CN103290501B - Semicontinuous high-speed spinning machine - Google Patents

Semicontinuous high-speed spinning machine Download PDF

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Publication number
CN103290501B
CN103290501B CN201310266719.5A CN201310266719A CN103290501B CN 103290501 B CN103290501 B CN 103290501B CN 201310266719 A CN201310266719 A CN 201310266719A CN 103290501 B CN103290501 B CN 103290501B
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spinning
roller
centrifugal
strand
spinning roller
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CN103290501A (en
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冯涛
邓传东
张仁友
张玉剑
陈勇君
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Yibin Grace Group Co Ltd
Yibin Grace Co Ltd
Yibin Haisite Fiber Co Ltd
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Yibin Grace Group Co Ltd
Yibin Grace Co Ltd
Yibin Haisite Fiber Co Ltd
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Abstract

The present invention relates to a kind of spinning equipment, relate in particular to a kind of semicontinuous high-speed spinning machine, including frame, glue feeder, strand shaped device, device for spinning and coiler device, in described device for spinning, spinning roller is relative to the operating surface horizontally set spinning face.The operating surface in described face of spinning is in the horizontal operation face spinning in region, face;Described refer to that, when spinning workman is just to coiler device, spinning roller is transversely mounted relative to spinning workman relative to the operating surface horizontally set spinning face.The spinning roller of the present invention is relative to the operating surface horizontally set spinning face, spinning roller two ends after horizontally set are fixed, it is possible to realize spinning the raising of speed on the basis of semicontinuous high-speed spinning machine, and ensure the rotation that spinning roller can be stable, will not shake, it is to avoid during spinning, strand produces the problems such as mutual winding, fracture of wire owing to spinning roller rocks.

Description

Semicontinuous high-speed spinning machine
Technical field
The present invention relates to a kind of spinning equipment, relate in particular to a kind of semicontinuous high-speed spinning machine.
Background technology
Extracted pure methylcellulose by cellulosic material, be called pulp.Process with Caustic soda, Carbon bisulfide, obtain orange-yellow sodium cellulose xanthate, be re-dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, be called viscose glue.Viscose glue, after filtration, maturation, deaeration, carries out wet spinning, and coagulating bath is made up of sulphuric acid, sodium sulfate and zinc sulfate.Effect of sulfuric acid in sodium cellulose xanthate in viscose glue and coagulating bath and decompose, cellulose regenerated and precipitate out, gained cellulose fibre is through washing, desulfurization, bleaching, become viscose rayon after drying.The one of viscose filament yarn and viscose rayon, is also prepared by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning-drawing machine has semicontinuous weaving loom and continuous weaving loom, and from technique and equipment two aspect, both spinning-drawing machines exist following difference:
1, from the angle of production technology, semi-continuous spinning machine is spinning separately, individually to be completed, semi-continuous spinning machine primary responsibility spinning portion with post processing (post processing includes washing, dries, becomes the steps such as cylinder);And continuous spinning machine is that spinning is concentrated in together be continuously finished with post processing (post processing includes washing, dries, becomes the steps such as cylinder) operation, continuous spinning is responsible for the institute from spinning to post processing in steps.
2, from the angle of device structure, semi-continuous spinning machine includes glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtained is fall into the spinning cake in centrifugal cylinder;And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, it does not have winding mechanism, strand is directly entered the mechanism such as drip washing, drying, finally obtains the silk cylinder of coiling and molding.
Based on the difference of both the above spinning-drawing machine, its respective pluses and minuses are as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: with the post-processing step individually carried out, and also have the process of low-temp desulfurization, low temperature long time drying in post-processing step, product has that intensity height, whiteness are high, the feature that strand is soft beautiful;
Shortcoming: spin speed low, post processing costly, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output increased;Spinning and post processing concentrate in together and carry out, and production cost reduces;
Shortcoming: owing to strand is namely to wash namely to dry, strand intensity is low, and whiteness is low, and strand is coarse, quality is not as the product of semi-continuous spinning machine;For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost;Raw material (viscose glue) prescription is high.
In prior art modal semi-continuous spinning machine be R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, including frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, spinning roller is relative to spinning the operating surface 102 in face 101 for longitudinally disposed), the main flow of its spinning is:
Viscose glue is shaped to strand by spraying in acid bath groove with spinning head after frit through reaction, strand passes through drawing-off dish drawing-off to solidifying roller, strand winds the distance of certain number of turns on solidification roller and carries out after the reaction of a period of time lifting head to the face of sth. made by twisting acid removing roller again, adopt the mode of drip washing of dripping that strand is gone acid elution above acid removing roller, strand winds the distance of certain number of turns on acid removing roller and imports centrifugal cylinder again, finally obtains spinning cake.
Wherein, spinning roll body is broadly divided into acid removing roller and solidification roller, each ingot position of spinning-drawing machine uses a pair solidification roller and a pair acid removing roller respectively, solidification roller is arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviating from, the fixed form of roll body is one end and fixes, and the operating surface position that installation direction spins face relative to spinning-drawing machine becomes longitudinally mounted.Three cylinder air drafts of another now R535 triplex yarn spinning machine adopt triplex with duct exhaust air mode.
Its strand moulding section of existing R535A semi-continuous spinning machine and spinning roll structure and mounting means cannot be carried out high speed spinning, and its spinning spins speed at about 70-90m/min.Simultaneously its device structure and mounting means etc. cause that spinning machine equipment floor space is big, energy consumption is high, technological process is complicated, maintenance point is many, the shortcomings such as accessory consumption is big, product cost is high.Three cylinder triplex of another R535 triplex silk mutually form interference with duct exhaust air mode in air draft process, cause exhaust effect poor.
The continuous spinning machine of the Soviet Union has improved for spinning roller segment, but what obtain is tow owing to it produces, it is impossible to obtain spinning cake, so can not be directly applied in semi-continuous spinning machine.
In prior art, modal continuous spinning machine structure is as Figure 4-Figure 6, and its first half includes frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4, and in device for spinning 4, spinning roller is also longitudinally disposed relative to the operating surface 102 spinning face 101.
It is CN1356409 that State Intellectual Property Office discloses a publication number in 2000.12.6, name is called the patent of invention of " single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", a kind of centrifugal semi-continuous spinning machine of this disclosure of the invention, it includes viscose glue induction system, swing tube assembly, scrape acid, drawing-off dish, solidification roller, acid removing roller, crane and funnel, centrifugal cylinder and electricity ingot system, and viscose glue induction system is entered the multichannel viscose glue pipe of glue by head and tail two ends simultaneously and supporting mechanism forms;Swing tube assembly is made up of the dosing pump of the multi-channel parallel concatenated with multichannel sebific duct, worry set, curved tube and shower nozzle;Strand walking path is provided with the acid removing roller assembly being made up of two acid removing rollers installed up and down above double; two solidification rollers;On machine crane, the funnel of device and the same number of synchronization action of strand;Its centrifugal cylinder, electricity ingot system are set to the many centrifugal cylinders of every ingot and the electric ingot supporting with it and controlling organization.
Foregoing invention can produce multi-filament simultaneously, the yield of viscose filament yarn is greatly improved, but this invention uses a pair solidification roller and a pair acid removing roller respectively due to each ingot position of its spinning-drawing machine, solidification roller is arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviating from, the fixed form of roll body is one end and fixes, and installation direction becomes longitudinally mounted relative to spinning-drawing machine operating surface position.The problem that said structure brings is as follows:
1, said structure limits the length of roller, the time that viscose filament yarn is walked on roller is short, and viscose filament yarn curring time is short, if to carry high-speed spinning, inevitably resulting in the viscose filament yarn response time not reduces product quality, so adopting traditional semi-continuous spinning machine efficiency to reduce;
2, in order to improve efficiency, it will usually processing multi-filament bar simultaneously, but easy hank knotting again when many viscose filament yarns are wrapped on existing spinning roller, cause viscose filament yarn to rupture, affect the product quality of viscose filament yarn;
3 it addition, the fixed form of described spinning roller is one end fixes, and such fixed form is cantilevered, when spinning roller rotates, is in a kind of unsure state, it is easy to break down;
4, all spinning rollers are all that one end is fixed, the rotation of spinning roller certainly will be driven by the extremely complex drive mechanism of Structure of need, so also result in the rising of fault rate, and changing silk thread kind, when changing velocity of rotation, it is necessary to stop, then carry out the replacing of drive system middle gear, so making production efficiency reduce, production cost increases.
It is CN2292097 that State Intellectual Property Office discloses a publication number in 1998.9.23, name is called the utility model patent of " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, spinning, washing can be continuously finished, dry, oil, winding etc., it spins scooter 120m/min, this utility model arranges viscose filtration device before spinning-drawing machine board, spinning-drawing machine pump shaft is utilized to drive dosing pump operating, its simple in construction, clean easy to maintenance, effectively filtered the impurity in viscose glue;Spinning head is placed in by spinning bath box swing pipe end, it is ensured that the concentricity of spinning head and glass tubing, it is possible to avoiding producing lousiness, flexible operation, work efficiency is high;Glass tubing exit adopts strand twin-steer, reduces the frictional force between strand and godet roller, and draw ratio distribution rationally, becomes yarn quality high.
Above-mentioned due to strand be namely wash namely to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine;For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost;Raw material (viscose glue) prescription is high.It addition, the spinning roller of above-mentioned continuous spinning machine is still that longitudinally disposed relative to operative region, fix so its mounting means is also one end, or there is the problem in first section of prior art patent.
