CN220035029U

CN220035029U - Cutting and cleaning device for textile production

Info

Publication number: CN220035029U
Application number: CN202321190795.8U
Authority: CN
Inventors: 屠鑫斌
Original assignee: Shaoxing Nanyang Weaving Printing & Dyeing Co ltd
Current assignee: Shaoxing Nanyang Weaving Printing & Dyeing Co ltd
Priority date: 2023-05-15
Filing date: 2023-05-15
Publication date: 2023-11-17
Anticipated expiration: 2033-05-15

Abstract

The utility model belongs to the technical field of textile processing, and particularly relates to a cutting and cleaning device for textile production, which comprises a cutting workbench, a rinsing chamber, a cleaning chamber, an extrusion chamber, a liquid storage tank, a drying mechanism and a winding roller, wherein tensioning mechanisms are arranged at two ends of the cutting workbench; a cutting mechanism is arranged between the two tensioning mechanisms, the cutting mechanism is arranged at the bottom of the cutting workbench, a first opening is formed in the cutting workbench, the first opening is matched with the cutting mechanism, and graduation marks are arranged at the first opening; the bottom of the cleaning chamber is provided with a first liquid outlet pipe, the bottom of the extrusion chamber is provided with a second liquid outlet pipe, the first liquid outlet pipe and the second liquid outlet pipe are communicated with a liquid storage tank, a third liquid outlet pipe is arranged between the top of the liquid storage tank and the top of the rinsing chamber, and a water pump is arranged on the third liquid outlet pipe. The cutting and cleaning device disclosed by the utility model has the advantages of simple structure, high automation degree, reduced labor intensity of staff and improved working efficiency, and is used for cutting, cleaning and drying integrally.

Description

Cutting and cleaning device for textile production

Technical Field

The utility model belongs to the technical field of textile processing, and particularly relates to a cutting and cleaning device for textile production.

Background

The device is tailor it to need to be used in textile production process, but current part tailors the device because the structure is fixed, can not adjust the width of tailorring the fabrics, causes the application scope of device to receive the restriction. Meanwhile, due to the soft and natural characteristic of the textile, the textile is easy to fold during cutting, so that the shearing surface is uneven, and the finished product after cutting is finished has defects on the surface, so that the finished product is unqualified.

The textile is required to be cleaned after cutting, and the existing cleaning mode at present adopts cleaning liquid to manually flush the textile, and the used cleaning liquid is directly used as wastewater treatment, so that resources are wasted and the cleaning cost is increased; the washed textile is sent to the drying equipment by the staff to be dried, so that the labor intensity of the staff is greatly increased, and the working efficiency is reduced; and the cleaning mode can also have the problems of incomplete cleaning and poor cleaning effect.

In view of this, the present utility model has been proposed.

Disclosure of Invention

The utility model hopes to provide a cutting and cleaning device for textile production, which comprises the following specific schemes:

the utility model provides a textile production is with tailorring belt cleaning device, includes tailorring workstation, rinsing room, cleaning chamber, extrusion room, liquid reserve tank, stoving mechanism and wind-up roll, tailorring workstation both ends are equipped with straining device, and two straining device symmetry sets up; a cutting mechanism is arranged between the two tensioning mechanisms, the cutting mechanism is arranged at the bottom of the cutting workbench, a first opening is formed in the cutting workbench, the first opening is matched with the cutting mechanism, and graduation marks are arranged at the first opening; the cutting mechanism comprises a support frame, a screw rod and a fixed rod are arranged on the support frame, a connecting block is arranged between the screw rod and the fixed rod, a cutter and a first motor are arranged on the connecting block, and the first motor drives the cutter to rotate; a second motor is arranged on one side of the screw rod, the second motor drives the screw rod to rotate, and the screw rod drives the connecting block to move left and right; the two sides of the rinsing chamber, the cleaning chamber and the extrusion chamber are respectively provided with a second opening, the bottom of the cleaning chamber is provided with a first liquid outlet pipe, the bottom of the extrusion chamber is provided with a second liquid outlet pipe, the first liquid outlet pipe and the second liquid outlet pipe are communicated with a liquid storage tank, a third liquid outlet pipe is arranged between the top of the liquid storage tank and the top of the rinsing chamber, and a water pump is arranged on the third liquid outlet pipe.

