CN103409825B - Novel semi-continuous high-speed spinning machine - Google Patents
Novel semi-continuous high-speed spinning machine Download PDFInfo
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- CN103409825B CN103409825B CN201310266740.5A CN201310266740A CN103409825B CN 103409825 B CN103409825 B CN 103409825B CN 201310266740 A CN201310266740 A CN 201310266740A CN 103409825 B CN103409825 B CN 103409825B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/06—Wet spinning methods
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The invention relates to a novel semi-continuous high-speed spinning machine which comprises a rack, a glue supply device, a filament strip forming device, a spinning device and a winding device. The spinning device comprises a spinning roller which is transversely arranged relative to the operating surface of a spinning face, and the two ends of the spinning roller are fixed on the rack. The novel semi-continuous high-speed spinning machine improves spinning speed, ensures that filament strips are sufficiently reacted, and then achieves the purposes of ensuring the quality of the filament strips, improving production efficiency and reducing spinning cost.
Description
Technical field
The present invention relates to a kind of spinning equipment, specifically, the present invention relates to a kind of semicontinuous high-speed spinning machine.
Background technology
Extract pure methylcellulose by cellulosic material, be called pulp.With caustic soda, carbon disulfide process, obtain orange-yellow sodium cellulose xanthate, then be dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, be called viscose glue.Viscose glue after filtration, maturation, after deaeration, carry out wet spinning, coagulating bath is made up of sulfuric acid, sodium sulphate and zinc sulfate.Sodium cellulose xanthate in viscose glue and the effect of sulfuric acid in coagulating bath and decompose, cellulose regenerated and separate out, gained cellulose fibre becomes viscose after washing, desulfurization, bleaching, drying.The one of viscose filament yarn and viscose is also obtained by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning machine has semicontinuous weaving loom and continuous weaving loom, and from technology and equipment two aspect, these two kinds of spinning machines exist following difference:
1, from the angle of production technology, semi-continuous spinning machine is separated with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder) spinning, completes separately, semi-continuous spinning machine primary responsibility spinning portion; And continuous spinning machine is that spinning is concentrated in together completed continuously with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder) operation, continuous spinning be responsible for from spinning to post processing institute in steps.
2, from the angle of device structure, semi-continuous spinning machine comprises glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtained is the spinning cake falling into centrifugal cylinder; And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, do not have winding mechanism, strand directly enters the mechanism such as drip washing, oven dry, finally obtains the silk cylinder of coiling and molding.
Based on the difference of above two kinds of spinning machines, its respective pluses and minuses are as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: owing to there being the post-processing step carried out separately, and the process also having low-temp desulfurization, low temperature long time drying in post-processing step, product has that intensity is high, whiteness is high, the feature that strand is soft beautiful;
Shortcoming: spin speed low, post processing costly, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output increased; Spinning and post processing concentrate in together to be carried out, and production cost reduces;
Shortcoming: because strand namely washes namely to dry, strand intensity is low, and whiteness is low, and strand is coarse, quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.
In prior art modal semi-continuous spinning machine be R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, spinning roller is relative to spinning the operating surface 102 in face 101 for longitudinally arranging), the main flow of its spinning is:
Viscose glue is shaped to strand by spraying in acid bath groove with spinning head after frit through reaction, strand by the drawing-off of drawing-off dish to solidifying roller, strand after the distance of solidifying a fixing turn that roller reels carries out the reaction of a period of time again lifting head to the face of sth. made by twisting acid removing roller, the mode of drip washing of dripping is adopted to carry out disacidify washing to strand above acid removing roller, reel on the acid removing roller distance of a fixing turn of strand imports centrifugal cylinder again, finally obtains spinning cake.
Wherein, spinning roll body is mainly divided into acid removing roller and solidifies roller, each ingot position of spinning machine uses respectively solidifies roller and a pair acid removing roller for a pair, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and the operating surface position that installation direction spins face relative to spinning machine becomes longitudinally installation.Three cylinder air drafts of another now R535 tri-cylinder yarn spinning machine adopt three cylinders with duct exhaust air mode.
Its strand moulding section of existing R535A semi-continuous spinning machine and spinning roll structure and mounting means cannot carry out high speed spinning, and its spinning spins speed at about 70-90m/min.Simultaneously its device structure and mounting means etc. cause that spinning machine equipment floor space is large, energy consumption is high, technological process is complicated, maintenance point is many, the shortcomings such as accessory consumption is large, product cost is high.Three cylinder three cylinders of another R535 tri-cylinder silk mutually form interference with duct exhaust air mode in air draft process, cause exhaust effect poor.
