CN214724241U - Section of jurisdiction mould cleaning device - Google Patents
Section of jurisdiction mould cleaning device Download PDFInfo
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- CN214724241U CN214724241U CN202022841041.7U CN202022841041U CN214724241U CN 214724241 U CN214724241 U CN 214724241U CN 202022841041 U CN202022841041 U CN 202022841041U CN 214724241 U CN214724241 U CN 214724241U
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- robot
- dust removal
- air pipe
- pipe
- dust
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Abstract
The utility model provides a section of jurisdiction mould cleaning device, including clearance mechanism, robot and brush spare, clearance mechanism include dust exhausting fan, dust remover, dust removal tuber pipe and tuber pipe davit, the robot swinging boom pass through the tuber pipe staple bolt and link to each other with the other end of dust removal tuber pipe, be equipped with the camera at robot swinging boom tip, the data acquisition module of this camera, dust remover, dust exhausting fan link to each other with the host system of robot respectively, robot swinging boom tip be equipped with the rotation motor, should rotate the motor and be connected with the host system electricity of robot, the output shaft of rotation motor pass flange, and connect with the dabber key-type. The utility model has the advantages that: the pipe sheet die is not required to be manually cleaned, so that the staff has a safe, clean and comfortable working environment, the staff is automatically cleaned, the labor intensity of the staff is reduced, the production efficiency is improved, the working environment is optimized, and the physical health of the staff is guaranteed.
Description
Technical Field
The utility model belongs to the technical field of the mould cleaning equipment, especially, relate to a section of jurisdiction mould cleaning device.
Background
At present, the surface of a mould shown in figure 1 is manually cleaned on a plurality of cement product production sites, the labor intensity of the work is high, raised dust surrounds cleaning personnel when the mould is cleaned although a mask is worn at ordinary times, and the raised dust is particularly obvious when the mould is seen indoors along light. The working environment causes certain harm to the physical health of the staff. Especially silicosis. Although the staff is subjected to physical examination once every half year, the physical examination only plays a screening role and cannot completely solve the problem of environmental pollution.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a section of jurisdiction mould cleaning device can alleviate staff's intensity of labour, promotes labor efficiency, especially is fit for being used in cement products shield structure prefabricated section of jurisdiction and makes the use in the trade.
The technical scheme of the utility model is that: a cleaning device for a pipe piece die comprises a cleaning mechanism, a robot and a brush piece, wherein the cleaning mechanism comprises a dust removal fan, a dust remover, a dust removal air pipe and an air pipe suspension arm, the dust remover is arranged on a dust remover base, an air inlet of the dust remover is connected with an air outlet of the dust removal fan through a first pipe, an air inlet of the dust removal fan is connected with one end of the dust removal air pipe through a second pipe, the dust remover base is provided with the air pipe suspension arm, and the dust removal air pipe is fixed on the air pipe suspension arm;
the robot establish on the robot base, the robot swinging boom pass through the other end of tuber pipe staple bolt and dust removal tuber pipe and link to each other, the other end of dust removal tuber pipe establish at mould axis mid point upside, be equipped with the camera at robot swinging boom tip, the data collection module of this camera, dust remover, dust exhausting fan link to each other with the host system of robot respectively, robot swinging boom tip be equipped with the rotation motor, should rotate the motor and be connected with the host system electricity of robot, the output shaft of rotation motor pass flange, and with the dabber key-type connection, flange fix on rotating the motor, dabber outside ring week be equipped with the long circle brush.
Furthermore, the lower side of the air pipe suspension arm is provided with a fixed sleeve, and the dust removal air pipe penetrates through the fixed sleeve.
Furthermore, the model of the robot is QJR 10-2.
Furthermore, a bearing is arranged between the output shaft of the rotating motor and the connecting flange,
furthermore, the brush wires of the long circular brush are made of nylon materials, the length of the brush wires is 150mm, and the diameter of the brush is 380 mm.
Further, the end of the rotating arm of the robot is provided with a camera through a mounting seat.
Furthermore, the camera is arranged on the inner side of the dust removal air pipe.
