CN214517307U - Novel steel wire fusing machine with vertical structure - Google Patents
Novel steel wire fusing machine with vertical structure Download PDFInfo
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- CN214517307U CN214517307U CN202022608128.XU CN202022608128U CN214517307U CN 214517307 U CN214517307 U CN 214517307U CN 202022608128 U CN202022608128 U CN 202022608128U CN 214517307 U CN214517307 U CN 214517307U
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Abstract
The utility model discloses a novel steel wire fusing machine with a vertical structure, which comprises a supporting component, a steel wire feeding component, a high-frequency fusing component, a steel wire twisting component, a rapid cooling component and an auxiliary blanking component; the steel wire reel is arranged on the ground, and the steel wire enters through the steel wire feeding part, sequentially passes through the high-frequency fusing part, the steel wire twisting part, the rapid cooling part and the auxiliary blanking part and then falls into the container. The utility model discloses the structure is from last vertical distribution extremely down, and the route of marcing of treating the processing steel wire is vertical direction, has avoided the level completely to send a structure, and the steel wire is easily crooked can not aim at the situation that causes stifled dead halt, very big improvement local job stabilization nature and production efficiency.
Description
Technical Field
The utility model belongs to execute the blockade production facility field, more specifically say, it relates to a steel wire fusing machine of vertical structure.
Background
The sealing lock is a product for sealing metering equipment or goods, and is widely applied to goods transportation industries such as railways, ports, aviation, post and telecommunications, electric industry, petroleum, food, logistics, express transportation, containers of various types, oil tank trucks and the like. Sealing and locking are completed at one time, and the anti-fake, anti-theft, safety and safety functions are realized. The steel wire produced by the utility model is one of important parts of the sealing lock.
The existing steel wire fusing machines in the industry all adopt a horizontal layout, the advancing route of the steel wire to be processed is in the horizontal direction, and the advancing mode is a pushing mode. The design structure is complex, the cost of the whole machine is high, the steel wire is easy to skew to cause blockage, the production and maintenance cost is high, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a novel vertical construction's steel wire fusing machine, its advantage lies in having solved horizontal fusing machine structure complicacy, and whole machine is with high costs, maintains the high scheduling problem of frequency.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a novel steel wire fusing machine with a vertical structure comprises a supporting part, a steel wire feeding part, a high-frequency fusing part, a steel wire twisting part, a rapid cooling part and an auxiliary blanking part;
the supporting part comprises an upper supporting plate and a lower supporting plate which are horizontally arranged, and the upper supporting plate and the lower supporting plate are fixedly connected through a plurality of supporting rods;
the steel wire feeding part is fixed at the top of the upper supporting plate, the steel wire twisting-off part is fixed at the top of the lower supporting plate, the high-frequency fusing part is arranged between the steel wire feeding part and the steel wire clamping part, the rapid cooling part is fixed on the lower supporting plate and is close to the high-frequency fusing part, and the auxiliary blanking part is fixed at the bottom of the lower supporting plate;
the steel wire reel is arranged on the ground, and the steel wire enters through the steel wire feeding part, sequentially passes through the high-frequency fusing part, the steel wire twisting part, the rapid cooling part and the auxiliary blanking part and then falls into the container.
The steel wire feeding part of the utility model comprises a feeding support frame fixed on an upper support plate, and a steel wire feeding machine is arranged on the feeding support frame;
the steel wire feeding part also comprises a steel wire clamping part fixed at the bottom of the upper supporting plate, the steel wire clamping part comprises a clamping fixed seat, and a clamping channel is vertically arranged in the clamping fixed seat; the steel wire is drawn by the steel wire feeder and then passes through the clamping channel to enter the high-frequency fusing part.
High frequency fusing part include the high frequency aircraft nose, high frequency aircraft nose front end sets up high frequency heater, high frequency heater's front end forms the annular heating collar of circle, heating collar and the coaxial setting of centre gripping passageway, the steel wire gets into in the steel wire twist-off part after passing the heating collar.
