plate are arranged in two ways. When the turnover arm is positioned at the material feeding end (the state shown in figure 4), the turnover arm is positioned below the workpiece after the workpiece 14 is conveyed, the horizontal plane of the L-shaped supporting plate is spatially positioned above the workpiece when the supporting cylinder is in a retracted state, the horizontal plane of the L-shaped supporting plate is positioned right above the workpiece when the supporting cylinder is in an extended state, and the rack in front of the turnover shaft is provided with a workpiece detection switch. The automatic glue spreader, the front-back movement driving device, the cylinders, the workpiece detection switch and the rotation driving mechanism are all connected to a control system. The automatic glue spreader is an existing product and can be obtained from the market.
The working process of the system is as follows: when the workpiece conveying device is conveyed to a first gluing station, the correcting cylinder moves downwards to correct the posture of a workpiece and then pushes the pressing cylinder to move to push the end of the workpiece to be positioned on the limiting plate, the correcting cylinder resets, the automatic gluing machine is started to glue a set part, the portal frame translation cylinder drives the portal frame to move back and forth to drive the automatic gluing machine to move back and forth to cover the real gluing range in the gluing process, and the pressing cylinder and the portal frame translation cylinder reset after gluing is completed. The working process on each gluing station is the same as that described below.
When the second gluing station finishes gluing, the workpiece 14 is conveyed backwards and conveyed to the front support block 31 (the front support block 31 is a support block connected with the annular chain) in front of the overturning station, the workpiece detection switch detects the workpiece, the support cylinder pushes out the inverted L-shaped supporting plate, the workpiece is just positioned above the L-shaped supporting plate at the end part of the rotating arm, then the turnover cylinder acts to push the rack gear and rotate the rotating arm to complete 180-degree turnover, the turnover arm and the L-shaped plate are respectively positioned at the upper side and the lower side of the workpiece in the turnover process, the workpiece is limited, the workpiece is supported by the turnover arm within the front 90-degree turnover range, the workpiece is supported by the L-shaped plate within the rear 90-degree turnover range, the workpiece is turned over to the rear supporting block 32 (the rear supporting block 32 is also a supporting block connected to the annular chain)), the supporting cylinder resets, and the turnover cylinder resets to drive the rotating arm to rotate to the initial position for receiving incoming materials.
After the overturning is finished, the workpiece sequentially passes through the third gluing station and the fourth gluing station to finish the gluing process operation of the other surface.
After the embodiments of the present invention have been described in detail, those skilled in the art can clearly understand that various changes and modifications can be made without departing from the scope and spirit of the above claims, and any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention all fall within the scope of the technical solution of the present invention, and the present invention is not limited to the embodiments of the examples given in the specification.
Claims (5)
- The automatic gluing system of the PTC air conditioner heating pipe comprises a workpiece conveying device which runs in the front-back direction, and a workpiece is positioned on the workpiece conveying device, and is characterized in that: the automatic gluing system sequentially comprises a first gluing station, a second gluing station, a third gluing station and a fourth gluing station from front to back, a material detection switch is mounted on each gluing station, a turnover mechanism is mounted between the second gluing station and the third gluing station, and each gluing station is provided with a set of automatic gluing devices;the automatic gluing device comprises a portal frame, the lower part of the portal frame is slidably arranged on a guide rail in the front-back direction, a front-back movement driving device is connected onto the portal frame, an automatic gluing machine is arranged on the portal frame, a limiting plate is arranged on the side of the automatic gluing machine, a jacking cylinder in the left-right direction is arranged opposite to the limiting plate, a workpiece correcting device is arranged above a workpiece, the workpiece correcting device comprises a downward correcting cylinder, a correcting die is connected onto a cylinder rod of the correcting cylinder, and a correcting groove is formed in the correcting die;the automatic glue spreading machines of the automatic glue spreading devices on the first glue spreading station and the second glue spreading station are positioned on two different left and right side surfaces, and the automatic glue spreading machines of the automatic glue spreading devices on the third glue spreading station and the fourth glue spreading station are positioned on two different left and right side surfaces;the turnover mechanism comprises a turnover shaft, the turnover shaft is rotatably mounted on a rack, the axis of the turnover shaft is in the left-right direction, the turnover shaft is connected with a rotation driving mechanism, a turnover arm is fixedly connected to the turnover shaft, a support is fixedly connected to the turnover arm, a support cylinder in the front-back direction is fixedly connected to the support, an L-shaped supporting plate is fixedly connected to a cylinder rod of the support cylinder, when the turnover arm is positioned at a material inlet end, the turnover arm is positioned below a workpiece after the workpiece is conveyed, the horizontal plane of the L-shaped supporting plate is spatially positioned above the workpiece in a retraction state, the horizontal plane of the L-shaped supporting plate is positioned right above the workpiece in an extension state, and a workpiece detection switch is mounted on the rack in front of the turnover shaft;the automatic glue spreader, the front-back movement driving device, the cylinders, the workpiece detection switch and the rotation driving mechanism are all connected to a control system.
- 2. The automatic gluing system for the PTC air-conditioning heating pipe according to claim 1, characterized in that: the rotation driving mechanism is as follows: the turnover shaft is fixedly connected with a gear, a rack in the front-back direction is arranged on the turnover shaft in a matching way with the gear, the rack is positioned on a track in the front-back direction, and the rack is connected with a cylinder rod of the turnover cylinder.
- 3. The automatic gluing system for the PTC air-conditioning heating pipe according to claim 1, characterized in that: the rotation driving mechanism is a turnover motor, and the turnover motor is connected to the control system.
- 4. The automatic gluing system for the PTC air-conditioning heating pipe according to claim 1, characterized in that: the overturning arm and the L-shaped supporting plate are respectively provided with two channels.
- 5. The automatic gluing system for the PTC air-conditioning heating pipe according to claim 1, characterized in that: the front-back movement driving device connected with the portal frame is a portal frame translation cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121061167.0U CN214766609U (en) | 2021-05-18 | 2021-05-18 | Automatic gluing system for PTC air conditioner heating pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121061167.0U CN214766609U (en) | 2021-05-18 | 2021-05-18 | Automatic gluing system for PTC air conditioner heating pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214766609U true CN214766609U (en) | 2021-11-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121061167.0U Active CN214766609U (en) | 2021-05-18 | 2021-05-18 | Automatic gluing system for PTC air conditioner heating pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214766609U (en) |
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2021
- 2021-05-18 CN CN202121061167.0U patent/CN214766609U/en active Active
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