CN204752928U - Lawn artificial silk production line - Google Patents

Lawn artificial silk production line Download PDF

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Publication number
CN204752928U
CN204752928U CN201520308548.2U CN201520308548U CN204752928U CN 204752928 U CN204752928 U CN 204752928U CN 201520308548 U CN201520308548 U CN 201520308548U CN 204752928 U CN204752928 U CN 204752928U
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CN
China
Prior art keywords
monofilament
equipment
roller
production
plying
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Withdrawn - After Issue
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CN201520308548.2U
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Chinese (zh)
Inventor
于康
覃发平
林宝钢
刘兴宇
于波
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QINGDAO BELLINTURF INDUSTRIAL CO., LTD.
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QINGDAO QINGHE ARTIFICIAL TURF CO Ltd
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Priority to CN201520308548.2U priority Critical patent/CN204752928U/en
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Abstract

The utility model discloses a lawn artificial silk production line, monofilament production facility, back finishing equipment and plying including installing in proper order close the sth. Made by twisting unit, the utility model discloses an extruder of lawn artificial silk production line monofilament production facility is two parallel arrangement, can produce different colours, different kind monofilament, close sth. Made by twisting equipment and close the sth. Made by twisting with the monofilament of production line production with the monofilament that need close the sth. Made by twisting, need not the repeated section of thick bamboo that falls, save process time spent and factory building space, satisfiedly unifilarly more than two kinds or two kinds directly close the production of twist thigh, carry production efficiency by a wide margin.

