CN214541311U

CN214541311U - Intelligent manufacturing teaching system for finish machining of plane metal sheet ornament

Info

Publication number: CN214541311U
Application number: CN202120830258.XU
Authority: CN
Inventors: 许怡赦
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-04-22
Filing date: 2021-04-22
Publication date: 2021-10-29
Anticipated expiration: 2031-04-22

Abstract

A plane sheet metal gadget finish machining intelligent manufacturing teaching system, control system, production make up system and intelligent storage and delivery system, the control system includes the central control computer, central controller used for controlling the intelligent storage and delivery system and connecting with the central control computer, the central control computer is connected with the production make up system communication; the intelligent storage and distribution system comprises an AGV conveying system, a raw material warehouse, a finished product warehouse, a raw material conveyor and a finished product conveyor; the AGV conveying system carries out material handling between the raw material warehouse, the raw material conveyor, the finished product warehouse and the finished product conveyor; the tail ends of the raw material conveyor and the finished product conveyor are respectively provided with a sensing device, and the sensing devices are in communication connection with the input end of the central controller; and the output end of the central controller is in communication connection with the AGV conveying system. The utility model discloses a teaching of school provides the intelligence manufacturing platform who lets the student study the advanced technology of current enterprise's intelligent factory.

Description

Intelligent manufacturing teaching system for finish machining of plane metal sheet ornament

Technical Field

The utility model relates to a digital teaching system especially relates to a teaching system is made to fine machining intelligence of plane sheet metal gadget.

Background

The source of competitiveness in the manufacturing industry is the development of knowledge-based technology capability. The prior society advocates multi-party resources such as industries, enterprises and schools, and plays a role in combination, focuses on the collaborative development of new manufacturing technologies such as complex and precise part processing technologies, automatic manufacturing technologies and information manufacturing technologies of mechanical processing and manufacturing enterprises and related specialties such as numerical control, mechanical manufacturing, mold manufacturing and electromechanical technologies of schools, enables the professional development of the new technologies of the industries to be better promoted, jointly creates a cooperative platform for talent culture of school enterprises, a collaborative platform for technical and professional development, a production and practical training fusion platform, a channel for producing talents, technologies and three core elements for production and education, and establishes a production and education fusion ecological chain.

The teaching equipment of general teaching or training unit can not match the intelligent manufacturing industry chain, and the expression is: 1. the school factory adopts a single traditional lathe, a grinding machine or a numerical control machine with higher grade, can process some parts and can enable students to carry out actual machine tool operation, but the devices are dispersed and isolated individuals and do not form a complete set of integrated manufacturing system; 2. the automatic production line adopts a simulated and modular flexible production line training system, so that students can perform mechanical and electrical simulated disassembly and assembly, but the training system can only perform simulation and does not have a real numerical control and non-numerical control machining center, namely, the manufacturing process is not really reflected; 3. the training equipment cannot provide real products for students, and the students cannot learn knowledge required by a real production system. In the background of intelligent manufacturing, schools need teaching equipment which can meet the requirement of talent culture of high-quality technical skills in the current intelligent era urgently.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: the teaching system overcomes the defects of the prior art, can realize large-scale automatic production, has the functions of intelligent storage and delivery, and is suitable for intelligent manufacturing teaching of schools.

The utility model provides a technical scheme that its technical problem adopted is: an intelligent manufacturing teaching system for finish machining of a plane metal sheet ornament comprises a control system, a production composition system and an intelligent storage and distribution system, wherein the control system comprises a central control computer and a central controller which is connected with the central control computer and used for controlling the intelligent storage and distribution system, and the central control computer is in communication connection with the production composition system; the intelligent storage and delivery system comprises an AGV conveying system, a raw material warehouse, a finished product warehouse, a raw material conveyor and a finished product conveyor; the AGV conveying system moves between the raw material warehouse and the raw material conveyor to carry out raw material conveying; the finished products are conveyed to and from a finished product warehouse and a finished product conveyor; the tail ends of the raw material conveyor and the finished product conveyor are respectively provided with a sensing device, and the sensing devices are in communication connection with the input end of the central controller; and the output end of the central controller is in communication connection with the AGV conveying system.

