CN213740039U

CN213740039U - High-efficient printing device of tarpaulin

Info

Publication number: CN213740039U
Application number: CN202022198552.1U
Authority: CN
Inventors: 秦一庆; 崔国兴; 贾先亮; 迟尚柱; 刘德生
Original assignee: Jiangsu Zehao New Material Co Ltd
Current assignee: Jiangsu Zehao New Material Co Ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-07-20
Anticipated expiration: 2030-09-29

Abstract

The utility model discloses a high-efficient printing device of tarpaulin, which comprises a bod, the washing tank that is used for the tarpaulin decontamination treatment is arranged in the left side of organism, the dip-dyeing groove that is used for the tarpaulin printing and dyeing is arranged on the right side of organism, the feed roll has been arranged in the left side of washing tank, first drying cabinet has been arranged between washing tank and the dip-dyeing groove, the right side in dip-dyeing groove has been arranged in proper order scraper and the second drying cabinet the same with first drying cabinet, the material roller is arranged on the right side of second drying cabinet. The utility model discloses can realize the continuous high-efficient printing and dyeing of tarpaulin, degree of automation is high, and printing and dyeing efficiency is high, washs the processing to the tarpaulin earlier before printing and dyeing, carries out drying process after printing and dyeing, also improves the quality of printing and dyeing when improving printing and dyeing efficiency.

Description

High-efficient printing device of tarpaulin

Technical Field

The utility model belongs to the technical field of tarpaulin production process equipment, concretely relates to high-efficient printing and dyeing device of tarpaulin.

Background

Tarpaulin (or called as waterproof cloth) is a waterproof material with high strength, good toughness and softness, and is often used as canvas (canvas), polyester with polyurethane coating or made into polyethylene plastics. Tarpaulins are usually provided with strong grommets at the corners or edges to facilitate lashing, hanging or covering. The printing and dyeing process is a combination of physical and chemical treatment processes of the textile, such as adding patterns and patterns on the textile, changing the color of the textile and related pretreatment processes, and the like, and the textile has certain color and luster and glossiness by causing physical or chemical changes between the dye and the fiber.

With the continuous improvement and development of dyeing process technology, the Chinese printing and dyeing industry develops fast, the processing capacity is at the top of the world, and the device is a large country for textile printing and dyeing production, however, the existing textile printing and dyeing device has low printing and dyeing efficiency and poor dyeing effect, the traditional cleaning mode is to clean impurities on the surface of tarpaulin through workers, the processing efficiency is greatly influenced, and the labor cost of enterprises is improved.

SUMMERY OF THE UTILITY MODEL

To the problem that above-mentioned prior art exists, the utility model provides a high-efficient printing and dyeing device of tarpaulin can realize the continuous high-efficient printing and dyeing of tarpaulin, washs the processing to the tarpaulin earlier before printing and dyeing, carries out drying process after printing and dyeing, also improves the quality of printing and dyeing when improving printing and dyeing efficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a tarpaulin efficient printing and dyeing device comprises a machine body, wherein a cleaning tank for decontamination treatment of tarpaulin is arranged on the left side of the machine body, a dip dyeing tank for printing and dyeing of tarpaulin is arranged on the right side of the machine body, a feed roll is arranged on the left side of the cleaning tank, a first drying box is arranged between the cleaning tank and the dip dyeing tank, a scraping device and a second drying box identical to the first drying box are sequentially arranged on the right side of the dip dyeing tank, and a material receiving roll is arranged on the right side of the second drying box;

a pressure roll is arranged in the cleaning tank and the dip-dyeing tank, two ends of the pressure roll are rotatably connected with slide blocks, one surface of the dip-dyeing tank, which is positioned at the rear side of the machine body, is provided with a lifting device used for controlling the pressure roll in the dip-dyeing tank to lift, the slide block in the dip-dyeing tank, which is close to the front side of the machine body, is in sliding connection with the inner wall of the machine body, and the slide block in the dip-dyeing tank, which is close to the rear side of the machine body, is fixedly connected with the lifting device;

the cleaning tank is internally provided with a cleaning device for cleaning the upper surface and the lower surface of the tarpaulin, and the front side of the machine body is also provided with a driving device for driving the equipment to work.

Preferably, the first drying box and the second drying box respectively comprise two material conveying rollers for conveying tarpaulin, a drying lamp arranged on the inner wall of the top of the drying box and an air heater arranged below the material conveying rollers, and an air outlet of the air heater is located between the two material conveying rollers.

Preferably, the scraping device comprises a scraper and a mounting frame for placing the scraper.

Preferably, the cleaning device comprises four cleaning rollers, each cleaning roller is coaxially provided with a first gear, all the first gears are wound with chains connected with the first gears, and a plurality of bristles are distributed on the cleaning rollers.