Description

A kind of lawn rayon production line
Technical field
The utility model relates to technical field of plastic, in particular, relates to chinampa plastic monofilament production line.
Background technology
Existing disclosed in Chinese patent CN103465452A plastic monofilament production model be: according to parameter requests such as monofilament color, dawn numbers, each monofilament produces (single unit production line) by a production line separately, monofilament is after extruder is extruded, again after the finishing process such as cooling, traction, drawing-off, HEAT SETTING, need to be wound into yarn bobbin; Not homochromy kind of monofilament yarn cylinder, on twisting equipment, plying conjunction is twisted sharp cone distal yarn bundled tube; Again yarn bundled tube rewinding is become single cylindrical yarn bundled tube.Production technology entirety is: yarn production and Yarn twisting separately carry out.
There is following defect in existing production method, first, existing monofilament production equipment can only be produced single monochromatic lawn mono-filament and can not produce polychrome kind lawn mono-filament simultaneously, constrains monofilament product diversity, limits production capacity.Secondly, existing monofilament is produced, all independently working production such as rolling (doubling twisting), rewinding procedure twisted with the fingers by ring ingot, need through repeatedly rewinding, intermediate link is more, manually, spillage of material is excessive, and Analyses of Rewinding Equipment quantity is many, apparatus for production line cost drops into and takes up room larger, the operation synchronous production such as monofilament production, rolling, twisting can not be met simultaneously, particularly can not meet the conjunction twisted stock of dissimilar yarn, in production cannot integration, production line balance, have a strong impact on production efficiency.
Utility model content
The shortcoming of prior art in view of the above, the utility model provides a kind of lawn rayon production line and production method, solves the problem that two kinds or two kinds of color type yarns are produced simultaneously, and the conjunction completing yarn in wrapup procedure is twisted with the fingers.
The utility model solves the technical scheme that its technical problem adopts: lawn of the present utility model rayon production line, comprises monofilament production equipment, rear finishing equipment and the plying installed successively and closes twister group; Described monofilament production equipment comprises screw extruder, feed arrangement, filter net device, heater and the spinning die head device installed successively; Described rear finishing equipment comprises cooling water tank, seven roller drawing roller, boiler I, dehydrating unit, drawing roller I, boiler II, drawing roller II, oven heat and cold formed roller;
Plying closes twister group and comprises yarn creel, tension device and plying conjunction sth. made by twisting equipment; Yarn creel main body comprises several yarn bars, installation tension transmitting device on yarn bar, comprise and laterally two roller rods are installed, roller rod has the variable speed electric motors, particularly being arranged on complete machine side to drive, between two roller rods, each yarn bar is installed and transmit pressure roller, also comprise cycloid bar motor and the eccentric wheel of cycloid bar and driving cycloid bar;
Plying closes sth. made by twisting equipment to be comprised frame, runs through the riser guide that frame installs up and down, bottom frame, central-shaft motor is installed, central-shaft motor drives take up roll by conveyer belt, the take up roll other end installs cylinder neck, also comprise the motor base be arranged on two riser guides, base installs lifting motor, lifting motor is rotated by reductor chain drive-belt, the chain other end is arranged on frame top, realize motor base to move up and down, motor base fixedly mounts ring and twist with the fingers wharve, it is circular that ring twists with the fingers wharve, and centre bore is through take up roll.
As further design, described screw extruder is two parallel settings; Between described cooling water tank and spinning die head device, a point screw mandrel is installed.
Meanwhile, plying closes twists with the fingers equipment rack top installation capstan and secondary guide wheel, and capstan is driven by guide wheel motor.
As perfect, also comprise plying and close on the riser guide of sth. made by twisting equipment, install spacing and lower limit respectively relative to above and below motor base, motor base is installed and the upper and lower spacing optoelectronic switch coordinated.
Operation principle of the present utility model and beneficial effect are:
1) monofilament process equipment is combined into by two or more extruder, by information automatic controlling system, and organic assembling integralization production system.Described extrude arbitrary extruder in unit and can control separately, also can complete machine Synchronization Control, realize two extruders simultaneously or produce separately by backstage automatic control system, every platform unit running parameter can set separately according to actual needs.Two groups of extruder input different colours, different types of raw material, described information automatic control system sets, controls the operation of two groups of units respectively, carries out melt-processed respectively to raw material.Plastic optical fibre monofilament production equipment, mainly comprises single screw extrusion machine, filter net device, heater, metering device, spinning die head device.Extruder and all parts are existing structure, and extruder comprises screw rod, machine barrel, frame, reduction box, heater, feed arrangement etc.Extruder carries out temperature control by micro computer and Electromagnetic Heating mode, according to different plastic processings, effectively can arrange heating-up temperature, and is provided with the devices such as electrical overloads protection, Thermal protection.Screw speed adjusting range list, adopts DC speed regulation technology, realizes stepless speed regulation.
Filter net device plays a role in filtering, and the impurity in filtering material is also delivered to measuring pump, improves the combination property of monofilament with this.Filter net device adopts two kinds of net exchanging devices, and one is double-deck automatic belt type net exchanging device, and one is manual board-like net exchanging device.Two kinds of net exchanging devices, change screen pack without the need to shutting down.
Metering device Main Function provides constant flow and pressure by the constant rotational speed of measuring pump for spinning die head, mixes, the resin slicer of temperature constant, flow and pressure stability for spinning provides, and improves the combination property of monofilament with this.
Spinning die head device, primarily of compositions such as feeding body, baffle, sieve plate, spinnerets, heaters.Filament spinning component inner chamber is tubaeform runner, and adopt microcomputerized control, temperature-controlled precision is high.
2), after producing the single unit stable state production of different colours, variety classes monofilament, described information automatic control system synchronization settings controls the operation of two groups of units, enters synchronous finishing process.