It is CN201089811 that State Intellectual Property Office discloses a publication number in 2008.7.23, name is called " viscose rayon deep spinning-bathing continuous spinning machine ", which disclose a kind of viscose rayon deep spinning-bathing continuous spinning machine, solve the problem that the esterified degree height of existing continuous spinning machine strand residue brings.The scheme that this utility model adopts is to be provided with acid bath groove between formed pipe and spinning pony roll, and the strand stretched out from formed pipe falls into equipped with walking to spinning pony roll after dipping bath in the acid bath groove of acid solution again.This utility model increases deep bath and spins, and strengthens the extent of reaction of strand, reduces and remain esterified degree, it is ensured that people's silk quality, and is applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and secondary bath acid temperature dense, sour is lower than one bathing, therefore needs to increase a set of independent acid bath system, increases acid station input cost.It addition, the spinning roller of above-mentioned continuous spinning machine is still that longitudinally disposed relative to operative region, fix so its mounting means is also one end, or there is the problem in first section of prior art patent.
It is CN2721660 that State Intellectual Property Office discloses a publication number in 2005.8.31, name is called the utility model patent of " simultaneously spinning the Semi-continuous centrifugal spinning machine of three suitable in viscose filament yarn one ingot position ", the utility model discloses a kind of continuous centrifugal spinning-drawing machine being applicable to simultaneously spin three rhizoid bars on an ingot position of Semi-continuous centrifugal spinning machine, the spinning-drawing machine of 18 spinning cakes in the often joint of this Semi-continuous centrifugal spinning machine, can be produced simultaneously.By the often joint at Semi-continuous centrifugal spinning machine, the parts of 18 electric ingots, 18 centrifugal cylinders are installed, can when not increasing equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning-drawing machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning-drawing machine, and plant maintenance and easy to operate, make its production capacity reach original design ability after system equipment improves and reach 18 spinning cakes from original 6 spinning cakes of often joint or 12 spinning cakes;Meet quality of production requirement simultaneously.
Although the yield that unit often saves can improve yield owing to increasing electricity ingot, centrifugal cylinder device, but the speed of spinning of this spinning-drawing machine is appointed and is not so improved, and spinning speed if improve, can react insufficient quality affecting final products because of strand again.It addition, the spinning roller of above-mentioned semi-continuous spinning machine is still that longitudinally disposed relative to operative region, fix so its mounting means is also one end, or there is the problem in first section of prior art patent.
And for example application number is 89217293.2, the applying date is 1989-09-23, name is called " high-speed spinning device for shaping on rayon silk tube ", and its technical scheme is: this utility model belongs to viscose rayon high-speed spinning device, is mainly made up of conveying pipe, spinning head, formed pipe, bath.Connecting with the formed pipe of a thin diameter between coagulating basin with liquid return trough, the Conic nozzle supporting with formed pipe is installed on the relevant position before formed pipe import, and formed pipe near exit is a filar guide, only sets a spinning disc between filar guide and spinning funnel.In the pipe that above-mentioned utility model adopts, forming technique is applied to semi-continuous centrifugal formula spinning-drawing machine, although said structure can bring up to 120 meters per minute by spinning speed, but owing to spinning fast too fast meeting, the strand of final molding causes that the strand response time not enough, solve owing to spinning the problem that strand that is fast too fast and that bring reacts insufficient so this patent remains without.
In sum, existing semi-continuous spinning machine exists that to spin speed slow, if to carry high-speed spinning, cannot ensure the strand response time, thus causing strand problem of low quality.
Summary of the invention
Present invention seek to address that existing employing semi-continuous spinning machine, particularly semi-continuous spinning machine produces in viscose filament yarn, strand reaction is insufficient, the problem causing carrying high-speed spinning, the method and apparatus providing a kind of novel semi-continuous spinning machine to produce viscose filament yarn, reaches while carrying high-speed spinning, it is ensured that strand reaction is fully, and then guarantee quality, improve production efficiency, reduce the purpose of cost.
In order to solve above-mentioned technical problem, the concrete scheme of the present invention is as follows:
A kind of semicontinuous high-speed spinning machine, including frame, glue feeder, strand shaped device, device for spinning and coiler device, it is characterised in that: in described device for spinning, spinning roller is relative to the operating surface horizontally set spinning face.
The operating surface in described face of spinning is in the horizontal operation face spinning in region, face;Described refer to that, when spinning workman is just to coiler device, spinning roller is transversely mounted relative to spinning workman relative to the operating surface horizontally set spinning face.
Described spinning roller includes the roller realizing drawing-off, solidifying and/or go acid function.
The two ends of described every spinning roller are separately fixed at the top of frame both sides, are connected rotation with driving device.
Described every spinning roller is connected with driving device respectively, it may be achieved independence and real-time speed regulating rotate.
Described device for spinning at least includes a help roll.
Described help roll is parallel with spinning roller.
Described device for spinning include one relative to the operating surface horizontally set spinning roller spinning face.
Described spinning roller with respect to the horizontal plane passes through and be arranged in parallel.
Described spinning roller with respect to the horizontal plane passes through and is obliquely installed.
Described spinning roller is truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0-20 degree.
The sectional elevation of round platform is trapezoidal, and the angle of these trapezoidal two hypotenuse extended line angles is the tapering of above-mentioned round platform, and above-mentioned sectional elevation is through the center of circle, bottom surface, and and plane perpendicular.
Described spinning roller is provided with multiple cannelure.
Described spinning roller is provided with shading ring.
Described spinning roller length is 700~1800mm, and diameter is 50~500mm.
Described device for spinning also includes help roll, and described help roll is at least one, and is parallel to the setting of spinning roller.
Described help roll is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Described spinning roller rotating speed is 30-1300 rev/min.
Described help roll rotating speed is 30-1500 rev/min.
Described device for spinning include two relative to the operating surface horizontally set spinning roller spinning face.
The two ends of described two spinning rollers are separately fixed at the top of frame both sides, are connected rotation with driving device.
Described two spinning rollers are connected with driving device respectively, it may be achieved independent real-time speed regulating transmission.
Described two spinning rollers are arranged in parallel.
Described two spinning rollers with respect to the horizontal plane pass through and be arranged in parallel.
Described two spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
A described two spinning rollers wherein spinning roller is obliquely installed relative to another spinning roller.
Described spinning roller is truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0-20 degree.
Described spinning roller is provided with multiple cannelure.
Described spinning roller is provided with shading ring.
Described spinning roller length is 700~1800mm, and diameter is 50~500mm.
Described device for spinning also includes help roll, and described help roll is at least one, and is parallel to a wherein spinning roller setting.
Described help roll is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Described spinning roller rotating speed is 30-1300 rev/min.
Described help roll rotating speed is 30-1500 rev/min.
Described device for spinning include three relative to the operating surface horizontally set spinning roller spinning face, every spinning roller is relative to the equal horizontally set of the operating surface spinning face, and at least one spinning roller is obliquely installed relative to other spinning rollers.
Spinning roller has three, respectively draw roll, solidification roller and acid removing roller.
In described spinning roller, wherein a spinning roller with respect to the horizontal plane passes through and be arranged in parallel, and other two spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
A described spinning roller wherein spinning rod with respect to the horizontal plane passes through and is obliquely installed, and other two spinning rollers with respect to the horizontal plane pass through and are horizontally disposed with.
Draw roll in described spinning roller, solidification roller and acid removing roller with respect to the horizontal plane pass through and are all obliquely installed.
Described spinning roller has four, respectively draw roll, solidification roller, acid removing roller and godet.
In described spinning roller, wherein a spinning roller with respect to the horizontal plane passes through and be arranged in parallel, and other three spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
In described spinning roller, wherein two spinning rollers with respect to the horizontal plane pass through and be arranged in parallel, and other two spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
In described spinning roller, wherein a spinning roller with respect to the horizontal plane passes through and is obliquely installed, and other three spinning rollers with respect to the horizontal plane pass through and are horizontally disposed with.
Draw roll in described spinning roller, solidification roller, acid removing roller and godet with respect to the horizontal plane pass through and are all obliquely installed.
The two ends of every spinning roller are separately fixed at the top of frame both sides, are connected rotation with driving device.
Every spinning roller is connected to driving device, it may be achieved independent real-time speed regulating transmission.
Every spinning roller is truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0-20 degree.
Every spinning roller is provided with multiple cannelure.
Every spinning roller is provided with shading ring.
Every spinning roller length is 700~1800mm, and diameter is 50~500mm.
Described device for spinning also includes help roll, and described help roll is at least one, and is parallel to a wherein spinning roller setting.
Described help roll is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Described spinning roller rotating speed is 30-1300 rev/min.
Described help roll rotating speed is 30-1500 rev/min.
Described device for spinning include three relative to the operating surface horizontally set spinning roller spinning face, every spinning roller is relative to the equal horizontally set of the operating surface spinning face, and described spinning roller is parallel to each other.
Described spinning roller has 3, respectively draw roll, solidification roller and acid removing roller.
Described spinning roller has 4, respectively draw roll, solidification roller, acid removing roller and godet.
The two ends of every spinning roller are separately fixed at the top of frame both sides, are connected rotation with driving device.
Every spinning roller is connected to driving device, it may be achieved independent real-time speed regulating transmission.
Every spinning roller with respect to the horizontal plane passes through and be arranged in parallel.
