CN214568818U - Assembly line - Google Patents
Assembly line Download PDFInfo
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- CN214568818U CN214568818U CN202023083963.2U CN202023083963U CN214568818U CN 214568818 U CN214568818 U CN 214568818U CN 202023083963 U CN202023083963 U CN 202023083963U CN 214568818 U CN214568818 U CN 214568818U
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- line
- transfer
- roller
- contact sensor
- vehicle body
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- 238000012360 testing method Methods 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 33
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Abstract
The embodiment of the utility model provides a relate to mechanical equipment technical field, disclose an assembly line, include: a first transport line; the second transportation line is arranged in parallel with the first transportation line, and a passing passageway is formed between the second transportation line and the first transportation line; the test line is arranged beside a first unloading station of the first conveying line, and an interval space is formed between the test line and the first conveying line; the transfer equipment can reciprocate between the interval space and the second transport line, can transfer the materials conveyed on the first transport line to the test line when the transfer equipment is positioned in the interval space, and can transfer the materials conveyed on the second transport line to the test line when the transfer equipment is positioned beside a second unloading station of the second transport line; and the controller is respectively connected with the first conveying line, the second conveying line and the transfer equipment. The assembly line has high area utilization rate and reduces the distance required by the passage of workers.
Description
Technical Field
The utility model relates to a mechanical equipment technical field especially relates to an assembly line.
Background
In many machine manufacturing applications, it is desirable to place the product in processing equipment for processing and to perform post-processing after processing is complete. For example, in the whole production process of the inverter, after each part is assembled through an assembly process, each part needs to be transported to a test station within a specified time to perform product testing, so that the quality and the service life of the product are ensured.
At present, most of the production line circulation finished product schemes for inverters to be tested adopted in test workshops are shown in fig. 1, and a transfer transport line is arranged at an unloading station of a product test line and used for respectively transferring finished product inverters from a first transport line and a second transport line. Because second transportation assembly line and first assembly line set up side by side, move and carry the transportation line and still need possess the function of moving the finished product of the dc-to-ac converter that awaits measuring that comes from different directions.
In the process of implementing the present invention, the inventor finds that: according to the transfer transportation line in the finished inverter product turnover scheme to be tested, the area enclosed by the test line, the first transportation line and the second transportation line is separated, the occupied workshop area of the whole assembly line is increased, and meanwhile, the required passage for the passage of workers is increased.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a aim at providing an assembly line to move among the solution background art and carry the transportation line setting between automatic test line and first transportation line, the whole assembly line that causes occupies the current inconvenient technical problem that workshop area is big and staff.
In order to solve the technical problem, the utility model discloses a technical scheme be: providing a pipeline comprising: a first transport line; a second transit line arranged in parallel with the first transit line and having a passage aisle between the second transit line and the first transit line; the test line is arranged beside a first unloading station of the first conveying line, and a spacing space is formed between the test line and the first conveying line; the transfer equipment can reciprocate between the interval space and the second transport line, can transfer the materials conveyed on the first transport line to the test line when the transfer equipment is positioned in the interval space, and can transfer the materials conveyed on the second transport line to the test line when the transfer equipment is positioned beside a second unloading station of the second transport line; and the controller is respectively connected with the first conveying line, the second conveying line and the transfer equipment.
Optionally, the transfer equipment comprises a vehicle body, a roller, a driving mechanism and a transfer mechanism; the roller is rotatably arranged at the bottom of the vehicle body, the driving mechanism and the transferring mechanism are arranged on the vehicle body, the driving mechanism is connected with the roller, the driving mechanism is used for driving the roller to rotate, and the transferring mechanism is used for transferring materials; the driving mechanism and the transferring mechanism are both connected with the controller.
Optionally, a transfer groove is arranged at the top of the vehicle body; the transferring mechanism comprises a first rotating shaft, a second rotating shaft, a transferring belt and a rotating device, the first rotating shaft and the second rotating shaft are rotatably installed in the transferring groove and are respectively positioned at two ends of the transferring groove, the transferring belt is sleeved on the first rotating shaft and the second rotating shaft, the rotating device is connected with the first rotating shaft, and the rotating device drives the first rotating shaft to rotate; the rotating device is connected with the controller.
Optionally, the rotating device is a motor.
Optionally, the transfer equipment further comprises an anti-collision coaming and an elastic piece, the anti-collision coaming is sleeved on the vehicle body and can move relative to the vehicle body, and two ends of the elastic piece are respectively fixed on the vehicle body and the anti-collision coaming.
