CN104043926B - A kind of using method of high efficiency automatic welding mechanism - Google Patents
A kind of using method of high efficiency automatic welding mechanism Download PDFInfo
- Publication number
- CN104043926B CN104043926B CN201410216209.1A CN201410216209A CN104043926B CN 104043926 B CN104043926 B CN 104043926B CN 201410216209 A CN201410216209 A CN 201410216209A CN 104043926 B CN104043926 B CN 104043926B
- Authority
- CN
- China
- Prior art keywords
- workpiece
- whirligig
- guide rail
- welding
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Resistance Welding (AREA)
Abstract
The present invention discloses a kind of using method of high efficiency automatic welding mechanism, workbench, it is characterized in that: also comprise the movable welder be arranged on above workbench, the whirligig being arranged on workbench side and the two cover Workpiece clamping whirligigs be arranged on above described whirligig; Described whirligig comprises support, rack-mount motor one, and described motor one is connected with rotating shaft, and turntable is arranged on above rotating shaft, is provided with trestle table above described turntable; Tool automaticity of the present invention is high, and reasonable in design and time saving advantage, has wide market prospects.
Description
Technical field
The present invention relates to a kind of welding mechanism, especially a kind of using method of high efficiency automatic welding mechanism, belongs to technical field of welding equipment.
Background technology
Automatic welder(welding machine) primarily of workpiece automatic charging, cutting agency, workpiece station tripper, workpiece automated exchanged cutter mechanism, and workpiece welding process automation system, the compositions such as system integration control.Right figure is the water heater production line automatic welder(welding machine) overall diagram that is enclosed within streamline, comprises mechanism's compositions such as automatic loading/unloading, automatically transmission, automated exchanged cutter and welding process automation.At present, automatic welder(welding machine) has been widely used in the fields such as plastics, auto manufacturing, intermetallic composite coating, five metals household electrical appliances, steel structure, pressure vessel, machining manufacture, shipbuilding, space flight.After application automatic welder(welding machine), substantially increase outward appearance and the inherent quality of weldment, and ensure that the stability of quality and reduce labour intensity, improve work situation, reduce human weld's skill set requirements and production cost, enhance productivity.
Automatic welding machine promotes greatly relative to manual welding motor speed, and at present in factory's actual production, is all first be placed in above fixture by workpiece, utilizes fixture to clamp workpiece.After having put, opened by automatic welder(welding machine), automatic welder(welding machine) welds the workpiece above work rest according to the program of setting.After having welded, cut off welding machine and again put workpiece, machine can be made like this to have idle hours, and now welding machine does not also work, and the time is wasted, and production efficiency is had a greatly reduced quality.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, need to cut off welding machine when material loading and blanking based on the existing automatic welding of solution, make the problem that production efficiency is had a greatly reduced quality, devise a kind of high efficiency automatic welding mechanism, this mechanism can realize material loading blanking when welding machine work, time is fully used, and production efficiency improves greatly.
For realizing object of the present invention, the technical solution used in the present invention is:
A kind of using method of high efficiency automatic welding mechanism, comprise workbench, it is characterized in that: also comprise the movable welder be arranged on above workbench, the whirligig being arranged on workbench side and the two cover Workpiece clamping whirligigs be arranged on above described whirligig;
Described whirligig comprises support, rack-mount motor one, and described motor one is connected with rotating shaft, and turntable is arranged on above rotating shaft, is provided with trestle table above described turntable;
Described movable welder comprises the guide rail one be arranged on above workbench, is arranged on guide rail one and drives by cylinder one base plate one slided at guide rail one; Described base plate one is provided with guide rail two, guide rail two is provided with and drives at the weldering frame one of described guide rail two movement by cylinder two and drive the weldering frame two in the movement of described guide rail two by cylinder three; Described weldering frame two and weldering frame one are also provided with welding gun above.
Described Workpiece clamping whirligig comprises the base plate two be fixed on trestle table, and described base plate two both sides are provided with fixed hub, are connected with the weldering frame by motor two adjusting angle between fixed hub; Be arranged on the work rest on weldering frame, be provided with bracing frame between described work rest, chuck is located in the middle of work rest and is used for entangling workpiece; Described work rest side is provided with the motor three driving workpiece to rotate.
The invention has the beneficial effects as follows: design two work rests by face on the spinning device, while one is carried out welding, another carries out loading and unloading operation simultaneously, to be welded complete after, rotate and weld again, the loading and unloading time can be saved like this, production efficiency is improved greatly.Therefore, tool automaticity of the present invention is high, and reasonable in design and time saving advantage, has wide market prospects.
Accompanying drawing explanation
Fig. 1 is the structural representation of high efficiency automatic welding mechanism of the present invention;
Fig. 2 is the structural representation of whirligig of the present invention and Workpiece clamping whirligig;
Fig. 3 is the structural representation of whirligig of the present invention;
Fig. 4 is the structural representation of Workpiece clamping whirligig of the present invention;
Fig. 5 is the structural representation of activity welder of the present invention;
Fig. 6 is the top view of activity welder of the present invention.