Every spinning roller with respect to the horizontal plane passes through and is obliquely installed.
Every spinning roller is truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0-20 degree.
Every spinning roller is provided with multiple cannelure.
Every spinning roller is provided with shading ring.
Every spinning roller length is 700~1800mm, and diameter is 50~500mm.
Described device for spinning also includes help roll, and described help roll is at least one, and is parallel to a wherein spinning roller setting.
Described help roll is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Described spinning roller rotating speed is 30-1300 rev/min.
Described help roll rotating speed is 30-1500 rev/min.
Described glue feeder includes dosing pump, supplies sebific duct and filter, and dosing pump is connected with for sebific duct, and viscose glue is entered for sebific duct by dosing pump, and filter is connected with supplying sebific duct.
Described dosing pump is single pump of one-in-and-one-out or the double pump of one-in-and-two-out or enters the pump having more.
Described strand shaped device includes spinning head and profiled part, and profiled part includes shaped device in bath shaped device or pipe.
Described spinning head is in " one " font, fan-shaped or circular.
The filter of described glue feeder is arranged between dosing pump and spinning head.
In described pipe, shaped device includes acid bath box, formed pipe and filar guide;Described spinning head and one end of formed pipe are placed in acid bath box, and spinning head is corresponding with formed pipe, and strand sprays into formed pipe, and filar guide is positioned at the formed pipe other end.
Described device for spinning also includes water washing device.
Described water washing device is immersion cleaning device, and described immersion cleaning device includes dipping bath groove and thread pressing wheel, and described thread pressing wheel is positioned at dipping bath groove, under strand is walked around thread pressing wheel and is pressed in the cleaning liquid level of dipping bath groove by thread pressing wheel.
Also include scraping sour water porcelain bar, described in scrape sour water porcelain bar and be arranged on the top of dipping bath groove, strand after dipping bath groove goes out liquid level through scraping the deacidification of sour water porcelain bar.
Described sour water porcelain bar of scraping is in coaxial rotating point in thread pressing wheel.
Immersion cleaning device work process is: the spinning roller of horizontally set is under the drive of driving device, strand completes the techniques such as the solidification of strand, drawing-off on spinning roller, strand is by the dipping bath groove of immersion cleaning device simultaneously, the thread pressing wheel that strand is arranged in dipping bath groove is pressed under the cleaning liquid level of dipping bath groove, the cleaning that strand obtains embathing strand in dipping bath groove is more complete, evenly.
Described water washing device is spray equipment, and described spray equipment includes spray orifice and water inlet pipe.
Described water inlet pipe directly has spray orifice.
Described spray equipment also includes shower nozzle, and shower nozzle connects with water inlet pipe, and spray orifice is arranged on shower nozzle.
Described spray equipment is positioned at the top of spinning roller or lower section, or any side, or upper and lower, left and right are respectively provided with (washing convection current to be formed).
Described spray equipment is fixed in spinning-drawing machine frame, and described spray equipment is arranged on any one roller of spinning roller draw roll, solidification roller, acid removing roller.
The spinning roller of horizontally set is under the drive of driving device, strand completes the techniques such as the solidification of strand, drawing-off on spinning roller, open water cleaning device simultaneously, the cleanout fluid in the water inlet pipe spray orifice by being disposed thereon, or the every rhizoid bar on each spinning roller is sprayed by the spray orifice of shower nozzle, thus reaching to clean the purpose of acid so that strand is less containing acid, go acid uniformly.
Described coiler device includes funnel, electricity ingot and centrifugal cylinder, and funnel is arranged below centrifugal cylinder, is connected with electricity ingot below centrifugal cylinder, and described funnel is arranged on support.
Described coiler device includes funnel, electricity ingot and centrifugal pan device, and funnel is arranged below centrifugal pan device, is connected with electricity ingot below centrifugal pan device, and described funnel is arranged on support.
Centrifugal pan device includes centrifugal pan, described centrifugal pan be provided above centrifugal cover, the upper bottom surface of described centrifugal cover and bottom surface are open structure, and described centrifugal pan is connected by bindiny mechanism with centrifugal cover, are vertically arranged with an axle in the middle part of described centrifugal pan.
Described centrifugal cover is cylindrical.
Described centrifugal cover is truncated cone-shaped.
Described centrifugal cover is cone.
Described centrifugal pan be connected below driving the electric ingot of its rotation.
Described bindiny mechanism is buckle structure.
Described bindiny mechanism is bolt, nut.
Described centrifugal cover bottom surface is suitable with centrifugal pan size.
The height of described cylinder axle is suitable with the height of centrifugal cover.
Described centrifugal cylinder or centrifugal pan at least two in each Ding Wei district, namely constitutes at least two rows on the operating platform spin face and often arranges six centrifugal cylinders or centrifugal pan.
Described electricity ingot is single shaft centrifugal electricity ingot, including bearing and a bearing body, described bearing body is positioned in a bearing, also including labyrinth shell and centrifugal shaft, described labyrinth casing is connected on bearing body, and described labyrinth shell is connected with labyrinth wharve, described centrifugal shaft is monoblock type major axis, described centrifugal shaft through labyrinth shell and bearing body, wharve top, described labyrinth is connected with centrifugal cylinder, and wharve bottom, described labyrinth constitutes multilamellar pneumostop structure with labyrinth shell.
Monoblock type major axis be connected above upper bearing (metal), monoblock type major axis be connected below lower bearing.Upper bearing (metal) is arranged between centrifugal shaft upper end and wharve lower end, labyrinth, and is fixed in shell upper end, labyrinth;Described lower bearing is arranged on centrifugal shaft lower end and is fixed in bearing body.Lower bearing place is provided with damping, and described is provided with shock absorbing ring and cushion between bearing and bearing body.O type O-ring seal it is provided with between labyrinth outer casing underpart and bearing body.
Also including drive motor, described drive motor specifically includes a rotor being fixed on monoblock type major axis and a stator being fixed in the shell of labyrinth.Described stator includes multiple iron core and winding, described embedding winding unshakable in one's determination.
Described electricity ingot is single shaft centrifugal electricity ingot, centrifugal electricity ingot includes bearing and a bearing body, described bearing body is positioned in a bearing, also include labyrinth shell and centrifugal shaft, described labyrinth casing is connected on bearing body, described labyrinth shell is connected with labyrinth wharve, described centrifugal shaft includes solid shafting and hollow axle, hollow shaft sleeve is connected on solid shafting bottom, solid shafting lower end is connected with hollow axle lower end, described centrifugal shaft through labyrinth shell and bearing body, wharve top, described labyrinth is connected with centrifugal cylinder, wharve bottom, described labyrinth constitutes multilamellar pneumostop structure with labyrinth shell.
Solid shafting lower end and contact position, hollow axle lower end are provided with the conical surface, and two cone match are also tightly fastened.Solid shafting be connected above upper bearing (metal), hollow axle be connected below lower bearing.Upper bearing (metal) is arranged between centrifugal shaft upper end and wharve lower end, labyrinth, and is fixed in shell upper end, labyrinth.Lower bearing is arranged on centrifugal shaft lower end and is fixed in bearing body.Prop up and between bearing and bearing body, be provided with seal shock-proof circle and cushion.Described labyrinth lower housing portion and bearing body are provided with O type O-ring seal.
Also including drive motor, drive motor includes a rotor being fixed on centrifugal shaft and a stator being fixed in casing.
Described coiler device also includes air exhausting device, and described air exhausting device includes: the upper air exhausting device above spinning roller and the downward air exhaust device between centrifugal cylinder and funnel in frame.
Described upper air exhausting device includes machine top guard shield and exhaust outlet, and described machine top guard shield includes at least two inclined-plane for waste gas guiding drain, and upper end, described at least two inclined-plane all connects with same exhaust outlet, and the lower end on described inclined-plane is provided with vertical connecting plate.
Described inclined-plane is four, described four inclined-planes be shaped as triangle.
The upper end on four inclined-planes is all connected with exhaust outlet, in four inclined-planes, two longitudinal directions are arranged and are connected with vertical connecting plate bottom the inclined-plane that is oppositely arranged, the horizontal inclined-plane bottom thickness arranged and be oppositely arranged of said two is identical with the height of described vertical connecting plate, and said two is connected with described two vertical connecting plates bottom the horizontal inclined-plane arranged and be oppositely arranged respectively.
Angle of inclination with respect to the horizontal plane, described inclined-plane is 15-45 degree.
Described exhaust outlet place is provided with air exhauster.
After portion is discharged from spinning-drawing machine, rise in the confined space of spinning, when waste gas rises to machine top guard shield, waste gas can be directed to gradually along inclined-plane and be positioned at multiple inclined-planes intersection exhaust outlet, four inclined-planes arrange the exhaust outlet that the waste gas of four direction then can all be directed to top, it is achieved that the effect of upper air draft.
Described downward air exhaust device includes the first downward air exhaust device and the second downward air exhaust device, described first downward air exhaust device and the connection of the second downward air exhaust device, second downward air exhaust device is arranged on the lower section of the first downward air exhaust device, described first downward air exhaust device includes the single cylinder exhaust duct being separately positioned on three centrifugal cylinders of string, second downward air exhaust device includes the lower exhaust duct being arranged on multiple row centrifugal cylinder two ends, and described single cylinder exhaust duct connects with lower exhaust duct.