In prior art, modal continuous spinning machine structure as Figure 4-Figure 6, and its first half comprises frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4, and in device for spinning 4, spinning roller is relative to spinning the operating surface 102 in face 101 also for longitudinally arranging.
It is CN1356409 that State Intellectual Property Office discloses a publication number in 2000.12.6, name is called the patent of invention of " single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", a kind of centrifugal semi-continuous spinning machine of this disclosure of the invention, it comprises viscose glue induction system, swing tube assembly, scrape acid, drawing-off dish, solidify roller, acid removing roller, crane and funnel, centrifugal cylinder and electric ingot system, and viscose glue induction system enters the multichannel viscose glue pipe of glue by head and tail two ends simultaneously and supporting mechanism forms; Swing tube assembly by the multi-channel parallel be connected in series with multichannel sebific duct measuring pump, consider overlap, curved tube and shower nozzle form; The acid removing roller assembly be made up of two acid removing rollers above roller, strand walking path being provided with and installing up and down is solidified two; On machine crane, the funnel of device and the same number of synchronization action of strand; Its centrifugal cylinder, electric ingot Operation system setting become the many centrifugal cylinders of every ingot and the electric ingot supporting with it and controlling organization.
Foregoing invention can produce multi-filament simultaneously, increase substantially the output of viscose filament yarn, but this invention solidifies roller and a pair acid removing roller for a pair because each ingot position of its spinning machine uses respectively, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and installation direction becomes relative to spinning machine operating surface position longitudinally to be installed.The problem that said structure brings is as follows:
1, said structure limits the length of roller, the time that viscose filament yarn is walked on roller is short, and viscose filament yarn curring time is short, if will carry high-speed spinning, the viscose filament yarn reaction time will inevitably be caused to reduce product quality not, so adopt traditional semi-continuous spinning machine efficiency to reduce;
2, in order to raise the efficiency, usually can process multi-filament bar simultaneously, but easy hank knotting again when many viscose filament yarns are wrapped on existing spinning roller, cause viscose filament yarn to rupture, affect the product quality of viscose filament yarn;
3, in addition, the fixed form of described spinning roller is that one end is fixed, and such fixed form is cantilevered, when spinning roller rotates, is in a kind of unsure state, easily breaks down;
4, all spinning rollers are all that one end is fixed, the rotation of spinning roller certainly will be driven by the extremely complicated transmission mechanism of Structure of need, so also can the rising of causing trouble rate, and in replacing silk thread kind, when changing velocity of rotation, need to stop, then carry out the replacing of transmission system middle gear, make production efficiency reduce like this, production cost increases.
It is CN2292097 that State Intellectual Property Office discloses a publication number in 1998.9.23, name is called the utility model patent of " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, spinning, washing can be completed continuously, dry, oil, winding etc., it spins scooter 120m/min, the utility model arranges viscose filtration device before spinning machine board, spinning machine pump shaft is utilized to drive measuring pump running, its structure is simple, clean easy to maintenance, effectively filtered the impurity in viscose glue; In spinning bath box, spinning head is placed in swing pipe end, ensure that the concentricity of spinning head and glass tube, can avoid producing lousiness, flexible operation, work efficiency is high; Glass tube exit adopts strand twin-steer, reduces the frictional force between strand and godet roller, and draw ratio is distributed rationally, becomes yarn quality high.
Above-mentioned due to strand be namely wash namely to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally arrange relative to operative region, fixes, or there is the problem in first section of prior art patent so its mounting means is also one end.
It is CN201089811 that State Intellectual Property Office discloses a publication number in 2008.7.23, name is called " viscose rayon deep spinning-bathing continuous spinning machine ", which disclose a kind of viscose rayon deep spinning-bathing continuous spinning machine, solve the high problem brought of the esterified degree of existing continuous spinning machine strand residue.The scheme that the utility model adopts is provided with acid bath groove between formed pipe and spinning pony roll, the strand stretched out from formed pipe fall into acid solution is housed acid bath groove in walk to spinning pony roll again after dipping bath.The utility model increases dark bath and spins, and strengthens the extent of reaction of strand, reduces the esterified degree of residue, guarantor's silk quality, and is applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and secondary bath acid is dense, acid temperature is lower than one bathing, therefore needs to increase a set of independent acid bath system, increases acid station input cost.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally arrange relative to operative region, fixes, or there is the problem in first section of prior art patent so its mounting means is also one end.
