CN115228802A - Automatic cleaning device for pipe sheet steel die - Google Patents
Automatic cleaning device for pipe sheet steel die Download PDFInfo
- Publication number
- CN115228802A CN115228802A CN202210941027.5A CN202210941027A CN115228802A CN 115228802 A CN115228802 A CN 115228802A CN 202210941027 A CN202210941027 A CN 202210941027A CN 115228802 A CN115228802 A CN 115228802A
- Authority
- CN
- China
- Prior art keywords
- die
- brush
- level
- dies
- moving mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 60
- 239000010959 steel Substances 0.000 title claims abstract description 60
- 238000004140 cleaning Methods 0.000 title claims abstract description 55
- 238000006073 displacement reaction Methods 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses an automatic cleaning device for a duct piece steel die, which relates to the technical field of duct piece steel die production, and comprises the duct piece steel die, a moving mechanism and a cleaning mechanism, wherein the duct piece steel die consists of a middle die, a side die and an end die, wherein the side die and the end die are connected with the middle die, and the automatic cleaning device is characterized in that: the moving mechanism is arranged above the pipe piece steel die, the cleaning mechanism is arranged at the bottom of the moving mechanism, and the moving mechanism is used for controlling the cleaning mechanism to realize displacement in the horizontal direction and the vertical direction, so that the pipe piece steel die is cleaned by the cleaning mechanism; the automatic cleaning device can effectively clean places which are difficult to clean, such as the inner walls of the side dies, the inner walls of the end dies, the dead angle areas and the like of the sheet steel dies, and is simple to operate and good in cleaning effect.
Description
Technical Field
The invention relates to the technical field of production of duct piece steel dies, in particular to an automatic cleaning device for duct piece steel dies.
Background
The section of jurisdiction steel mould is used for producing the section of jurisdiction of building buildings such as tunnel, bridge, and the section of jurisdiction is utilizing the steel mould shaping back, takes off the section of jurisdiction, and the inner wall of section of jurisdiction steel mould has the material sediment to remain, and after long-term the use, these material sediment solidify and are difficult to the clearance on the steel mould inner wall, will influence the section of jurisdiction quality of follow-up production, consequently all need wash the steel mould after accomplishing production at every turn. The utility model discloses a patent number is 2019217782697's utility model discloses a section of jurisdiction steel mould end mould translation device, the section of jurisdiction steel mould that adopts this kind of mode of opening and shutting has had very big progress than the mode that the hinge was opened in the past, because well mould and side form in its back of opening, space between the end mould is great, more convenient the washing, nevertheless the manipulator that present mainstream adopted still can't get into these spaces when wasing, consequently all earlier carry out the scrubbing of large tracts of land to the mould surface through the manipulator earlier, adopt the manual work again to wash the dead angle district at these spaces and distolateral mould both ends, the distolateral mould inner wall of many section of jurisdiction steel moulds can be equipped with bellied rib in addition, these rib often keep the same radian with the upper and lower end mould of side form, some rib have the recess even, consequently only lean on the simple motion of manipulator also can't be these regional sanitizations, then adopt artificial mode to wash these rib and recess again. This requires manual labor and time for cleaning, and the worker may be at risk of inserting his hands into the mold during cleaning.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic cleaning device for a pipe sheet steel die, which solves the problems in the background art.
In order to realize the purpose, the invention is realized by the following technical scheme: a pipe sheet steel die automatic cleaning device comprises a pipe sheet steel die, a moving mechanism and a cleaning mechanism, wherein the pipe sheet steel die comprises a middle die, a side die and an end die, the side die and the end die are connected with the middle die, the moving mechanism is arranged above the pipe sheet steel die, the cleaning mechanism is arranged at the bottom of the moving mechanism, and the moving mechanism is used for controlling the cleaning mechanism to realize displacement in the horizontal direction and the vertical direction, so that the pipe sheet steel die is cleaned by the cleaning mechanism; the wiper mechanism include speed reducer seat, angular adjustment motor, connecting seat, buncher, brush, the speed reducer seat fix in moving mechanism's bottom, the angular adjustment motor is fixed on the speed reducer seat, the output shaft level of angular adjustment motor is placed and is perpendicular with the side form inner wall of section of jurisdiction steel mould, the output shaft of angular adjustment motor is equipped with the connecting seat through planetary reducer, is equipped with on the connecting seat buncher, the output shaft of buncher just is equipped with down the brush, the direction of brush is down.