The bottom of the supporting frame is provided with a jacking mechanism, the position of the cutter can be adjusted up and down according to the thickness of the textile, and the flexibility of the cutting mechanism is improved.

The screw rod takes the middle point as the reference, threads on the left side and the right side are opposite, connecting blocks, cutters and first motors are respectively arranged on the left side and the right side of the screw rod and are used for simultaneously cutting cloth on two sides of a textile, and the width of the cut textile is convenient to control.

Be equipped with grinding machanism on the connecting block, grinding machanism includes elastic component and emery wheel, the emery wheel sets up with the cutter cooperation, and wherein, the emery wheel is used for polishing the cutter for the cutter can keep sharp, runs into the emery wheel when cutter is rotatory at every turn and just equals to whet a knife, but there is a vibration force after emery wheel and the cutter friction, makes emery wheel and cutter can't keep contact state, and the elastic component can slow down this vibration force, makes the emery wheel can withstand the cutter always.

The tensioning mechanism comprises a transmission roller, a tensioning roller and a third motor, wherein the transmission roller is arranged on the cutting workbench, a connecting plate is arranged between the transmission roller and the tensioning roller, the third motor is connected with the connecting plate, and the third motor is driven to drive the connecting plate to rotate, so that the position of the tensioning roller is changed, and the tensioning rollers on two sides act together to tension textiles.

The novel textile cleaning machine is characterized in that a support is arranged in the rinsing chamber, a plurality of groups of first press rollers which are vertically arranged are arranged on the support, one end of each first press roller is connected with a first driving piece, a cleaning brush is arranged on each first press roller, and residual flocks and impurities on the surfaces of two sides of the textile are cleaned when the textile is rinsed.

The cleaning machine is characterized in that a plurality of spraying mechanisms which are arranged side by side and up and down are arranged in the cleaning chamber, each spraying mechanism comprises a plurality of spraying heads which are arranged on the same water pipe, the water spraying directions of the spraying heads on the same water pipe are arranged at left and right intervals, textiles are conveyed between the spraying mechanisms which are arranged up and down, and two sides of the textiles are washed by using cleaning liquid.

And drainage plates are arranged on two sides of the bottom of the cleaning chamber and used for collecting cleaning liquid to the bottom of the cleaning chamber, so that the cleaning liquid is convenient to recycle.

A second press roller and a third press roller which are vertically arranged up and down are arranged in the extrusion chamber, one end of the second press roller is connected with a second driving piece, a cleaning brush is arranged on the second press roller, the third press roller is arranged at a second opening of the extrusion chamber, after the two sides of the textile are cleaned again by the second press roller, conveying the textile to the third press roller for extrusion, and enabling the extruded cleaning liquid to fall into the extrusion chamber and flow into the liquid storage tank for continuous recycling; the water content in the extruded textile is reduced, and then the drying treatment is carried out, so that the drying speed can be increased.

The drying mechanism comprises at least two rotating rollers, heating wires are arranged in the rotating rollers, and textiles are arranged on the two adjacent rotating rollers in an S-shaped mode and used for drying two sides of the textiles.

The beneficial effects of the utility model are as follows:

(1) According to the utility model, the width of the cut textile can be adjusted by matching the tensioning mechanism, the cutting mechanism and the scale marks on the cutting workbench, and the position of the cutter can be adjusted up and down according to the specification of the textile, so that the flexibility of the device is improved; the shearing surface is flat, so that the influence on the finished product caused by the problem of the folds of the textile during the cutting is reduced, and the qualification rate of the finished product is improved;

(2) According to the utility model, cleaning liquid in the cleaning chamber and the extrusion chamber can be introduced into the rinsing chamber for reuse, so that the resources are saved, and the cleaning cost is reduced;

(3) The textile sequentially passes through the soaking and brushing steps between the first compression rollers of the rinsing chamber, the flushing step between the spraying mechanisms on the upper side and the lower side of the cleaning chamber and the cleaning step between the second compression rollers of the extrusion chamber, so that the textile is thoroughly cleaned, and the cleaning effect is better;

(4) The cutting and cleaning device disclosed by the utility model has the advantages of simple structure, high automation degree, reduced labor intensity of staff and improved working efficiency, and is used for cutting, cleaning and drying integrally.