Optionally, the transfer equipment further comprises four anti-collision sensors, four anti-collision sensors are mounted on four side surfaces of the vehicle body, and the four anti-collision sensors are located between the vehicle body and the anti-collision coaming; the four anti-collision sensors are connected with the controller.
Optionally, the assembly line further includes a guide rail, one end of the guide rail extends to the space, the other end of the guide rail extends to the side of the transportation line, the roller is accommodated in the guide rail, and the roller can move along the guide rail.
Optionally, the pipeline further comprises a first contact sensor and a second contact sensor; the first contact sensor is mounted at one end of the guide rail, when the roller moves to one end of the guide rail, the roller abuts against the first contact sensor, the second contact sensor is mounted at the other end of the guide rail, and when the roller moves to the other end of the guide rail, the roller abuts against the second contact sensor; the first contact sensor and the second contact sensor are both connected with the controller.
Optionally, the pipeline further comprises an indication device; the indicating device with the controller is connected, the controller is used for controlling the indicating device to output a first indicating signal when the roller is abutted to the first contact sensor, and controlling the indicating device to output a second indicating signal when the roller is abutted to the second contact sensor, wherein the first indicating signal is different from the second indicating signal.
Optionally, the indicating device is an LED lamp.
The embodiment of the utility model provides a beneficial effect is: the embodiment of the utility model provides an assembly line, move present year transport line replacement for can be between first transport line and second transport line move equipment of carrying of reciprocating motion, the first station of unloading when the dc-to-ac converter that awaits measuring reachs first transport line, move equipment of carrying and move the dc-to-ac converter finished product that awaits measuring to the test line under the dispatch of controller, the second station of unloading when the dc-to-ac converter finished product that awaits measuring reachs second transport line, move equipment of carrying and move the dc-to-ac converter finished product that awaits measuring to the test line under the dispatch of controller, compare in prior art, the workshop area utilization is rateed highly, and the required distance of passage of staff has been reduced.
Drawings
One or more embodiments are illustrated in drawings corresponding to, and not limiting to, the embodiments, in which elements having the same reference number designation may be represented as similar elements, unless specifically noted, the drawings in the figures are not to scale.
Fig. 1 is a scheme of a finished product of an inverter to be tested in assembly line turnover as mentioned in the background art;
FIG. 2 is a schematic view of a production line according to an embodiment of the present invention;
FIG. 3 is a block diagram of a carrier of the pipeline shown in FIG. 2;
fig. 4 is a flow diagram of the operation of the pipeline shown in fig. 2.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described in more detail with reference to the accompanying drawings and specific embodiments. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
Referring to fig. 2 to 4, the assembly line 01 includes a first transport line 10, a second transport line 20, a test line 30, a transfer apparatus 40, and a controller (not shown). A first transport line 10; a second transit line 20 arranged parallel to the first transit line 10 and having a passage aisle between the second transit line 20 and the first transit line 10; a test line 30 disposed at a first discharge station of the first transport line 10, and having a spaced space between the test line 30 and the first transport line 10; a transfer device 40, which can reciprocate between the space and the second transport line 20, and when the transfer device 40 is located in the space, the transfer device 40 can transfer the inverter to be tested transported on the first transport line 10 to the test line 30, and when the transfer device 40 is located at the second unloading station of the second transport line 20, the transfer device 40 can transfer the inverter to be tested transported on the second transport line 20 to the test line 30; and a controller connected to the first transport line 10, the second transport line 20, and the transfer device 40. The existing transfer transportation line is replaced by the transfer equipment 40 which can reciprocate between the first transportation line 10 and the second transportation line 20, so that the area utilization rate of the whole workshop is improved, and the distance required by the passing of workers is reduced. For convenience of illustration, the present invention provides an example of the material used for the inverter to be tested finished product or assembling the required parts of the inverter to be tested, it can be understood that, in other embodiments of the present invention, the material can also be any object except the inverter to be tested finished product or assembling the required parts of the inverter to be tested.