The utility model has the advantages and positive effects that: by adopting the technical scheme, a pipe sheet die is not required to be manually cleaned, so that the staff has a safe, clean and comfortable working environment, the staff is automatically cleaned, the labor intensity of the staff is reduced, the production efficiency is improved, the working environment is optimized, and the physical health of the staff is ensured.
Drawings
Fig. 1 is a schematic structural view of a mold of the background art.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a schematic view of the structure of the brush.
In the figure:
Detailed Description
As shown in figures 1-3, the technical scheme of the utility model is a pipe die cleaning device, which comprises a cleaning mechanism, a robot 1 and a brush piece, wherein the cleaning mechanism comprises a dust removing fan 2, a dust remover 3, a dust removing air pipe 4 and an air pipe suspension arm 5, the dust remover 3 is arranged on a dust remover base 6, an air inlet of the dust remover 3 is connected with an air outlet of the dust removing fan 2 through a first pipe, an air inlet of the dust removing fan 2 is connected with one end of the dust removing air pipe 4 through a second pipe, the dust remover base 6 is provided with an air pipe suspension arm 5, the dust removing air pipe 4 is fixed on the air pipe suspension arm 5,
the robot 1 is arranged on a robot base 6, the robot rotating arm 7 is connected with the other end of the dust removal air pipe 4 through an air pipe hoop 8, the other end of the dust removal air pipe 4 is arranged at the upper side of the middle point of the axis of the mould 9, a camera 10 is arranged at the end part of the rotating arm 7 of the robot, the data acquisition module of the camera 10, the dust remover 3 and the dust removing fan 2 are respectively connected with a main control module of the robot 1, the end part of the robot rotating arm 7 is provided with a rotating motor, the rotating motor is electrically connected with a main control module of the robot 1, an output shaft of the rotating motor passes through the connecting flange 11, and is connected with a mandrel 12 key, the connecting flange 11 is fixed on a rotating motor, the outer side of the mandrel 12 is circumferentially provided with an oblong brush 13, the device determines the position of the dust removal air pipe 4 and the work of the brush piece by a main control module of the robot 1.
In this embodiment, a fixing sleeve is arranged on the lower side of the air duct boom 5, and the dust removal air duct 4 penetrates through the fixing sleeve.
In this embodiment, the model of the robot 1 is QJR 10-2.
In this embodiment, a bearing is disposed between the output shaft of the rotating motor and the connecting flange 11.
In this embodiment, the brush filaments of the oblong brush 13 are made of nylon, the length of the brush filaments is 150mm, and the diameter of the brush filaments is 380 mm.
In this embodiment, a camera 10 is disposed at an end of the rotating arm 7 of the robot through the mounting base.
In this embodiment, the camera 10 is disposed inside the dust removing air duct 4.
The working process of the example is as follows:
the production line starts to work, staff turn on a working switch of the robot 1 to enable the robot 1 to be in a standby state, the start and the end of cleaning work of the robot 1 are consistent with the flow of the production line, the mold 9 is opened by a crane to lift a product, and an empty mold automatically flows to the next station;
after the mold 9 is in place, the robot 1 automatically rotates 90 degrees to reach the middle point of the axis of the mold, the camera 10 arranged at the end of the robot 1 scans and memorizes the whole mold 9, and after the robot 1 finishes scanning, the robot returns to the middle point of the axis of the mold 9 to prepare for starting work. The scanning memory before the robot 1 works is mainly because the mould is not in a plane shape, although the width and the radian are fixed, the arc length is different. The deflection angles of the side die 14 and the end die 15 in the opening state of the die 9 are also random without fixed values, and can be changed along with the manual rotation number of the die sinking screws, but the overall change of the deflection angles can be in a certain range. Therefore, the whole body is scanned before cleaning to determine the specific position and shape of the brush, so that the posture of the brush can be conveniently adjusted when the robot works.