3) finishing process described in completes, and realizes the production and processing of two groups of variety classes monofilament, directly enters twisting process.
4) twisting process develops processing voluntarily by our factory, and according to practical condition, amendment Design of Production Line and equipment, be organically fused in monofilament machining production line, form a connecting link, cut down the number of intermediate links, and realizes integration and produces.Directly introduce in the twisting equipment of improvement by the monofilament completing Final finishing, controls transfer speed, completes twisting.The direct conjunction twisted stock meeting two or more monofilament is produced, and significantly puies forward production efficiency.
5) godet roller is the maincenter that monofilament production line is connected with twisted lines, and Main Function directly introduces monofilament by production line or outer suspension member, incision twist system.Described godet roller rotating speed can carry out setup control by Mechatronic Systems.
6) lawn mono-filament described in produces unit tension force transport, and Main Function carries out transmission to monofilament rolling and provides required tension force.
7) complete not homochromy melt spinning of planting the monofilament required by monofilament processing combination equipment, complete the arrangement to monofilament by finishing process, make it reach monofilament requirement standard; Monofilament, directly via guide wheel, directly enters twisting equipment, carries out plying conjunction be twisted sharp cone distal yarn bundled tube with other raw silk rings or curly wire; Yarn bundled tube makes standard cylindrical yarn bundled tube via rewinding.Be combined into by two or more extruder, by information automatic controlling system, complete the synchronous production of not homochromy kind of monofilament; And by the transformation of Design of Production Line and equipment, twisting is incorporated in monofilament production line, realize monofilament production, Final finishing, twisting integration production line balance, cut down the number of intermediate links, avoid the waste of respective independent raw materials for production and the not property controlled of quality, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is lawn of the present utility model rayon production line overall structure schematic diagram;
Fig. 2 is lawn of the present utility model rayon production line monofilament production equipment top view;
Fig. 3 is that lawn of the present utility model rayon production line plying closes sth. made by twisting device structure schematic diagram;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is yarn creel and tension apparatus structure schematic diagram;
Fig. 6 is plying conjunction sth. made by twisting equipment single working cell structural representation;
Fig. 7 is the top view of Fig. 6.
In figure: 1. extruder I; 2. extruder II; 3. cooling water tank; 4. seven roller carry-over pinch rolls; 5. boiler I; 6. drawing roller I; 7. boiler II; 8. drawing roller II; 9. dehydrating unit; 10. oven heat; 11. cold formed rollers; 12. yarn bars; 13. roller rods; 14. variable speed electric motors, particularlies; 15. transmit pressure roller; 16. cycloid bars; 18. eccentric wheels; 19. frames; 20. riser guides; 21. central-shaft motors; 22. conveyer belts; 17. take up rolls; 23. cylinder necks; 24. motor bases; 25. lifting motors; 26. reductors; 27. chains; 28. rings twist with the fingers wharve; 29. capstans; 30. secondary guide wheels; 31. upper limits; 32. lower limit; 33. optoelectronic switches; 34. tension devices; 35. plying close sth. made by twisting equipment.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment 1
See Fig. 1-Fig. 7, lawn of the present utility model rayon production line, comprises monofilament production equipment, rear finishing equipment and the plying installed successively and closes twister group; Described monofilament production equipment comprises screw extruder, feed arrangement, filter net device, heater and the spinning die head device installed successively; Described rear finishing equipment comprises cooling water tank 3, seven roller drawing roller 4, boiler I 5, dehydrating unit 9, drawing roller I 6, boiler II 7, drawing roller II 8, oven heat 10 and cold formed roller 11;
Plying closes twister group and comprises yarn creel, tension device 34 and plying conjunction sth. made by twisting equipment 35; Yarn creel main body comprises several yarn bars 12, installation tension transmitting device 34 on yarn bar 12, comprise and laterally two roller rods 13 are installed, roller rod 13 has the variable speed electric motors, particularly 14 being arranged on complete machine side to drive, between two roller rods 13, each yarn bar 12 is installed and transmit pressure roller 15, also comprise cycloid bar motor and the eccentric wheel 18 of cycloid bar 16 and driving cycloid bar 16;
Plying closes sth. made by twisting equipment 35 and comprises frame 19, run through the riser guide 20 that frame about 19 is installed, central-shaft motor 21 is installed bottom frame 19, central-shaft motor 21 drives take up roll 17 by conveyer belt 22, take up roll 17 other end installs cylinder neck 23, also comprise the motor base 24 be arranged on two riser guides 20, base is installed lifting motor 25, lifting motor 25 is rotated by reductor 26 chain drive-belt 27, chain 27 other end is arranged on frame 19 top, realize motor base 24 to move up and down, motor base 24 fixedly mounts ring and twist with the fingers wharve 28, it is circular that ring twists with the fingers wharve 28, centre bore is through take up roll 17.
As further design, described screw extruder is two parallel settings; Between described cooling water tank 3 and spinning die head device, a point screw mandrel is installed.
Meanwhile, plying closes sth. made by twisting equipment 35 frame 19 top and installs capstan 29 and secondary guide wheel 30, and capstan 29 is driven by guide wheel motor.
As perfect, also comprise plying and close on the riser guide 20 of sth. made by twisting equipment 35, relative to installing spacing 31 and lower limit 32 above and below motor base 24 respectively, motor base 24 being installed and upper and lower spacing 31,32 optoelectronic switches coordinated 33.
Based on the lawn artificial silk processing method that the said equipment carries out, comprise the steps:
1) run monofilament manufacturing and processing equipment, raw material are melt extruded by extruding unit;
2) through cooling device cooling and shaping, through a point screw mandrel sub-wire;
3) through pulling equipment Traction Drive, draft apparatus stretches, and removes yam surface moisture through dehydrating unit 9, and draft apparatus surface pre-setting, oven heat 10 HEAT SETTING, cold formed roller 11 are cold formed, control retraction ratio; Export yarn and close sth. made by twisting equipment 35 to plying;
4) the yarn warp thread coil holder of being twisted by the needs produced and tension force transport are transported to plying and close sth. made by twisting equipment 35;
5) plying closes on sth. made by twisting equipment 35 and ring sth. made by twisting wharve 28 and installs yarn bobbin, central-shaft motor 21 controls take up roll 17 winding yarn cylinder, simultaneously lifting motor 25 control loop is twisted with the fingers wharve 28 and is pumped, and realizes step 4) and 5) yarn doubling twisting, rolling is on yarn bobbin.