For the first transportation line 10, the first transportation line 10 is arranged along the conveying direction of the conveyor belt, one end of the first transportation line 10 is a first emptying station, the first emptying station is used for conveying finished inverters to be tested or required parts assembled into inverters to be tested to the first transportation line 10, the finished inverters to be tested or the required parts assembled into inverters to be tested on the first transportation line 10 are assembled or preliminarily detected by workers, and conveyed to the other end of the first transportation line 10 through the conveyor belt of the first transportation line 10, the other end of the first transportation line 10 is a first unloading station, and the first unloading station is used for conveying the assembled or detected finished inverters to be tested to the next station. In an embodiment of the present invention, the first transport line 10 is a production line.
For the above-mentioned second conveying line 20, one end of the second conveying line 20 is a second emptying station, and the other end of the second conveying line 20 is a second unloading station, it should be noted that, since the second conveying line 20 and the first conveying line have similar structures and functions, detailed structures and functions are described in detail in the description of the first conveying line.
It can be understood that, in the embodiment of the present invention, the second transportation line 20 is disposed in parallel with the first transportation line 10, that is, the second transportation line 20 is disposed in the same position as the feeding position of the finished product of the inverter to be tested or the required components for assembling the inverter to be tested of the first transportation line 10, the second transportation line 20 and the first transportation line 10 are parallel to the ground as a reference, and the second feeding station of the second transportation line 20 is disposed in the same horizontal line with the first feeding station of the first transportation line 10, and the horizontal line is parallel to the ground. Alternatively, the feeding positions of the inverter finished product to be tested or the required parts for assembling the inverter to be tested of the second transport line 20 and the first transport line 10 are different, and the second feeding station of the second transport line 20 and the first feeding station of the first transport line 10 may be on different levels. Further, it should also be understood that the first discharge station of the second transport line 20 may be at the same level as the first discharge station of the first transport line 10, or the second discharge station of the second transport line 20 may be at a different level than the second discharge station of the second transport line 20. In summary, the present invention only defines the relative position of the first and second transportation lines 10, 20.
For the test line 30, one end of the test line 30 is a third discharge station, the other end of the test line 30 is a third discharge station, the assembled or detected finished inverter to be tested is transferred to the third discharge station through the transfer device 40, the worker further detects the finished inverter to be tested, and the detected finished inverter to be tested is conveyed to the third discharge station by the conveyor belt of the test line 30, so that the test procedure of the finished inverter to be tested is completed.
With the transfer apparatus 40 described above, the transfer apparatus 40 includes the vehicle body 410, the rollers 420, the drive mechanism 430, and the transfer mechanism 440. The roller 420 is installed at the bottom of the vehicle body 410, the driving mechanism 430 and the transferring mechanism 440 are installed at the vehicle body 410, the driving mechanism 430 is connected with the roller 420, the driving mechanism 430 is used for driving the roller 420 to rotate, the transferring mechanism 440 is used for transferring finished inverter products to be tested, the driving mechanism 430 and the transferring mechanism 440 are both connected with the controller, the top of the vehicle body 410 is provided with a transferring groove 40a, and the transferring groove 40a is used for placing the finished inverter products to be tested. Specifically, the transferring mechanism 440 includes a first rotating shaft 4410, a second rotating shaft 4420, a transferring belt 4430 and a rotating device 4440, the first rotating shaft 4410 and the second rotating shaft 4420 are rotatably installed in the transferring groove 40a, the first rotating shaft 4410 and the second rotating shaft 4420 are respectively located at two ends of the transferring groove, the transferring belt 4430 is sleeved on the first rotating shaft 4410 and the second rotating shaft 4420, and the rotating device 4440 is in transmission connection with the first rotating shaft 4410 to drive the first rotating shaft 4410 to rotate.
As for the above-mentioned controller, in the embodiment of the present invention, the controller is disposed on the transferring apparatus 40, the controller is electrically connected to the rotating device 4440 and the driving mechanism 430 respectively, when the inverter product to be tested is transferred to the first unloading station or the second unloading station, the controller sends an instruction to the driving mechanism 430, the driving roller 420 rotates to move the transferring apparatus 40 to the first unloading station or the second unloading station, the inverter product to be tested on the first unloading station or the second unloading station transfers the inverter product to be tested to the transferring belt 4430 under the action of the conveyor belt, when the inverter product to be tested is placed on the transferring belt 4430, the controller sends an instruction to the driving mechanism 430 again, the driving roller 420 rotates to move the transferring apparatus 40 to the third discharging station of the testing line 30, and at the same time, the controller sends an instruction to the rotating device 4440, the rotating device 4440 drives the first rotating shaft to rotate, so that the transfer belt 4430 drives the inverter product to be tested to move to the third material placing station.