It is CN2721660 that State Intellectual Property Office discloses a publication number in 2005.8.31, name is called the utility model patent of " being applicable to the Semi-continuous centrifugal spinning machine that viscose filament yarn one ingot position spins three simultaneously ", the utility model discloses a kind of continuous centrifugal spinning machine being applicable to simultaneously spin three rhizoid bars on an ingot position of Semi-continuous centrifugal spinning machine, the spinning machine of 18 spinning cakes in the often joint of this Semi-continuous centrifugal spinning machine, can be produced simultaneously.By the parts often saving installation 18 electric ingots, 18 centrifugal cylinders at Semi-continuous centrifugal spinning machine, can when do not increase equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning machine, and plant maintenance and easy to operate, after system equipment improves, make its production capacity reach former designed capacity reach 18 spinning cakes from original often joint 6 spinning cakes or 12 spinning cakes; Meet quality of production requirement simultaneously.
Although the output that unit often saves owing to increasing electric ingot, centrifugal cylinder device can improve output, this spinning machine spin speed appoint so do not improve, spin speed if improve, insufficient quality affecting final products can be reacted because of strand again.In addition, the spinning roller of above-mentioned semi-continuous spinning machine is still longitudinally arrange relative to operative region, fixes, or there is the problem in first section of prior art patent so its mounting means is also one end.
And for example application number is 89217293.2, the applying date is 1989-09-23, name is called " high-speed spinning device for shaping on rayon silk tube ", and its technical scheme is: the utility model belongs to viscose high-speed spinning device, primarily of carrier pipe, spinning head, formed pipe, bath composition.Be communicated with the formed pipe of a thin diameter between coagulating basin with liquid return trough, the Conic nozzle supporting with formed pipe is installed on the relevant position before formed pipe import, is a thread guide, only establishes a spinning disc between thread guide and spinning funnel near formed pipe outlet.In the pipe that above-mentioned utility model adopts, forming technique is applied to semi-continuous centrifugal formula spinning machine, although said structure can bring up to 120 meters per minute by spinning speed, but the strand of final molding causes the strand reaction time not enough owing to spinning fast too fast meeting, so this patent does not still solve owing to spinning that speed is too fast, strand that is that bring reacts insufficient problem.The continuous spinning machine of the Soviet Union improves for spinning roller segment, but producing what obtain due to it is tow, can not obtain spinning cake, so can not directly be applied in semi-continuous spinning machine.
In sum, existing semi-continuous spinning machine is all longitudinally installed because all rollers spin face relative to spinning machine, exists and spins speed slowly, if will carry high-speed spinning, cannot ensure the strand reaction time, thus the problem causing strand of low quality; Drive mechanism adopts gear drive, and drive mechanism is complicated; One of roller is not fixed in frame, and when high speed spinning, roller will shake, and produces fracture of wire, waste silk; Workman is when regular job, and operating space is little, wastes time and energy.
Summary of the invention
The present invention is intended to solve existing employing semi-continuous spinning machine, particularly semi-continuous spinning machine is produced in viscose filament yarn, and strand reaction is insufficient, causes the problem cannot carrying high-speed spinning, a kind of semicontinuous high-speed spinning machine is provided, this semi-continuous spinning machine is reaching while carrying high-speed spinning, ensures strand sufficient reacting, and then reaches guarantee strand quality, to enhance productivity, reduce the object of spinning cost, and structure is simple, fracture of wire, waste silk are few, simple to operate, is easy to control.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is:
Novel semicontinuous high-speed spinning machine, comprises frame and device for spinning, it is characterized in that: described device for spinning comprises spinning roller, and described spinning roller is at least three, and described spinning roller is relative to the equal horizontally set of the operating surface spinning face, and described spinning roller is parallel to each other.
The operating surface in described face of spinning is positioned at the horizontal operation face spinning region, face, and described spinning roller refers to when spinning workman is just to coiler device relative to the operating surface horizontally set spinning face, and spinning roller is laterally install relative to spinning workman.