Drawings

FIG. 1 is a schematic diagram of a cutting and cleaning device for textile production;

FIG. 2 is a schematic diagram showing a part of a cutting and cleaning device for textile production according to the present utility model;

FIG. 3 is an enlarged view of the portion A of FIG. 2;

FIG. 4 is a schematic diagram of a portion of a cutting and cleaning device for textile production according to the second embodiment of the present utility model;

wherein the reference numerals: 1 is a cutting workbench, 2 is a rinsing chamber, 3 is a cleaning chamber, 4 is an extrusion chamber, 5 is a wind-up roll, 6 is a liquid storage tank, 7 is a third liquid outlet pipe, 8 is a water pump, 9 is a rotating roll, 10 is a second opening, 11 is a tensioning mechanism, 111 is a transmission roll, 112 is a tensioning roll, 113 is a third motor, 114 is a connecting plate, 12 is a supporting frame, 131 is a screw rod, 132 is a fixed rod, 14 is a connecting block, 15 is a cutter, 16 is a first motor, 17 is a second motor, 18 is a jacking mechanism, 19 is a first opening, 191 is a scale mark, 20 is a polishing mechanism, 201 is an elastic piece, 202 is a grinding wheel, 21 is a support, 22 is a first compression roller, 23 is a cleaning brush, 24 is an observation window, 25 is a water outlet, 31 is a first liquid outlet pipe, 32 is a first valve, 33 is a spraying mechanism, 331 is a water pipe, 332 is a drainage plate, 34 is a second liquid outlet pipe, 42 is a second valve, 43 is a second compression roller, and 44 is a third compression roller.

Detailed Description

The utility model will be further described with reference to the following specific embodiments.

In the following description, all concepts related to the directions (or azimuths) of up, down, left, right, front and rear are directed to the position states where the drawings are being described, so as to facilitate public understanding, and thus should not be construed as being particularly limiting to the technical solutions provided by the present utility model.

As shown in fig. 1-4, a cutting and cleaning device for textile production comprises a cutting workbench 1, a rinsing chamber 2, a cleaning chamber 3, an extrusion chamber 4, a liquid storage tank 6, a drying mechanism and a winding roller 5, wherein tensioning mechanisms 11 are arranged at two ends of the cutting workbench 1, and the two tensioning mechanisms 11 are symmetrically arranged; a cutting mechanism is arranged between the two tensioning mechanisms 11, the cutting mechanism is arranged at the bottom of the cutting workbench 1, a first opening 19 is formed in the cutting workbench 1, the first opening 19 is matched with the cutting mechanism, and graduation lines 191 are arranged at the first opening 19, so that a worker can confirm the width of a cut textile conveniently; the cutting mechanism comprises a support frame 12, a screw rod 131 and a fixed rod 132 are arranged on the support frame 12, a connecting block 14 is arranged between the screw rod 131 and the fixed rod 132, a cutter 15 and a first motor 16 (a rotating motor) are arranged on the connecting block 14, and the first motor 16 drives the cutter 15 to rotate; a second motor 17 (a rotating motor) is arranged on one side of the screw rod 131, the second motor 17 drives the screw rod 131 to rotate, and the screw rod 131 drives the connecting block 14 to move left and right (because two through holes are formed in the connecting block 14, one through hole is in threaded connection with the screw rod 131, and the other through hole is sleeved on the fixed rod 132, when the second motor 17 rotates, the connecting block 14 can be driven to move left and right on the screw rod 131, namely the cutter 15 is driven to move left and right in the length direction of the screw rod 131); the both sides of rinsing room 2, cleaning chamber 3 and extrusion room 4 all are equipped with second opening 10, and cleaning chamber 3 bottom is equipped with first drain pipe 31, and extrusion room 4 bottom is equipped with second drain pipe 41, and first drain pipe 31 and second drain pipe 41 communicate with each other with liquid reserve tank 6, are equipped with third drain pipe 7 between liquid reserve tank 6 top and rinsing room 2 top, are equipped with water pumper 8 on the third drain pipe 7.

