CN102601553A - Special girth welding machine for oil-gas separator shells - Google Patents
Special girth welding machine for oil-gas separator shells Download PDFInfo
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- CN102601553A CN102601553A CN2011104616856A CN201110461685A CN102601553A CN 102601553 A CN102601553 A CN 102601553A CN 2011104616856 A CN2011104616856 A CN 2011104616856A CN 201110461685 A CN201110461685 A CN 201110461685A CN 102601553 A CN102601553 A CN 102601553A
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Abstract
The invention discloses a special girth welding machine for oil-gas separator shells, which comprises a base, a workpiece fixture and a welding device. The welding device consists of a welding gun, the welding gun is connected with an X-axis mop, a Y-axis mop and a Z-axis mop, a rotary table is disposed on the base, and the workpiece fixture is fixed onto the rotary table and comprises a front fixture and a rear fixture. After the special girth welding machine is optimized, each of the front fixture and the rear fixture consists of two pressure plates and two cylinders, the two pressure plates and the two cylinders of each of the front fixture and the rear fixture are respectively bilaterally symmetric, the pressure plates are connected with motors, the welding gun comprises a left welding gun and a right welding gun which are bilaterally symmetric, a central partition plate is disposed between the front fixture and the rear fixture, and the special girth welding machine for the oil-gas separator shells is provided with a PLC (programmable logic controller). The special girth welding machine has the advantages that production efficiency is greatly improved, and welding quality is stable.
Description
Technical field
The present invention relates to technical field of welding equipment, especially relate to a kind of gs-oil separator housing girth welding special plane.
Background technology
Gs-oil separator generally is divided into body and loam cake two parts.When body and loam cake are welded together, need earlier that the two is spot-welded togetherly, be fixed in then on the anchor clamps, through welder it is welded.Like this, the work of doing of artificial institute is more, and efficiency is lower, and holding time is longer when particularly changing workpiece.And product quality is vulnerable to the influence of operative employee's skills involved in the labour and job morale.
Summary of the invention
Deficiency to above-mentioned prior art exists the purpose of this invention is to provide a kind of gs-oil separator housing girth welding special plane, and it has the higher characteristics of production efficiency.Further, it has the characteristics of constant product quality.
To achieve these goals, the technical scheme that the present invention adopted is: gs-oil separator housing girth welding special plane comprises base, work piece holder and welder; Wherein, Welder comprises welding gun, and welding gun is connected with X axle mop, Y axle mop and Z axle mop, and said base is provided with turntable; Work piece holder is fixed on the turntable, and work piece holder comprises front jig and rear jig.
Said forward and backward anchor clamps include two pressing plates and two cylinders that are symmetrical set, and pressing plate is connected with motor; Simultaneously, welding gun comprises left welding gun and the backhand welding rifle that is symmetrical set.
Be provided with central partition plate between the said forward and backward anchor clamps.
Said gs-oil separator housing girth welding special plane is provided with PLC.
Said welding gun is connected with the cross micromatic setting.
After adopting said structure, the present invention compares the advantage that is had with prior art and is: 1, production efficiency greatly promotes.Gs-oil separator housing girth welding special plane of the present invention comprises base, and base is provided with turntable, and work piece holder is 2 covers and is positioned on the turntable.Like this, through the rotation of turntable, a workpiece on the work piece holder is welded, and the workpiece on another work piece holder is changed.That is, effectively utilized and changed the time that workpiece takies, made production efficiency obtain lifting at double.After the optimization, two workpiece can be installed on each work piece holder, like this, production efficiency further promotes.And work piece holder is located the workpiece extruding in place through pressing plate and cylinder, has then avoided original Technology Need earlier with the loam cake and the body step spot-welded together of workpiece, and then production efficiency is improved equally.2, welding quality stable.Welding machine of the present invention is provided with PLC, can effectively control the movement locus of welding gun.And the operative employee makes the external button that operation only is to install workpiece and operation PLC, and it is less that then the height of product quality receives operative employee's the influence of qualification and job morale.Like this, even if the work of long period still can continue to guarantee higher product quality.
Description of drawings
Fig. 1 is the perspective view (not containing PLC) of embodiments of the invention;
Fig. 2 is the perspective view of the work piece holder of embodiments of the invention;
Fig. 3 is the perspective view of embodiments of the invention.
Among the figure: 1, base; 2, turntable; 301, front jig, 302, rear jig, 31, pressing plate, 32, motor, 33, cylinder; 4, welder, 41, X axle mop, 42, Y axle mop, 43, Z axle mop, 441, left welding gun, 442, the backhand welding rifle; 5, PLC; 6, central partition plate; 100, workpiece.