In figure: 100, workbench, 200, movable welder, 201, welding gun, 202, frame one, 203, cylinder one, 204, guide rail one is welded, 205, base plate one, 206, cylinder two, 207, cylinder three, 208, guide rail two, 209, weldering frame two, 300, Workpiece clamping whirligig, 301, motor two, 302, weldering frame, 303, motor three, 304, bracing frame, 305, chuck, 308, base plate two, 310, fixed hub, 500, whirligig, 501, trestle table, 502, support, 503, motor one, 504, turntable, 505, rotating shaft.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail.Following examples will contribute to those skilled in the art and understand the present invention further, but not limit the present invention in any form.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, some distortion and improvement can also be made.These all belong to protection scope of the present invention.
Embodiment 1
As depicted in figs. 1 and 2, a kind of using method of high efficiency automatic welding mechanism, workbench 100, also comprise the movable welder 200 be arranged on above workbench 100, the whirligig 500 being arranged on workbench 100 side and the two cover Workpiece clamping whirligigs 300 be arranged on above described whirligig 500; As shown in Figure 3, whirligig 500 comprises support 502, is arranged on the motor 1 on support 502, and described motor 1 is connected with rotating shaft 505, and turntable 504 is arranged on above rotating shaft 505, and described turntable 504 is provided with trestle table 501 above.Motor 1 is rotated by driven rotary axle 505 thus drives trestle table 501 to rotate.
As shown in Figure 4, Workpiece clamping whirligig 300 comprises the base plate 2 308 be fixed on trestle table 501, and described base plate 2 308 both sides are provided with fixed hub 310, are connected with the weldering frame 302 by motor 2 301 adjusting angle between fixed hub 310; Be arranged on the work rest 307 on weldering frame 302, be provided with bracing frame 304 between described work rest 307, chuck 305 is located in the middle of work rest 307 and is used for entangling workpiece; Described work rest 307 side is provided with the motor 3 303 driving workpiece to rotate.
As shown in Figure 5 and Figure 6, movable welder 200 comprises the guide rail 1 be arranged on above workbench 100, is arranged on guide rail 1 and drives by cylinder 1 base plate 1 slided at guide rail 1; Described base plate 1 is provided with guide rail 2 208, guide rail 2 208 is provided with and drives at the weldering frame 1 of described guide rail 2 208 movement by cylinder 2 206 and drive the weldering frame 2 209 in the movement of described guide rail 2 208 by cylinder 3 207; Described weldering frame 2 209 and weldering frame 1 are also provided with welding gun 201 above.
This high efficiency automatic welding mechanism disclosed by the invention, during use, first puts into above the weldering frame 302 above Workpiece clamping whirligig 300 by workpiece, work rest 307 and bracing frame 304 are used for supporting and fixation workpiece.Weldering frame 302 can also according to actual production demand by motor 2 301 integral-rotation adjusting angle.
Activity welder 200 can realize the feeding of welding gun 201 at guide rail 1 forward-reverse by cylinder 1 drive base plate 1 according to needs of production, weldering frame 1 and weldering frame 2 209 move respectively by cylinder 3 207 and cylinder 2 206 and regulate gap and the welding meeting multistation on guide rail 2 208.
Workpiece by put into work rest 307 and bracing frame 304 above after, by chuck 305, workpiece is entangled.The motor 1 of whirligig 500 indirectly drives trestle table 501 to rotate and workpiece is rotated to welding post, movable welder 200 is welded the workpiece above Workpiece clamping whirligig 300 by setting, in welding process, motor 3 303 constantly drives welded piece rotation to reach full weld.While welding job, another set of Workpiece clamping whirligig 300 is by rotation extremely non-welding post, now staff takes off the workpiece that the welding above work rest 307 and bracing frame 304 completes, and install the workpiece do not welded, after the workpiece of station to be welded has welded, whirligig 500 again by the workpiece transfer after having welded to non-welding post, welding post is rotated to by just laying out the workpiece do not welded, circulate with this like this, make the sufficient utilization that the time of welding machine work obtains, add production efficiency.