The bottom of the supporting frame 12 is provided with a jacking mechanism 18, the jacking mechanism 18 can adopt an air cylinder, the position of the cutter 15 can be adjusted up and down according to the thickness of the textile, and the flexibility of the cutting mechanism is improved. Screw 131 uses the mid point to be the screw thread on the left and right sides of benchmark opposite, and screw 131 left and right sides is equipped with connecting block 14, cutter 15 and first motor 16 respectively for cut out the cloth of fabrics both sides simultaneously, and the fabrics width that is convenient for control cuts out, can adjust the distance between two cutters 15 according to the fabrics width that needs cut out. Be equipped with grinding machanism 20 on the connecting block 14, grinding machanism 20 includes elastic component 201 and emery wheel 202, and emery wheel 202 and cutter 15 cooperation set up, and wherein, emery wheel 202 is used for polishing cutter 15 for cutter 15 can keep sharp, and it is equal to the whetting a knife to meet emery wheel 202 when cutter 15 is rotatory at every turn, but there is a vibration force after emery wheel 202 rubs with cutter 15, makes emery wheel 202 and cutter 15 unable to keep the contact state, and elastic component 201 can slow down this vibration force, makes emery wheel 202 can withstand cutter 15 always.

The tensioning mechanism 11 comprises a conducting roller 111, tensioning rollers 112 and a third motor 113 (telescopic motor), the conducting roller 111 is arranged on the cutting workbench 1, a connecting plate 114 is arranged between the conducting roller 111 and the tensioning rollers 112, the third motor 113 is connected with the connecting plate 114, and the third motor 113 is driven to drive the connecting plate 114 to rotate by driving, so that the position of the tensioning rollers 112 is changed, the tensioning rollers 112 on two sides act together to tension textiles, and a worker can select to convey between the conducting roller 111 and the tensioning rollers 112 or between the two tensioning rollers 112 according to the tensioning requirement of cloth.

The inside of the rinsing chamber 2 is provided with a bracket 21, the bracket 21 is provided with a plurality of groups of first press rolls 22 which are vertically arranged, one end of each first press roll 22 is connected with a first driving piece (the rotation of the driving piece driving roll body is common sense, so that the rotation is not illustrated in the drawing), and the first press rolls 22 are provided with cleaning brushes 23, so that the residual flocks and impurities on the surfaces of two sides of the textile can be cleaned conveniently during the rinsing of the textile. The cleaning chamber 3 is internally provided with a plurality of spraying mechanisms 33 which are arranged side by side and up and down, the spraying mechanisms 33 comprise a plurality of spraying heads 332 which are arranged on the same water pipe 331, the water spraying directions of the spraying heads 332 on the same water pipe 331 are arranged at left and right intervals, textiles are conveyed between the spraying mechanisms 33 which are arranged up and down, and two sides of the textiles are washed by cleaning liquid. The drainage plates 34 are arranged on two sides of the bottom of the cleaning chamber 3 and used for collecting cleaning liquid to the bottom of the cleaning chamber 3, so that the cleaning liquid is convenient to recycle.

A second press roller 43 and a third press roller 44 which are vertically arranged up and down are arranged in the extrusion chamber 4, one end of the second press roller 43 is connected with a second driving piece, a cleaning brush 23 is arranged on the second press roller 43, the third press roller 44 is arranged at the second opening 10 of the extrusion chamber 4, after the two sides of the textile are cleaned again by the second press roller 43, the textile is conveyed to the third press roller 44 for extrusion, and the extruded cleaning liquid can fall into the extrusion chamber 4 and flow into the liquid storage tank 6 for continuous recycling; the water content in the extruded textile is reduced, and then the drying treatment is carried out, so that the drying speed can be increased. The drying mechanism comprises at least two rotating rollers 9 (four rotating rollers 9 are adopted in the drawing, and the two sides of the textile are sufficiently dried while the textile is conveyed in a rotating manner), heating wires (the heating wires are attached to the inner walls of the rotating rollers 9) are arranged in the rotating rollers 9, and the textile is arranged on the two adjacent rotating rollers 9 in an S-shaped manner and is used for drying the two sides of the textile.