Described spinning roller has three, is respectively drawing roller, solidifies roller and acid removing roller.
Described spinning roller has four, is respectively drawing roller, solidifies roller, acid removing roller and godet roller.
The two ends of every root spinning roller are separately fixed at the top of frame both sides, with drive unit connection of rotating.
Every root spinning roller is connected to drive unit, can realize independent real-time speed regulating transmission.
Every root spinning roller with respect to the horizontal plane passes through and be arranged in parallel.
Every root spinning roller with respect to the horizontal plane passes through and is obliquely installed.
Every root spinning roller is truncated cone-shaped, and in gradual change shape, the tapering of round platform is greater than 0 degree and is not more than 20 degree.
Every root spinning roller is provided with multiple cannelure.
Every root spinning roller is provided with shading ring.
Every root spinning roller length is 700 ~ 1800mm, and diameter is 50 ~ 500mm.
Described device for spinning also comprises help roll, and described help roll is at least one, and is parallel to a wherein spinning roller setting.
Described help roll is connected with drive unit, can realize independence and real-time speed regulating rotation.
Described spinning roller rotating speed is 30-1300 rev/min.
Described help roll rotating speed is 30-1500 rev/min.
The present invention has the following advantages:
1, spinning roller of the present invention is relative to the operating surface horizontally set spinning face, spinning roller two ends after horizontally set are fixed, so the raising spinning speed can be realized on the basis of semicontinuous high-speed spinning machine, and ensure the rotation that spinning roller can be stable, can not shake, when avoiding spinning, strand produces the problems such as mutual winding, fracture of wire because spinning roller rocks.Even if also can ensure strand sufficient reacting owing to carrying high-speed spinning after spinning roller horizontally set simultaneously, strand can not produce the problems such as burr, also ensure that the uniformity of strand in spinning process, ensureing that spinning quality is with under the prerequisite carrying high-speed spinning, production efficiency is improved.The present invention is because spinning roller is relative to the operating surface horizontally set spinning face, so the structure of spinning roller and its drive mechanism are simplified, facilitate the operation of workman to spinning roller, make the technological parameter of semi-continuous spinning machine, as: the rotating speed etc. of multiple spinning roller more easily controls.The present invention directly can transform on existing R535 semi-continuous spinning machine, so improvement cost is low, is conducive to the upgrading of equipment.
2, the spinning roller horizontally set of semicontinuous high-speed spinning machine of the present invention, is convenient to independently control each spinning roller, more conveniently raises speed separately for each spinning roller.
3, the spinning roller horizontally set of semicontinuous high-speed spinning machine of the present invention, be convenient to the specification adjusting produced strand real-time, 60D, 120D is produced as being replaced by by the strand producing 40D, 150D, 200D etc., also be convenient to adjust produced strand kind real-time, as compound silk, shaped filaments, flat filament etc.When speed-raising or conversion kind, do not need to shut down and change travelling gear.
4, spinning roller is relative to the operating surface horizontally set spinning face, solve the problem that when longitudinally installing, operative space is little, and when needing to increase spinning roller length, only need to be tilted by spinning roller slightly in the horizontal plane certain angle, just can increase spinning roller length while not sacrificing operative space, increase the time of strand walking, make reaction more abundant, and can effectively prevent strand snarl together.Simultaneously, operator can operate the strand on spinning roller easily, avoid after on existing spinning roller, strand goes wrong, operator needs to shuttle back and forth between multiple centrifugal cylinder and electric ingot, the problem that assigned address processes strand could be arrived, saved the time that workman processes strand.
5, spinning roller of the present invention is relative to spinning face operating surface horizontally set, whole Semi-continuous centrifugal spinning machine only needs 1 spinning roller just can realize all functions, the technical scheme of 12,18 or more spinning roller is needed compared to the semi-continuous spinning machine of prior art, The present invention reduces spinning roller quantity, reduce the manufacturing cost of spinning machine, and the control system of entirety is simplified, and is conducive to Programmed control.
6, spinning roller is all horizontally set relative to the face of spinning, and is conducive to technology controlling and process and more optimizes, and is also convenient to control.
7, spinning roller is all horizontally set relative to the face operating surface of spinning, the distance that strand is advanced on spinning roller is elongated, increases strand drawing-off, solidifies the time with disacidify, be conducive to the shaping of strand, particularly for minimizing doubling, burr, fracture of wire etc., there is technique effect good especially.