Preferably, when the cleaning mechanism cleans the side die of the duct piece steel die, the moving mechanism controls the brush to move left and right along the inner wall of the side die and adjusts the upper and lower positions of the brush, and simultaneously controls the angle adjusting motor to adjust the inclination angle of the brush so that the brush is always vertical to the lower end surface of the side die in the moving process.
Preferably, when the cleaning mechanism cleans the end die of the duct piece steel die, the angle adjusting motor is used for adjusting the inclination angle of the brush to enable the brush to be tightly attached to the inner wall of the end die, and then the moving mechanism is used for controlling the brush to horizontally move along the inner wall of the end die to clean.
As preferred, moving mechanism include fixing base, the vertical track of level, the vertical slide of level, the horizontal track of level, the horizontal transverse sliding seat of level, lift outer tube, lifter, the fixing base be used for installing moving mechanism the top of section of jurisdiction steel mould, the vertical orbital both ends of level are installed on the fixing base, are equipped with on the vertical track of level the vertical slide of level, the horizontal orbital both ends of level are installed on the vertical slide of level, are equipped with on the horizontal track of level the horizontal transverse sliding seat of level is equipped with the lift outer tube is equipped with in the lift outer tube the lifter, the removal of the vertical slide of level and the horizontal slide of level and the lift of lifter all pass through motor control.
Preferably, the duct piece steel die comprises a middle die, side dies and end dies, the side dies are fixed on two sides of the middle die through side die translation rods, the end dies are fixed on two ends of the middle die through end die translation rods, and the side dies and the end dies are respectively opened and closed with the middle die through the side die translation rods and the end die translation rods.
Preferably, when the side die is opened, a side die opening area is formed at the separation part of the side die and the middle die, side die dead angle areas are arranged on two sides of the side die, and the side die opening area and the side die dead angle areas are cleaned by the brushes.
Preferably, when the end mold is opened, an end mold opening area is formed at the separation part of the end mold and the middle mold, end mold dead angle areas are arranged on two sides of the end mold, and the end mold opening area and the end mold dead angle areas are cleaned by the hairbrush.
Preferably, irregular ribs are arranged on the inner wall of the side die, the joints of the ribs and the inner wall of the side die form regions which are difficult to clean, grooves are further formed in the ribs, the regions are rib dead corner regions, and the brush cleans the rib dead corner regions.
The invention provides an automatic cleaning device for a pipe sheet steel mould, which has the following beneficial effects: the moving mechanism is used for controlling the cleaning mechanism to realize displacement in the horizontal direction and the vertical direction, so that the cleaning mechanism is used for cleaning the duct piece steel die; the automatic cleaning device can effectively clean places which are difficult to clean, such as the inner walls of the side dies, the inner walls of the end dies, the dead angle areas and the like of the sheet steel dies, and is simple to operate, good in cleaning effect and high in safety.
