CN214603027U - Electric automatization welding grinding device - Google Patents
Electric automatization welding grinding device Download PDFInfo
- Publication number
- CN214603027U CN214603027U CN202120155023.5U CN202120155023U CN214603027U CN 214603027 U CN214603027 U CN 214603027U CN 202120155023 U CN202120155023 U CN 202120155023U CN 214603027 U CN214603027 U CN 214603027U
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- station
- welding
- rack
- tray
- grinding
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- 238000003466 welding Methods 0.000 title claims abstract description 45
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 10
- 238000013459 approach Methods 0.000 claims 1
- 238000005498 polishing Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The utility model discloses an electric automatization welding grinding device, it belongs to the automation field, including the support, be equipped with the quadruplex position carousel above the support, four stations are established respectively to material loading station, welding station, grinding station and unloading station on the carousel, material loading station department is equipped with material loading manipulator, welding station department is equipped with welding robot, grinding station department is equipped with grinding device, unloading station department is equipped with unloading manipulator; every the station all is equipped with the clamping frock, the clamping frock includes the installation cover, the installation cover runs through the carousel, be equipped with clamping device and tray in the installation cover, clamping device presss from both sides tightly pipeline on the tray.
Description
Technical Field
The utility model relates to an automatic change the field, concretely relates to electric automatization welding grinding device.
Background
The preparation of the pipeline of taking the ring flange is for guaranteeing that structural strength is mostly through welding the ring flange on the pipeline, then grinds the butt joint to guarantee the connection precision of follow-up ring flange butt joint, nevertheless welding and polishing are all realized through the manual work basically at present, extremely consume the manpower.
Automatic welding technique has become a mature technique, and some large enterprises have progressively adopted welding robot to weld processing, and the ring flange that this scheme is directed against and the welding of pipeline possess automatic welded requirement completely, can adopt welding robot to weld completely, but often need press from both sides tightly with the help of specific frock positioning, still need workman's transport, and its efficiency promotes still not obviously.
In view of the problem that above-mentioned prior art exists, the utility model discloses combine many years's of design and experience in use of relevant field, assist too strong professional knowledge, the design has made an electric automatization welding grinding device, overcomes above-mentioned defect.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides a pair of electric automatization welding grinding device can realize the integrative automated processing of welding grinding, and has removed the transfer from and has pressed from both sides the plenty of time of tight location consumption.
In order to realize the purpose, the utility model discloses a technical scheme as follows: an electric automatic welding and polishing device comprises a support, wherein a four-station rotary table is arranged above the support, four stations on the rotary table are respectively set as a feeding station, a welding station, a grinding station and a discharging station, a feeding manipulator is arranged at the feeding station, a welding robot is arranged at the welding station, a grinding device is arranged at the grinding station, and a discharging manipulator is arranged at the discharging station;
each station is provided with a clamping tool which comprises an installation sleeve, the installation sleeve penetrates through the rotary table, a clamping device and a tray are arranged in the installation sleeve, the clamping device clamps a pipeline on the tray, three connecting rods are fixedly connected to the periphery of the tray uniformly, the connecting rods are fixedly connected with the inner wall of the installation sleeve, the clamping device comprises a sleeve, the sleeve is fixedly connected above the three connecting rods, three guide holes are uniformly formed in the sleeve, the guide holes are formed between every two connecting rods, guide rods penetrate through the guide holes, a pressing plate is arranged at one end of each guide rod, a tension spring is arranged between the pressing plate and the inner wall of the sleeve, a roller is arranged at the other end of each guide rod, a lifting threaded rod is arranged at the bottom of the tray, a lifting fluted disc is connected to the lifting threaded rod in a threaded manner, and the lifting fluted disc rotates around the lifting threaded rod and lifts along the lifting threaded rod, the lifting fluted disc is provided with three vertical rods, each vertical rod is provided with a rotary push plate, the inner side of the rotary push plate is gradually close to the center of the tray along the clockwise direction, the inner side of the rotary push plate is abutted to the rollers, and the rotary push plate is accompanied with the rotation of the lifting fluted disc to further push the guide rods to drive the press plate to be clamped or loosened.