8, spinning roller is all horizontally set relative to the face operating surface of spinning, and decreases the quantity of spinning roller, and reduces the volume of whole semi-continuous spinning machine, reduce its floor space and weight, can reduce the manufacturing cost of semi-continuous spinning machine.
9, the two ends of spinning roller of the present invention are separately fixed at the top of frame both sides, when high speed spinning, spinning roller can not shake, and spinning is stablized, and decreases the generation of fracture of wire burr, spinning roller is connected with drive unit, independence can be realized and real-time speed regulating rotation, drive spinning roller, in change spinning kind, such as control when flat filament, shaped filaments and spinning speed easily, fast.
10, spinning roller of the present invention with respect to the horizontal plane can pass through and be arranged in parallel, also with respect to the horizontal plane can pass through and be obliquely installed, spinning roller with respect to the horizontal plane passes through to be obliquely installed and is conducive to strand sub-wire in coiler device.
11, spinning roller is set to truncated cone-shaped, and in gradual change shape, the tapering of round platform is greater than 0 degree and is not more than 20 degree, tapering is exactly columned spinning roller when being 0 degree, truncated cone-shaped, and the diameter of spinning roller one end in gradual change shape is greater than the diameter of the other end, viscose filament yarn is wrapped on such spinning roller, roller footpath due to spinning roller becomes large gradually, and the operation that viscose filament yarn carries out spiral form on spinning roller obtains effective stretching, further increases the TENSILE STRENGTH of viscose filament yarn.
12, on spinning roller, be provided with multiple cannelure, spinning roller arrange cannelure, during spinning, be limited in by strand in cannelure, strand can not channel bit, and every rhizoid bar would not be wound around mutually, cannelure effectively can also stretch to strand simultaneously, is conducive to the raising of strand intensity.
13, on spinning roller, be provided with shading ring, during spinning, be limited in by strand between shading ring, strand can not channel bit, and every rhizoid bar would not be wound around mutually, and shading ring effectively can also stretch to strand simultaneously, is conducive to the raising of strand intensity.
14, device for spinning also comprises help roll, and help roll is at least one, and is parallel to the setting of spinning roller.The object increasing help roll takes out waste silk for the ease of workman, and in time there is waste silk, waste silk is introduced help roll by workman, taken out by waste silk easily, and then introduced on spinning roller by normal strand.
15, help roll is connected with drive unit, and can realize independence and real-time speed regulating rotation, facilitate workman to take out waste silk, operation is simple in good time.
16, spinning roller is arranged in parallel, and spinning roller with respect to the horizontal plane passes through and be arranged in parallel, and the spinning roller vibration of installing like this is little, and spinning is stablized, convenient operation and installation.
17, spinning roller is arranged in parallel, and spinning roller with respect to the horizontal plane passes through and is obliquely installed, such mounting means, the length of spinning roller can be increased, increase the stroke of strand, extend the curring time of strand, be conducive to the raising of strand quality.
18, the quantity of spinning roller of the present invention is three or four, all spinning rollers be arranged in parallel mutually, three or four spinning rollers not only increase strand molding time, ensure that the Forming Quality of strand, simultaneously three or four spinning rollers serve good drawing-off, solidify and deacidification, add the intensity of strand, decrease the burr on strand surface, spinning roller be arranged in parallel advancing of the installation of being convenient to spinning roller and strand mutually.
Accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1;
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2;
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view (namely spinning the operating surface in face) in face;
The front view in the face of spinning of the existing continuous centrifugal spinning machine of Fig. 4;
The front view of the existing continuous centrifugal spinning machine of Fig. 5;
The existing continuous centrifugal spinning machine of Fig. 6 spins the top view (namely spinning the operating surface in face) in face;
The structural representation of the side-looking of Fig. 7 semi-continuous spinning machine of the present invention;
The structural representation that the master of Fig. 8 semi-continuous spinning machine of the present invention looks;
Fig. 9 semi-continuous spinning machine of the present invention spins the top view (namely spinning the operating surface in face) in face;
Figure 10 is that three spinning rollers are parallel to each other and the scheme of installation of with respect to the horizontal plane parallel installation;
Figure 11 is that three spinning rollers are parallel to each other and are inclined relative to horizontal the scheme of installation of installation;
Figure 12 is that four spinning rollers are parallel to each other and the scheme of installation of with respect to the horizontal plane parallel installation;
Figure 13 is that four spinning rollers are parallel to each other and are inclined relative to horizontal the scheme of installation of installation;
Figure 14 is the scheme of installation of help roll;
Figure 15 is the side view of Figure 14;
The structural representation of Figure 16 to be spinning roller be truncated cone-shaped;
Spinning roller arranges ring channel structures schematic diagram to Figure 17;
Spinning roller arranges shading ring structural representation to Figure 18;
Mark 1 in figure, frame, 2, glue feeder, 3, strand shaped device, 4, device for spinning, 5, coiler device, 40, spinning roller, 401, help roll, 402, cannelure, 403, shading ring, 404, drawing roller, 405, solidify roller, 406, acid removing roller, 407, godet roller, 101, spin face, 102, spin face, 8, strand, 52, air exhausting device.