Steel wire twist-off part including fixing the cavity on the bottom suspension fagging jar with fix the lower pneumatic clamping jaw at cavity gyration jar top, be equipped with down the passageway in the cavity gyration jar, the steel wire after fusing can pass the lower passageway and shift.
The rapid cooling part of the utility model comprises a cooling cavity which is detachably fixed on the side wall of the lower support plate, a plurality of medium outlets are evenly distributed on the cooling cavity, an inlet pipe is arranged at the bottom of the cooling cavity, the inlet pipe is used for introducing cooling medium into the cooling cavity, and the cooling medium is sprayed out through the medium outlets; the cooling medium is air.
The cooling chamber include the lower cavity of vertical setting and the last cavity at cavity top down is fixed to the level, cavity and last cavity are mutually linked together down, the bottom of cavity is equipped with waist type hole down, the waist type hole of cavity is fixed cavity locking down in the backup pad down under the screw passes, the medium outlet sets up the front end at last cavity, goes up the cavity and extends the setting towards the heating coil.
The auxiliary blanking component of the utility model comprises a blanking cylinder and a blanking motor, wherein the blanking cylinder is connected at the bottom of a lower support plate through bolt threads, the front and back connecting sections of a piston rod which is arranged inside the blanking cylinder in a sliding way are respectively provided with a blanking cylinder adjusting nut and a cylinder mounting butt plate, the cylinder mounting butt plate is connected with a blanking wheel mounting frame through screw fixation, a blanking wheel a which is arranged at the inner side of the blanking wheel mounting frame is connected with bearings which are embedded at the two sides of the blanking wheel mounting frame through the two ends of a transmission shaft a in a rolling way, one side of the transmission shaft a is fixedly connected with a driven belt pulley a through screws, a blanking motor mounting plate which is arranged at the bottom of the lower support plate is positioned in the working direction of the blanking cylinder, a blanking motor which is arranged at one side of the blanking motor mounting plate is connected with the main belt pulley through a motor main shaft in a rotating way, the blanking motor mounting plate is positioned at the same side with the main belt pulley through a tensioning wheel which is connected with a pin shaft in a rolling way, and a blanking wheel b arranged between the blanking motor and the blanking wheel a is in rolling connection with the blanking motor mounting plate through a transmission shaft b.
The lower passageway in the cavity gyration jar in install blanking guiding mechanism, and the inside of blanking guiding mechanism set up with the toper guiding hole.
The tensioning wheel, the main belt pulley and the driven belt pulley b are positioned on the same side, and the tensioning wheel, the main belt pulley and the driven belt pulley b are in transmission connection through a belt; the driven pulley a can contact with a belt to realize belt transmission connection when the blanking cylinder acts, and auxiliary blanking power is provided.
The below of bottom suspension fagging be equipped with the support, the bottom of support is equipped with the universal wheel.
The bottom suspension fagging on be equipped with human-computer interaction PLC controller.
The support on be equipped with the deflector, the setting of deflector slope is in the below of supplementary blanking part.
To sum up, the utility model has the advantages of it is following:
1. the utility model discloses a design of vertical structure overall arrangement, the process of fuse, twist-off, cooling, blanking under to on the steel wire is vertical, and each process functional unit structure retrencies compactly, and job stabilization nature is high, and low in manufacturing cost to the job stabilization nature of complete machine and the manufacturing cost who reduces the complete machine have been improved.
2. The utility model discloses a rapid cooling functional unit can produce large-traffic low temperature medium, and the high temperature steel wire head after just fusing cools off fast, has avoided the expansion of steel wire head internal stress and the appearance that leads to is bad, can directly pass the lock core, has saved follow-up plastic step of polishing, has simplified process flow, has improved production efficiency.