Drawings
FIG. 1 is a schematic structural diagram of the side mold inner wall cleaning method of the invention;
FIG. 2 is a schematic structural view of the inner wall of the cleaning end mold according to the present invention;
FIG. 3 is a schematic diagram showing the track of the brush of the present invention when cleaning the inner wall of the side mold;
FIG. 4 is an enlarged view of the structure at A in FIG. 1;
FIG. 5 is an enlarged view of the structure at B in FIG. 3;
fig. 6 is a schematic view showing the structure of the brush and the inner wall rib of the side mold.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 to 6, the present invention provides a technical solution: a kind of pipe sheet steel die self-cleaning device, including pipe sheet steel die 2, moving mechanism 1 and cleaning mechanism 3, the pipe sheet steel die 2 is made up of middle mould 201 and side mould 202 and end mould 203 connected with middle mould 201, the said moving mechanism 1 is set up above the pipe sheet steel die 2, the bottom of the moving mechanism 1 has said cleaning mechanism 3, control the said cleaning mechanism 3 to realize the displacement of horizontal direction and vertical direction through the said moving mechanism 1, thus utilize the cleaning mechanism 3 to wash the said pipe sheet steel die 2; cleaning mechanism 3 include speed reducer base 301, angle adjustment motor 302, connecting seat 303, buncher 304, brush 305, speed reducer base 301 fix the bottom at moving mechanism 1, angle adjustment motor 302 fixes on speed reducer base 301, angle adjustment motor 302 is used for controlling the rotation of brush, thereby the inclination of adjustment brush, angle adjustment motor 302's output shaft level is placed and is perpendicular with section of jurisdiction steel mould 2's side form 202 inner wall, can keep brush and side form 202 inner wall in close contact with all the time when wasing like this, angle adjustment motor 302's output shaft is equipped with connecting seat 303 through planetary reducer, be equipped with on connecting seat 303 buncher 304, buncher 304's output shaft down and be equipped with brush 305, brush 305's direction is down, moving mechanism 1 include fixing base 101, horizontal longitudinal rail 102, horizontal longitudinal rail 103, horizontal transverse rail 104, horizontal transverse sliding base 105, lift outer tube 106, lifter 107, fixing base 101 be used for installing moving mechanism 1 in the top of steel mould 2, the both ends of horizontal longitudinal rail 102 are installed on fixing base 101, be equipped with horizontal longitudinal rail 102 on horizontal longitudinal rail 103, horizontal sliding base 104 installs on horizontal sliding base 104, horizontal sliding base 106 and transverse sliding base 106, horizontal lifting control mechanism 105 is equipped with horizontal lifting control rod 107 on horizontal sliding base 106, horizontal lifting mechanism 105, horizontal lifting motor 105 and lifting rod 201, horizontal lifting control lifting rod 201 on horizontal lifting mechanism 105, horizontal lifting mechanism 105 and lifting rod 201 horizontal lifting rod 201, the side die 202 is fixed on two sides of the middle die 201 through the side die translation rod 204, the end die 203 is fixed on two ends of the middle die 201 through the end die translation rod 205, the side die 202 and the end die 203 respectively realize opening and closing dies with the middle die 201 through the side die translation rod 204 and the end die translation rod 205, when the side die 202 is opened, the separation part of the side die 202 and the middle die 201 forms a side die opening area 206, the two sides of the side die 202 also have a side die dead angle area 207, the brush 305 cleans the side die opening area 206 and the side die dead angle area 207, when the end die 203 is opened, the separation part of the end die 203 and the middle die 201 forms an end die opening area 209, the two sides of the end die 203 also have an end die dead angle area 208, and the brush 305 cleans the end die opening area 209 and the end die dead angle area 208.
The adjustable speed motor 304 is used for adjusting the rotating speed of the brush 305, the cleaning requirements under different conditions are met, the brush 305 is arranged on the output shaft of the adjustable speed motor 304, the direction faces downwards, a coupler can be arranged between the output shaft of the brush 305 and the output shaft of the adjustable speed motor 304, the brush 305 keeps the vertical direction when the angle adjusting motor 302 does not rotate, the brush can be conveniently moved horizontally to clean, and the brush can easily go deep into the side mold dead angle area 207 and the end mold opening area 209 to clean.