Further, the production component system is the straight line and distributes, is equipped with in proper order that preset bit cell, many joints preset bit cell, laser cutting process unit, right angle manipulator transport unit, burr unit of polishing, finishing impression processing unit, bi-polar face polishing unit, washing air-dry unit, visual detection and positioning unit, sandblast robot and gesture adjustment unit, sandblast processing unit, packing robot unit, self-adaptation gesture adjustment baling press and the unit of inserting the production line.

Further, AGV conveying system includes many AGV dollies, the AGV dolly is between raw materials conveyer and predetermined bit unit, rolls off the production line between unit and the finished product conveyer and remove the fixed point and carry the material, promptly the AGV dolly comes and goes to carry out raw materials transport between raw materials conveyer, raw materials warehouse, predetermined bit unit, comes and goes to carry out finished product transport between unit, finished product warehouse and the finished product conveyer of rolling off the production line, controls according to the priority.

Further, be equipped with raw and other materials warehouse goods shelves in the raw and other materials warehouse, raw and other materials warehouse goods shelves are including evenly arranging in categorised goods shelves inside and the baffle that is on a parallel with ground to and the baffle on perpendicular to ground, baffle and baffle will classify the goods shelves and evenly divide into a plurality of mutually independent packing cupboard, be equipped with the storage case in the packing cupboard, goods shelves front side facade is equipped with the position of a warehouse pilot lamp.

Further, the material storage box is divided into a raw material box, a waste material box and a packing box, and the raw material box, the waste material box and the packing box are sequentially placed in the container inside the goods shelf from left to right.

The system further comprises a client, wherein the client is a PC (personal computer) end or a mobile end provided with an APP (application); the client is in communication connection with the server through a network, the server is connected with the central control computer, and the client can directly issue a production order to a factory through the client.

Furthermore, the system also comprises an on-site monitoring and management system which is in communication connection with the server.

The utility model has the advantages that: the utility model discloses based on the production mode of extensive individualized customization, having merged into advanced numerical control processing technique, manufacturing execution system, intelligent storage and delivery system and advanced intelligent control technique, realized the high intellectuality of overall process, can carry out actual production, also can regard as student's real standard drill teaching equipment.

Drawings

FIG. 1 is a main module structure diagram of an intelligent manufacturing teaching system for finish machining of a plane metal sheet ornament;

FIG. 2 is a schematic workflow diagram of a production composition system;

FIG. 3 is a schematic view of a material warehouse;

in the figure: 1. a raw material warehouse shelf, 2, a raw material box, 3, a waste bin, 4 and a packing box,

5. a bin indicator light 6 and a microswitch.

Detailed Description

The present invention will be further explained with reference to the drawings and examples.

Referring to FIGS. 1 to 3:

an intelligent manufacturing teaching system for finish machining of a plane metal sheet ornament comprises a client, a control system, a production composition system, an on-site monitoring and management system and an intelligent storage and distribution system,

the client is mobile phone APP software or a PC end webpage designed based on KingMobile planar metal sheet ornaments and has the functions of commodity selection, payment transaction and the like. Meanwhile, the handwriting tracking capability is achieved, graphic files which are designed by users are converted into machining codes which can be identified by a machine tool through a specially developed background program and an industrial numerical control library, each machining process is completed under the control of a KingSCADA, and the client side is in communication connection with the server through a network.

The control system comprises a central control computer and a central controller which is connected with the central control computer and is used for controlling the intelligent storage and distribution system, and the central control computer is in communication connection with the production composition system and the server.

The production composition system is a precision part finish machining intelligent production line which is integrated with numerical control, manufacturing and machining, a robot and vision and the like in a straight line distribution mode, and is sequentially provided with a preset bit unit, a multi-joint preset bit unit, a laser cutting machining unit, a right-angle manipulator carrying unit, a burr grinding unit, a finishing carving machining unit, a double-end-face polishing unit, a cleaning and air drying unit, a vision detection and positioning unit, a sand blasting robot and posture adjusting unit, a sand blasting machining unit, a packing robot unit, a self-adaptive posture adjusting packer and an off-line unit. The preset bit unit is connected with the laser cutting processing unit through a multi-joint preset bit unit; the laser cutting processing unit, the burr grinding unit, the finishing impression processing unit and the double-end-face polishing unit are connected through a right-angle manipulator conveying unit; the double-end-face polishing unit is provided with a conveyor belt device which is connected with the cleaning and air-drying unit; the cleaning and air-drying unit is provided with a blanking mechanism, and the product automatically slides to the area of the visual detection and positioning unit; the visual detection and positioning unit is connected with the sand blasting processing unit through a sand blasting robot, and an attitude adjusting device is arranged between the visual detection and positioning unit and the sand blasting processing unit; the visual detection and positioning unit is provided with a conveyor belt and is connected with the self-adaptive posture adjustment packaging machine through a packaging robot unit; the self-adaptive posture adjustment packer is also connected with the offline unit through the packing robot unit.