Preferably, the driving device comprises a motor with an output shaft coaxially and fixedly connected with the material receiving roller, a first belt pulley coaxially and fixedly connected with the output shaft of the motor, a second gear connected with the chain, a second belt pulley coaxially and fixedly connected with the second gear, and a belt wound on the first belt pulley and the second belt pulley.

Preferably, the lifting device comprises a U-shaped moving plate, the U-shaped moving plate is reversely buckled on a tank arm located at the rear side of the impregnation tank, an electric lifting column used for controlling the U-shaped moving plate to move up and down is arranged at the lower end of one side of the U-shaped moving plate located outside the impregnation tank, and the lower end of one side of the U-shaped moving plate located inside the impregnation tank is fixedly connected with the sliding block.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the tarpaulin is conveyed into the cleaning tank or the dip-dyeing tank by arranging the material pressing rollers, so that the tarpaulin is completely immersed into water or dye in the dip-dyeing tank, the tarpaulin is completely immersed by the water or the dye, the cleaning and dip-dyeing effects are better, the continuity is strong, the automation degree is high, and the printing and dyeing efficiency is high;

(2) the lifting device for controlling the pressure roller in the dip dyeing groove to lift is arranged on one surface, located on the rear side of the machine body, of the dip dyeing groove, so that the depth of the tarpaulin in the dip dyeing groove can be adjusted at any time, the tarpaulin can be tensioned, the pressure roller can be lifted to be higher than the dip dyeing groove when the tarpaulin is placed in the dip dyeing groove initially, the pressure roller is lowered to tension the tarpaulin after the tarpaulin penetrates through the lower end of the pressure roller, and the operation is convenient and fast to operate and the use is convenient;

(3) the cleaning device for cleaning the upper surface and the lower surface of the tarpaulin is arranged in the cleaning tank, so that the tarpaulin entering the cleaning tank is cleaned, dirt and dust on the surface of the tarpaulin are removed, and the subsequent printing and dyeing quality is improved;

(4) the lifting device is used for controlling the pressure roll in the dip dyeing tank to lift, when the lifting device drives the pressure roll to lift, the pressure roll is exposed out of the dip dyeing tank, the tarpaulin is conveniently arranged below the pressure roll, and when the lifting device descends, the pressure roll is driven to descend, so that the tarpaulin can be tensioned, and the printing and dyeing effect is improved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a transparent structure of the housing of FIG. 1;

FIG. 3 is a rear view of FIG. 1;

fig. 4 is an enlarged view of a portion a in fig. 2.

Description of reference numerals:

1-machine body, 2-cleaning tank, 3-dyeing tank, 4-feed roll, 5-drying box, 6-scraping device, 601-scraping plate, 602-mounting rack, 7-second drying box, 8-receiving roll, 9-pressing roll, 901-sliding block, 10-lifting device, 1001-U-shaped moving plate, 1002-electric lifting column, 11-cleaning roll, 1101-first gear, 1102-chain, 12-motor, 1201-first belt pulley, 1202-second gear, 1203-second belt pulley, 1204-belt, 13-feeding roll, 14-drying lamp and 15-hot air blower.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1 to 4, the tarpaulin efficient printing and dyeing device provided by this embodiment includes a machine body 1, a cleaning tank 2 for decontamination treatment of tarpaulin is disposed on the left side of the machine body 1, a dyeing tank 3 for printing and dyeing tarpaulin is disposed on the right side of the machine body 1, a feed roll 4 is disposed on the left side of the cleaning tank 2, a first drying box 5 is disposed between the cleaning tank 2 and the dyeing tank 3, a scraping device 6 and a second drying box 7 identical to the first drying box 5 are sequentially disposed on the right side of the dyeing tank 3, a material receiving roll 8 is disposed on the right side of the second drying box 7, tarpaulin wound on the feed roll 4 firstly enters the cleaning tank 2, is cleaned by clean water and then enters the first drying box 5, moisture on the tarpaulin is removed, and then the tarpaulin is conveyed to the dyeing tank 3 for printing and dyeing, the printed tarpaulin enters the second drying box 7 for drying, the winding roller 8 can directly wind the printed and dyed tarpaulin;