Existing plastic monofilament production model is that monofilament is produced and twisting production is independently carried out, raw material first produce monofilament, then on winder, standard cylindrical yarn bobbin is wound into, standard cylindrical yarn bobbin is added, ring ingot twister carries out plying conjunction and is twisted the large yarn bundled tube of sharp cone distal, the large yarn bobbin undercarriage of sharp cone distal, rewinder changes into standard cylindrical yarn bundled tube.And conventional monofilament production line can only produce a kind of monofilament, pooled capital to close on twisting mill by variety classes monofilament and twist with the fingers.
There is following defect in existing production method, monofilament production equipment can only be produced single monochromatic lawn mono-filament and can not produce polychrome kind lawn mono-filament simultaneously, constrains monofilament product diversity; Monofilament is produced and ring ingot is twisted with the fingers and can not synchronously be carried out, monofilament is produced, ring ingot twist with the fingers rolling (doubling twisting), rewinding procedure etc. all independently working produce, intermediate link is too many, and manually, spillage of material is excessive; Monofilament production and processing can not meet integration, production line balance, has a strong impact on production efficiency.
For solving the problem, the utility model is in conjunction with company's production actual conditions, and investigate on the basis of equipment and processing method in industry, by scientific design, reforming equipment, provides novel monofilament production and processing method.The method is at least based on process equipment and production technology.Monofilament process equipment specifically can be divided into monofilament production equipment again, rear finishing equipment, twisting equipment and Analyses of Rewinding Equipment etc.
See Fig. 1, with parts by weight, PE resin slicer 80-100 part, Masterbatch is respectively G720 (green) and R728 (redness) 1-7 part, processing aid 1-3 part is reaction raw materials, and proportioning stirs respectively, enters Fig. 1 monofilament production equipment extruder I 1 and extruder II 2.
Above-mentioned extruder I 1 and extruder II 2, require to carry out the optimum configurations such as screw rod melting zone temperature, pressure, metering according to raw material physico-chemical parameter, processing characteristics by information automatic control system.
The monofilament extruded through extruder I 1 and extruder II 2, through cooling water tank 3, carries out cooling and shaping, forms initial stage embryo silk.Described cooling water tank 3 is cooled by recirculated water.
Initial stage forms embryo silk, and before entering seven roller carry-over pinch rolls 4, under point screw mandrel effect, that carries out two kinds of monofilament is alternately rearranged into embryo tow; Enter seven roller carry-over pinch rolls 4, by the traction of carry-over pinch rolls, guide embryo tow to enter finishing process.Two described embryo silks are alternately reset and the embryo silk bunchy of two kinds of different colours are produced, and described carry-over pinch rolls hauling speed can be set by information automatic control system.
Embryo tow after carry-over pinch rolls, under drawing roller 6 (speed is the multiple of carry-over pinch rolls speed) drawing-off, through boiler, embryo silk carries out drawing-off under constant high temperature.The preliminary draw orientation of embryo silk.Described boiler carries out heated for controlling temperature by circulating hot water, keeps water temperature constant.Described drawing roller 6 speed and the multiple of carry-over pinch rolls 4 and drafting multiple, described drawing roller 6 draft speed can be set by information automatic control system.
The filament tow of orientation after drawing roller 6, through boiler 7, under the effect of drawing-off at a slow speed through drawing roller 8, eliminates molecule internal stress in monofilament, is conducive to crystalline state and resets.Described drawing roller 8 speed is slightly slower than drawing roller 6, makes monofilament have enough time to shape in boiler 7.Described boiler 7, by hot water circuit, keeps water temperature stability.Described drawing roller 8 draft speed is set by information automatic control system.
Monofilament after drawing roller 8, through dehydrating unit 9, under hot blast effect, the moisture that removing monofilament is taken out of.
Monofilament after dehydrating unit 9, through oven heat 10, controls oven heat 10 temperature, makes monofilament eliminate molecule internal stress, improves the degree of crystallinity of monofilament, the performance of sizing monofilament.
After HEAT SETTING, filament tow is through cold formed roller 11, carry out cold formed after, strand freezes, be conducive to control monofilament DIMENSIONAL STABILITY and keep its processing characteristics.Described cold formed roller 11 is by recirculated water controlled cooling model temperature, and described cold formed roller 11 is set by information automatic control system.
Monofilament after cold formed roller 11, enters twisting process, carries out maincenter and transfer by guide wheel 12, and described guide wheel speed carries out setup control by Mechatronic Systems.
After guide wheel 12, two kinds of color filament tows or mix other through overtension transport 13 monofilament, entering plying and closing and twist with the fingers operation, twisting with the fingers 14 complete twisting via ring ingot.
The plastic monofilament production and processing method completed designed by the utility model, changes existing single production line and produces single pattern warp thread, realizes same production line and synchronously completes not homochromy kind of monofilament, realizes monofilament variation and produces; And, change the production of existing monofilament, twisting process independence divergence pattern, realize monofilament and produce, twist integrated pipelining.Described in the utility model and monofilament processing production equipment, be company in conjunction with existing industry production machinery, transformed by designed, designed, there is unique innovation, twisting process is perfectly dissolved in monofilament production line, realizes technique end integration pipelining pattern.And this service life of equipment is long, maintenance cost is low, safe and reliable, easy and simple to handle, quick, production efficiency is high, meet the main trend of enterprise's benign development and the development of national energy-saving consumption reduction, reduce costs improving product value and enhance one's market competitiveness.
To the above-mentioned explanation of the disclosed embodiments, those skilled in the art are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, monofilament production and processing method as defined herein when being reluctant not depart from spirit or scope of the present utility model, can realize in other embodiments.Because the utility model can not be restricted to these embodiments shown in this article, but the widest scope consistent with principle disclosed herein and features of novelty to be met.