When the cleaning mechanism 3 cleans the side die 202 of the segment steel die 2, as the side die 202 has a certain radian, and meanwhile, the inner wall of the side die 202 is provided with the convex ribs 210 which keep consistent with the radian of the upper end die and the lower end die of the side die 202, if the brush only moves horizontally, blind areas exist on the inner wall of the side die 202 during cleaning, and meanwhile, the joints and grooves of the convex ribs 210 are difficult to clean, at the moment, the brush 305 is controlled to move leftwards and rightwards along the inner wall of the side die 202 through the moving mechanism 1, the upper position and the lower position of the brush 305 are adjusted, meanwhile, the angle adjusting motor 302 is controlled to adjust the inclination angle of the brush 305 so that the brush 305 is always kept perpendicular to the lower end face of the side die 202 during moving, cleaning is carried out for a plurality of times until the brush is clean, a planetary reducer can be installed on the output shaft of the angle adjusting motor 302 so as to better control the angle of the brush, when the cleaning mechanism 3 cleans the end die 203 of the segment steel die 2, because the end die 203 is inclined but does not have radian, the inclination angle adjusting motor 302 is firstly, the inclination angle adjusting motor 305 is adjusted to closely fit with the inner wall of the end die 203, the inner wall of the end die 203 of the inner wall of the segment steel die 2 is controlled by the moving mechanism 1, and the brush 203 to clean the brush, and then the inner wall of the brush 203, and the brush area of the inner wall of the brush 203 is cleaned.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a section of jurisdiction steel mould self-cleaning device, includes section of jurisdiction steel mould, moving mechanism and wiper mechanism, the section of jurisdiction steel mould by well mould and with well side form and the end mould be connected constitute its characterized in that: the moving mechanism is arranged above the pipe piece steel die, the cleaning mechanism is arranged at the bottom of the moving mechanism, and the moving mechanism is used for controlling the cleaning mechanism to realize displacement in the horizontal direction and the vertical direction, so that the pipe piece steel die is cleaned by the cleaning mechanism; the wiper mechanism include speed reducer seat, angular adjustment motor, connecting seat, buncher, brush, the speed reducer seat fix in moving mechanism's bottom, the angular adjustment motor is fixed on the speed reducer seat, the output shaft level of angular adjustment motor is placed and is perpendicular with the side form inner wall of section of jurisdiction steel mould, the output shaft of angular adjustment motor is equipped with the connecting seat through planetary reducer, is equipped with on the connecting seat buncher, the output shaft of buncher just is equipped with down the brush, the direction of brush is down.
2. The automatic cleaning device for the tube sheet steel die as claimed in claim 1, wherein: when the cleaning mechanism cleans the side die of the duct piece steel die, the moving mechanism controls the brush to move left and right along the inner wall of the side die and adjusts the upper and lower positions of the brush, and simultaneously controls the angle adjusting motor to adjust the inclination angle of the brush so that the brush is always vertical to the lower end surface of the side die in the moving process.
3. The automatic cleaning device for the steel dies of the tube sheets as claimed in claim 1, wherein: when the cleaning mechanism cleans the end die of the pipe piece steel die, the inclination angle of the brush is adjusted through the angle adjusting motor to enable the brush to be tightly attached to the inner wall of the end die, and then the moving mechanism controls the brush to move horizontally along the inner wall of the end die for cleaning.
4. The automatic cleaning device for the steel dies of the tube sheets as claimed in claim 1, wherein: moving mechanism include fixing base, the vertical track of level, the vertical slide of level, the horizontal track of level, the horizontal slide of level, lift outer tube, lifter, the fixing base be used for installing moving mechanism the top of section of jurisdiction steel mould, the vertical orbital both ends of level are installed on the fixing base, are equipped with on the vertical track of level the vertical slide of level, the horizontal orbital both ends of level are installed on the vertical slide of level, are equipped with on the horizontal track the horizontal slide of level is equipped with on the horizontal slide of level the lift outer tube is equipped with in the lift outer tube the lifter, the removal of the vertical slide of level and the horizontal slide of level and the lift of lifter all pass through motor control.
5. The automatic cleaning device for the tube sheet steel die as claimed in claim 1, wherein: the duct piece steel die comprises a middle die, side dies and end dies, the side dies are fixed on two sides of the middle die through side die translation rods, the end dies are fixed at two ends of the middle die through end die translation rods, and the side dies and the end dies are respectively opened and closed with the middle die through the side die translation rods and the end die translation rods.
6. The automatic cleaning device for the tube sheet steel die as claimed in claim 1, wherein: when the side die is opened, a side die opening area is formed at the separation position of the side die and the middle die, side die dead angle areas are arranged on two sides of the side die, and the side die opening area and the side die dead angle areas are cleaned by the hairbrush.