3. The blanking guide mechanism of the utility model is internally provided with the conical guide hole, thereby realizing the blanking guide of steel wires with different diameters, different lengths and easy bending, and effectively avoiding the material blocking phenomenon caused by the reasons of different diameters and lengths of the steel wires, easy bending and the like; the blanking wheel a can be in contact with a belt to realize belt transmission connection when the blanking cylinder acts, auxiliary blanking power is provided, the blanking wheel a and the blanking wheel b are matched with a blanking motor through belt transmission, after a steel wire is melted, the blanking wheel a and the blanking wheel b are in contact with the steel wire at the moment after the rotary cylinder is loosened, auxiliary blanking is rapidly realized through friction force, and the phenomenon of material blockage caused by mutual congestion of a feeding steel wire and a blanking steel wire due to untimely blanking is effectively avoided; blanking cylinder adjusting nut is used for adjusting the length of piston rod work to fine being suitable for the steel wire fusing processing of different diameters, great improvement the range of application of steel wire fusing machine, take-up pulley and main belt pulley lie in same one side with driven pulley, and be connected through belt transmission between take-up pulley, main belt pulley and the driven pulley, the take-up pulley can effectual regulation belt's tensile force, guarantee the rotation that the blanking wheel can succeed, thereby effectual very high blanking success rate.
Drawings
Fig. 1 is a perspective view of the present invention;
FIG. 2 is a partial cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view of the cooling chamber of the present invention;
FIG. 4 is a schematic perspective view of the auxiliary blanking unit of the present invention;
fig. 5 is a side view of the auxiliary blanking part of the present invention.
Description of reference numerals:
the device comprises a supporting component 1, a steel wire feeding component 2, a high-frequency fusing component 3, a steel wire twisting component 4, a rapid cooling component 5, an auxiliary blanking component 6, a steel wire 7, a bracket 8, a human-computer interaction PLC (programmable logic controller) 9 and a guide plate 10;
an upper support plate 101, a lower support plate 102 and a support rod 103;
the steel wire clamping device comprises a feeding support frame 201, a steel wire feeding machine 202, a steel wire clamping component 203, a clamping fixing seat 204 and a clamping channel 205;
a high-frequency handpiece 301 and a heating ring 302;
a hollow rotary cylinder 401, a lower pneumatic clamping jaw 402, a lower channel 403;
a cooling cavity 501, a medium outlet 502, an inlet pipe 503, a lower cavity 504, an upper cavity 505, and a kidney-shaped hole 506;
the blanking device comprises a blanking cylinder 601, a blanking motor 602, a piston rod 603, a blanking cylinder adjusting nut 604, a cylinder mounting butt plate 605, a blanking wheel mounting frame 606, a blanking wheel a607, a transmission shaft a608, a driven pulley a609, a motor spindle 610, a main pulley 611, a tension wheel 612, a blanking wheel b61, a transmission shaft b614, a blanking guide mechanism 615, a conical guide hole 616, a driven pulley b617, a belt 618 and a blanking motor mounting plate 619.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiment is a part embodiment, not all embodiments, of the present invention.
The components of the embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases for those skilled in the art.
As shown in the figure, the novel steel wire fusing machine with the vertical structure comprises a supporting part 1, a steel wire feeding part 2, a high-frequency fusing part 3, a steel wire twisting part 4, a rapid cooling part 5 and an auxiliary blanking part 6;
the supporting part comprises an upper supporting plate 101 and a lower supporting plate 102, wherein the upper supporting plate 101 and the lower supporting plate 102 are horizontally arranged, and the upper supporting plate and the lower supporting plate are fixedly connected through a plurality of supporting rods 103;
the steel wire feeding part is fixed at the top of the upper supporting plate, the steel wire twisting-off part is fixed at the top of the lower supporting plate, the high-frequency fusing part is arranged between the steel wire feeding part and the steel wire clamping part, the rapid cooling part is fixed on the lower supporting plate and is close to the high-frequency fusing part, and the auxiliary blanking part is fixed at the bottom of the lower supporting plate;
the steel wire reel is arranged on the ground, and the steel wire 7 enters through the steel wire feeding part, sequentially passes through the high-frequency fusing part, the steel wire twisting part, the rapid cooling part and the auxiliary blanking part and then falls into the container.
