CN101824690B - Spinning and winding combined manufacturing process of 24-head/position multi-different mixed fiber composite fiber by one-step method - Google Patents
Spinning and winding combined manufacturing process of 24-head/position multi-different mixed fiber composite fiber by one-step method Download PDFInfo
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- CN101824690B CN101824690B CN2009100249051A CN200910024905A CN101824690B CN 101824690 B CN101824690 B CN 101824690B CN 2009100249051 A CN2009100249051 A CN 2009100249051A CN 200910024905 A CN200910024905 A CN 200910024905A CN 101824690 B CN101824690 B CN 101824690B
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- 238000009987 spinning Methods 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 239000000835 fiber Substances 0.000 title claims abstract description 18
- 238000004804 winding Methods 0.000 title claims abstract description 10
- 238000002425 crystallisation Methods 0.000 claims abstract description 10
- 230000008025 crystallization Effects 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000001914 filtration Methods 0.000 claims abstract description 4
- 238000002844 melting Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract description 4
- 239000003921 oil Substances 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 16
- 239000000155 melt Substances 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 229910003460 diamond Inorganic materials 0.000 claims description 6
- 239000010432 diamond Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 4
- 230000004927 fusion Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000013329 compounding Methods 0.000 abstract 1
- 238000009826 distribution Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 230000006855 networking Effects 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 238000005381 potential energy Methods 0.000 description 3
- 241000108463 Hygrophila <snail> Species 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The invention discloses a spinning and winding combined manufacturing process of 24-head/position multi-different mixed fiber composite fibers by a one-step method, which comprises the following process steps of material preparation, crystallization and drying, melting and filtering, melt distribution, simultaneous spinning of pre-oriented yarns and fully drawn yarns, oiling, pre-networking of fully drawn yarns, drafting and shaping of fully drawn yarns, network compounding and winding (fixed length and fixed weight).
Description
Technical field
The present invention relates to the spinning of 24/position multi-heterogeneous hybrid yarn composite fiber of a kind of one-step method, winding combined manufacturing process.Especially can several kinds of different fibrous raw material spinning, compound, the step of reeling of being incorporated into the power networks be accomplished, and 24 fixed length associating manufacturing approach of the multi-heterogeneous hybrid yarn composite fiber of heavy spinning cake is surely produced in spinning, every potential energy of reeling simultaneously.
Background technology
Owing to the production technology reason; Domestic manufacturer generally adopts two-step method to produce multi-heterogeneous hybrid yarn composite fiber; Its spinning of this production method, every potential head number of reeling mostly be 6/, 8/, maximum be exactly 12/; Be common conventional spinning, coiling technology, the unwinding processing multi-heterogeneous hybrid yarn composite fiber that is incorporated into the power networks again behind the independent spinning through pre-oriented yarn (POY) and fullly drawn yarn (FDY) (FDY), the coiling, two-step method production exists following unfavorable factor:
1, production efficiency is low: the two-step method recombination velocity is only about 800m/min;
2, production cost is high: two-step method is to pass through the compound generation of later process again behind two kinds of independent spinning of fiber, the coiling, and production procedure increases, and the equipment input increases, and floor space is big; Factory building is many, and labour cost is high, and raw materials consumption is big; Production cycle is long, and circulating fund takies increase, and high-grade-goods rate is low;
3, quality is unstable: the two-step method production procedure is long, and the control point is many, and influence factor is many, is not easy control;
4, product specification is low; Can not fixed length weigh surely.
5, production kind limitation is big: the fine denier filament product that particularly demand increases gradually on the market can't be produced at all, and the filament product demand presents vigorous gradually trend.
Existing equipment is generally by production 50dt-200dt product design, and the 75dt product demand is big especially in the market.If whole production line is all produced the 75dt product, the capital equipment utilization rate is on the low side, and surplus capacity is big, and because costs such as daily output minimizing, power consumption, labour cost, equipment depreciation expense increase, directly influences unit product production and management cost; Next is to exist melt flow to reduce; Melt time of staying in conveyance conduit increases, and the melt degraded increases, and the heat that brings spinnerets in addition reduces; The spinneret surface temperature is reduced; Waft when causing spinning silk, broken end, plug-hole phenomenon increases, and causes to produce unstablely, and full-rolling rate reduction, section, paper tube, electric energy, accessory etc. consumptions increase.If the product that will produce fine denier filament more difficulty more just influences product quality and production efficiency, finally influence company's interest.