The robot 1 mainly has three cleaning modes, firstly, the posture is adjusted to clean the side die 14 and the end die 15, and a cleaning route is as follows: side mold 14 → end mold 15 → side mold 14. And after the side die 14 and the end die 15 are cleaned, the posture is adjusted to clean the bottom die. The dust removal tuber pipe 4 of clearance mechanism just adopts tuber pipe staple bolt 8 to fix at 1 tip of robot, and 1 scanning of robot accomplishes the preparation during operation, and dust remover 3 can be opened automatically, works together along with robot 1, and the dust that robot 1 cleared up out will be siphoned away by dust remover 3 like this, and operational environment will be very clean. After the bottom die of the die 9 is cleaned, the posture is adjusted again to clean the surface of the lock hole base 16 on the bottom die. The height of the lock hole base 16 is 110mm, the shape is trapezoidal, and the corners are round corners. When the part is cleaned, the moving speed of the robot 1 is slowed down, the robot cleans the keyhole bases one by one, the robot 1 returns to the working starting point, the head of the long circular brush 13 is lifted, the robot rotates 90 degrees, the robot 1 returns to the starting position, and the walking direction of the robot 1 is kept consistent with the walking direction of the mold 9. This is intended to make room for the mold head space and for the next step of applying the mold release agent.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (6)
1. The utility model provides a section of jurisdiction mould cleaning device which characterized in that: the cleaning mechanism comprises a dust removal fan, a dust remover, a dust removal air pipe and an air pipe suspension arm, wherein the dust remover is arranged on a dust remover base, an air inlet of the dust remover is connected with an air outlet of the dust removal fan through a first pipe, the air inlet of the dust removal fan is connected with one end of the dust removal air pipe through a second pipe, the dust remover base is provided with the air pipe suspension arm, the dust removal air pipe is fixed on the air pipe suspension arm, the robot is arranged on the robot base, a robot rotating arm is connected with the other end of the dust removal air pipe through an air pipe hoop, the other end of the dust removal air pipe is arranged on the upper side of the midpoint of the axis of the mold, the end part of the robot rotating arm is provided with a camera, a main data acquisition module of the camera, the dust remover and the dust removal fan are respectively connected with a rotating arm module of the robot, and the end part of the robot is provided with a rotating motor, the rotating motor is electrically connected with a main control module of the robot, an output shaft of the rotating motor penetrates through a connecting flange and is in key connection with the mandrel, the connecting flange is fixed on the rotating motor, and long circular brushes are arranged on the outer side of the mandrel in the circumferential direction.
2. The pipe piece mold cleaning apparatus of claim 1, wherein: the lower side of the air pipe suspension arm is provided with a fixed sleeve, and the dust removal air pipe penetrates through the fixed sleeve.
3. The pipe piece mold cleaning apparatus of claim 1, wherein: the model of the robot is QJR 10-2.
4. The pipe piece mold cleaning apparatus of claim 1, wherein: and a bearing is arranged between the output shaft of the rotating motor and the connecting flange.
5. The pipe piece mold cleaning apparatus of claim 1, wherein: the brush filaments of the long circular brush are made of nylon materials, the length of the brush filaments is 150mm, and the diameter of the brush is 380 mm.
6. The pipe piece mold cleaning apparatus of claim 1, wherein: the end part of the rotating arm of the robot is provided with a camera through a mounting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022841041.7U CN214724241U (en) | 2020-12-02 | 2020-12-02 | Section of jurisdiction mould cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022841041.7U CN214724241U (en) | 2020-12-02 | 2020-12-02 | Section of jurisdiction mould cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214724241U true CN214724241U (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022841041.7U Active CN214724241U (en) | 2020-12-02 | 2020-12-02 | Section of jurisdiction mould cleaning device |
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| Country | Link |
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| CN (1) | CN214724241U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115228802A (en) * | 2022-08-08 | 2022-10-25 | 杭州铁牛机械有限公司 | Automatic cleaning device for pipe sheet steel die |
-
2020
- 2020-12-02 CN CN202022841041.7U patent/CN214724241U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115228802A (en) * | 2022-08-08 | 2022-10-25 | 杭州铁牛机械有限公司 | Automatic cleaning device for pipe sheet steel die |
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