Detailed description of the invention
Embodiment 1
As shown in Fig. 7, Fig. 8 and Figure 10, the semicontinuous high-speed spinning machine that the present embodiment provides, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, described device for spinning 4 comprises spinning roller 40, described spinning roller 40 is three, described spinning roller 40 is relative to the equal horizontally set of the operating surface spinning face, and described spinning roller 40 is parallel to each other.
As shown in Figure 9, the operating surface spinning face is positioned at the horizontal operation face spinning region, face, and described spinning roller 40 refers to when spinning workman is just to coiler device relative to the operating surface horizontally set spinning face, and spinning roller 40 is laterally install relative to spinning workman.
Described spinning roller 40 has three, is respectively drawing roller 404, solidifies roller 405 and acid removing roller 406.
The two ends of every root spinning roller 40 are separately fixed at the top of frame both sides, with drive unit connection of rotating.
Every root spinning roller 40 is connected to drive unit, can realize independent real-time speed regulating transmission.
Every root spinning roller 40 with respect to the horizontal plane passes through and be arranged in parallel.
Every root spinning roller 40 is in truncated cone-shaped, and the tapering of round platform is 0 degree.
Every root spinning roller 40 length is 1200mm, and diameter is 200mm.
Embodiment 2
As shown in figure 11, the present embodiment is substantially the same manner as Example 1, unlike: spinning roller 40 with respect to the horizontal plane passes through and is obliquely installed.Described spinning roller 40 length is 1400mm, and diameter is 100mm.
Embodiment 3
The present embodiment is substantially the same manner as Example 1, unlike: a three spinning rollers 40 wherein spinning roller 40 connect a drive unit separately, and two other spinning roller 40 connects a drive unit; Spinning roller 40 length is 800mm, and diameter is 50mm.Certain three spinning rollers 40 are all connected on a drive unit and are also fine.
Embodiment 4
As shown in Fig. 7, Fig. 8, Figure 10 and Figure 16, semicontinuous high-speed spinning machine, comprise frame, glue feeder, strand shaped device, device for spinning, coiler device, described device for spinning comprises spinning roller 40, described spinning roller 40 is three, described spinning roller 40 is relative to the equal horizontally set of the operating surface spinning face, and described spinning roller 40 is parallel to each other.
As shown in Figure 9, the operating surface in described face of spinning is positioned at the horizontal operation face spinning region, face, and described spinning roller 40 refers to when spinning workman is just to coiler device relative to the operating surface horizontally set spinning face, and spinning roller 40 is laterally install relative to spinning workman.
Described spinning roller 40 has 3, is respectively drawing roller 404, solidifies roller 405 and acid removing roller 406.
The two ends of every root spinning roller 40 are separately fixed at the top of frame both sides, with drive unit connection of rotating.
Every root spinning roller 40 is connected to drive unit, can realize independent real-time speed regulating transmission.
Every root spinning roller 40 with respect to the horizontal plane passes through and be arranged in parallel.
Every root spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree.
Every root spinning roller 40 length is 1600mm, and described device for spinning also comprises a help roll 401, and is parallel to a wherein spinning roller 40 and arranges.
Described help roll 401 is connected with drive unit, can realize independence and real-time speed regulating rotation.