The specific embodiment
Embodiment, see that Fig. 1 is to shown in Figure 3: gs-oil separator housing girth welding special plane is used for workpiece 100 is welded.Comprise base 1, work piece holder and welder 4.Wherein, welder 4 comprises welding gun, and welding gun is connected with X axle mop 41, Y axle mop 42 and Z axle mop 43.Like this, welding gun can obtain suitable space tracking under the control of X axle mop 41, Y axle mop 42 and Z axle mop 43.Base 1 is provided with turntable 2, and work piece holder is fixed on the turntable 2.At this moment, work piece holder is divided into front jig 301 and rear jig 302.Like this,, make one in front jig 301 and the rear jig 302 to be under the welding gun, make the workpiece 100 on it accept welding through the rotation of turntable 2; Another is away from welding gun, and then the operative employee can change the good workpiece 100 of welding on it.Further, front jig 301 includes two pressing plates 31 and two cylinders 33 that are symmetrical set with rear jig 302.That is, can fix 1 workpiece 100 on 1 pressing plate 31.Certainly, fixing mode is that workpiece 100 is pressed in workpiece 100 on the pressing plate 31 through cylinder 33.Simultaneously, pressing plate 31 is connected with motor 32.That is, workpiece 100 can rotate voluntarily and accept the welding of welding gun.At this moment, welding gun comprises the left welding gun 441 and backhand welding rifle 442 that is symmetrical set.That is, two workpiece 100 on the same anchor clamps can be accepted welding simultaneously.When changing workpiece 100, can protect to some extent, be provided with central partition plate 6 between front jig 301 and the rear jig 302 for the operative employee.Further optimize, gs-oil separator housing girth welding special plane is provided with PLC 5.That is, cylinder 33, motor 32, X axle mop 41, Y axle mop 42 and Z axle mop 43 all can be connected to PLC 5, thereby each parts of this gs-oil separator housing girth welding special plane can move automatically and movement locus controlled.In order to guarantee that further welding gun can be in accurate position, welding gun is connected with cross micromatic setting (not shown on the figure).
Welding gun, X axle mop, Y axle mop, Z axle mop, cross micromatic setting and PLC are widely-used at present, and other structure is identical with prior art with principle, repeats no more here.
Claims (5)
1. gs-oil separator housing girth welding special plane; Comprise base (1), work piece holder and welder (4), wherein, welder (4) comprises welding gun; And welding gun is connected with X axle mop (41), Y axle mop (42) and Z axle mop (43); It is characterized in that: said base (1) is provided with turntable (2), and work piece holder is fixed on the turntable (2), and work piece holder comprises front jig (301) and rear jig (302).
2. gs-oil separator housing girth welding special plane according to claim 1 is characterized in that: said forward and backward anchor clamps (301,302) include two pressing plates (31) and two cylinders (33) that are symmetrical set, and pressing plate (31) is connected with motor (32); Simultaneously, welding gun comprises left welding gun (441) and the backhand welding rifle (442) that is symmetrical set.
3. gs-oil separator housing girth welding special plane according to claim 1 is characterized in that: be provided with central partition plate (6) between the said forward and backward anchor clamps (301,302).
4. according to each described gs-oil separator housing girth welding special plane in the claim 1 to 3, it is characterized in that: said gs-oil separator housing girth welding special plane is provided with PLC (5).
5. gs-oil separator housing girth welding special plane according to claim 4, it is characterized in that: said welding gun is connected with the cross micromatic setting.