The steel wire feeding component described in this embodiment includes a feeding support frame 201 fixed on the upper support plate, and a steel wire feeder 202 is arranged on the feeding support frame;
the steel wire feeding part also comprises a steel wire clamping part 203 fixed at the bottom of the upper supporting plate, the steel wire clamping part comprises a clamping fixed seat 204, and a clamping channel 205 is vertically arranged in the clamping fixed seat; the steel wire is drawn by the steel wire feeder and then passes through the clamping channel to enter the high-frequency fusing part.
This embodiment the high frequency fusing part include high frequency aircraft nose 301, high frequency aircraft nose front end sets up high frequency heating ware, and high frequency heating ware's front end forms annular heating coil 302, heating coil, the coaxial setting of centre gripping passageway, the steel wire passes and gets into in the steel wire twist-off part behind the heating coil.
The steel wire twisting-off component comprises a hollow rotary cylinder 401 fixed on the lower support plate and a lower pneumatic clamping jaw 402 fixed at the top of the hollow rotary cylinder, a lower channel 403 is arranged in the hollow rotary cylinder, and the melted steel wire can pass through the lower channel for transfer; the steel wire twisting component realizes the twisting of the steel wire by rotating in the horizontal direction around the central shaft which is positioned in the vertical direction, and the purpose that the head of the steel wire is in a conical shape is achieved.
The rapid cooling component described in this embodiment includes a cooling cavity 501 detachably fixed on the side wall of the lower support plate, a plurality of medium outlets 502 are uniformly distributed on the cooling cavity, an inlet pipe 503 is arranged at the bottom of the cooling cavity, the inlet pipe is used for introducing cooling medium into the cooling cavity, and the cooling medium is sprayed out through the medium outlets; the cooling medium is air.
The cooling cavity described in this embodiment includes a lower cavity 504 vertically disposed and an upper cavity 505 horizontally fixed on the top of the lower cavity, the lower cavity and the upper cavity are communicated with each other, a waist-shaped hole 506 is disposed at the bottom of the lower cavity, a screw passes through the waist-shaped hole of the lower cavity to lock and fix the lower cavity on the lower support plate, a medium outlet is disposed at the front end of the upper cavity, and the upper cavity extends toward the heating ring; when the steel wire is twisted and twisted off, the rapid cooling part can rapidly cool the head of the steel wire, and the head of the steel wire is prevented from being expanded badly due to internal stress.
The auxiliary blanking part described in this embodiment includes a blanking cylinder 601 and a blanking motor 602, the blanking cylinder is connected to the bottom of the lower support plate through a bolt and a thread, the front and rear connecting sections of a piston rod 603 slidably disposed inside the blanking cylinder are respectively provided with a blanking cylinder adjusting nut 604 and a cylinder mounting butt plate 605, the cylinder mounting butt plate is fixedly connected to a blanking wheel mounting frame 606 through screws, a blanking wheel a607 disposed inside the blanking wheel mounting frame is connected to bearings embedded on both sides of the blanking wheel mounting frame through both ends of a transmission shaft a608 in a rolling manner, one side of the transmission shaft a is fixedly connected to a driven pulley a609 through screws, a blanking motor mounting plate mounted at the bottom of the lower support plate is located in the working direction of the blanking cylinder, and a blanking motor disposed on one side of the blanking motor mounting plate is rotatably connected to the main pulley 611 through a motor spindle 610, the blanking motor mounting plate 619 is located on the same side of the main belt pulley through a tension pulley 612 in rolling connection with a pin shaft, and a blanking wheel b613 arranged between the blanking motor and the blanking wheel a is in rolling connection with the blanking motor mounting plate through a transmission shaft b 614.