the cleaning tank 2 and the dip-dyeing tank 3 are internally and uniformly provided with a material pressing roller 9 for conveying tarpaulin into the cleaning tank 2 or the dip-dyeing tank 3, so that the tarpaulin is completely immersed into water or dye in the dip-dyeing tank 3, the cleaning and dip-dyeing effects are better, two ends of the material pressing roller 9 are rotatably connected with sliding blocks 901, one surface of the dip-dyeing tank 3, which is positioned at the rear side of the machine body 1, is provided with a lifting device 10 for controlling the material pressing roller 9 in the dip-dyeing tank 3 to lift, the depth of the tarpaulin in the dip-dyeing tank 3 can be adjusted at any time, the tensioning of the tarpaulin can be realized, the material pressing roller 9 can be lifted to be higher than the dip-dyeing tank 3 when the tarpaulin is required to be placed at first, the material pressing roller 9 is lowered to tension the tarpaulin after the tarpaulin passes through the lower end of the material pressing roller 9, the sliding blocks 901, which are close to the front side of the machine body 1, in the dip-dyeing tank 3 are connected with the inner wall of the machine body 1 in a sliding manner, a sliding block 901 close to the rear side of the machine body 1 is fixedly connected with a lifting device 10;

the cleaning device for cleaning the upper surface and the lower surface of the tarpaulin is arranged in the cleaning tank 2, the upper surface and the lower surface of the tarpaulin are cleaned, dirt and dust on the surface are removed, the subsequent printing and dyeing quality is improved, and the driving device for driving equipment to work is further arranged on the front side of the machine body 1.

Particularly, first drying cabinet 5 and second drying cabinet 7 all include two defeated material rollers 13 of transmission tarpaulin, arrange at the drying lamp 14 of drying cabinet roof inner wall and arrange at the air heater 15 of defeated material roller 13 below, the air outlet of air heater 15 is located between two defeated material rollers 13, and drying lamp 14 is located the top of tarpaulin, and air heater 15 is located the below of tarpaulin, can carry out the omnidirectional dewatering to the tarpaulin, and it is effectual to dry, reduces the drying time of tarpaulin, improves the printing and dyeing efficiency of whole production line.

Specifically, the scraping device 6 comprises two scraping plates 601 and a mounting frame 602 for placing the scraping plates 601, the tarpaulin penetrates through the middle of the two scraping plates 601, the scraping plates 601 can scrape off dyes adhered to the surface of the tarpaulin, and the situation that the surface of the tarpaulin is printed with the dyes to generate raised marks due to the fact that the dyes are adhered to the surface of the tarpaulin in the subsequent drying work is avoided.

Specifically, the cleaning device comprises four cleaning rollers 11, each cleaning roller 11 is coaxially provided with a first gear 1101, all the first gears 1101 are wound with chains 1102 connected with the first gears 1101, and a plurality of bristles are distributed on the cleaning rollers 11 to brush the upper surface and the lower surface of the tarpaulin.

Specifically, the driving device comprises a motor 12 with an output shaft coaxially and fixedly connected with the material receiving roller 8, a first belt pulley 1201 coaxially and fixedly connected with the output shaft of the motor 12, a second gear 1202 connected with the chain 1102, a second belt pulley 1203 coaxially and fixedly connected with the second gear 1202, and a belt 1204 wound on the first belt pulley 1201 and the second belt pulley 1203, wherein the motor 12 is started to rotate clockwise to drive the material receiving roller 8 and the first belt pulley 1201 to rotate, the first belt pulley 1201 drives the second belt pulley 1203 to rotate through the transmission of the belt 1204, the second belt pulley 1203 drives the second gear 1202 to rotate through the rotation of the second belt pulley 1203, the rotation of the second gear 1202 drives all the first gears 1101 to rotate through the transmission of the chain, and the first gears 1101 rotate to brush the surface of the tarpaulin by using bristles on the surface of the first gears 1101 to clean dirt on the surface of the tarpaulin.

Specifically, the lifting device 10 comprises a U-shaped moving plate 1001, the U-shaped moving plate 1001 is reversely buckled on a tank arm of the impregnation tank 3 located on the rear side, an electric lifting column 1002 used for controlling the U-shaped moving plate to move up and down is arranged at the lower end of one side of the U-shaped moving plate 1001 located outside the impregnation tank 3, the lower end of one side of the U-shaped moving plate 1001 located inside the impregnation tank 3 is fixedly connected with a sliding block 901, the electric lifting column 1002 lifts the U-shaped moving plate to jack up the U-shaped moving plate, the U-shaped moving plate slides upwards on the tank wall of the impregnation tank 3 to drive a pressure roller 9 in the impregnation tank 3 to ascend so as to facilitate arrangement of the tarpaulin, and the electric lifting column 1002 descends to drive the pressure roller 9 to descend so as to enable the tarpaulin to be completely immersed in the impregnation tank 3. The fall of the electric lifting column 1002 can also tension the tarpaulin, so that the dip-dyeing effect is better.