Be equipped with one section locking rack and one section and loosen the rack on the support of carousel bottom can with the meshing of lift fluted disc, the locking rack sets up between material loading station and welding station, it is in to loosen the rack setting between grinding station and the unloading station, the locking rack drives respectively with the rack of loosening the lift fluted disc rotates towards the equidirectional not.
As an optimal technical scheme, the rotary table is connected with a main shaft, the main shaft is connected with a belt pulley pair and a driving motor, and the driving motor drives the main shaft and the rotary table to rotate through the belt pulley pair.
As a preferable technical scheme, the locking rack gradually becomes higher along the rotation direction of the turntable, and the loosening rack gradually becomes lower along the rotation direction of the turntable; or, the locking rack and the releasing rack are both provided with a certain height.
As the preferred technical scheme, a conical positioning support matched with the pipeline is arranged above the tray.
The utility model discloses an useful part lies in:
1. the utility model discloses realized the automatic welding of ring flange and pipeline with the help of four stations and polished, and disposable clamping location has guaranteed that the machining precision has improved machining efficiency, and material loading and unloading have reduced workman's intensity of labour with the help of the manipulator completely.
2. The utility model discloses the clamping frock has made things convenient for automatic unloading of going up, and utilizes the rotation of carousel and locking rack, unclamp the rack cooperation and realize that the clamp of clamping frock is tight unclamp, has avoided the complicated problem of traditional electronic equipment control.
Drawings
FIG. 1 is a schematic structural diagram of an electrically automated welding and polishing apparatus;
FIG. 2 is a schematic view of an electrically automated welding polishing apparatus A-A;
FIG. 3 is a schematic view of an electrically automated weld grinding apparatus B-B;
FIG. 4 is a schematic view of a structure above a support of an electrical automated welding and polishing apparatus;
FIG. 5 is a schematic view of a clamping fixture of an electrical automated welding and polishing apparatus;
fig. 6 is a top view of a clamping tool of an electrical automated welding polishing device.
In the figure: 1-support, 2-driving motor, 3-pulley pair, 4-main shaft, 5-rotary table, 6-clamping tool, 7-grinding wheel, 8-locking rack, 9-loosening rack, 10-feeding station, 11-welding station, 12-grinding station, 13-blanking station, 60-mounting sleeve, 61-tray, 62-pressing plate, 63-sleeve, 64-lifting fluted disc, 65-rotary push plate, 66-guide rod, 67-extension spring, 68-lifting threaded rod, 100-pipeline and 101-flange plate.