Summary of the invention
In order to overcome above-mentioned defective; The invention provides spinning, the winding combined manufacturing process of 24/position multi-heterogeneous hybrid yarn composite fiber of a kind of one-step method; This process makes full use has spinning, winding apparatus now and transforms, and spinning and coiling is disposable synthetic, and every potential energy is produced the heavy surely spinning cake of 24 fixed length simultaneously; Improved production efficiency and economic benefit, the multi-heterogeneous hybrid yarn composite fiber quality of producing is high.
The present invention for the technical scheme that solves its technical problem and adopt is:
Spinning, the winding combined manufacturing process of 24/position multi-heterogeneous hybrid yarn composite fiber of a kind of one-step method, undertaken by following processing step:
1., get the raw materials ready: the raw material of will cutting into slices drops in the vibration screening equipment and screens, and screens out the particle that powder and particle diameter are not inconsistent, and obtains satisfactory section raw material, and it is subsequent use that the raw material of will cutting into slices again is delivered to feed bin;
2., crystallization and dry: preparatory crystallizing bed crystallization is delivered in the section in the feed bin, again the section after the crystallization is delivered to the chip drying tower and carries out drying, remove the moisture in the section;
3., fusion and filter: dried section is sent into heating and melting becomes melt in the extruder, with filtering in melt Conveying to the fondant filter, removed the impurity in the melt again;
4., melt distributes: melt gets into pre-oriented yarn spinning manifold and fullly drawn yarn (FDY) spinning manifold respectively through two-way melt distributing pipe;
5., spin pre-oriented yarn (POY) and fullly drawn yarn (FDY) (FDY) simultaneously: the melt that gets into the pre-oriented yarn spinning manifold forms pre-oriented yarn through the metering of pre-oriented yarn measuring pump, pre-oriented yarn filament spinning component spray silk and pre-oriented yarn lateral blowing cooling device cooling back successively; Each pre-oriented yarn spinnerets in the said pre-oriented yarn filament spinning component is divided into three districts, and the spinneret orifice on the pre-oriented yarn spinnerets is that diamond type is arranged (being convenient to the cooling forming of pre-oriented yarn); The melt that gets into the fullly drawn yarn (FDY) spinning manifold forms fullly drawn yarn (FDY) through the metering of fullly drawn yarn (FDY) measuring pump, fullly drawn yarn (FDY) filament spinning component spray silk and fullly drawn yarn (FDY) lateral blowing cooling device cooling back successively; Each fullly drawn yarn (FDY) spinnerets in the said fullly drawn yarn (FDY) filament spinning component also is divided into three districts, and the spinneret orifice on the fullly drawn yarn (FDY) spinnerets is that diamond type is arranged (being convenient to the cooling forming of fullly drawn yarn (FDY));
6., oil: pre-oriented yarn oil system on pre-oriented yarn oils, and the pre-oriented yarn after oiling gets into first and second draw-off godet successively, and oil system is every 24 the tunnel (guaranteeing that every road tow can both oil separately) on the said pre-oriented yarn; Fullly drawn yarn (FDY) oil system on fullly drawn yarn (FDY) oils, and oil system is every 24 the tunnel (guaranteeing that every road tow can both oil separately) on the said fullly drawn yarn (FDY);
7., the preparatory network of fullly drawn yarn (FDY): the fullly drawn yarn (FDY) after oiling gets into and carries out preparatory network in the preparatory Network device, and said preparatory Network device is every 24 the tunnel (guaranteeing the preparatory network of every road tow);
8., fullly drawn yarn (FDY) drawing-off and typing: silk forms fullly drawn yarn (FDY) through the first heat conduction roller, the heating drawing-off of the second heat conduction roller and typing successively behind the network in advance;
9., network combined: the fullly drawn yarn (FDY) after the pre-oriented yarn after oiling and the typing respectively by the second spinning reel and the second heat conduction roller draw carry out to the composite network device network combined; Process how different composite fibre; Said first and second draw-off godet is every 24 silk roads (guaranteeing that the silk road is unimpeded), and said composite network device is every 24 the tunnel (guaranteeing the network combined of every road tow);
10., reel: how different combined yarn gets into and is wound into the heavy surely spinning cake of fixed length in the up-coiler, and the reciprocal groove drum of said up-coiler is every 24 silk roads, and paper tube is 24 every (spinning cake that guarantees every synnema forms).