It should be noted that, the number of the assembly lines 01 is two, the number of the transfer device 40 is one, if the transfer device 40 realizes the reciprocating motion between the two assembly lines 01, the time required for the inverter finished products to be tested of the two assembly lines 01 to reach the respective unloading stations is different, and the interval time between the inverter finished products to be tested of the two assembly lines 01 is equal to the time required for the transfer device 40 to reach the other assembly line 01 from one assembly line 01.
In addition, the controller can adopt another working mode, that is, the controller can send an instruction to the rotating device while driving the roller 420 to rotate, the transfer equipment 40 reaches the third discharging station, and the transfer belt 4430 transfers the inverter finished product to be tested to the third discharging station, so as to improve the carrying efficiency of the assembly line 01.
In addition, the controller can be wirelessly connected or wired connected with the first conveying line 10 and the second conveying line 20, and due to the fact that the putting time of the workers at the first putting station is different from that at the second putting station, namely the time for inverter finished products to be tested on the first putting station and the second putting station to reach the respective unloading stations is different, the controller can reduce the occurrence that the interval time for the inverter finished products to be tested on the two assembly lines 01 to reach the respective putting stations is shorter than the time for the transfer equipment 40 to reach the other assembly line from one assembly line.
In some embodiments, to reduce the risk of damage to the transfer apparatus 40 due to impact from external forces during movement, the transfer apparatus 40 further includes a crash fence 450 and a resilient member 460. The dash panel 450 is sleeved on the vehicle body 410, the dash panel 450 can move relative to the vehicle body 410, and two ends of the elastic member 460 are respectively fixed on the vehicle body 410 and the dash panel 450.
In some embodiments, to reduce the occurrence of a trip of a worker through the space while the transfer apparatus 40 is in the working state, the transfer apparatus 40 further includes a collision avoidance sensor 470. The number of the collision avoidance sensors 470 is four, four collision avoidance sensors 470 are installed on four sides of the vehicle body 410, and the four collision avoidance sensors 470 are located between the vehicle body 410 and the collision fence 450, and are connected to the controller.
In some embodiments, to improve the working efficiency of the assembly line 01, the assembly line 01 further includes a guide rail 50, one end of the guide rail 50 extends to the space, the other end extends to the front of the test line 30, the roller 420 is accommodated in the guide rail 50, and the roller 420 can move along the guide rail 50.
Further, the pipeline 01 also comprises a first contact sensor 60 and a second contact sensor 70. The first contact sensor 60 is mounted on one end of the rail 50, when the roller 420 moves to one end of the rail 50, the roller 420 abuts against the first contact sensor 60, the second contact sensor 70 is mounted on the other end of the rail 50, when the roller 420 moves to the other end of the rail 50, the roller 420 abuts against the second contact sensor 70, and both the first contact sensor 60 and the second contact sensor 70 are connected with the controller. By providing the first contact sensor 60 and the second contact sensor 60 at both ends of the guide rail 50, the transfer apparatus 40 stops moving when moving to the first unloading station of the first transport line 10, and the transfer apparatus 40 stops moving when moving to the second unloading station of the second transport line 20.
Further, the pipeline 01 comprises indication means 80. The indicating device 80 is connected to a controller, and the controller is configured to control the indicating device 80 to output a first indicating signal when the roller 420 abuts against the first contact sensor 60, and control the indicating device 80 to output a second indicating signal when the roller 420 abuts against the second contact sensor 70, wherein the first indicating signal is different from the second indicating signal. For example, the indicating device 80 is an LED lamp displaying different reflective colors, and the controller controls the LED lamp to reflect red as the first indicating signal when the roller 420 abuts against the first contact sensor 60, and controls the LED lamp to reflect green as the second indicating signal when the roller 420 abuts against the first contact sensor 70. Of course, the indicating device 80 may be a display device having an indicating function other than the LED lamp.
