CN214584963U - Belt wheel shaft detection device and belt wheel shaft detection production line - Google Patents
Belt wheel shaft detection device and belt wheel shaft detection production line Download PDFInfo
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- CN214584963U CN214584963U CN202120289142.XU CN202120289142U CN214584963U CN 214584963 U CN214584963 U CN 214584963U CN 202120289142 U CN202120289142 U CN 202120289142U CN 214584963 U CN214584963 U CN 214584963U
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Abstract
The application discloses a pulley shaft detection device and a pulley shaft detection production line, wherein the pulley shaft detection device comprises a support piece, a detection table, a first driving mechanism, a second driving mechanism, a turnover mechanism and a plurality of shooting mechanisms; the detection platform comprises a turntable and a plurality of detection stations which are circumferentially arrayed on the turntable; the turntable is driven to rotate by a first driving mechanism; the detection station comprises a clamping jaw and a rotating table; the clamping jaws are fixed on the rotating table; the rotating platform is driven to rotate by a second driving mechanism; the turnover mechanism comprises a lifting platform and a turnover clamping jaw; the overturning clamping jaw is positioned right above the detection station; the shooting mechanism is arranged on the supporting piece just opposite to the detection station, the belt wheel shaft is subjected to different detections or overturning on different stations through revolution of the rotary table, all-dimensional detection of the belt wheel shaft on one detection station is realized through rotation of the detection station, the effects of replacing manpower and detecting meticulous are achieved, and the problems of high manpower detection cost, low efficiency and incomplete detection are solved.
Description
Technical Field
The application relates to a band pulley shaft outward appearance detects technical field, especially relates to a band pulley shaft detection device and band pulley shaft detection production line.
Background
Referring to fig. 1, fig. 1 is a schematic diagram of several pulley shafts in the prior art, including a long shaft, a short shaft and a conical disk. After the forging process, the appearance of the pulley shaft needs to be detected to determine whether the conditions of partial filling deficiency, flaw, crack, impact mark, surface roughness and the like occur. The appearance detection of the pulley shaft mainly detects the following places: the long axis end face (including the conical disc end face connected with the long axis), the long axis side face, the short axis end face (including the conical disc end face connected with the short axis), the short axis side face and the conical disc side face. In the prior art, appearance inspection is carried out in a visual mode, firstly, visual observation is difficult to carry out comprehensively and meticulously on each corner of a part, and secondly, manual inspection is high in cost and low in efficiency. Therefore, how to design a pulley shaft detection device to realize comprehensive and detailed appearance detection of the pulley shaft is a technical problem to be solved by technical personnel in the field.
Disclosure of Invention
An object of this application is to provide a band pulley axle detection device and band pulley axle detect production line, solve the problem that manpower inspection cost is high, inefficiency, inspection are not comprehensive.
In view of this, a first aspect of the present application provides a pulley shaft detection apparatus, which includes a support member, a detection table, a first driving mechanism, a second driving mechanism, a turnover mechanism, and a plurality of shooting mechanisms;
the detection table comprises a turntable and a plurality of detection stations which are circumferentially arrayed on the turntable;
the turntable is rotationally connected with the supporting piece and is driven to rotate by the first driving mechanism;
the detection station comprises a clamping jaw and a rotating table;
the clamping jaws are fixed on the rotating table;
the rotating table is rotationally connected with the rotating disc and is driven to rotate by the second driving mechanism;
the turnover mechanism comprises a lifting platform and a turnover clamping jaw;
the overturning clamping jaw is arranged on the lifting platform, and the lifting platform is arranged on the supporting piece;
the overturning clamping jaw is positioned right above the detection station;
the shooting mechanism is arranged on the supporting piece just opposite to the detection station.
Preferably, the inspection station comprises at least: the device comprises a feeding station, a front side detection station, a turnover station, a back side detection station and a discharging station;
the number of the shooting mechanisms is at least two, and the shooting mechanisms are respectively arranged right opposite to the front side detection station and the back side detection station.
Preferably, the second driving mechanisms are arranged on the turntable, and the number of the second driving mechanisms is consistent with that of the detection stations, and the second driving mechanisms respectively drive the detection stations to rotate.