Detailed Description
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 to 5, an electric automatic welding and polishing device comprises a support 1, a four-station turntable 5 is arranged above the support 1, the turntable 5 is connected with a main shaft 4, a belt pulley pair 3 and a driving motor 2 are connected onto the main shaft 4, and the driving motor 2 drives the main shaft 4 and the turntable 5 to rotate through the belt pulley pair 3. Specifically, four stations on the rotary table 5 are respectively set as a feeding station 10, a welding station 11, a grinding station 12 and a discharging station 13, the feeding station 10 is provided with a feeding manipulator, the welding station 11 is provided with a welding robot, the grinding station 12 is provided with a grinding device, the grinding device is provided with a grinding wheel 7, and the discharging station 13 is provided with a discharging manipulator;
each station is provided with a clamping tool 6, the clamping tool 6 comprises an installation sleeve 60, the installation sleeve 60 penetrates through the rotary table 5, a clamping device and a tray 61 are arranged in the installation sleeve 60, the clamping device clamps the pipeline 100 on the tray 61, three connecting rods are fixedly connected to the circumference of the tray 61 and fixedly connected with the inner wall of the installation sleeve 60, the clamping device comprises a sleeve 63, the sleeve 63 is fixedly connected above the three connecting rods, three guide holes are uniformly distributed on the sleeve 62 and arranged between every two connecting rods, guide rods 66 penetrate through the guide holes, a pressing plate 62 is arranged at one end of each guide rod 66, a tension spring 67 is arranged between the pressing plate 62 and the inner wall of the sleeve 63, the other end of each guide rod 66 is provided with a roller, the bottom of the tray 61 is provided with a lifting threaded rod 68, a lifting fluted disc 64 is in threaded connection with the lifting threaded rod 68, the lifting fluted disc 64 rotates around the lifting threaded rod 68 and simultaneously lifts along the lifting threaded rod 68, three vertical rods are arranged on the lifting fluted disc 64, a rotary push plate 65 is arranged on each vertical rod, the inner side of the rotary push plate 65 is gradually close to the center of the tray 61 along the clockwise direction, the inner side of the rotary push plate 65 is abutted against the roller, and the rotary push plate 65 rotates along with the lifting fluted disc 64 to further push the guide rod 66 to drive the pressing plate 62 to clamp or loosen.
In the utility model, a section of locking rack 8 and a section of loosening rack 9 are arranged on the support 1 at the bottom of the turntable 5 and can be meshed with the lifting fluted disc 64, the locking rack 8 is arranged between the feeding station 10 and the welding station 11, the loosening rack 9 is arranged between the grinding station 12 and the blanking station 13, the locking rack 8 and the loosening rack 9 respectively drive the lifting fluted disc 64 to rotate towards different directions, specifically, the locking rack 8 gradually increases along the rotation direction of the turntable 5, and the loosening rack 9 gradually decreases along the rotation direction of the turntable 5; of course, the utility model discloses locking rack 8 and loosening rack 9 also can set up to the structure that has a take the altitude as long as guarantee locking rack 8 and loosen rack 9 can with the meshing of lift fluted disc 64 can.
The utility model discloses a concrete working process:
the pipeline 100 and the flange plate 101 are placed on the feeding station 10 through a feeding manipulator, then the rotary table 5 rotates, the lifting fluted disc 64 is meshed with the locking rack 8 to drive the pressing plate 62 to clamp the pipeline 100 tightly, at the moment, the rotary table rotates to the welding station 11, the pipeline 100 is welded with the flange plate 101 through the welding manipulator, the rotary table 5 continues to rotate and rotates to the grinding station 12, the welding position is ground through a grinding device, the rotary table 5 continues to rotate after the grinding is finished, the lifting fluted disc 64 is meshed with the loosening rack 9 to drive the pressing plate 62 to loosen the pipeline 100, the welded and ground flange pipes are taken down through the discharging manipulator after the rotary table 13 is rotated, and therefore the next circulation action is achieved.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes, modifications and/or alterations to the present invention may be made by those skilled in the art after reading the technical disclosure of the present invention, and all such equivalents may fall within the scope of the present invention as defined by the appended claims.
