CN214736671U

CN214736671U - Jig dyeing device

Info

Publication number: CN214736671U
Application number: CN202120868238.1U
Authority: CN
Inventors: 宋凌永; 张阿弟; 宋凌愈; 靳培炜; 张清美; 宋凌铨
Original assignee: Changzhou Weile Printing And Dyeing Co ltd
Current assignee: Changzhou Weile Printing And Dyeing Co ltd
Priority date: 2021-04-26
Filing date: 2021-04-26
Publication date: 2021-11-16
Anticipated expiration: 2031-04-26

Abstract

The utility model discloses a jig dyeing device, which comprises a dye pool, wherein a clapboard is arranged in the middle of the dye pool to divide the dye pool into two subareas, guide rollers are arranged at the feed end, the discharge end and above the clapboard of the dye pool, a cloth dyeing roller is arranged at the lower part of each subarea, and a lower brush is arranged at one side of the cloth dyeing roller; fixing frames are arranged on two sides of the partition plate, a motor is arranged on one side of each fixing frame and used for driving a guide roller arranged above the partition plate to rotate, and a brush is arranged at the top ends of the fixing frames; the deflector roll top of feed end is equipped with dust exhausting fan, the deflector roll top of discharge end is equipped with the dewatering fan, the utility model discloses with the fabric earlier after removing dust, leading-in dyestuff pond dye jigger dyeing, the brush can promote to dye evenly during the dyeing, through the dyeing operation and the three brush of two dyestuff pond subregion, the fabric is derived out after dewatering fan blows off unnecessary dyestuff and is carried out follow-up processing, and this dye jigger dyeing is even, and residual dye is few, the follow-up processing of being convenient for.

Description

Jig dyeing device

Technical Field

The utility model belongs to the cloth processing field especially relates to a dye jigger.

Background

Jig dyeing is one of the dip dyeing processes. The fabric is first wound onto one roller of the jig dyeing machine, passed through the dyeing liquor and wound onto the other roller, and the fabric is run back and forth until the required dyeing depth is obtained. The method is a batch dyeing process and adopts a small bath ratio for dyeing. The dyeing is carried out under certain tension, and is suitable for cotton and wool fabrics. In a conventional jig dyeing apparatus, a transfer path of a dyed fabric is formed by two cloth rolls arranged in parallel in a container and a plurality of movable rolls arranged below the cloth rolls in parallel with the cloth rolls, and the lowermost roll is immersed in a dye solution in a dyeing tank. When the dyeing process of the jig dyeing device is used, the fabric is unwound from the first cloth roller, gradually wound on the second cloth roller through the transmission path until the fabric is completely wound on the second cloth roller, then wound in the reverse direction on the second cloth roller, and completely wound on the first cloth roller again through the transmission path. The fabric is repeatedly wound between the two cloth rollers for a plurality of times, whereby the fabric is wound, impregnated and dyed for a plurality of times.

The dyeing process adopting the jig dyeing device has the problem of uneven dyeing.

Disclosure of Invention

The utility model discloses a realize even dyeing, designed a jig dyeing device, it includes: the dye pool is divided into two subareas by a partition plate arranged in the middle of the dye pool, guide rollers are arranged at the feed end, the discharge end and above the partition plate of the dye pool, a cloth dyeing roller is arranged at the lower part of each subarea, and a lower hairbrush is arranged at one side of each cloth dyeing roller; fixing frames are arranged on two sides of the partition plate, a motor is arranged on one side of each fixing frame and used for driving a guide roller arranged above the partition plate to rotate, and a brush is arranged at the top ends of the fixing frames; the dust removal fan is arranged above the guide roller at the feeding end, and the water removal fan is arranged above the guide roller at the discharging end.

Preferably, the air outlet of the dust removal fan is obliquely arranged downwards, and the air outlet of the water removal fan is vertically arranged downwards.

Preferably, the surfaces of the upper hairbrush and the lower hairbrush are respectively contacted with the surfaces of the cloth dyeing roller and the guide roller.

Preferably, the bristle materials of the upper brush and the lower brush are nylon or animal hair.

Preferably, the orthographic projection of the dust removal fan is outside the dye pool, and the orthographic projection of the water removal fan is inside the dye pool.

The utility model discloses with the fabric earlier after removing dust, leading-in dye cell carries out the dye gigging, the brush can promote to dye evenly during the dyeing, through the dyeing operation and the three brush of two dye cell subregion, the fabric is derived out after dewatering fan blows off unnecessary dyestuff and carries out follow-up processing, and this dye gigging device dyes evenly, and remaining dyestuff is few, the follow-up processing of being convenient for.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

FIG. 2 is a perspective view of a dye cell.

FIG. 3 is a schematic diagram showing a longitudinal sectional structure at the separator.

In the figure 1, dye cell; 2. a dust removal fan; 3. a guide roller; 4. a cloth dyeing roller; 5. a lower brush; 6. a partition plate; 7. a fixed mount; 8. a motor; 9. a brush is arranged; 10. a water removal fan.