The field monitoring and management system comprises a field monitoring system and a production management system, wherein the field monitoring system is in communication connection with a server, the production situation of an intelligent factory can be remotely monitored through a network camera, the production management system is a KingSCADA and KingHistorian intelligent manufacturing training platform, order information can be processed, the running state of equipment can be monitored, historical production data can be inquired, production line historical alarm can be achieved, product design related data can be stored, and the like, and the Web client and the mobile phone APP can participate in product design and customized production.

The intelligent storage and distribution system comprises an AGV conveying system, a raw material warehouse, a finished product warehouse, a raw material conveyor and a finished product conveyor; the AGV conveying system comprises an AGV trolley, the AGV trolley moves between a raw material conveyor and a preset bit unit and between an off-line unit and a finished product conveyor to convey materials at fixed points, namely the AGV trolley moves back and forth among the raw material conveyor, a raw material warehouse and the preset bit unit to carry out raw material conveying, moves back and forth among the off-line unit, the finished product warehouse and the finished product conveyor to carry out finished product conveying, and is controlled according to priority; and the raw materials are conveyed to the pre-positioning unit from the raw material conveyor for product processing, and the raw materials are conveyed to the finished product warehouse from the offline unit for warehousing.

Raw materials warehouse goods shelves 1 are arranged in the raw materials warehouse, raw materials warehouse goods shelves 1 include the baffle that evenly arranges in categorised goods shelves inside and be on a parallel with ground to and the baffle on perpendicular to ground, baffle and baffle evenly divide into a plurality of mutually independent packing cupboard with categorised goods shelves, raw materials case 2, dump bin 3, packing box case 4 are placed in proper order to each interlayer from left to right in the packing cupboard, goods shelves front side facade is equipped with position pilot lamp 5, goods shelves baffle upper surface is equipped with micro-gap switch 6.

The utility model discloses a work flow as follows:

preparing raw materials: the artifical input of putting into raw materials conveyer with the raw materials board, when the raw materials board reaches the output of raw materials conveyer, the central controller signals the AGV dolly, and the AGV dolly taks away the raw materials board back, puts into raw materials warehouse or pre-positioning unit with the raw materials board once more through the signal that central controller gave.

Firstly, a customer customizes a planar metal sheet ornament with a required shape and a required pattern through a client, determines the quantity, the delivery date and the price, and places an order through an APP. The information of the plane metal sheet ornament waiting for processing enters an industrial personal computer through a public network; the industrial control computer sends product information to the laser cutting unit, the finishing carving unit, the double-end-face grinding machine unit and the visual detection and positioning unit, if the workbench of the laser cutting unit does not have a raw material plate, the laser cutting unit sends a signal to the multi-joint preset bit unit, and the multi-joint preset bit unit is informed to carry the raw material plate from the pre-positioning unit; if the laser cutting unit workbench is provided with a raw material plate, cutting and blanking are carried out; after cutting, the right-angle manipulator conveying unit conveys the blanking product to a deburring machine for deburring; after the action is finished, the right-angle manipulator conveying unit conveys the product to the fine carving unit for carving the surface pattern; after the carving is finished, the right-angle manipulator conveying unit conveys the product to a double-end-face grinding machine unit for polishing, and then the product passes through a cleaning and drying unit to a visual detection and positioning unit for visual appearance detection and positioning; after the sand blasting robot and the posture adjusting unit receive the product information, the product is conveyed into a sand blasting machine to carry out sand blasting treatment on the upper end face and the lower end face of the product; after the sand blasting treatment is finished, the sand blasting robot and the posture adjusting unit are put back to the visual detection and positioning unit for product pattern detection and positioning. If the products are detected to be unqualified, the packing robot unit conveys the products to the self-adaptive posture adjustment packing machine and the offline unit if the products are detected to be qualified, the products are packed into boxes, the products are prepared to be offline, and the whole product processing flow is completed.