Preferably, the second driving mechanism is arranged on the support;
the second driving mechanism comprises a second driving motor, a conveyor belt component and a first friction wheel;
the second driving motor drives the first friction wheel to rotate through the conveyor belt assembly;
the rotating platform comprises a second friction wheel and a mounting table top;
the clamping jaws are fixed on the mounting table top;
the second friction wheel is coaxially connected with the mounting table-board;
the first friction wheel drives the second friction wheel to rotate through friction force.
Preferably, the inspection station comprises at least: the device comprises a feeding station, a front end face detection station, a front side face detection station, a turnover station, a back end face detection station, a back side face detection station and a discharging station;
the number of the shooting mechanisms is at least four, and the shooting mechanisms are respectively arranged right opposite to the front end face detection station, the front side face detection station, the back end face detection station and the back side face detection station.
Preferably, the second driving motor drives the two first friction wheels to rotate simultaneously through the two groups of conveyor belt assemblies respectively.
Preferably, the second friction wheel is located below the turntable.
Preferably, the support comprises a support table and a camera support;
the camera bracket comprises a fixed end, a connecting rod and a mounting end;
the fixed end is fixedly arranged on the supporting table surface, and the mounting end extends into the upper part of the rotating center of the detection table through the connecting rod;
the shooting mechanism is arranged on the mounting end.
Preferably, the jaws are embodied as three-jaw chucks.
A second aspect of the present application provides a pulley shaft detection production line, which is characterized by comprising the pulley shaft detection device as described in the first aspect above.
Compared with the prior art, the embodiment of the application has the advantages that:
in the embodiment of the application, the belt wheel shaft detection device comprises a support piece, a detection table, a first driving mechanism, a second driving mechanism, a turnover mechanism and a plurality of shooting mechanisms; the detection platform comprises a turntable and a plurality of detection stations which are circumferentially arrayed on the turntable; the turntable is rotationally connected with the supporting piece and is driven to rotate by the first driving mechanism; the detection station comprises a clamping jaw and a rotating table; the clamping jaws are fixed on the rotating table; the rotating table is rotationally connected with the rotating disc and is driven to rotate by a second driving mechanism; the turnover mechanism comprises a lifting platform and a turnover clamping jaw; the overturning clamping jaw is arranged on the lifting platform, and the lifting platform is arranged on the supporting piece; the overturning clamping jaw is positioned right above the detection station; the shooting mechanism is just opposite to the detection station and is arranged on the supporting piece, the belt wheel shaft is subjected to different detections or overturning on different stations through revolution of the rotary table, 360-degree all-dimensional detection of the belt wheel shaft on one detection station is realized through rotation of the detection station, the effects of replacing manpower and detecting meticulous are achieved, and the problems of high manpower detection cost, low efficiency and incomplete detection are solved.
Drawings
In order to more clearly illustrate the detailed description of the present application or the technical solutions in the prior art, the drawings needed to be used in the detailed description of the present application or the prior art description will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic diagram of several prior art pulley axles;
fig. 2 is a schematic structural diagram of a pulley shaft detection device provided in an embodiment of the present application;
FIG. 3 is a schematic structural diagram of a second driving mechanism and a detection station provided in an embodiment of the present application;
fig. 4 is a schematic structural diagram of an inspection station according to an embodiment of the present application.
Reference numbers: the device comprises a supporting piece 1, a supporting table 11, a camera support 12, a fixed end 121, a connecting rod 122, a mounting end 123, a detection table 2, a turntable 21, a detection station 22, a clamping jaw 221, a rotating table 222, a second friction wheel 223, a mounting table 224, a feeding station 23, a front detection station 24, a front end face detection station 241, a front side face detection station 242, an overturning station 25, a back side detection station 26, a back end face detection station 261, a back side face detection station 262, a blanking station 27, a second driving mechanism 3, a conveyor belt assembly 31, a first friction wheel 32, an overturning mechanism 4, a lifting table 41 and an overturning clamping jaw 42.
Detailed Description
The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The application provides in a first aspect a band pulley axle detection device
Referring to fig. 2, fig. 2 is a schematic structural diagram of a pulley shaft detection device according to an embodiment of the present application.
The embodiment designs a belt wheel shaft detection device, which comprises a support member 1, a detection table 2, a first driving mechanism, a second driving mechanism 3, a turnover mechanism 4 and a plurality of shooting mechanisms (not shown in the figure). The supporting piece 1 is used for supporting the whole device, the detection table 2 is used for carrying out comprehensive detection on the pulley shaft, the turnover mechanism 4 is used for turning over the pulley shaft by 180 degrees, and the shooting mechanism is shooting equipment for carrying out visual detection on the pulley shaft.