When in use, the tarpaulin firstly passes through the lower end of the material pressing roller 9 in the cleaning tank 2, the first drying box 5, the lower end of the lifted material pressing roller 9 in the dip dyeing tank 3, between the two scraping plates 601 and the second drying box 7 from the material feeding roller 4 and then is wound to the material collecting roller 8, then the electric lifting column 1002 is controlled to lead the material pressing roller 9 in the dip dyeing groove 3 to descend, the tarpaulin is completely immersed in the dye and the whole tarpaulin wiring is tensioned, the motor 12 is started, the material receiving roller 8 rotates to wind the tarpaulin and drive the tarpaulin wiring to run, the tarpaulin wound on the feeding roller 4 firstly enters the cleaning groove 2 to be cleaned by clear water and then enters the first drying box 5 to remove the moisture on the tarpaulin, and then the tarpaulin is conveyed to a dip dyeing tank 3 for printing and dyeing, the printed and dyed tarpaulin enters a second drying box 7 for drying, and a winding roller 8 can directly wind the printed and dyed tarpaulin.

To sum up, the utility model discloses can realize the continuous high-efficient printing and dyeing of tarpaulin, degree of automation is high, and printing and dyeing efficiency is high, washs the processing to the tarpaulin earlier before printing and dyeing, carries out drying process after printing and dyeing, also improves the quality of printing and dyeing when improving printing and dyeing efficiency.

It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The efficient tarpaulin printing and dyeing device comprises a machine body (1) and is characterized in that a cleaning tank (2) used for decontamination treatment of tarpaulin is arranged on the left side of the machine body (1), a dip-dyeing tank (3) used for printing and dyeing of tarpaulin is arranged on the right side of the machine body (1), a feeding roller (4) is arranged on the left side of the cleaning tank (2), a first drying box (5) is arranged between the cleaning tank (2) and the dip-dyeing tank (3), a scraping device (6) and a second drying box (7) identical to the first drying box (5) are sequentially arranged on the right side of the dip-dyeing tank (3), and a material receiving roller (8) is arranged on the right side of the second drying box (7);

a nip roll (9) is arranged in the cleaning tank (2) and the dip-dyeing tank (3), two ends of the nip roll (9) are rotatably connected with sliding blocks (901), one surface of the dip-dyeing tank (3) positioned at the rear side of the machine body (1) is provided with a lifting device (10) for controlling the lift of the nip roll (9) in the dip-dyeing tank (3), the sliding block (901) in the dip-dyeing tank (3) close to the front side of the machine body (1) is connected with the inner wall of the machine body (1) in a sliding manner, and the sliding block (901) close to the rear side of the machine body (1) is fixedly connected with the lifting device (10);

and a cleaning device for cleaning the upper surface and the lower surface of the tarpaulin is arranged in the cleaning tank (2), and a driving device for driving equipment to work is also arranged on the front side of the machine body (1).

2. The tarpaulin efficient printing and dyeing apparatus of claim 1, wherein the first drying box (5) and the second drying box (7) each comprise two feeding rollers (13) for transporting the tarpaulin, a drying lamp (14) disposed on the inner wall of the top of the drying box, and a hot air blower (15) disposed below the feeding rollers (13), and an air outlet of the hot air blower (15) is located between the two feeding rollers (13).

3. The tarpaulin efficient printing and dyeing device of claim 1, wherein the scraping device (6) comprises a scraper (601) and a mounting frame (602) for placing the scraper (601).

4. The tarpaulin efficient printing and dyeing device of claim 1, wherein the cleaning device comprises four cleaning rollers (11), each cleaning roller (11) is coaxially provided with a first gear (1101), all the first gears (1101) are wound with chains (1102) connected with the first gears (1101), and a plurality of bristles are distributed on the cleaning rollers (11).

5. The tarpaulin efficient printing and dyeing device of claim 4, wherein the driving device comprises a motor (12) with an output shaft coaxially and fixedly connected with the receiving roller (8), a first belt pulley (1201) coaxially and fixedly connected with the output shaft of the motor (12), a second gear (1202) connected with the chain (1102), a second belt pulley (1203) coaxially and fixedly connected with the second gear (1202), and a belt (1204) wound on the first belt pulley (1201) and the second belt pulley (1203).

6. The tarpaulin efficient printing and dyeing device according to claim 1, wherein the lifting device (10) comprises a U-shaped moving plate (1001), the U-shaped moving plate (1001) is buckled on a tank arm of the impregnation tank (3) on the rear side, an electric lifting column (1002) used for controlling the U-shaped moving plate to move up and down is arranged at the lower end of one side of the U-shaped moving plate (1001) outside the impregnation tank (3), and the lower end of one side of the U-shaped moving plate (1001) inside the impregnation tank (3) is fixedly connected with the sliding block (901).