The invention has the beneficial effects as follows:
1, production efficiency is high: speed of production can reach 3500m/min;
2, the transformation to equipment drops into very little: only need again Design and Machining spinnerets, Network device, preparatory Network device, reciprocal groove drum, increase first and second draw-off godet and last oil system;
3, productive rate increases: every potential energy is produced 24 spinning cakes simultaneously;
4, the production cost valency is low about 30%: the production management labour cost does not increase basically, makes full use of the existing equipment surplus capacity, and electric energy increases less, and equipment depreciation, administrative expenses are constant, and the raw material energy consumption increases few (mainly increasing packing charges);
5, constant product quality improves: output increases, and melt flow increases, and melt time of staying in pipeline shortens, and has reduced the melt degraded;
6, guaranteed the spinnerets temperature: because spinnerets is 3 districts, discharge has increased, and the heat that brings spinnerets also increases thereupon; Guarantee the spinnerets temperature, spinning is normally carried out easily, effectively reduced the silk that wafts, broken end, plug-hole phenomenon; Improve full-rolling rate, reduced raw-material consumption;
7, increased melt flow: help developing thinner product, promptly produce the also quite original 75dt product of 50dt product as producing 50dt * 1.5=75dt;
8, produce considerable economic.
Description of drawings
Fig. 1 is a process chart of the present invention.
The specific embodiment
Embodiment: spinning, the winding combined manufacturing process of 24/position multi-heterogeneous hybrid yarn composite fiber of a kind of one-step method, undertaken by following processing step:
1., get the raw materials ready: the raw material of will cutting into slices drops in the vibration screening equipment and screens, and screens out the particle that powder and particle diameter are not inconsistent, and obtains satisfactory section raw material, and it is subsequent use that the raw material of will cutting into slices again is delivered to feed bin;
2., crystallization and dry: preparatory crystallizing bed crystallization is delivered in the section in the feed bin, again the section after the crystallization is delivered to the chip drying tower and carries out drying, remove the moisture in the section;
3., fusion and filter: dried section is sent into heating and melting becomes melt in the extruder, with filtering in melt Conveying to the fondant filter, removed the impurity in the melt again;
4., melt distributes: melt gets into pre-oriented yarn spinning manifold and fullly drawn yarn (FDY) spinning manifold respectively through two-way melt distributing pipe;
5., spin pre-oriented yarn (POY) and fullly drawn yarn (FDY) (FDY) simultaneously: the melt that gets into the pre-oriented yarn spinning manifold forms pre-oriented yarn through the metering of pre-oriented yarn measuring pump, pre-oriented yarn filament spinning component spray silk and pre-oriented yarn lateral blowing cooling device cooling back successively; Each pre-oriented yarn spinnerets in the said pre-oriented yarn filament spinning component is divided into three districts, and the spinneret orifice on the pre-oriented yarn spinnerets is that diamond type is arranged (being convenient to the cooling forming of pre-oriented yarn); The melt that gets into the fullly drawn yarn (FDY) spinning manifold forms fullly drawn yarn (FDY) through the metering of fullly drawn yarn (FDY) measuring pump, fullly drawn yarn (FDY) filament spinning component spray silk and fullly drawn yarn (FDY) lateral blowing cooling device cooling back successively; Each fullly drawn yarn (FDY) spinnerets in the said fullly drawn yarn (FDY) filament spinning component also is divided into three districts, and the spinneret orifice on the fullly drawn yarn (FDY) spinnerets is that diamond type is arranged (being convenient to the cooling forming of fullly drawn yarn (FDY));
6., oil: pre-oriented yarn oil system on pre-oriented yarn oils, and the pre-oriented yarn after oiling gets into first and second draw-off godet successively, and oil system is every 24 the tunnel (guaranteeing that every road tow can both oil separately) on the said pre-oriented yarn; Fullly drawn yarn (FDY) oil system on fullly drawn yarn (FDY) oils, and oil system is every 24 the tunnel (guaranteeing that every road tow can both oil separately) on the said fullly drawn yarn (FDY);
7., the preparatory network of fullly drawn yarn (FDY): the fullly drawn yarn (FDY) after oiling gets into and carries out preparatory network in the preparatory Network device, and said preparatory Network device is every 24 the tunnel (guaranteeing the preparatory network of every road tow);
8., fullly drawn yarn (FDY) drawing-off and typing: silk forms fullly drawn yarn (FDY) through the first heat conduction roller, the heating drawing-off of the second heat conduction roller and typing successively behind the network in advance;
9., network combined: the fullly drawn yarn (FDY) after the pre-oriented yarn after oiling and the typing respectively by the second spinning reel and the second heat conduction roller draw carry out to the composite network device network combined; Process how different composite fibre; Said first and second draw-off godet is every 24 silk roads (guaranteeing that the silk road is unimpeded), and said composite network device is every 24 the tunnel (guaranteeing the network combined of every road tow);
10., reel: how different combined yarn gets into and is wound into the heavy surely spinning cake of fixed length in the up-coiler, and the reciprocal groove drum of said up-coiler is every 24 silk roads, and paper tube is 24 every (spinning cake that guarantees every synnema forms).