The working principle is as follows:

firstly, the distance between the two cutters 15 on the screw rod 131 is adjusted through the second motor 17 to determine the width of the textile to be cut, then the tensioning mechanism 11 is adjusted according to the material of the textile, the textile is conveyed between the two tensioning rollers 112, and the jacking mechanism 18 is driven, so that the cutters 15 can cut the textile on the cutting workbench 1. And the cut textiles are sequentially conveyed into a rinsing chamber 2, a cleaning chamber 3 and an extrusion chamber 4, and finally are dried by a drying mechanism and then wound on a winding roller 5.

Firstly, it should be noted that, in the present utility model, the rinse chamber 2 and the liquid storage tank 6 are filled with the cleaning liquid (if the rinse chamber 2 and the liquid storage tank 6 are not filled with the cleaning liquid, the cleaning liquid can be introduced into the water pipe 331 of the spray mechanism 33, the first valve 31 and the water pump 8 are opened, a certain amount of the cleaning liquid is conveyed into the rinse chamber 2), and the cleaning liquid in the rinse chamber 2 submerges at least the first press roller 22 of the lower part, i.e. can submerge the textile, in order to prevent the cleaning liquid from overflowing from the second opening 10 of the rinse chamber 2, an observation window 24 is further provided at one side of the rinse chamber 2, and a water outlet 25 is provided at the bottom of the rinse chamber 2; when the cleaning liquid in the rinsing chamber 2 is observed to overflow the rinsing chamber 2, the water outlet 25 may be opened to drain the liquid.

The specific cleaning steps are as follows: the first driving piece and the second driving piece are driven, the first valve 32, the second valve 42 and the water pump 8 are opened, cleaning liquid is introduced into the water pipe 331 of the spraying mechanism 33, then textiles sequentially enter and exit from the second openings 10 on two sides of the rinsing chamber 2, the cleaning chamber 3 and the extrusion chamber 4, the textiles are conveyed among a plurality of groups of first press rollers 22 vertically arranged up and down in the rinsing chamber 2, the textiles are rinsed by the cleaning liquid, and meanwhile the textiles are brushed by the cleaning brush 23; then the textile is conveyed into the cleaning chamber 3, the spray heads 332 on the upper side and the lower side wash the two sides of the textile, cleaning liquid is gathered at the bottom of the cleaning chamber 3 and is conveyed into the liquid storage tank 6 through the first liquid outlet pipe 31 and the first valve 32; the washed textile is continuously conveyed into the extrusion chamber 4, is cleaned again by the cleaning brush 23 on the second press roller 43, is extruded by the third press roller 44, and the extruded cleaning liquid is conveyed into the liquid storage tank 6 by the second liquid outlet pipe 41 and the second valve 42; the cleaning solution in the liquid storage tank 6 is recycled into the rinsing chamber 2 through the water pump 8 and the third liquid outlet pipe 7 (because the textile is rinsed for the first time in the rinsing chamber 2, the pollution degree of the cleaning solution after the textile is rinsed in the cleaning chamber 3 and the cleaning solution extruded in the extrusion chamber 4 is not high, the cleaning solution is suitable for being recycled into the rinsing chamber 2 again, the cleaning solution in the rinsing chamber 2 which needs to be replaced frequently can be saved, and the cleaning solution in the rinsing chamber 2 can be set to be in a state of always circulating and updating, namely, the cleaning solution is discharged by the water outlet 25 while the cleaning solution is input by the third liquid outlet pipe 7, so the cleaning degree of the textile is better).

The extruded textile is continuously conveyed to the rotating rollers 9, is conveyed among the four rotating rollers 9 in an S shape, and is fully dried on two sides of the textile. And after the drying treatment is finished, the winding is carried out through a rotating winding roller 5.