Detailed Description

Example 1

As shown in fig. 1-3, the left end is the feed end in fig. 1, and the right-hand member is the discharge end, an embodiment of dye jigger, its structure includes: the dyeing device comprises a dye cell 1, wherein a partition plate 6 is arranged in the middle of the dye cell 1 to divide the dye cell 1 into two subareas, guide rollers 3 are arranged at the feed end, the discharge end and above the partition plate 6 of the dye cell 1, a cloth dyeing roller 4 is arranged at the lower part of each subarea, and a lower brush 5 is arranged at one side of each cloth dyeing roller 4; fixing frames 7 are arranged on two sides of the partition plate 6, a motor 8 is arranged on one side of each fixing frame 7 and drives the guide roller 3 arranged above the partition plate 6 to rotate, and an upper brush 9 is arranged at the top end of each fixing frame 7; the dust removal fan 2 is arranged above the guide roller 3 at the feeding end, and the water removal fan 10 is arranged above the guide roller 3 at the discharging end.

More specifically, the air outlet of the dust removal fan 2 is obliquely arranged downwards, and the air outlet of the water removal fan 10 is vertically arranged downwards.

More specifically, the surfaces of the upper hairbrush 9 and the lower hairbrush 5 are respectively contacted with the surfaces of the cloth dyeing roller 4 and the guide roller 3.

More specifically, the bristle materials of the upper brush 9 and the lower brush 5 are animal hair.

More specifically, the orthographic projection of the dust removal fan 2 is outside the dye pool 1, and the orthographic projection of the water removal fan 10 is inside the dye pool 1.

Example 2

As shown in fig. 1-3, the left end is the feed end in fig. 1, and the right-hand member is the discharge end, another kind of embodiment of dye jigger, its structure includes: the dyeing device comprises a dye cell 1, wherein a partition plate 6 is arranged in the middle of the dye cell 1 to divide the dye cell 1 into two subareas, guide rollers 3 are arranged at the feed end, the discharge end and above the partition plate 6 of the dye cell 1, a cloth dyeing roller 4 is arranged at the lower part of each subarea, and a lower brush 5 is arranged at one side of each cloth dyeing roller 4; fixing frames 7 are arranged on two sides of the partition plate 6, a motor 8 is arranged on one side of each fixing frame 7 and drives the guide roller 3 arranged above the partition plate 6 to rotate, and an upper brush 9 is arranged at the top end of each fixing frame 7; the dust removal fan 2 is arranged above the guide roller 3 at the feeding end, and the water removal fan 10 is arranged above the guide roller 3 at the discharging end.

More specifically, the bristle materials of the upper brush 9 and the lower brush 5 are nylon.

The utility model discloses a design point is divided into two regions with the dyestuff pond and carries out the secondary dye gigging, it is long with long to have increased the number of times of dyeing, and set up the brush in deflector roll and the roller department of dyeing cloth, it makes the dye gigging more even with the friction of fabric, set up dust exhausting fan at the feed end and clear away fabric surface foreign matter, the dust, be convenient for dye, set up at the discharge end and blow off unnecessary dyestuff by the fan, make follow-up washing processing water consumption reduce, efficiency increases, what need explain in addition dust exhausting fan, water exhausting fan, deflector roll etc. set up in the device accessible connection structure of dyestuff pond top with the dyestuff pond is fixed, also can be fixed with box or building top, does not constitute technical obstacle to technical staff in the field.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A jig dyeing device is characterized in that: the dyeing device comprises a dye pool, wherein a partition plate is arranged in the middle of the dye pool to divide the dye pool into two subareas, guide rollers are arranged at the feed end, the discharge end and above the partition plate of the dye pool, a cloth dyeing roller is arranged at the lower part of each subarea, and a lower hairbrush is arranged at one side of each cloth dyeing roller; fixing frames are arranged on two sides of the partition plate, a motor is arranged on one side of each fixing frame and used for driving a guide roller arranged above the partition plate to rotate, and a brush is arranged at the top ends of the fixing frames; the dust removal fan is arranged above the guide roller at the feeding end, and the water removal fan is arranged above the guide roller at the discharging end.

2. The jig dyeing device according to claim 1, characterized in that: the air outlet of the dust removal fan is obliquely arranged downwards, and the air outlet of the water removal fan is vertically arranged downwards.

3. The jig dyeing device according to claim 2, characterized in that: the surfaces of the upper hairbrush and the lower hairbrush are respectively contacted with the surfaces of the cloth dyeing roller and the guide roller.

4. The jig dyeing device according to claim 3, characterized in that: the bristle materials of the upper brush and the lower brush are nylon or animal hair.

5. The jig dyeing device according to claim 4, characterized in that: the orthographic projection of the dust removal fan is positioned outside the dye pool, and the orthographic projection of the water removal fan is positioned in the dye pool.