The detection table 2 comprises a turntable 21 and a plurality of detection stations 22 which are circumferentially arrayed on the turntable 21; the turntable 21 is rotatably connected to the support member 1 and is driven to rotate by the first driving mechanism (the first driving mechanism in the figure is shielded by the support member 1, and since the disk rotates around the center of the circle by the driving mechanism, the disk is not further labeled and described).
The inspection station 22 includes a chuck 221 and a rotary table 222; the claw 221 is fixed on the rotating table 222; the rotary table 222 is rotatably connected to the turntable 21 and is driven to rotate by the second driving mechanism 3. The pulley shaft to be detected is positioned by the claws 221, and the rotary table 222 is driven by the second driving mechanism 3 and can rotate on the turntable 21, so that the pulley shaft can be detected in a 360-degree appearance.
The turnover mechanism 4 comprises a lifting platform 41 and a turnover clamping jaw 42; the overturning clamping jaw 42 is arranged on the lifting platform 41, and the lifting platform 41 is arranged on the supporting piece 1; the flipping jaw 42 is located directly above the inspection station 22. It will be appreciated that the flipping mechanism 4 is used to flip the pulley shaft 180 ° at the inspection station 22 so that the long shaft end of the pulley shaft is flipped over to the short shaft end for inspection after inspection.
The shooting mechanism is arranged on the support member 1 and is opposite to the detection station 22. The shooting mechanism carries out appearance detection on the pulley shaft on the detection station 22, the detection table 2 drives the detection stations 22 on the detection table 2 to rotate on the supporting piece 1, and therefore the shooting mechanism is arranged at different angles, and different positions of the pulley shaft can be detected. For example, the following 4 tests were performed on the pulley shaft: the long axis end face (including the conical disc end face connected with the long axis), the long axis side face, the short axis end face (including the conical disc end face connected with the short axis), the short axis side face and the conical disc side face. If the visual detection standard and the detection angle used by the long axis end face, the long axis side face and the short axis end face and the short axis side face are consistent, only two shooting mechanisms need to be arranged to respectively detect the end face and the side face, and after the belt wheel shaft is turned over by the turning mechanism 4, the end face and the side face of the other face are detected. Similarly, if the visual detection standard and the detection angle used by the long axis end face, the long axis side face, the short axis end face and the short axis side face are not consistent, 4 shooting mechanisms need to be arranged, and the shooting mechanisms for the long axis detection and the short axis detection are respectively arranged at the upstream and the downstream of the turnover mechanism 4.
The detection steps of the belt wheel shaft detection device provided by the embodiment of the application are as follows: when the belt wheel is detected by the belt wheel shaft detection device provided by the embodiment of the application, the belt wheel is positioned by the claw 221 on the detection station 22, and then the turntable 21 revolves to the area range where the first shooting mechanism is located, and the turntable 21 stops rotating; then the rotating platform 222 of the detection station 22 rotates to facilitate the shooting mechanism to detect the side with the pulley shaft facing upwards; after the detection is finished, the rotation table 222 stops rotating (or keeps rotating continuously), the rotation table 21 starts to revolve, and the belt wheel shaft is rotated to the next detection station 22; repeating the steps until the detection of the upward side of the pulley shaft is finished, and rotating the pulley shaft to the lower part of the turnover mechanism 4 by the turntable 21; after the turnover mechanism 4 turns over the belt wheel on the claw 221 by 180 degrees, the turntable 21 brings the belt wheel to the next detection station 22, and the other surface of the belt wheel is detected until all detection is finished.
The band pulley axle detection device that this application embodiment provided realizes through the revolution of carousel 21 that the band pulley axle carries out different detections or upset on different stations, realizes 360 all-round detections of band pulley axle on a detection station 22 through the rotation of detecting station 22, has reached and has replaced the manual work, has detected careful effect, has solved the problem that manpower inspection is with high costs, inefficiency, inspection are incomplete.
On the basis of the above-described embodiments, the following further expands the description of the present application.
Preferably, the inspection station 22 comprises at least: a feeding station 23, a front side detection station 24, a turning station 25, a back side detection station 26 and a blanking station 27. The number of the shooting mechanisms is at least two, and the shooting mechanisms are respectively arranged right opposite to the front detection station 24 and the back detection station 26.