Claims (1)
1. spinning, the winding combined manufacturing process of 24/position multi-heterogeneous hybrid yarn composite fiber of an one-step method is characterized in that, are undertaken by following processing step:
1., get the raw materials ready: the raw material of will cutting into slices drops in the vibration screening equipment and screens, and screens out the particle that powder and particle diameter are not inconsistent, and obtains satisfactory section raw material, and it is subsequent use that the raw material of will cutting into slices again is delivered to feed bin;
2., crystallization and dry: preparatory crystallizing bed crystallization is delivered in the section in the feed bin, again the section after the crystallization is delivered to the chip drying tower and carries out drying, remove the moisture in the section;
3., fusion and filter: dried section is sent into heating and melting becomes melt in the extruder, with filtering in melt Conveying to the fondant filter, removed the impurity in the melt again;
4., melt distributes: melt gets into pre-oriented yarn spinning manifold and fullly drawn yarn (FDY) spinning manifold respectively through two-way melt distributing pipe;
5., spin pre-oriented yarn and fullly drawn yarn (FDY) simultaneously: the melt that gets into the pre-oriented yarn spinning manifold forms pre-oriented yarn through the metering of pre-oriented yarn measuring pump, pre-oriented yarn filament spinning component spray silk and pre-oriented yarn lateral blowing cooling device cooling back successively; Each pre-oriented yarn spinnerets in the said pre-oriented yarn filament spinning component is divided into three districts, and the spinneret orifice on the pre-oriented yarn spinnerets is that diamond type is arranged; The melt that gets into the fullly drawn yarn (FDY) spinning manifold forms fullly drawn yarn (FDY) through the metering of fullly drawn yarn (FDY) measuring pump, fullly drawn yarn (FDY) filament spinning component spray silk and fullly drawn yarn (FDY) lateral blowing cooling device cooling back successively; Each fullly drawn yarn (FDY) spinnerets in the said fullly drawn yarn (FDY) filament spinning component also is divided into three districts, and the spinneret orifice on the fullly drawn yarn (FDY) spinnerets is that diamond type is arranged;
6., oil: pre-oriented yarn oil system on pre-oriented yarn oils, and the pre-oriented yarn after oiling gets into first and second draw-off godet successively, and oil system is every 24 the tunnel on the said pre-oriented yarn; Fullly drawn yarn (FDY) oil system on fullly drawn yarn (FDY) oils, and oil system is every 24 the tunnel on the said fullly drawn yarn (FDY);
7., the preparatory network of fullly drawn yarn (FDY): the fullly drawn yarn (FDY) after oiling gets into and carries out preparatory network in the preparatory Network device, and said preparatory Network device is every 24 the tunnel;
8., fullly drawn yarn (FDY) drawing-off and typing: silk forms fullly drawn yarn (FDY) through the first heat conduction roller, the heating drawing-off of the second heat conduction roller and typing successively behind the network in advance;
9., network combined: the fullly drawn yarn (FDY) after the pre-oriented yarn after oiling and the typing respectively by the second spinning reel and the second heat conduction roller draw carry out to the composite network device network combined; Process how different composite fibre; Said first and second draw-off godet is every 24 silk roads, and said composite network device is every 24 the tunnel;
10., reel: how different combined yarn gets into and is wound into the heavy surely spinning cake of fixed length in the up-coiler, and the reciprocal groove drum of said up-coiler is every 24 silk roads, and paper tube is 24 every.
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