In the embodiment, a blanking guide mechanism 615 is installed in the lower channel of the hollow rotary cylinder, and a tapered guide hole 616 is formed in the blanking guide mechanism.
The tension pulley and the main belt pulley are located on the same side of the driven belt pulley b617, and the tension pulley, the main belt pulley and the driven belt pulley b are in transmission connection through a belt 618; the driven pulley a can contact with a belt to realize belt transmission connection when the blanking cylinder acts, and auxiliary blanking power is provided.
The below of lower support plate be equipped with support 8, the bottom of support is equipped with the universal wheel.
In this embodiment, the lower supporting plate is provided with a human-computer interaction PLC controller 9.
The support of this embodiment is provided with a guide plate 10, and the guide plate is obliquely arranged below the auxiliary blanking part.
The utility model discloses a design of vertical structure overall arrangement, the steel wire is vertical from last to process such as to process down through fusing, twist-off, cooling, blanking, and each process functional unit structure retrencies compactly, and job stabilization nature is high, low in manufacturing cost to the job stabilization nature of complete machine and the manufacturing cost who reduces the complete machine have been improved.
The utility model discloses a rapid cooling functional unit can produce large-traffic low temperature medium, and the high temperature steel wire head after just fusing cools off fast, has avoided the expansion of steel wire head internal stress and the appearance that leads to is bad, can directly pass the lock core, has saved follow-up plastic step of polishing, has simplified process flow, has improved production efficiency.
The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, any modification, equivalent replacement, or improvement made within the design concept of the present invention should be included within the protection scope of the present invention.
Claims (10)
1. A novel steel wire fusing machine with a vertical structure comprises a supporting part (1), a steel wire feeding part (2), a high-frequency fusing part (3), a steel wire twisting part (4), a rapid cooling part (5) and an auxiliary blanking part (6), and is characterized in that the supporting part (1) comprises an upper supporting plate (101) and a lower supporting plate (102), wherein the upper supporting plate (101) and the lower supporting plate (102) are horizontally arranged, and are fixedly connected through a plurality of supporting rods (103);
the steel wire feeding component (2) is fixed to the top of the upper supporting plate (101), the steel wire twisting-off component (4) is fixed to the top of the lower supporting plate (102), the high-frequency fusing component (3) is arranged between the steel wire feeding component (2) and the steel wire clamping component (203), the rapid cooling component (5) is fixed to the lower supporting plate (102), the rapid cooling component (5) is arranged close to the high-frequency fusing component (3), and the auxiliary blanking component (6) is fixed to the bottom of the lower supporting plate (102);
the steel wire winding drum is arranged on the ground, and the steel wire (7) enters through the steel wire feeding part (2) and falls into the container after sequentially passing through the high-frequency fusing part (3), the steel wire twisting part (4), the rapid cooling part (5) and the auxiliary blanking part (6).
2. A novel vertical structure of the steel wire fusing machine as claimed in claim 1, wherein the steel wire feeding component (2) comprises a feeding support frame (201) fixed on the upper support plate (101), the feeding support frame (201) is provided with a steel wire feeder (202);
the steel wire feeding part (2) further comprises a steel wire clamping part (203) fixed at the bottom of the upper supporting plate (101), the steel wire clamping part (203) comprises a clamping fixing seat (204), and a clamping channel (205) is vertically arranged in the clamping fixing seat (204); the steel wire is pulled by the steel wire feeder (202) and then passes through the clamping channel (205) to enter the high-frequency fusing part (3).
3. A novel vertical structure of the steel wire fusing machine as claimed in claim 2, characterized in that, said high frequency fusing part (3) comprises a high frequency machine head (301), a high frequency heater is arranged at the front end of the high frequency machine head (301), the front end of the high frequency heater forms a circular heating ring (302), the heating ring (302) is arranged coaxially with the holding channel (205), and the steel wire (7) passes through the heating ring (302) and enters into the steel wire twisting part (4).