Claims (4)
1. The utility model provides an electric automatization welding grinding device which characterized in that: the automatic welding device comprises a support, wherein a four-station rotary table is arranged above the support, four stations on the rotary table are respectively set as a feeding station, a welding station, a grinding station and a discharging station, a feeding manipulator is arranged at the feeding station, a welding robot is arranged at the welding station, a grinding device is arranged at the grinding station, and a discharging manipulator is arranged at the discharging station;
each station is provided with a clamping tool which comprises an installation sleeve, the installation sleeve penetrates through the rotary table, a clamping device and a tray are arranged in the installation sleeve, the clamping device clamps a pipeline on the tray, three connecting rods are fixedly connected to the periphery of the tray uniformly, the connecting rods are fixedly connected with the inner wall of the installation sleeve, the clamping device comprises a sleeve, the sleeve is fixedly connected above the three connecting rods, three guide holes are uniformly formed in the sleeve, the guide holes are formed between every two connecting rods, guide rods penetrate through the guide holes, a pressing plate is arranged at one end of each guide rod, a tension spring is arranged between the pressing plate and the inner wall of the sleeve, a roller is arranged at the other end of each guide rod, a lifting threaded rod is arranged at the bottom of the tray, a lifting fluted disc is connected to the lifting threaded rod in a threaded manner, and the lifting fluted disc rotates around the lifting threaded rod and lifts along the lifting threaded rod, the lifting fluted disc is provided with three vertical rods, each vertical rod is provided with a rotary push plate, the inner side of each rotary push plate gradually approaches to the center of the tray along the clockwise direction, the inner side of each rotary push plate is abutted against the roller, and the rotary push plates drive the guide rods to drive the press plates to clamp or loosen along with the rotation of the lifting fluted disc;
be equipped with one section locking rack and one section and loosen the rack on the support of carousel bottom can with the meshing of lift fluted disc, the locking rack sets up between material loading station and welding station, it is in to loosen the rack setting between grinding station and the unloading station, the locking rack drives respectively with the rack of loosening the lift fluted disc rotates towards the equidirectional not.
2. An electrically automated welding sharpening apparatus as defined in claim 1, wherein: the turntable is connected with a main shaft, the main shaft is connected with a belt pulley pair and a driving motor, and the driving motor drives the main shaft and the turntable to rotate through the belt pulley pair.
3. An electrically automated welding sharpening apparatus as defined in claim 1, wherein: the locking rack is gradually higher along the rotation direction of the turntable, and the loosening rack is gradually lower along the rotation direction of the turntable; or, the locking rack and the releasing rack are both provided with a certain height.
4. An electrically automated welding sharpening apparatus as defined in claim 1, wherein: a conical positioning support is arranged above the tray and matched with the pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120155023.5U CN214603027U (en) | 2021-01-20 | 2021-01-20 | Electric automatization welding grinding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120155023.5U CN214603027U (en) | 2021-01-20 | 2021-01-20 | Electric automatization welding grinding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214603027U true CN214603027U (en) | 2021-11-05 |
Family
ID=78437698
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120155023.5U Expired - Fee Related CN214603027U (en) | 2021-01-20 | 2021-01-20 | Electric automatization welding grinding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214603027U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310082A (en) * | 2021-12-24 | 2022-04-12 | 王彬毅 | Quick welding set in batches of external mouth of pipe of panel |
| CN114985864A (en) * | 2022-07-18 | 2022-09-02 | 太原市致科胜工业设计有限公司 | Electronic component welding equipment applied to research, development and manufacture of industrial precise flowmeter |
| CN116944681A (en) * | 2023-09-19 | 2023-10-27 | 迪森(常州)能源装备有限公司 | Automatic pressure-resistant welding device and method for circumferential seams of pressure containers |
-
2021
- 2021-01-20 CN CN202120155023.5U patent/CN214603027U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114310082A (en) * | 2021-12-24 | 2022-04-12 | 王彬毅 | Quick welding set in batches of external mouth of pipe of panel |
| CN114310082B (en) * | 2021-12-24 | 2024-03-22 | 王彬毅 | Quick welding set in batches of external mouth of pipe of panel |
| CN114985864A (en) * | 2022-07-18 | 2022-09-02 | 太原市致科胜工业设计有限公司 | Electronic component welding equipment applied to research, development and manufacture of industrial precise flowmeter |
| CN116944681A (en) * | 2023-09-19 | 2023-10-27 | 迪森(常州)能源装备有限公司 | Automatic pressure-resistant welding device and method for circumferential seams of pressure containers |
| CN116944681B (en) * | 2023-09-19 | 2023-11-21 | 迪森(常州)能源装备有限公司 | Automatic pressure-resistant welding device and method for circumferential seams of pressure containers |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211105 |