Claims (4)

1. a lawn rayon production line, comprises monofilament production equipment, rear finishing equipment and the plying installed successively and closes twister group; Described monofilament production equipment comprises screw extruder, feed arrangement, filter net device, heater and the spinning die head device installed successively; Described rear finishing equipment comprises cooling water tank, seven roller drawing roller, boiler I, dehydrating unit, drawing roller I, boiler II, drawing roller II, oven heat and cold formed roller;
It is characterized in that: plying closes twister group and comprises yarn creel, tension device and plying conjunction sth. made by twisting equipment; Yarn creel main body comprises several yarn bars, installation tension transmitting device on yarn bar, comprise and laterally two roller rods are installed, roller rod has the variable speed electric motors, particularly being arranged on complete machine side to drive, between two roller rods, each yarn bar is installed and transmit pressure roller, also comprise cycloid bar motor and the eccentric wheel of cycloid bar and driving cycloid bar;
Plying closes sth. made by twisting equipment to be comprised frame, runs through the riser guide that frame installs up and down, bottom frame, central-shaft motor is installed, central-shaft motor drives take up roll by conveyer belt, the take up roll other end installs cylinder neck, also comprise the motor base be arranged on two riser guides, base installs lifting motor, lifting motor is rotated by reductor chain drive-belt, the chain other end is arranged on frame top, realize motor base to move up and down, motor base fixedly mounts ring and twist with the fingers wharve, it is circular that ring twists with the fingers wharve, and centre bore is through take up roll.
2. lawn according to claim 1 rayon production line, is characterized in that: described screw extruder is two parallel settings; Between described cooling water tank and spinning die head device, a point screw mandrel is installed.
3. lawn according to claim 1 and 2 rayon production line, is characterized in that: plying closes twists with the fingers equipment rack top installation capstan and secondary guide wheel, and capstan is driven by guide wheel motor.
4. lawn according to claim 1 and 2 rayon production line, it is characterized in that: also comprise plying and close on the riser guide of sth. made by twisting equipment, install spacing and lower limit respectively relative to above and below motor base, motor base is installed and the upper and lower spacing optoelectronic switch coordinated.
CN201520308548.2U 2015-05-13 2015-05-13 Lawn artificial silk production line Withdrawn - After Issue CN204752928U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104862792A (en) * 2015-05-13 2015-08-26 青岛青禾人造草坪有限公司 Lawn rayon production line and production method
CN109234955A (en) * 2018-11-17 2019-01-18 江苏纵横优仪人造草坪有限公司 Chinampa hot-rolling drawing-off high speed raw silk rings production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104862792A (en) * 2015-05-13 2015-08-26 青岛青禾人造草坪有限公司 Lawn rayon production line and production method
CN104862792B (en) * 2015-05-13 2017-03-01 青岛青禾人造草坪股份有限公司 A kind of lawn rayon production line and production method
CN109234955A (en) * 2018-11-17 2019-01-18 江苏纵横优仪人造草坪有限公司 Chinampa hot-rolling drawing-off high speed raw silk rings production line

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Address after: 266300 Jiaozhou City, Qingdao City, North Street Office of the village there are people in the South

Patentee after: QINGDAO BELLINTURF INDUSTRIAL CO., LTD.

Address before: Beiguan Industrial Park, Jiaozhou city of Shandong Province, Qingdao City, 266000 Jilin Road No. 8

Patentee before: Qingdao Qinghe Artificial Turf Co.,Ltd.

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