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CN2011104616856A CN102601553A (en) | 2011-12-31 | 2011-12-31 | Special girth welding machine for oil-gas separator shells |
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CN2011104616856A CN102601553A (en) | 2011-12-31 | 2011-12-31 | Special girth welding machine for oil-gas separator shells |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103692121A (en) * | 2013-12-19 | 2014-04-02 | 张家港市佳润金属制品有限公司 | Straight seam automatic welding machine |
CN104043926A (en) * | 2014-05-22 | 2014-09-17 | 来安县新元机电设备设计有限公司 | High-efficiency automatic welding mechanism |
CN104551515A (en) * | 2014-12-31 | 2015-04-29 | 无锡曙光模具有限公司 | Welding clamp for mop tube of car seat |
CN104607847A (en) * | 2015-01-28 | 2015-05-13 | 安徽众汇制冷有限公司 | Gas-liquid separator welding fixture and use method and manufacturing method thereof |
CN105081658A (en) * | 2015-08-07 | 2015-11-25 | 安徽欧瑞达电器科技有限公司 | Overlap welding tool for air energy water heater |
CN105345287A (en) * | 2015-11-16 | 2016-02-24 | 嘉兴市钮斯达电机有限公司 | Semi-automatic welding machine for welding coil connector of small motor |
CN106624540A (en) * | 2016-11-21 | 2017-05-10 | 宁波昌隆机电有限公司 | Stand column welding device |
CN108544170A (en) * | 2018-06-30 | 2018-09-18 | 嘉兴维特拉电气科技有限公司 | A kind of beddo welding air-actuated jaw |
CN109048103A (en) * | 2018-08-14 | 2018-12-21 | 诺力智能装备股份有限公司 | A kind of headstock frame Split type welding device |
CN110153579A (en) * | 2019-04-03 | 2019-08-23 | 放骋智能科技(上海)有限公司 | A kind of adjustment type oil mist separator welding mechanism |
CN112355544A (en) * | 2020-10-30 | 2021-02-12 | 娄底光华机械设备制造有限公司 | Automatic circular seam welding machine for water tank machining |
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CN201824070U (en) * | 2010-09-10 | 2011-05-11 | 浙江七丰五金标准件有限公司 | Welding machine |
CN202070862U (en) * | 2011-04-22 | 2011-12-14 | 曾渝 | Full-automatic welding apparatus |
CN202388155U (en) * | 2011-12-31 | 2012-08-22 | 宁波市拓新焊接技术有限公司 | Girth welding machine special for shell of oil-gas separator |
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JPS5263138A (en) * | 1975-11-19 | 1977-05-25 | Kito Kogyo Kk | Device for automatic arc welding of spherical surfaces |
CN1990163A (en) * | 2005-12-30 | 2007-07-04 | 深圳市比克电池有限公司 | Cylinder battery casing laser welding fixture |
CN101058136A (en) * | 2007-05-22 | 2007-10-24 | 上海联能机电有限公司 | Special-shaped barrel automatic fitting and welding device |
CN101234462A (en) * | 2007-12-07 | 2008-08-06 | 上海气焊机厂有限公司 | Intersecting line dual-annular seam automatic welding machine |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103692121A (en) * | 2013-12-19 | 2014-04-02 | 张家港市佳润金属制品有限公司 | Straight seam automatic welding machine |
CN104043926A (en) * | 2014-05-22 | 2014-09-17 | 来安县新元机电设备设计有限公司 | High-efficiency automatic welding mechanism |
CN104551515A (en) * | 2014-12-31 | 2015-04-29 | 无锡曙光模具有限公司 | Welding clamp for mop tube of car seat |
CN105414858A (en) * | 2015-01-28 | 2016-03-23 | 安徽众汇制冷有限公司 | Method for manufacturing gas-liquid separator welding jig |
CN104607847A (en) * | 2015-01-28 | 2015-05-13 | 安徽众汇制冷有限公司 | Gas-liquid separator welding fixture and use method and manufacturing method thereof |
CN105414859A (en) * | 2015-01-28 | 2016-03-23 | 安徽众汇制冷有限公司 | Use method for welding clamp for gas-liquid separator |
CN105081658A (en) * | 2015-08-07 | 2015-11-25 | 安徽欧瑞达电器科技有限公司 | Overlap welding tool for air energy water heater |
CN105345287A (en) * | 2015-11-16 | 2016-02-24 | 嘉兴市钮斯达电机有限公司 | Semi-automatic welding machine for welding coil connector of small motor |
CN106624540A (en) * | 2016-11-21 | 2017-05-10 | 宁波昌隆机电有限公司 | Stand column welding device |
CN106624540B (en) * | 2016-11-21 | 2019-04-09 | 宁波昌隆机电有限公司 | A kind of column welder |
CN108544170A (en) * | 2018-06-30 | 2018-09-18 | 嘉兴维特拉电气科技有限公司 | A kind of beddo welding air-actuated jaw |
CN109048103A (en) * | 2018-08-14 | 2018-12-21 | 诺力智能装备股份有限公司 | A kind of headstock frame Split type welding device |
CN110153579A (en) * | 2019-04-03 | 2019-08-23 | 放骋智能科技(上海)有限公司 | A kind of adjustment type oil mist separator welding mechanism |
CN112355544A (en) * | 2020-10-30 | 2021-02-12 | 娄底光华机械设备制造有限公司 | Automatic circular seam welding machine for water tank machining |
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Application publication date: 20120725 |