In described first downward air exhaust device, the single cylinder exhaust duct of adjacent two centrifugal cylinders connects with the lower exhaust duct of one end, and the single cylinder exhaust duct of another centrifugal cylinder connects with the lower exhaust duct of the other end.
Described single cylinder exhaust duct is arranged on the top of centrifugal cylinder.
Described lower exhaust duct is provided with multiple air inlet.
Described lower exhaust duct is connected with air exhauster.
Semicontinuous high-speed spinning machine also includes the control system of semicontinuous high-speed spinning machine, the control system of described semicontinuous high-speed spinning machine includes central control module, applying glue cotrol module, strand molding control module, spinning controls module and winding control module, described central control module is respectively at applying glue cotrol module, applying glue cotrol module, strand molding control module, spinning controls module and winding control module connects, described spinning controls module control molding strand and runs on the spinning roller relative to the operating surface horizontally set spinning face, molding strand is around spinning roller;Spinning controls module, and by controlling, spinning roller rotation control device for spinning carries out strand drawing-off, strand solidifies and strand goes acid, going in the process of acid at described strand drawing-off, strand solidification and strand, spinning controls module control water washing device and molding strand is washed;Spinning controls module and controls to go the molding strand of acid and washing to derive to funnel from spinning roller through strand drawing-off, strand solidification, strand.
Described applying glue cotrol module controls rayon spinning stock solution and sequentially passes through for, after sebific duct, filter, inputting spinning head, carry out continuous glue supply, and applying glue cotrol module controls the conveying capacity of rayon spinning stock solution by dosing pump.
Described applying glue cotrol module controls after strand sprays in pipe shaped device or bath shaped device by the spinneret of spinning head, to carry out strand forming operation, obtain molding strand after strand solidifies.
Described winding control module controls to go the molding strand of acid and washing to fall into centrifugal cylinder or centrifugal pan through funnel through strand drawing-off, strand solidification, strand, winding control module controls the dynamic centrifugal cylinder of electricity spindle band by electricity ingot controller or centrifugal pan rotates, and forms spinning cake.
Semicontinuous high-speed spinning machine also includes speed control system, described speed control system includes man machine interface, PLC, input and output fastener, converter and work drive motor, described PLC is connected with converter by input and output fastener, described converter is connected with work drive motor, described man machine interface is connected with PLC, and described man machine interface is provided with WINCC process monitoring module and for controlling the preset value module of work drive motor rotating speed.
Described man machine interface is connected with PLC by EPA.
Communication signal is delivered to PLC by EPA by described WINCC process monitoring module, the PLC receiving communication signal reads the preset value of preset value module, show that work drive motor needs the velocity amplitude of synchronization control by internal arithmetic, and work drive motor needs the velocity amplitude of synchronization control be delivered to converter by exporting fastener, after converter controls work drive motor rotating speed after velocity amplitude is quantified as frequency signal, and by the outside lead-out terminal of converter and input card, the running status of feedback is sent to PLC, complete speed controlling and the feedback of status of work drive motor.
Described converter is multiple, and converter includes gumming pump converter, lifting shaft converter and spinning roller converter;Described PLC is connected with gumming pump converter, lifting shaft converter and spinning roller converter respectively by input and output fastener.
Described work drive motor is multiple, and work drive motor includes gumming pump work drive motor, lifting shaft work drive motor and spinning roller work drive motor;Described gumming pump converter is connected with gumming pump work drive motor, and lifting shaft converter is connected with lifting shaft work drive motor, and spinning roller converter is connected with spinning roller work drive motor.
Described input and output fastener is I/O fastener.
Described man machine interface is connected with PLC by EPA.EPA is based on powerful region and the unit networks of IEEE802.3.EPA, SIMATICNET is utilized to provide an approach being integrating seamlessly into the new multimedia world.The extensive use that Intranet, external the Internet, and Internet provide not only comes into the office field of today, can also be applied to produce and cross process automation.After 10M baud rate Ethernet successful operation, having function of exchange, full duplex and adaptive 100M baud rate Fast Ethernet, meet the standard of IEEE802.3u, also successful operation has been for many years.The Ethernet adopting which kind of performance depends on the needs of user.General compatibility allows user's seamless upgrade to new technique.
Semicontinuous high-speed spinning machine also includes Intelligent electric ingot controller, described Intelligent electric ingot controller includes housing, seals lid, master control borad, circuit board and operation panel, described master control borad, major loop plate and operation panel exist in housing by sealing cap seal, described master control borad is connected with circuit board, and operation panel is fixed on circuit board;Described master control borad is provided with central control module, and described circuit board is provided with relay I, relay II, relay III, relay IV, relay V and relay VI;Described central control module is connected formation respectively and starts module with relay I, relay II and relay III, and described central control module is connected formation brake module respectively with relay IV, relay V and relay VI;Described operation panel is provided with startup button and locking key, and described startup button and locking key are connected with central control module respectively.
Described operation panel is additionally provided with three and is respectively used to show different running LED, and described three display lamps are connected with central control module respectively.
Intelligent electric ingot controller also includes photoisolator, and described startup button, locking key and three display lamps are connected with central control module each through photoisolator;For exchanging information.
Described three display lamp respectively power supply indicators, run indicator and brake indicating lamp.
Described housing is ABS plastic housing, seals lid and seals lid for PC transparent plastic.
Described relay I, relay II, relay III, relay IV, relay V and relay VI are three-phase alternating current relay.
The operation principle of Intelligent electric ingot controller: the Intelligent electric ingot controller that the present invention adopts has three kinds of states: standby, operation and brake dynamic braking;During brake dynamic braking, three-phase alternating current relay disconnects, brake relay closes, and the DC voltage after rectification gives electricity three winding power of ingot the size adjustment supply voltage according to rotating speed by pulse width modulation, and accurate timing, energy consumption of electrical machinery braking is automatically switched off direct current supply after stopping.
It is an advantage of the current invention that:
1, the spinning roller of the present invention is relative to the operating surface horizontally set spinning face, spinning roller two ends after horizontally set are fixed, it is possible to realize spinning the raising of speed on the basis of semicontinuous high-speed spinning machine, and ensure the rotation that spinning roller can be stable, will not shake, it is to avoid during spinning, strand produces the problems such as mutual winding, fracture of wire owing to spinning roller rocks.Even if also being able to ensure strand reaction fully simultaneously because carry high-speed spinning after spinning roller horizontally set, strand will not produce the problems such as burr, also ensure that strand uniformity in spinning process, under the premise ensureing spinning quality and carry high-speed spinning, production efficiency is improved.Due to the fact that spinning roller relative to the operating surface horizontally set spinning face, so the structure of spinning roller and its drive mechanism are simplified, facilitate workman's operation to spinning roller so that the technological parameter of semi-continuous spinning machine, as: the rotating speed etc. of multiple spinning rollers is easier to control.The present invention can be made directly transformation on existing R535 semi-continuous spinning machine, so improvement cost is low, is conducive to the upgrading of equipment.
2, the spinning roller horizontally set of the semicontinuous high-speed spinning machine of the present invention, it is simple to each spinning roller is independently controlled, more convenient individually raises speed for each spinning roller.
3, the spinning roller horizontally set of the semicontinuous high-speed spinning machine of the present invention, it is easy to adjust real-time the specification of produced strand, as the strand producing 40D being replaced by production 60D, 120D, 150D, 200D etc., also allow for adjusting the strand kind produced real-time, such as composite filament, shaped filaments, flat filament etc..When speed-raising or conversion kind, it is not necessary to shut down and change travelling gear.
4, spinning roller is relative to the operating surface horizontally set spinning face, the problem that when solving longitudinally mounted, operative space is little, and when needing to increase spinning roller length, have only to slightly in the horizontal plane spinning roller be tilted certain angle, just can increase spinning roller length while not sacrificing operative space, increase the time of strand walking, make reaction more abundant, and can effectively prevent strand snarl together.Simultaneously, strand on spinning roller can be operated by operator easily, avoid after on existing spinning roller, strand goes wrong, operator needs to shuttle back and forth between multiple centrifugal cylinders and electricity ingot, the problem getting to specify position that strand is processed, has saved workman and has processed the time of strand.
5, the spinning roller of the present invention is relative to spinning face operating surface horizontally set, whole Semi-continuous centrifugal spinning machine has only to 1 spinning roller and can be achieved with all functions, the technical scheme of 12,18 or more spinning roller is needed compared to the semi-continuous spinning machine of prior art, The present invention reduces spinning roller quantity, reduce the manufacturing cost of spinning-drawing machine, and the control system of entirety is simplified, be conducive to Programmed control.
6, spinning roller is horizontally set both with respect to the face of spinning, and is conducive to technology controlling and process more to optimize, and also allows for controlling.
7, spinning roller is horizontally set both with respect to the face operating surface of spinning, the distance that strand is advanced on spinning roller is elongated, increases strand drawing-off, solidifies and goes the sour time, is conducive to the molding of strand, especially for reducing doubling, burr, fracture of wire etc., there is technique effect good especially.
8, spinning roller is horizontally set both with respect to the face operating surface of spinning, and decreases the quantity of spinning roller, and reduces the volume of whole semi-continuous spinning machine, reduces its floor space and weight, can reduce the manufacturing cost of semi-continuous spinning machine.
9, the two ends of spinning roller of the present invention are separately fixed at the top of frame both sides, when high speed spinning, spinning roller will not shake, and spinning is stable, decreases the generation amount of fracture of wire burr, spinning roller is connected to driving device, independence can be realized and real-time speed regulating rotates, independent driving spinning roller, changing spinning kind, such as control when flat filament, shaped filaments and spinning speed easily, quickly.