7. The automatic cleaning device for the steel dies of the tube sheets as claimed in claim 1, wherein: when the end mold is opened, an end mold opening area is formed at the separation part of the end mold and the middle mold, end mold dead angle areas are arranged on two sides of the end mold, and the end mold opening area and the end mold dead angle areas are cleaned by the brush.
8. The automatic cleaning device for the tube sheet steel die as claimed in claim 1, wherein: the inner wall of the side die is provided with irregular convex edges, the joints of the convex edges and the inner wall of the side die form regions which are difficult to clean, the convex edges are also provided with grooves, the regions are set into convex edge dead corner regions, and the brush cleans the convex edge dead corner regions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210941027.5A CN115228802A (en) | 2022-08-08 | 2022-08-08 | Automatic cleaning device for pipe sheet steel die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210941027.5A CN115228802A (en) | 2022-08-08 | 2022-08-08 | Automatic cleaning device for pipe sheet steel die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115228802A true CN115228802A (en) | 2022-10-25 |
Family
ID=83678573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210941027.5A Pending CN115228802A (en) | 2022-08-08 | 2022-08-08 | Automatic cleaning device for pipe sheet steel die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115228802A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115889260A (en) * | 2023-03-02 | 2023-04-04 | 中铁九局集团第三建设有限公司 | Automatic cleaning system for duct piece mold |
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| CN215302283U (en) * | 2021-05-21 | 2021-12-28 | 四川省海兰登农业股份有限公司 | Adjustable body hair belt cleaning device for ox is bred |
| CN215696048U (en) * | 2021-08-17 | 2022-02-01 | 四川吉浦森建材有限公司 | Die cleaning device |
| CN114535231A (en) * | 2022-02-17 | 2022-05-27 | 东台市嘉冷环境科技有限公司 | Pipeline attachment cleaning device for indoor fresh air system |
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2022
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| GB419416A (en) * | 1933-06-06 | 1934-11-12 | Leon Seraphin Collomb | Machine for cleaning and brushing the moulds used in the manufacture of cheese |
| DE4035519A1 (en) * | 1989-11-15 | 1991-05-16 | Putzmeister Maschf | Brush head for large manipulators for cleaning complicated shapes - has two motor-driven facing brush rollers adjustable at various angles |
| JPH0532422U (en) * | 1991-10-08 | 1993-04-27 | 石川島播磨重工業株式会社 | Wall cleaning tool |
| CN102941192A (en) * | 2012-10-17 | 2013-02-27 | 上海中技桩业股份有限公司 | Sweeper of U-shaped plate pile steel mold |
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| CN213762982U (en) * | 2020-06-28 | 2021-07-23 | 大连恒运铸造有限公司 | Casting liquid port cleaning device of casting mould |
| CN111804461A (en) * | 2020-08-01 | 2020-10-23 | 中电建成都混凝土制品有限公司 | Shield constructs section of jurisdiction mould automatic spraying release agent equipment |
| CN111805712A (en) * | 2020-08-01 | 2020-10-23 | 中电建成都混凝土制品有限公司 | Shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment |
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| CN112536899A (en) * | 2020-11-18 | 2021-03-23 | 广东博智林机器人有限公司 | Stair mould treatment facility |
| CN214724241U (en) * | 2020-12-02 | 2021-11-16 | 浙江省建材集团建筑产业化有限公司 | Section of jurisdiction mould cleaning device |
| CN112845227A (en) * | 2021-03-05 | 2021-05-28 | 广东博智林机器人有限公司 | Cleaning and oiling robot |
| CN215302283U (en) * | 2021-05-21 | 2021-12-28 | 四川省海兰登农业股份有限公司 | Adjustable body hair belt cleaning device for ox is bred |
| CN215696048U (en) * | 2021-08-17 | 2022-02-01 | 四川吉浦森建材有限公司 | Die cleaning device |
| CN114535231A (en) * | 2022-02-17 | 2022-05-27 | 东台市嘉冷环境科技有限公司 | Pipeline attachment cleaning device for indoor fresh air system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115889260A (en) * | 2023-03-02 | 2023-04-04 | 中铁九局集团第三建设有限公司 | Automatic cleaning system for duct piece mold |
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