The embodiment of the utility model provides an assembly line, move present year transport line replacement for can be between first transport line and second transport line move equipment of carrying of reciprocating motion, when the first station of unloading of the first transport line of dc-to-ac converter finished product arrival of awaiting measuring, move equipment and move the dc-to-ac converter that awaits measuring under the dispatch of controller and carry to the test line, the second station of unloading of the second transport line is reachd to the dc-to-ac converter finished product of awaiting measuring, move equipment and move the dc-to-ac converter finished product that awaits measuring to the test line under the dispatch of controller, compare in prior art, the workshop area utilization is rateed highly, and the current required distance of staff has been reduced.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. A pipeline, comprising:
a first transport line;
a second transit line arranged in parallel with the first transit line and having a passage aisle between the second transit line and the first transit line;
the test line is arranged beside a first unloading station of the first conveying line, and a spacing space is formed between the test line and the first conveying line;
the transfer equipment can reciprocate between the interval space and the second transport line, can transfer the materials conveyed on the first transport line to the test line when the transfer equipment is positioned in the interval space, and can transfer the materials conveyed on the second transport line to the test line when the transfer equipment is positioned beside a second unloading station of the second transport line;
and the controller is respectively connected with the first conveying line, the second conveying line and the transfer equipment.
2. The assembly line of claim 1, wherein the transfer apparatus comprises a vehicle body, rollers, a drive mechanism, and a transfer mechanism;
the roller is rotatably arranged at the bottom of the vehicle body, the driving mechanism and the transferring mechanism are arranged on the vehicle body, the driving mechanism is connected with the roller, the driving mechanism is used for driving the roller to rotate, and the transferring mechanism is used for transferring materials;
the driving mechanism and the transferring mechanism are both connected with the controller.
3. The pipeline of claim 2,
a transfer groove is formed in the top of the vehicle body;
the transferring mechanism comprises a first rotating shaft, a second rotating shaft, a transferring belt and a rotating device, the first rotating shaft and the second rotating shaft are rotatably installed in the transferring groove and are respectively positioned at two ends of the transferring groove, the transferring belt is sleeved on the first rotating shaft and the second rotating shaft, the rotating device is connected with the first rotating shaft, and the rotating device drives the first rotating shaft to rotate;
the rotating device is connected with the controller.
4. The line of claim 3, wherein the rotating device is a motor.
5. The assembly line of claim 2, wherein the transfer apparatus further comprises an impact fence and a resilient member;
the anti-collision coaming is sleeved on the vehicle body and can move relative to the vehicle body, and two ends of the elastic part are respectively fixed on the vehicle body and the anti-collision coaming.
6. The assembly line of claim 5, wherein the transfer apparatus further comprises four collision avoidance sensors, four collision avoidance sensors are mounted on four sides of the vehicle body, and four collision avoidance sensors are each located between the vehicle body and the collision avoidance panel;
the four anti-collision sensors are connected with the controller.
7. The line of claim 2, further comprising a rail extending from one end of the rail to the spaced space and from the other end of the rail to the transport line, wherein the roller is received in the rail and is movable along the rail.
8. The pipeline of claim 7, further comprising a first contact sensor and a second contact sensor;
the first contact sensor is mounted at one end of the guide rail, when the roller moves to one end of the guide rail, the roller abuts against the first contact sensor, the second contact sensor is mounted at the other end of the guide rail, and when the roller moves to the other end of the guide rail, the roller abuts against the second contact sensor;
the first contact sensor and the second contact sensor are both connected with the controller.
9. The pipeline according to claim 8, characterized in that it further comprises indication means;
the indicating device with the controller is connected, the controller is used for controlling the indicating device to output a first indicating signal when the roller is abutted to the first contact sensor, and controlling the indicating device to output a second indicating signal when the roller is abutted to the second contact sensor, wherein the first indicating signal is different from the second indicating signal.
10. The line of claim 9, wherein the indicator device is an LED light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023083963.2U CN214568818U (en) | 2020-12-17 | 2020-12-17 | Assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023083963.2U CN214568818U (en) | 2020-12-17 | 2020-12-17 | Assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214568818U true CN214568818U (en) | 2021-11-02 |
Family
ID=78365356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023083963.2U Active CN214568818U (en) | 2020-12-17 | 2020-12-17 | Assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214568818U (en) |
-
2020
- 2020-12-17 CN CN202023083963.2U patent/CN214568818U/en active Active
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20231201 Address after: 516000, No.1 Dongsheng North Road, Chenjiang Street, Zhongkai High tech Zone, Huizhou City, Guangdong Province Patentee after: Guangdong Shouhang smart new energy technology Co.,Ltd. Address before: 523000 floor 1-6, building e, No.1 Jinqi Road, Bihu Industrial Zone, Wulian village, Fenggang town, Dongguan City, Guangdong Province Patentee before: Dongguan Shouhang new energy Co.,Ltd. |