10, the spinning roller of the present invention can with respect to the horizontal plane pass through and be arranged in parallel, can also with respect to the horizontal plane passing through and be obliquely installed, spinning roller with respect to the horizontal plane passes through to be obliquely installed and is conducive to strand sub-wire in coiler device.
11, spinning roller is set to truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0-20 degree, tapering is exactly columned spinning roller when being 0 degree, truncated cone-shaped, and the diameter of the spinning roller one end in gradual change shape is more than the diameter of the other end, viscose filament yarn is wrapped on such spinning roller, owing to the roller footpath of spinning roller becomes larger, viscose filament yarn carries out the operation of spiral form on spinning roller and obtains effective stretching, further increases the hot strength of viscose filament yarn.
12, on spinning roller, it is provided with multiple cannelure, spinning roller arranges cannelure, during spinning, being limited in cannelure by strand, strand will not channel bit, and every rhizoid bar would not be wound around mutually, strand can also effectively be stretched by cannelure simultaneously, is conducive to the raising of strand intensity.
13, being provided with shading ring on spinning roller, during spinning, be limited between shading ring by strand, strand will not channel bit, and every rhizoid bar would not be wound around mutually, and strand can also effectively be stretched by shading ring simultaneously, is conducive to the raising of strand intensity.
14, device for spinning also includes help roll, and help roll is at least one, and is parallel to the setting of spinning roller.Increase help roll in order that be easy to workman to take out waste silk, in time there is waste silk, waste silk is introduced help roll by workman, it is easy to waste silk is taken out, then more normal strand is introduced on spinning roller.
15, help roll is connected to driving device, it may be achieved independence and real-time speed regulating rotate, and facilitate workman to take out waste silk in good time, and operation is simple.
16, two spinning rollers are arranged in parallel, and two spinning rollers with respect to the horizontal plane pass through and be arranged in parallel, and the spinning roller vibration so installed is little, and spinning is stable, it is simple to operation and installation.
17, two spinning rollers are arranged in parallel, and two spinning rollers with respect to the horizontal plane pass through and are obliquely installed, such mounting means, the length of spinning roller can be increased, increase the stroke of strand, extend the curring time of strand, be conducive to the raising of strand quality.
18, a two spinning rollers wherein spinning roller is obliquely installed relative to another spinning roller.Such installation spinning is conducive to strand sub-wire, and strand is not easy mutual winding, is conducive to the work of coiler device.
19, spinning roller is arranged in parallel, and spinning roller with respect to the horizontal plane passes through and be arranged in parallel, and the spinning roller vibration so installed is little, and spinning is stable, it is simple to operation and installation.
20, spinning roller is arranged in parallel, and spinning roller with respect to the horizontal plane passes through and is obliquely installed, such mounting means, it is possible to increases the length of spinning roller, increases the stroke of strand, extend the curring time of strand, be conducive to the raising of strand quality.
21, the spinning roller of horizontally set is provided around the immersion cleaning device for strand washing, described immersion cleaning device includes dipping bath groove, thread pressing wheel, described thread pressing wheel is positioned at dipping bath groove, under strand is walked around thread pressing wheel and is pressed in the liquid level of dipping bath groove by thread pressing wheel, strand is completely soaked within cleaning solution by thread pressing wheel, forms the cleaning process of a complete dipping bath formula in spinning process, by the washing spinning of dipping bath, the cleaning of strand is more complete, and strand residual acid is less, and uniformity is good.
22, the immersion cleaning device of the present invention also includes scraping sour water porcelain bar, described sour water porcelain bar of scraping is arranged on the top of dipping bath groove, strand after dipping bath groove goes out liquid level through scraping sour water porcelain bar deacidification, strand after dipping bath groove goes out liquid level through scraping sour water porcelain bar, by carrying out containing sour water and strike off on the strand after dipping bath, reduce strand acid content further.
23, the spray equipment of the present invention includes spray orifice and water inlet pipe, the cleanout fluid of spray orifice ejection is just to the strand on every roller, strand is cleaned by the mode sprayed, can effectively remove the acid solution on strand, strand residual acid is less and uniform containing acid, ensure strand reaction fully, and then ensure quality, improve production efficiency.
24, directly having spray orifice on water inlet pipe in spray equipment of the present invention, cleanout fluid is sprayed directly on on strand by water inlet pipe, its simple in construction, it is simple to transformation.
25, in spray equipment of the present invention, spray equipment also includes shower nozzle, and spray orifice is arranged on shower nozzle, and by arranging shower nozzle on water inlet pipe, spray orifice is arranged on shower nozzle, enhances the pressure of cleanout fluid during spray so that strand cleaning performance when walking is better.
26, spray equipment of the present invention is positioned at the top of spinning roller or lower section, or any side, or upper and lower, left and right are respectively provided with, and cleanout fluid forms washing convection current when cleaning, and the strand on spinning roller carries out omnibearing cleaning, and strand cleaning performance is best.
27, spray equipment of the present invention is fixed in spinning-drawing machine frame, and described spray equipment is arranged on any one roller of spinning roller draw roll, solidification roller, acid removing roller so that strand can be cleaned in any position of device for spinning.
28, all spinning rollers of the present invention are horizontally set both with respect to the face of spinning, spinning roller after horizontally set is positioned at the face of spinning, the problem that when solving longitudinally mounted, operative space is little, and when needing to increase spinning roller length, have only to slightly in the horizontal plane spinning roller be tilted certain angle, it is possible to while not sacrificing operative space, increase spinning roller length, increase the time of strand walking, make reaction more abundant, and can effectively prevent strand snarl together.Simultaneously, strand on spinning roller can be operated by operator easily, avoid after on existing spinning roller, strand goes wrong, operator needs to shuttle back and forth between multiple centrifugal cylinders and electricity ingot, the problem getting to specify position that strand is processed, has saved workman and has processed the time of strand.
29, all spinning rollers of the present invention are horizontally set both with respect to the face of spinning so that being wrapped in the strand on spinning roller can rapidly to being wound around, it is to avoid strand snarl, it is achieved the effect of sub-wire.
30, all spinning rollers of the present invention are horizontally set both with respect to the face of spinning, whole Semi-continuous centrifugal spinning machine is minimum to be had only to 1 spinning roller and can be achieved with all functions, the technical scheme of 12,18 or more spinning roller is needed compared to the semi-continuous spinning machine of prior art, The present invention reduces spinning roller quantity, reduce the manufacturing cost of spinning-drawing machine, and the control system of entirety is simplified, be conducive to Programmed control.
31, spinning roller of the present invention is horizontally set both with respect to the face of spinning, and is conducive to technology controlling and process more to optimize, and also allows for controlling.
32, spinning roller of the present invention is horizontally set both with respect to the face operating surface of spinning, and is conducive to the molding of strand, especially for reduces doubling, burr, fracture of wire etc., has technique effect good especially.
33, spinning roller of the present invention is horizontally set both with respect to the face operating surface of spinning, and decreases the quantity of spinning roller, and reduces the volume of whole semi-continuous spinning machine, reduces its floor space and weight, can reduce the manufacturing cost of semi-continuous spinning machine.
34, spinning roller is set to round table-like by the present invention, the diameter of round table-like spinning roller one end is more than the diameter of the other end, viscose filament yarn is wrapped on such spinning roller, owing to the roller footpath of spinning roller becomes larger, viscose filament yarn carries out the operation of spiral form on spinning roller and obtains effective stretching, further increases the hot strength of viscose filament yarn.
35, the present invention is provided with multiple cannelure on spinning roller, spinning roller arranges cannelure, during spinning, viscose filament yarn is limited in cannelure, root viscose filament yarn is not had to channel bit, every viscose filament yarn would not be wound around mutually, and viscose filament yarn can also effectively be stretched by cannelure simultaneously, is conducive to the raising of viscose filament yarn intensity.
36, the drive mechanism of the present invention is that many motors independently control, it is achieved unified VFC, simplifies drive mechanism, easy to maintenance, reduces spinning cost, and operates more simple.
37, the centrifugal pan device of the present invention adopts centrifugal pan to coordinate centrifugal cover that strand axle centered by cylinder axle can be made directly to become cylinder, decrease the process of existing centrifugal cylinder structure, it is to avoid carrying spinning cake and spinning cake become the trouble of cylinder again through ternary.
38, the centrifugal pan device of the present invention adopts the structure that centrifugal pan coordinates with centrifugal cover, it is easy to into the strand after cylinder take out, owing to centrifugal pan and centrifugal cover are to be connected by bindiny mechanism, as long as so bindiny mechanism is opened, centrifugal pan and centrifugal cover just can separate, and cylinder strand and cylinder axle can will be become to take out in the lump.
39, the centrifugal pan device of the present invention uses buckle or bolt nut structure are all easily achieved centrifugal pan and the centrifugal separation covered and combination, it is simple to workman takes out into a spinning cake.
40, the centrifugal pan device of the present invention due to the shape of centrifugal cover different, cause the shape of spinning cake shaping respectively in cylinder or the tubular of circular cone, be conducive to spinning cake to obtain superior technique effect and cost benefit in follow-up washing, drying or dyeing.
41, the centrifugal cover bottom surface of the centrifugal pan device of the present invention is suitable with centrifugal pan size, so centrifugal cover bottom surface can be completely placed on centrifugal pan, does not have gap.