4. A new vertical wire fusing machine according to claim 3, characterized in that the wire twisting unit (4) comprises a hollow rotary cylinder (401) fixed on the lower support plate (102) and a lower pneumatic gripper (402) fixed on the top of the hollow rotary cylinder (401), the hollow rotary cylinder (401) is provided with a lower channel (403), and the fused wire (7) can be transferred through the lower channel (403).
5. The novel vertical structure steel wire fusing machine as claimed in claim 1, wherein the rapid cooling part (5) comprises a cooling cavity (501) detachably fixed on the side wall of the lower supporting plate (102), a plurality of medium outlets (502) are uniformly distributed on the cooling cavity (501), an inlet pipe (503) is arranged at the bottom of the cooling cavity (501), the inlet pipe (503) is used for introducing cooling medium into the cooling cavity (501), and the cooling medium is sprayed out through the medium outlets (502); the cooling medium is air.
6. The new vertical steel wire fusing machine as claimed in claim 1, 2, 3, 4 or 5, wherein the auxiliary blanking part (6) comprises a blanking cylinder (601) and a blanking motor (602), the blanking cylinder (601) is connected to the bottom of the lower supporting plate (102) through a bolt and a thread, the front and rear connecting sections of the piston rod (603) slidably disposed inside the blanking cylinder (601) are respectively provided with a blanking cylinder adjusting nut (604) and a cylinder mounting butt plate (605), the cylinder mounting butt plate (605) is fixedly connected to the blanking wheel mounting frame (606) through a screw, the blanking wheel a (607) disposed inside the blanking wheel mounting frame (606) is connected to the bearings embedded on both sides of the blanking wheel mounting frame (606) through both ends of a transmission shaft a (608) in a rolling manner, and one side of the transmission shaft a (608) is fixedly connected to a driven pulley a (609) through a screw, the blanking motor mounting plate (619) of bottom mounting plate (102) bottom installation is located the working direction of blanking cylinder (601), the blanking motor (602) of laying of one side of blanking motor mounting plate (619) is connected with main belt pulley (611) through motor spindle (610) rotation, the take-up pulley (612) and the main belt pulley (611) that the mounting plate of blanking motor (602) passes through round pin axle roll connection are located same side, the blanking wheel b (613) of laying between blanking motor (602) and blanking wheel a (607) is through transmission shaft b (614) and blanking motor (602) mounting plate roll connection.
7. A novel vertical wire fusing machine according to claim 4, wherein the blanking guide mechanism (615) is installed in the lower channel (403) of the hollow rotary cylinder (401), and the inner part of the blanking guide mechanism (615) is provided with a conical guide hole (616).
8. The new vertical wire fusing machine as claimed in claim 6, wherein the tension pulley (612) and the main pulley (611) are located on the same side of the driven pulley b (617), and the tension pulley (612), the main pulley (611) and the driven pulley b (617) are in transmission connection through a belt (618); the driven pulley a (609) can be in contact with a belt to realize belt transmission connection when the blanking cylinder (601) acts, so that auxiliary blanking power is provided.
9. A new vertical wire fusing machine according to claim 1 characterized in that the lower supporting plate (102) is provided with a human-computer interaction PLC controller (9).
10. A novel vertical structure of the wire fusing machine according to claim 1, wherein a bracket (8) is provided under the lower supporting plate (102), a guiding plate (10) is provided on the bracket (8), and the guiding plate (10) is obliquely provided under the auxiliary blanking part (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022608128.XU CN214517307U (en) | 2020-11-12 | 2020-11-12 | Novel steel wire fusing machine with vertical structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022608128.XU CN214517307U (en) | 2020-11-12 | 2020-11-12 | Novel steel wire fusing machine with vertical structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214517307U true CN214517307U (en) | 2021-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022608128.XU Active CN214517307U (en) | 2020-11-12 | 2020-11-12 | Novel steel wire fusing machine with vertical structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214517307U (en) |
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- 2020-11-12 CN CN202022608128.XU patent/CN214517307U/en active Active
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