The foregoing is a further detailed description of the presently preferred embodiments of the present utility model, and is not intended to limit the practice of the utility model to the particular embodiments described, but rather to limit the scope of the utility model.

Claims

1. Cutting and cleaning device for textile production is characterized in that: comprises a cutting workbench, a rinsing chamber, a cleaning chamber, an extrusion chamber, a liquid storage tank, a drying mechanism and a winding roller,

tensioning mechanisms are arranged at two ends of the cutting workbench, and the two tensioning mechanisms are symmetrically arranged;

a cutting mechanism is arranged between the two tensioning mechanisms, the cutting mechanism is arranged at the bottom of the cutting workbench, a first opening is formed in the cutting workbench, the first opening is matched with the cutting mechanism, and graduation marks are arranged at the first opening;

the cutting mechanism comprises a support frame, a screw rod and a fixed rod are arranged on the support frame, a connecting block is arranged between the screw rod and the fixed rod, a cutter and a first motor are arranged on the connecting block, and the first motor drives the cutter to rotate; a second motor is arranged on one side of the screw rod, the second motor drives the screw rod to rotate, and the screw rod drives the connecting block to move left and right;

the two sides of the rinsing chamber, the cleaning chamber and the extrusion chamber are respectively provided with a second opening, the bottom of the cleaning chamber is provided with a first liquid outlet pipe, the bottom of the extrusion chamber is provided with a second liquid outlet pipe, the first liquid outlet pipe and the second liquid outlet pipe are communicated with a liquid storage tank, a third liquid outlet pipe is arranged between the top of the liquid storage tank and the top of the rinsing chamber, and a water pump is arranged on the third liquid outlet pipe.

2. A cutting and cleaning device for textile production as claimed in claim 1, characterized in that: the bottom of the supporting frame is provided with a jacking mechanism.

3. A cutting and cleaning device for textile production as claimed in claim 1, characterized in that: the screw rod takes the middle point as the reference, threads on the left side and the right side are opposite, and the left side and the right side of the screw rod are respectively provided with a connecting block, a cutter and a first motor.

4. A cutting and cleaning device for textile production as claimed in claim 3, characterized in that: the polishing device is characterized in that a polishing mechanism is arranged on the connecting block and comprises an elastic piece and a grinding wheel, and the grinding wheel is matched with the cutter.

5. A cutting and cleaning device for textile production as claimed in claim 1, characterized in that: the tensioning mechanism comprises a transmission roller, a tensioning roller and a third motor, the transmission roller is arranged on the cutting workbench, a connecting plate is arranged between the transmission roller and the tensioning roller, and the third motor is connected with the connecting plate.

6. A cutting and cleaning device for textile production as claimed in claim 1, characterized in that: the cleaning device is characterized in that a support is arranged in the rinsing chamber, a plurality of groups of first press rollers which are vertically arranged are arranged on the support, one end of each first press roller is connected with a first driving piece, and a cleaning brush is arranged on each first press roller.

7. A cutting and cleaning device for textile production as claimed in claim 1, characterized in that: the cleaning device is characterized in that a plurality of spraying mechanisms which are arranged side by side and up and down are arranged in the cleaning chamber, each spraying mechanism comprises a plurality of spraying heads arranged on the same water pipe, and the water spraying directions of the spraying heads on the same water pipe are arranged at left and right intervals.

8. A cutting and cleaning device for textile production as claimed in claim 7, wherein: and drainage plates are arranged on two sides of the bottom of the cleaning chamber.

9. A cutting and cleaning device for textile production as claimed in claim 1, characterized in that: the cleaning device is characterized in that a second pressing roller and a third pressing roller which are vertically arranged are arranged in the extrusion chamber, one end of the second pressing roller is connected with a second driving piece, a cleaning brush is arranged on the second pressing roller, and the third pressing roller is arranged at a second opening of the extrusion chamber.

10. A cutting and cleaning device for textile production as claimed in claim 1, characterized in that: the drying mechanism comprises at least two rotating rollers, heating wires are arranged in the rotating rollers, and textiles are arranged on the two adjacent rotating rollers in an S shape.