42, the cylinder axle height of the centrifugal pan device of the present invention is suitable with the height of centrifugal cover, namely the highest can be identical with the height of centrifugal cover, it is possible to utilize the space in centrifugal cover to greatest extent.
43, the single shaft of the present invention centrifugal electricity ingot is applicable to the semicontinuous high-speed spinning machine of spinning roller horizontally set, the monoblock type major axis simple in construction of single shaft centrifugal electricity ingot, owing to it is integral design, so being hardly damaged, and monoblock type major axis is lightweight, can normal operation at high speed, owing to have employed single-shaft configuration, so the height of overall electricity ingot can be reduced.
44, the single shaft of the present invention centrifugal electricity ingot is applicable to the semicontinuous high-speed spinning machine of spinning roller horizontally set, and the bearing body of single shaft centrifugal electricity ingot is provided with damping ring with a bearing and cushion blocking is connected, and easily splits.This structure makes the connection between electricity ingot and bracing frame connect for elasticity, the mechanical vibration produced when can fully eliminate electricity ingot operating and resonance, without substantially shaking head phenomenon when electricity ingot starts and brakes, operate steadily, vibrate little, start and braking is fast, can run up for a long time, and improve the service life of electricity ingot motor and bearing.Shock absorbing ring and shock absorbing ring and cushion are that vertical and horizontal rise effective damping effect.
45, the single shaft of the present invention centrifugal electricity ingot is applicable to the semicontinuous high-speed spinning machine of spinning roller horizontally set, the top of single shaft centrifugal electricity ingot have employed labyrinth wharve rotation and labyrinth shell relative motion reaches waterproof sealing, lower section O type O-ring seal seals, it is achieved that electricity ingot can realize acidity in wet condition and spin.
46, the single shaft of the present invention centrifugal electricity ingot is applicable to the semicontinuous high-speed spinning machine of spinning roller horizontally set, and the spoilage of single shaft centrifugal electricity ingot is low, and overload capacity is strong.
47, the centrifugal shaft of the centrifugal electricity ingot of the present invention adopts solid shafting and the structure of hollow axle socket, the labyrinth wharve rotation adopted above the centrifugal electricity ingot of the semicontinuous high-speed spinning machine being applicable to spinning roller horizontally set and labyrinth shell relative motion is coordinated to reach the effect of waterproof sealing, it is achieved that electricity ingot can realize acidity in wet condition and spin.
48, the centrifugal electricity spindle bearing body of the application is provided with damping ring and cushion blocking is connected with propping up a bearing, and easily splits.This structure makes the connection between electricity ingot and bracing frame connect for elasticity, the mechanical vibration produced when can fully eliminate electricity ingot operating and resonance, without substantially shaking head phenomenon when electricity ingot starts and brakes, operate steadily, vibrate little, start and braking is fast, can run up for a long time, and improve the service life of electricity ingot motor and bearing.Shock absorbing ring and cushion are that vertical and horizontal rise effective damping effect.
49, seal with O type O-ring seal below the centrifugal electricity ingot of the application, it is achieved that electricity ingot can realize the seal request that acidity is spun in wet condition.
50, the centrifugal electricity ingot spoilage of the application is low, and overload capacity is strong.
51, the upper air exhausting device of the present invention have employed the inclined-plane of waste gas guiding drain, when waste gas in such spinning space rises to machine top guard shield, waste gas can be directed to gradually along inclined-plane and be positioned at multiple inclined-planes intersection exhaust outlet, make not have exhaust residual in whole spinning space at three dimensional angle place, the health of operator will not be impacted.
52, the vertical connecting plate of the upper air exhausting device of the present invention enable to machine top passport can with spinning-drawing machine confined space close be connected, waste gas will not leak from confined space.
53, the bevel inclination angle of the upper air exhausting device of the present invention ensure that when waste gas smoothly enters exhaust outlet along inclined-plane, it is ensured that the reasonable size of exhaust outlet.
54, waste gas in the centrifugal cylinder of each column can individually be discharged to lower exhaust duct by first downward air exhaust device of the present invention, waste gas in so multiple centrifugal cylinders may not pass through other centrifugal cylinders in transmitting procedure, so without the toxic emission having influence on other centrifugal cylinders.
55, the waste gas in multiple single cylinder exhaust ducts can be collected collecting by second downward air exhaust device of the present invention, and is uniformly carried out discharge.
56, the single cylinder exhaust duct of second downward air exhaust device of the present invention is positioned at the top of centrifugal cylinder, owing to the waste gas in centrifugal cylinder can be gathered in the top of centrifugal cylinder, so the waste gas produced can be discharged by single cylinder exhaust duct timely from centrifugal cylinder.
57, second downward air exhaust device of the present invention is rational in infrastructure, and all exhaust duct layouts are independent of each other, and improve exhaust emissions effects.
58, the control system of the present invention can control each step operation in spinning technique, reach while carrying high-speed spinning, it is ensured that strand reaction walking distance, simultaneously also it is ensured that strand reaction is abundant, and then reach to ensure quality, improve production efficiency, reduce the purpose of cost.
59, the present invention adopts the spinning speed that man machine interface controls to be connected with PLC to control system, operator are facilitated can spinning-drawing machine principal velocity to be set, and respectively the speed of service of each drive apparatus motor can be carried out pro rate and realizes, each motor speed of service of stepless lifting;And this interface shows each motor operating state in real time, and monitoring is convenient.Meanwhile, adopting converter and work drive motor respectively multiple, converter includes gumming pump converter, lifting shaft converter and spinning roller converter;Described PLC is connected with gumming pump converter, lifting shaft converter and spinning roller converter respectively by input and output fastener;Facilitate operator that the speed of service of gumming pump, lifting shaft and spinning roller is carried out pro rate and realized, each motor speed of service of stepless lifting.Spinning roller work drive motor is two;Each spinning roller converter and a spinning roller work drive motor connect;Tow can be carried out the drawing and forming of twice friction speed by two spinning rollers, and the speed of service is carried out pro rate by operator.Adopting input and output fastener is I/O fastener;I/O fastener cost is low, and result of use is good, and signal transmission is stable.
60, the Intelligent electric ingot controller that the present invention adopts, two buttons are only needed to realize all operations, adopting the variable dynamic braking of syllogic stepped-up voltage, braking time controls precisely, can arbitrarily set, three phase mains controls simultaneously, guaranteeing to safeguard safety have operation, stopping, braking, the multiple instruction of malfunction, Corrosion Protection is high, enclosure volume is little, degree of protection IP65;Adopting operation panel to be additionally provided with three to be respectively used to show different running LED, described three display lamps are connected with central control module respectively;Three display lamp respectively power supply indicators, run indicator and brake indicating lamp;Having operation, stopping, braking, the multiple instruction of malfunction, result of use is good;Adopting housing is ABS plastic housing, seals lid and seals lid for PC transparent plastic;ABS plastic shell anticorrosion performance is high, and enclosure volume is little, degree of protection IP65;PC transparent plastic seals lid and so that observing, operator can be allowed to see the connection of circuit, maintain easily and manage;Relay I, relay II, relay III, relay IV, relay V and relay VI is adopted to be three-phase alternating current relay;Can forming the variable dynamic braking of syllogic stepped-up voltage, braking time controls precisely, can arbitrarily set, and three phase mains controls simultaneously, it is ensured that safeguard safety.
Accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1.
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2.
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view (namely spinning the operating surface in face) in face.
The front view in the face of spinning of the existing continuous centrifugal spinning-drawing machine of Fig. 4.
The front view of the existing continuous centrifugal spinning-drawing machine of Fig. 5.
The existing continuous centrifugal spinning-drawing machine of Fig. 6 spins the top view (namely spinning the operating surface in face) in face.
The structural representation of the side-looking of the semicontinuous high-speed spinning machine of Fig. 7 present invention.
The structural representation that the master of the semicontinuous high-speed spinning machine of Fig. 8 present invention looks.
The semicontinuous high-speed spinning machine of Fig. 9 present invention spins the top view (namely spinning the operating surface in face) in face.
The structural representation of Figure 10 one-in-and-two-out dosing pump of the present invention.
Figure 11 of the present invention one enters three structural representations going out dosing pump.
The structural representation of Figure 12 acid bath groove of the present invention.
The structural representation of molding in Figure 13 pipe of the present invention.
The structural representation of Figure 14 shower nozzle of the present invention.
Figure 15 is the first mounting structure schematic diagram of a spinning roller.
Figure 16 is the second mounting structure schematic diagram of a spinning roller.
Figure 17 is the third mounting structure schematic diagram of a spinning roller.
Figure 18 is that a spinning roller adds the first mounting structure schematic diagram of help roll.
Figure 19 is that a spinning roller adds help roll the second mounting structure schematic diagram.
Figure 20 is that a spinning roller adds the third mounting structure schematic diagram of help roll.
Figure 21 is spinning roller is the structural representation of truncated cone-shaped.
Figure 22 is the structural representation arranging cannelure on spinning roller.
Figure 23 is the structural representation arranging shading ring on spinning roller.
Figure 24 is that two spinning rollers are parallel to each other and the scheme of installation of with respect to the horizontal plane parallel installation.
Figure 25 is that two spinning rollers are parallel to each other and are inclined relative to horizontal the scheme of installation of installation.
Figure 26 is the another kind of scheme of installation that two spinning rollers were parallel to each other and were inclined relative to horizontal installation.