It can be understood that, for realizing full automatic detection effect, the omnidirectional replaces the manual work, so material loading and unloading step should also be the machine is accomplished, and the unloading step has been realized through current robot to the skilled person in the art, so corresponding, band pulley axle detection device should also set up material loading station 23 and unloading station 27 to in with unloading manipulator or equipment cooperation work. Of course, as mentioned above, if each side of the pulley shaft includes side detection and end detection, the front detection station 24 and the back detection station 26 should specifically include a front end detection station 241, a front side detection station 242, a back end detection station 261, and a back side detection station 262, and the number of the shooting mechanisms is at least four, and the shooting mechanisms are respectively disposed opposite to the front end detection station 241, the front side detection station 242, the back end detection station 261, and the back side detection station 262. If the detailed detection of the specific position of the pulley shaft is needed, a person skilled in the art only needs to increase the number of the detection stations 22 and the shooting mechanisms according to the method provided by the present application, and details are not described here.
The second driving mechanism 3 is used for driving the rotation stage 222 to rotate, and specifically: the second driving mechanisms 3 are arranged on the turntable 21, and the number of the second driving mechanisms 3 is consistent with that of the detection stations 22, and the detection stations 22 are driven to rotate respectively. It can be understood that, when loading and unloading or turning the pulley, the pulley shaft at the corresponding position does not need to rotate, and if the second driving mechanism 3 is disposed on the rotary table 21, that is, the second driving mechanism 3 is respectively configured for each detection station 22, which is beneficial to controlling the individual detection stations 22. In addition, this application has still proposed a more excellent implementation:
referring to fig. 3, the second driving mechanism 3 is disposed on the supporting member 1; the second driving mechanism 3 includes a second driving motor (not shown in the drawings, the driving motor drives the conveyor belt assembly 31, which is a technology that is easy to implement, and therefore additional reference and description are not repeated herein), the conveyor belt assembly 31, and the first friction wheel 32; the second driving motor drives the first friction wheel 32 to rotate through the conveyor belt assembly 31; the rotary stage 222 includes a second friction wheel 223 and a mounting table 224; the clamping jaws 221 are fixed on the mounting table 224; the second friction wheel 223 is coaxially connected with the mounting table 224; the first friction wheel 32 rotates the second friction wheel 223 by friction. Only when the detection station 22 rotates to the corresponding position, the friction wheel drives the rotation table 222 to rotate, so that only the second driving mechanism 3 needs to be arranged in the detection area, and the cost is saved.
Referring to fig. 4, preferably, as mentioned above, if each side of the pulley shaft includes side surface detection and end surface detection, the front surface detection station 24 and the back surface detection station 26 should specifically include a front surface end surface detection station 241, a front surface side surface detection station 242, a back surface end surface detection station 261, and a back surface side surface detection station 262, that is: the inspection station 22 comprises at least: a feeding station 23, a front end face detection station 241, a front side face detection station 242, an overturning station 25, a back end face detection station 261, a back side face detection station 262 and a blanking station 27; the number of the shooting mechanisms is at least four, and the shooting mechanisms are respectively arranged right opposite to the front end face detection station 241, the front side face detection station 242, the back end face detection station 261 and the back side face detection station 262. More preferably, the second driving motors can respectively drive the two first friction wheels 32 to rotate simultaneously through the two sets of conveyor belt assemblies 31, that is, one second driving motor can drive the two adjacent rotating tables 222 to rotate, thereby further saving the cost. Further, the second friction wheel 223 can be disposed below the turntable 21, which is beautiful and can optimize the layout.
Specifically, the support 1 comprises a support table 11 and a camera support 12; the camera bracket 12 includes a fixed end 121, a connecting rod 122, and a mounting end 123; the fixed end 121 is fixedly arranged on the supporting table 11, and the mounting end 123 extends into the upper part of the rotation center of the detection table 2 through the connecting rod 122; the shooting mechanism is disposed on the mounting end 123.
Specifically, the jaws 221 are specifically three-jaw chucks.
A second aspect of the present application provides a pulley shaft detection production line comprising a pulley shaft detection device as described in the first aspect above.