Claims (1)
1. the using method of a high efficiency automatic welding mechanism, comprise workbench (100), also comprise the movable welder (200) be arranged on above workbench (100), the whirligig (500) being arranged on workbench (100) side and two covers Workpiece clamping whirligig (300) be arranged on above described whirligig (500);
Described whirligig (500) comprises support (502), be arranged on the motor one (503) on support (502), described motor one (503) is connected with rotating shaft (505), turntable (504) is arranged on above rotating shaft (505), and described turntable (504) is provided with trestle table (501) above;
Described movable welder (200) comprises the guide rail one (204) be arranged on above workbench (100), is arranged on guide rail one (204) and drives by cylinder one (203) base plate one (205) slided at guide rail one (204); Described base plate one (205) is provided with guide rail two (208), guide rail two (208) is provided with and drives at the weldering frame one (202) of described guide rail two (208) movement by cylinder two (206) and drive the weldering frame two (209) in the movement of described guide rail two (208) by cylinder three (207); Described weldering frame two (209) and weldering frame one (202) are also provided with welding gun (201) above; It is characterized in that:
Described Workpiece clamping whirligig (300) comprises the base plate two (308) be fixed on trestle table (501), described base plate two (308) both sides are provided with fixed hub (310), are connected with the weldering frame (302) by motor two (301) adjusting angle between fixed hub (310); Be arranged on the work rest (307) in weldering frame (302), be provided with bracing frame (304) between described work rest (307), chuck (305) is located in the middle of work rest (307) and is used for entangling workpiece; Described work rest (307) side is provided with the motor three (303) driving workpiece to rotate;
Using method: first workpiece is put into above the weldering frame (302) above Workpiece clamping whirligig (300), work rest (307) and bracing frame (304) are used for supporting and fixation workpiece; Weldering frame (302) can also according to actual production demand by motor two (301) integral-rotation adjusting angle;
Activity welder (200) can realize the feeding of welding gun (201) at guide rail one (204) forward-reverse by cylinder one (203) drive base plate one (205) according to needs of production, weldering frame one (202) and weldering frame two (209) regulate gap and the welding meeting multistation respectively by cylinder three (207) and cylinder two (206) upper movement of guide rail two (208);
Workpiece by put into work rest (307) and bracing frame (304) above after, by chuck (305), workpiece is entangled; The motor one (503) of whirligig (500) indirectly drives trestle table (501) to rotate and workpiece is rotated to welding post, movable welder (200) is welded the workpiece above Workpiece clamping whirligig (300) by setting, in welding process, motor three (303) constantly drives welded piece rotation to reach full weld; While welding job, another set of Workpiece clamping whirligig (300) is by rotation extremely non-welding post, now staff takes off the workpiece that the welding above work rest (307) and bracing frame (304) completes, and install the workpiece do not welded, after the workpiece of station to be welded has welded, whirligig (500) again by the workpiece transfer after having welded to non-welding post, rotate to welding post by just laying out the workpiece do not welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410216209.1A CN104043926B (en) | 2014-05-22 | 2014-05-22 | A kind of using method of high efficiency automatic welding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410216209.1A CN104043926B (en) | 2014-05-22 | 2014-05-22 | A kind of using method of high efficiency automatic welding mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104043926A CN104043926A (en) | 2014-09-17 |
| CN104043926B true CN104043926B (en) | 2015-12-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410216209.1A Expired - Fee Related CN104043926B (en) | 2014-05-22 | 2014-05-22 | A kind of using method of high efficiency automatic welding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104043926B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874933B (en) * | 2015-05-22 | 2018-01-12 | 佛山市南海蕾特汽车配件有限公司 | A kind of charge air cooler automatic soldering method and the welding equipment for implementing this method |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8006891B2 (en) * | 2006-04-10 | 2011-08-30 | Lincoln Global, Inc. | Robot cell |
| CN202070862U (en) * | 2011-04-22 | 2011-12-14 | 曾渝 | Full-automatic welding apparatus |
| CN202741929U (en) * | 2011-06-07 | 2013-02-20 | 胡义华 | Novel automatic welding unit |
| CN102601553A (en) * | 2011-12-31 | 2012-07-25 | 宁波市拓新焊接技术有限公司 | Special girth welding machine for oil-gas separator shells |
| CN202922070U (en) * | 2012-09-11 | 2013-05-08 | 武汉和越装备技术有限公司 | Welding robot workstation |
| CN203236138U (en) * | 2013-04-18 | 2013-10-16 | 浙江临海浙富电机有限公司 | Device for welding spiral groove iron core |
| CN203887417U (en) * | 2014-05-22 | 2014-10-22 | 昌吉市创惠信息科技有限公司 | High-efficiency automatic welding mechanism |
-
2014
- 2014-05-22 CN CN201410216209.1A patent/CN104043926B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN104043926A (en) | 2014-09-17 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chen Guiyuan Inventor before: Yu Xianxiang |
|
| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170428 Address after: Shunde District of Ronggui city of Foshan province Guangdong Hongxing neighborhood 528000 poly Sheng Industrial Park Road 5, one of the stars Patentee after: Shunde City, Foshan District Shun Hardware Electrical Appliance Co., Ltd. Address before: 239000 Anhui city of Chuzhou province Lai'an county Yong Yang Qinglong Street Road East Patentee before: Laian Xinyuan Electrical & Mechanical Equipment Design Co., Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20190522 |
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| CF01 | Termination of patent right due to non-payment of annual fee |