Figure 27 is that two spinning rollers wherein spinning roller tilts scheme of installation relative to another spinning roller.
Figure 28 is the scheme of installation of help roll.
Figure 29 is the side view of Figure 28.
Figure 30 is the first scheme of installation of three spinning rollers.
Figure 31 is the second scheme of installation of three spinning rollers.
Figure 32 is the third scheme of installation of three spinning rollers.
Figure 33 is the first scheme of installation of four spinning rollers.
Figure 34 is the second scheme of installation of four spinning rollers.
Figure 35 is the third scheme of installation of four spinning rollers.
Figure 36 is the 4th kind of scheme of installation of four spinning rollers.
Figure 37 is that three spinning rollers are parallel to each other and the scheme of installation of with respect to the horizontal plane parallel installation.
Figure 38 is that three spinning rollers are parallel to each other and are inclined relative to horizontal the scheme of installation of installation.
Figure 39 is that four spinning rollers are parallel to each other and the scheme of installation of with respect to the horizontal plane parallel installation.
Figure 40 is that four spinning rollers are parallel to each other and are inclined relative to horizontal the scheme of installation of installation.
Figure 41 is the scheme of installation of help roll.
Figure 42 is the side view of Figure 41.
Figure 43 is water washing device is the structural representation of immersion cleaning device.
Figure 44 is water washing device is spray equipment embodiment 87 structural representation.
Figure 45 is water washing device is spray equipment embodiment 88 structural representation.
Figure 46 is water washing device is spray equipment embodiment 89 structural representation.
Figure 47 is water washing device is spray equipment embodiment 90 structural representation.
Figure 48 is the centrifugal cover of centrifugal pan device is round table-like structural representation.
Figure 49 is centrifugal pan device top view.
Figure 50 is the centrifugal cover of centrifugal pan device is cylindric structural representation.
Figure 51 is the centrifugal cover of centrifugal pan device is cone shape structural representation.
Figure 52 is single shaft of the present invention centrifugal electricity ingot sectional view.
Figure 53 is the present invention centrifugal electricity ingot sectional view.
Figure 54 is air exhausting device front view in the present invention.
Figure 55 is air exhausting device top view in the present invention.
Figure 56 is the top view of the first downward air exhaust device in downward air exhaust device of the present invention.
Figure 57 is the front view of the first downward air exhaust device in downward air exhaust device of the present invention.
Figure 58 is the downward air exhaust device structural representation of the present invention.
The structural representation of Figure 59 funnel of the present invention and support.
The structural representation of Figure 60 support of the present invention.
Figure 61 is Control system architecture block diagram of the present invention.
Figure 62 is the structured flowchart of the speed control system that the present invention uses.
Figure 63 is the Intelligent electric ingot controller architecture block diagram that the present invention uses.
In accompanying drawing: frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, strand 8, spin face 101, operating surface 102, spinning roller 40, water washing device 42, air exhausting device 52.
Dosing pump 201, for sebific duct 202, filter 203.
Spinning head 301, bath shaped device 302, shaped device 303 in pipe, acid bath box 304, formed pipe 305, filar guide 306.
Spinning roller 40, help roll 401, cannelure 402, shading ring 403, draw roll 404, solidify roller 405, acid removing roller 406, godet 407.
Water inlet pipe 4201, shower nozzle 4202, spray orifice 4203, dipping bath groove 4204, thread pressing wheel 4205, scrape sour water porcelain bar 4206, strand 8.
Electricity ingot 51, a bearing 5101, bearing body 5102, labyrinth shell 5103, centrifugal shaft 5104, labyrinth wharve 5105, upper bearing (metal) 5106, lower bearing 5107, damp 5108, shock absorbing ring and cushion 5109, O type O-ring seal 5110, rotor 5111, stator 5112, unshakable in one's determination 5113, winding 5114, solid shafting 5115, hollow axle 5116.
Machine top guard shield 5201, exhaust outlet 5202, inclined-plane 5203, vertical connecting plate 5204.
First downward air exhaust device 5205, the second downward air exhaust device 5206, single cylinder exhaust duct 5207, lower exhaust duct 5208, air inlet 5209, centrifugal cylinder 5210.
Funnel 50, electricity ingot 51, support 53, centrifugal cylinder 5210.
Centrifugal pan device 54, centrifugal pan 5401, centrifugal cover 5402, upper bottom surface 5403, bottom surface 5404, bindiny mechanism 5405, cylinder axle 5406.
Central control module 701, applying glue cotrol module 702, strand molding control module 703, spinning controls module 704, winding control module 705.
Housing 801, seals lid 802, central control module 803, relay I 804, relay II 805, relay III 806, relay IV 807, relay V 808, relay VI 809, starts button 8010, locking key 8011, display lamp 8012, photoisolator 8013.
Man machine interface 901, PLC 902, input and output fastener 903, converter 904, work drive motor 905, WINCC process monitoring module 906, preset value module 907, gumming pump converter 9041, lifting shaft converter 9042, spinning roller converter 9043, gumming pump work drive motor 9051, lifting shaft work drive motor 9052, spinning roller work drive motor 9053.
Detailed description of the invention
Embodiment 1
Semicontinuous high-speed spinning machine includes frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is relative to operating surface 102 horizontally set spinning face 101, and strand 8 is wrapped on spinning roller 40.The operating surface 102 in described face of spinning 101 is in the horizontal operation face spinning in region, face;Described referring to when spinning workman is just to coiler device 5 relative to operating surface 102 horizontally set spinning face 101, spinning roller 40 is transversely mounted relative to spinning workman.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally set is simplified, many traditional spinning roller 40 quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman;Spinning roller 40 two ends of horizontally set are fixed, so can under the premise carrying high-speed spinning, it is ensured that the rotation that spinning roller 40 can be stable, do not shake, it is to avoid spinning is affected;Under the premise ensureing spinning quality and carry high-speed spinning, semi-continuous spinning machine production efficiency described herein is improved.
Embodiment 2
Semicontinuous high-speed spinning machine includes frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is relative to operating surface 102 horizontally set spinning face 101, and strand 8 is wrapped on spinning roller 40.The operating surface 102 in described face of spinning 101 is in the horizontal operation face spinning in region, face;Described referring to when spinning workman is just to coiler device 5 relative to operating surface 102 horizontally set spinning face 101, spinning roller 40 is transversely mounted relative to spinning workman.Spinning roller 40 includes the roller realizing drawing-off, solidifying and/or go acid function.The two ends of every spinning roller 40 are separately fixed at the top of frame 1 both sides, are connected rotation with driving device.Every spinning roller 40 is connected with driving device respectively, it may be achieved independence and real-time speed regulating rotate.Device for spinning 4 at least includes a help roll 401.Help roll 401 is parallel with spinning roller 40.Device for spinning 4 also includes water washing device 42, and coiler device 5 includes air exhausting device 52.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally set is simplified, many traditional spinning roller 40 quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman;Spinning roller 40 two ends of horizontally set are fixed, so can under the premise carrying high-speed spinning, it is ensured that the rotation that spinning roller 40 can be stable, do not shake, it is to avoid spinning is affected;Under the premise ensureing spinning quality and carry high-speed spinning, semi-continuous spinning machine production efficiency described herein is improved.
Embodiment 3
As shown in Fig. 7, Fig. 8 and Figure 15, the semicontinuous high-speed spinning machine of single roller that the present embodiment provides, including frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, device for spinning 4 includes a spinning roller 40, and spinning roller 40 is for spinning face operating surface horizontally set.
As it is shown in figure 9, the operating surface spinning face is in the horizontal operation face spinning in region, face, relative to the operating surface horizontally set spinning face, described spinning roller 40 refers to that, when spinning workman is just to coiler device, spinning roller 40 is transversely mounted relative to spinning workman.
The two ends of spinning roller 40 are separately fixed at the top of frame both sides, and are connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Described spinning roller 40 with respect to the horizontal plane passes through and be arranged in parallel.
Described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0 degree.
Described spinning roller 40 length is 700mm, and diameter is 50mm.
Embodiment 4
As shown in Figure 16, Figure 17 and Figure 18, the present embodiment is substantially the same manner as Example 3, the difference is that: described spinning roller 40 with respect to the horizontal plane passes through and is obliquely installed.Described spinning roller 40 length is 750mm, and diameter is 60mm.Device for spinning also includes help roll, and described help roll 401 is one, and is parallel to spinning roller 40 and arranges, and described help roll 401 is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Embodiment 5
As illustrated in figures 19 and 20, the present embodiment is substantially the same manner as Example 3, the difference is that: described spinning roller 40 with respect to the horizontal plane passes through and is obliquely installed.Described spinning roller 40 length is 800mm, and diameter is 70mm.Device for spinning also includes help roll 401, and described help roll 401 is 3, and is parallel to spinning roller 40 and arranges, and described help roll 401 is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Embodiment 6
As shown in figure 21, the present embodiment is substantially the same manner as Example 3, the difference is that: described spinning roller 40 length is 800mm, and diameter is 70mm, and spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 5 degree.
Embodiment 7
As shown in figure 21, the present embodiment is substantially the same manner as Example 6, the difference is that: described spinning roller 40 length is 1000mm, and diameter is 200mm, and spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree.
Embodiment 8
As shown in figure 21, the present embodiment is substantially the same manner as Example 6, the difference is that: described spinning roller 40 length is 1200mm, and diameter is 300mm, and spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree.