It should be understood that in the present application, "at least one" means one or more, "a plurality" means two or more. "and/or" for describing an association relationship of associated objects, indicating that there may be three relationships, e.g., "a and/or B" may indicate: only A, only B and both A and B are present, wherein A and B may be singular or plural. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "at least one of the following" or similar expressions refer to any combination of these items, including any combination of single item(s) or plural items. For example, at least one (one) of a, b, or c, may represent: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", wherein a, b, c may be single or plural.
Finally, it should be noted that: the above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.
Claims (10)
1. A belt wheel shaft detection device is characterized by comprising a support piece, a detection table, a first driving mechanism, a second driving mechanism, a turnover mechanism and a plurality of shooting mechanisms;
the detection table comprises a turntable and a plurality of detection stations which are circumferentially arrayed on the turntable;
the turntable is rotationally connected with the supporting piece and is driven to rotate by the first driving mechanism;
the detection station comprises a clamping jaw and a rotating table;
the clamping jaws are fixed on the rotating table;
the rotating table is rotationally connected with the rotating disc and is driven to rotate by the second driving mechanism;
the turnover mechanism comprises a lifting platform and a turnover clamping jaw;
the overturning clamping jaw is arranged on the lifting platform, and the lifting platform is arranged on the supporting piece;
the overturning clamping jaw is positioned right above the detection station;
the shooting mechanism is arranged on the supporting piece just opposite to the detection station.
2. A pulley axle detecting device according to claim 1, characterized in that said detection station comprises at least: the device comprises a feeding station, a front side detection station, a turnover station, a back side detection station and a discharging station;
the number of the shooting mechanisms is at least two, and the shooting mechanisms are respectively arranged right opposite to the front side detection station and the back side detection station.
3. The pulley shaft detecting device according to claim 1, wherein the second driving mechanisms are disposed on the turntable, and the number of the second driving mechanisms is equal to the number of the detecting stations, so as to respectively drive the detecting stations to rotate.
4. A pulley shaft detecting apparatus according to claim 1, characterized in that said second driving mechanism is provided on said support;
the second driving mechanism comprises a second driving motor, a conveyor belt component and a first friction wheel;
the second driving motor drives the first friction wheel to rotate through the conveyor belt assembly;
the rotating platform comprises a second friction wheel and a mounting table top;
the clamping jaws are fixed on the mounting table top;
the second friction wheel is coaxially connected with the mounting table-board;
the first friction wheel drives the second friction wheel to rotate through friction force.
5. Pulley shaft detection device according to claim 4, characterised in that said detection station comprises at least: the device comprises a feeding station, a front end face detection station, a front side face detection station, a turnover station, a back end face detection station, a back side face detection station and a discharging station;
the number of the shooting mechanisms is at least four, and the shooting mechanisms are respectively arranged right opposite to the front end face detection station, the front side face detection station, the back end face detection station and the back side face detection station.
6. The pulley shaft detection device according to claim 5, wherein the second driving motor drives the two first friction wheels to rotate simultaneously through two sets of belt conveyor assemblies.
7. A pulley shaft detection apparatus according to any of claims 4 to 6, characterized in that the second friction wheel is located below the turntable.
8. The pulley shaft detecting apparatus according to claim 1, wherein the support member comprises a support table and a camera bracket;
the camera bracket comprises a fixed end, a connecting rod and a mounting end;
the fixed end is fixedly arranged on the supporting table surface, and the mounting end extends into the upper part of the rotating center of the detection table through the connecting rod;
the shooting mechanism is arranged on the mounting end.
9. Pulley shaft detection device according to claim 1, characterized in that the jaws are embodied as three-jaw chucks.
10. A pulley shaft detection line, characterized by comprising a pulley shaft detection apparatus according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120289142.XU CN214584963U (en) | 2021-02-02 | 2021-02-02 | Belt wheel shaft detection device and belt wheel shaft detection production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120289142.XU CN214584963U (en) | 2021-02-02 | 2021-02-02 | Belt wheel shaft detection device and belt wheel shaft detection production line |
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| Publication Number | Publication Date |
|---|---|
| CN214584963U true CN214584963U (en) | 2021-11-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120289142.XU Active CN214584963U (en) | 2021-02-02 | 2021-02-02 | Belt wheel shaft detection device and belt wheel shaft detection production line |
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| CN (1) | CN214584963U (en) |
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2021
- 2021-02-02 CN CN202120289142.XU patent/CN214584963U/en active Active
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