Embodiment 5
The present embodiment is substantially the same manner as Example 4, unlike: described spinning roller 40 with respect to the horizontal plane passes through and is obliquely installed, and described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree.Described spinning roller 40 length is 1800mm, and described device for spinning also comprises two help rolls 401, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 6
This enforcement is substantially the same manner as Example 4, unlike: described spinning roller 40 length is 1000mm, and spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree, and device for spinning also comprises three help rolls 401, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 7
As shown in Fig. 7, Fig. 8, Figure 10 and Figure 17, the semicontinuous high-speed spinning machine that the present embodiment provides, comprise frame, glue feeder, strand shaped device, device for spinning, coiler device, described device for spinning comprises three spinning rollers 40, described spinning roller 40 is relative to the equal horizontally set of the operating surface spinning face, and described three spinning rollers 40 are arranged in parallel.
As shown in Figure 9, the operating surface in described face of spinning is positioned at the horizontal operation face spinning region, face, and described spinning roller 40 refers to when spinning workman is just to coiler device relative to the operating surface horizontally set spinning face, and spinning roller 40 is laterally install relative to spinning workman.
The two ends of every root spinning roller 40 are separately fixed at the top of frame both sides, and every root spinning roller 40 is connected with drive unit respectively, can realize independent real-time speed regulating transmission.
Three spinning rollers 40 are for drawing roller 404, acid removing roller 406 and solidify roller 405, and three spinning rollers 40 with respect to the horizontal plane pass through and be arranged in parallel.
Every root spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 5 degree, spinning roller 40 is provided with multiple cannelure 402.
Every root spinning roller 40 length is 1200mm, and diameter is 350mm.
Described device for spinning also comprises help roll 401, and described help roll 401 is one, and is parallel to a wherein spinning roller 40 and arranges.
Described help roll 401 is connected with drive unit, can realize independence and real-time speed regulating rotation.
Embodiment 8
The present embodiment is substantially the same manner as Example 7, unlike: described three spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed; Spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree; Spinning roller 40 length is 1800mm, and three spinning rollers 40 and help roll 401 are all connected on same drive unit.
Embodiment 9
The present embodiment is substantially the same manner as Example 7, unlike: spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree; Spinning roller 40 length is 1100mm, and help roll 401 is two, and two spinning rollers 40 in three spinning rollers 40 connect a drive unit, and another one spinning roller 40 is connected a drive unit with help roll 401.
Embodiment 10
As shown in figure 18, the present embodiment is substantially the same manner as Example 7, unlike: spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree, spinning roller 40 is provided with shading ring 403 and no longer arranges cannelure 402; Described spinning roller 40 length is 800mm, and described device for spinning also comprises help roll 401, and described help roll 401 is 3, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 11
The present embodiment is substantially the same manner as Example 7, unlike: three spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed; Spinning roller 40 is provided with shading ring 403 and cannelure 402 is no longer set; Help roll 401 and three spinning rollers 40 are all connected on same drive unit.
Embodiment 12
As shown in Figure 12 to Figure 18, the present embodiment is on the basis of above-mentioned any embodiment, and the quantity of spinning roller 40 is four, is respectively drawing roller 404, acid removing roller 406, solidifies roller 405 and godet roller 407.
Embodiment 13
Novel semicontinuous high-speed spinning machine comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is relative to operating surface 102 horizontally set spinning face 101, and strand 8 is wrapped on spinning roller 40.The operating surface 102 in described face of spinning 101 is positioned at the horizontal operation face spinning region, face; Described operating surface 102 horizontally set relative to spinning face 101 refers to when spinning workman is just to coiler device 5, and spinning roller 40 is laterally install relative to spinning workman.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally set is simplified, many traditional spinning roller 40 quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman; Spinning roller 40 two ends of horizontally set are fixed, so under the prerequisite carrying high-speed spinning, can ensure the rotation that spinning roller 40 can be stable, do not shake, avoid spinning and be affected; Ensureing that spinning quality is with under the prerequisite carrying high-speed spinning, the semi-continuous spinning machine production efficiency described in the application is improved.