And then, when the central controller receives the self-adaptive attitude adjustment packing machine and the offline unit product offline signal, the central controller sends information to the AGV trolley, and the AGV trolley carries the product boxes to a finished product warehouse for warehousing operation.

And finally, when the central controller receives the two-dimension code of the client, the central controller sends information to the AGV trolley when the customer service end requires to take the goods, the AGV trolley carries the product boxes from the finished product warehouse to the input end of the finished product conveyor at the inner side of the protection unit, and the conveyor belt of the finished product conveyor carries the finished product boxes to the output end of the finished product conveyor at the outer side of the protection unit, so that the production and processing flow of the whole plane metal sheet ornament is completed.

The above are only embodiments of the present invention, and are not intended to limit the present invention, and to those skilled in the art, the present invention can have the combination and modification of the above various technical features, and those skilled in the art can replace the modifications, equivalents, or use the structure or method of the present invention in other fields to achieve the same effect without departing from the spirit and scope of the present invention, and all belong to the protection scope of the present invention.

Claims

1. The utility model provides a teaching system is made to fine machining intelligence of plane sheet metal gadget which characterized in that:

comprises a control system, a production composition system and an intelligent storage and distribution system,

the control system comprises a central control computer and a central controller which is connected with the central control computer and is used for controlling the intelligent storage and distribution system, and the central control computer is in communication connection with the production composition system;

the intelligent storage and delivery system comprises an AGV conveying system, a raw material warehouse, a finished product warehouse, a raw material conveyor and a finished product conveyor; the AGV conveying system moves between the raw material warehouse and the raw material conveyor to carry out raw material conveying; the finished products are conveyed to and from a finished product warehouse and a finished product conveyor;

the tail ends of the raw material conveyor and the finished product conveyor are respectively provided with a sensing device, and the sensing devices are in communication connection with the input end of the central controller; and the output end of the central controller is in communication connection with the AGV conveying system.

2. The intelligent manufacturing teaching system for finish machining of flat sheet metal accessories of claim 1, wherein: the production component system is straight line distribution, is equipped with in proper order that preset bit cell, many joints preset bit cell, laser cutting processing unit, right angle manipulator transport unit, burr unit of polishing, finishing impression processing unit, bi-polar face polishing unit, washing air-dry unit, visual detection and positioning unit, sandblast robot and attitude adjustment unit, sandblast processing unit, packing robot unit, self-adaptation attitude adjustment baling press and the unit of inserting the production line.

3. The intelligent manufacturing teaching system for finish machining of flat sheet metal accessories of claim 2, wherein: the AGV conveying system comprises a plurality of AGV trolleys, and the AGV trolleys move between the raw material conveyor and the preset bit unit and between the unloading unit and the finished product conveyor to convey materials at fixed points.

4. The intelligent manufacturing teaching system for finish machining of flat sheet metal accessories of claim 1, wherein: the system also comprises a client, wherein the client is a PC (personal computer) end or a mobile end provided with an APP (application); the client is in communication connection with the server through a network, and the server is connected with the central control computer.

5. The intelligent manufacturing teaching system for finish machining of the plane metal sheet decorating part as claimed in any one of claims 1 to 4, wherein: raw material warehouse goods shelves are arranged in the raw material warehouse, the raw material warehouse goods shelves include the baffle that evenly arranges in categorised goods shelves inside and be on a parallel with ground to and the baffle on perpendicular to ground, baffle and baffle evenly divide into a plurality of mutually independent packing cupboard with categorised goods shelves, be equipped with the storage case in the packing cupboard, goods shelves front side facade is equipped with the position of a warehouse pilot lamp.

6. The intelligent manufacturing teaching system for finish machining of flat sheet metal accessories of claim 5, wherein: the storage box is divided into a raw material box, a waste box and a packing box, and the raw material box, the waste box and the packing box are sequentially placed in a container inside the goods shelf.