Embodiment 14
Novel semicontinuous high-speed spinning machine comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is relative to operating surface 102 horizontally set spinning face 101, and strand 8 is wrapped on spinning roller 40.The operating surface 102 in described face of spinning 101 is positioned at the horizontal operation face spinning region, face; Described operating surface 102 horizontally set relative to spinning face 101 refers to when spinning workman is just to coiler device 5, and spinning roller 40 is laterally install relative to spinning workman.Spinning roller 40 comprises and realizes drawing-off, solidifies and/or the roller of disacidify function.The two ends of every root spinning roller 40 are separately fixed at the top of frame 1 both sides, with drive unit connection of rotating.Every root spinning roller 40 is connected with drive unit respectively, can realize independence and real-time speed regulating rotation.A help roll 401 is at least comprised in device for spinning 4.Help roll 401 is parallel with spinning roller 40.Device for spinning 4 also comprises water washing device 42, and coiler device 5 comprises air exhausting device 52.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally set is simplified, many traditional spinning roller 40 quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman; Spinning roller 40 two ends of horizontally set are fixed, so under the prerequisite carrying high-speed spinning, can ensure the rotation that spinning roller 40 can be stable, do not shake, avoid spinning and be affected; Ensureing that spinning quality is with under the prerequisite carrying high-speed spinning, the semi-continuous spinning machine production efficiency described in the application is improved.
Round platform tapering: the sectional elevation of round platform is trapezoidal, the angle of these trapezoidal two hypotenuse extended line angles is the tapering of above-mentioned round platform, and above-mentioned sectional elevation is through the center of circle, bottom surface, and and plane perpendicular.
Claims (6)
1. semicontinuous high-speed spinning machine, comprise frame (1) and device for spinning (4), it is characterized in that: described device for spinning (4) comprises spinning roller (40), described spinning roller (40) is at least three, described spinning roller (40) is relative to the equal horizontally set of the operating surface spinning face, described spinning roller (40) is parallel to each other, described spinning roller (40) has three, be respectively drawing roller (404), solidify roller (405) and acid removing roller (406), every root spinning roller (40) with respect to the horizontal plane passes through and is obliquely installed.
2. semicontinuous high-speed spinning machine according to claim 1, is characterized in that: every root spinning roller (40) is connected with drive unit respectively, can realize independent real-time speed regulating transmission.
3. novel semicontinuous high-speed spinning machine according to claim 1, is characterized in that: every root spinning roller (40) is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is greater than 0 degree and is not less than 20 degree.
4. semicontinuous high-speed spinning machine according to claim 1, is characterized in that: every root spinning roller (40) is provided with multiple cannelure (402).
5. semicontinuous high-speed spinning machine according to claim 1, is characterized in that: every root spinning roller (40) is provided with shading ring (403).
6. semicontinuous high-speed spinning machine according to claim 1, is characterized in that: described device for spinning (4) also comprises help roll (401), and described help roll (401) is at least one, and is parallel to wherein spinning roller (40) setting.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310266740.5A CN103409825B (en) | 2013-06-29 | 2013-06-29 | Novel semi-continuous high-speed spinning machine |
| PCT/CN2014/078225 WO2014206161A1 (en) | 2013-06-29 | 2014-05-23 | Novel semi-continuous high-speed spinning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310266740.5A CN103409825B (en) | 2013-06-29 | 2013-06-29 | Novel semi-continuous high-speed spinning machine |
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| CN103409825A CN103409825A (en) | 2013-11-27 |
| CN103409825B true CN103409825B (en) | 2015-04-22 |
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| CN201310266740.5A Active CN103409825B (en) | 2013-06-29 | 2013-06-29 | Novel semi-continuous high-speed spinning machine |
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| CN (1) | CN103409825B (en) |
| WO (1) | WO2014206161A1 (en) |
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| CN103409825B (en) * | 2013-06-29 | 2015-04-22 | 宜宾海丝特纤维有限责任公司 | Novel semi-continuous high-speed spinning machine |
| CN103643310B (en) * | 2013-12-04 | 2016-08-17 | 宜宾丝丽雅集团有限公司 | Spinning technology of spinning machine |
| CN108589108B (en) * | 2015-11-11 | 2020-12-11 | 平湖市恒莎服装有限公司 | Textile yarn sizing equipment |
| CN108588869A (en) * | 2018-03-16 | 2018-09-28 | 常熟市翔鹰特纤有限公司 | A kind of steam bath hot gas spring system and hot gas spring method |
| CN111621860A (en) * | 2019-02-27 | 2020-09-04 | 吉林化纤股份有限公司 | Semi-continuous spinning cake and semi-continuous spinning machine for producing spinning cake |
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Also Published As
| Publication number | Publication date |
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| WO2014206161A1 (en) | 2014-12-31 |
| CN103409825A (en) | 2013-11-27 |
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