Embodiment 9
As shown in figure 21, the present embodiment is substantially the same manner as Example 6, the difference is that: described spinning roller 40 length is 1800mm, and diameter is 500mm, and spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree.
Embodiment 10
The present embodiment on the basis of any embodiment, is provided with multiple cannelure 402 in embodiment 3 to 9 on spinning roller 40.
Embodiment 11
The present embodiment on the basis of any embodiment, is provided with shading ring 403 in embodiment 3 to 9 on spinning roller 40.
Embodiment 12
As shown in Fig. 7, Fig. 8 and Figure 24, described device for spinning 4 includes two spinning rollers 40, and described two spinning rollers 40 are relative to the equal horizontally set of operating surface 102 spinning face 101.
As it is shown in figure 9, the operating surface 102 spinning face 101 is in the horizontal operation face spinning in region, face, relative to the operating surface horizontally set spinning face, described spinning roller 40 refers to that, when spinning workman is just to coiler device, spinning roller 40 is transversely mounted relative to spinning workman.
The two ends of described two spinning rollers 40 are separately fixed at the top of frame 1 both sides, and two spinning rollers 40 are connected to a driving device, it may be achieved independent real-time speed regulating transmission.
Described two spinning rollers 40 are arranged in parallel, and two spinning rollers 40 with respect to the horizontal plane pass through and be arranged in parallel.
Described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0 degree.
Described spinning roller 40 length is 1200mm, and diameter is 200mm.
Embodiment 13
As illustrated in figs. 25 and 26, the present embodiment is substantially the same manner as Example 12, the difference is that: two spinning rollers 40 are arranged in parallel, and two spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed.Described spinning roller 40 length is 1400mm, and diameter is 100mm.
Embodiment 14
As shown in figure 27, the present embodiment is substantially the same manner as Example 12, the difference is that: a two spinning rollers 40 wherein spinning roller 40 is obliquely installed relative to another spinning roller 40, and described spinning roller 40 length is 800mm, and diameter is 50mm.
Embodiment 15
As shown in Fig. 7, Fig. 8, Figure 24 and Figure 21, described device for spinning 4 includes two spinning rollers 40, and described two spinning rollers 40 are relative to the equal horizontally set of operating surface 102 spinning face 101.
The two ends of described two spinning rollers 40 are separately fixed at the top of frame both sides, and two spinning rollers 40 are both connected on same driving device.
Described two spinning rollers 40 are arranged in parallel, and described two spinning rollers 40 with respect to the horizontal plane pass through and be arranged in parallel.
Described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree.
Described spinning roller 40 length is 1600mm, and described device for spinning also includes a help roll 401, and is parallel to a wherein spinning roller 40 and arranges.
Described help roll 401 is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Embodiment 16
The present embodiment is substantially the same manner as Example 15, the difference is that: two spinning rollers 40 are arranged in parallel, and described two spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed, and described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree.Described spinning roller 40 length is 1800mm, and described device for spinning also includes two help rolls 401, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 17
This enforcement is substantially the same manner as Example 15, the difference is that: a two spinning rollers 40 wherein spinning roller 40 is obliquely installed relative to another spinning roller 40, and described spinning roller 40 length is 1000mm, and diameter is 150mm.Spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree, and device for spinning also includes three help rolls 401, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 18
As shown in Fig. 7, Fig. 8, Figure 24, Figure 21 and Figure 22, the two semicontinuous high-speed spinning machines of spinning roller 40 that the present embodiment provides, including frame, glue feeder, strand shaped device, device for spinning, coiler device, described device for spinning includes two spinning rollers 40, and described two spinning rollers 40 are relative to the equal horizontally set of the operating surface spinning face.
The two ends of described two spinning rollers 40 are separately fixed at the top of frame both sides, and described two spinning rollers 40 are connected with driving device respectively, it may be achieved independent real-time speed regulating transmission.
Described two spinning rollers 40 are arranged in parallel, and described two spinning rollers 40 with respect to the horizontal plane pass through and be arranged in parallel.
Described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 5 degree, and spinning roller 40 is provided with multiple cannelure 402.
Described spinning roller 40 length is 1200mm, and diameter is 350mm.
Described device for spinning also includes help roll 401, and described help roll 401 is one, and is parallel to a wherein spinning roller 40 and arranges.
Described help roll 401 is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Embodiment 19
The present embodiment is substantially the same manner as Example 18, the difference is that: two spinning rollers 40 are arranged in parallel, and described two spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed;Spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree;Spinning roller 40 length is 1800mm, and diameter is 500mm;Two spinning rollers 40 and help roll 401 are both connected on same driving device.
Embodiment 20
The present embodiment is substantially the same manner as Example 18, the difference is that: in two spinning rollers 40, wherein a spinning roller 40 is obliquely installed relative to another spinning roller 40;Spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree;Spinning roller 40 length is 1100mm, and diameter is 250mm;Help roll 401 is two.
Embodiment 21
As shown in Figure 28 and Figure 29, the present embodiment is substantially the same manner as Example 18, the difference is that: spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree, and spinning roller 40 is provided with shading ring 403;Described spinning roller 40 length is 800mm, and diameter is 80mm.Described device for spinning also includes help roll 401, and described help roll 401 is 3, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 22
As shown in figure 23, the present embodiment is substantially the same manner as Example 18, the difference is that: two spinning rollers 40 are arranged in parallel, and described two spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed;Spinning roller 40 is provided with shading ring 403 and cannelure 402 is no longer set;Help roll 401 and two spinning rollers 40 are both connected on same driving device.
Embodiment 23
The present embodiment is substantially the same manner as Example 18, the difference is that: in two spinning rollers 40, wherein a spinning roller 40 is obliquely installed relative to another spinning roller 40;Spinning roller 40 is provided with shading ring 403 and cannelure 402 is no longer set.
Embodiment 24
As shown in Fig. 7, Fig. 8 and Figure 31, the present embodiment include described at least three spinning rollers 40, described spinning roller 40 is relative to the equal horizontally set of operating surface 102 spinning face 101, and at least one spinning roller 40 is obliquely installed relative to other spinning rollers 40.
Spinning roller 40 in the present embodiment has three, respectively draw roll 404, solidification roller 405 and acid removing roller 406.
In the present embodiment, the spinning roller 40 be arrangeding in parallel that with respect to the horizontal plane passes through is draw roll 404, and the spinning roller 40 being obliquely installed that with respect to the horizontal plane passes through is solidification roller 405 and acid removing roller 406.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, are connected rotation with driving device.
Every spinning roller 40 is connected to driving device, it may be achieved independent real-time speed regulating transmission.
Every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0 degree.
In described spinning roller 40, the length of draw roll 404 is 700mm, and diameter is 50mm, and the length of solidification roller 405 is 1200mm, and diameter is 450mm, and the length of acid removing roller 406 is 1000mm, and diameter is 350mm.
Embodiment 25
The present embodiment is substantially the same manner as Example 24, the difference is that: the spinning roller 40 be arrangeding in parallel that with respect to the horizontal plane passes through is solidification roller 405, and the spinning roller 40 being obliquely installed that with respect to the horizontal plane passes through is draw roll 404 and acid removing roller 406.
Embodiment 26
As shown in figure 30, the present embodiment is substantially the same manner as Example 24, the difference is that: the spinning roller 40 be arrangeding in parallel that with respect to the horizontal plane passes through is acid removing roller 406, and the spinning roller 40 being obliquely installed that with respect to the horizontal plane passes through is draw roll 404 and solidification roller 405.
Embodiment 27
The present embodiment is substantially the same manner as Example 24, the difference is that: the spinning roller 40 being obliquely installed that with respect to the horizontal plane passes through is acid removing roller 406, and the spinning roller 40 be arrangeding in parallel that with respect to the horizontal plane passes through is draw roll 404 and solidification roller 405.
Embodiment 28
As shown in figure 30, the present embodiment is substantially the same manner as Example 24, the difference is that: the spinning roller 40 being obliquely installed that with respect to the horizontal plane passes through is solidification roller 405, and the spinning roller 40 be arrangeding in parallel that with respect to the horizontal plane passes through is draw roll 404 and acid removing roller 406.
Embodiment 29
The present embodiment is substantially the same manner as Example 24, the difference is that: the spinning roller 40 being obliquely installed that with respect to the horizontal plane passes through is draw roll 404, and the spinning roller 40 be arrangeding in parallel that with respect to the horizontal plane passes through is solidification and acid removing roller 406.
Embodiment 30
As shown in figure 33, the present embodiment is substantially the same manner as Example 24, the difference is that: draw roll 404 in spinning roller 40, solidification roller 405 and acid removing roller 406 with respect to the horizontal plane pass through and are all obliquely installed.
Embodiment 31
As shown in figure 21, the present embodiment is on the basis of any of the above-described embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 5 degree.
Embodiment 32
The present embodiment is on the basis of embodiment 24-31 any embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree.
Embodiment 33
The present embodiment is on the basis of embodiment 24-31 any embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree.
Embodiment 34
The present embodiment is on the basis of embodiment 24-31 any embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree.
Embodiment 35
If Figure 22 the present embodiment is on the basis of embodiment 24-31 any embodiment, every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0 degree, and every spinning roller 40 is provided with multiple cannelure 402.
Embodiment 36
The present embodiment is essentially identical with embodiment 35, the difference is that: every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 5 degree.
Embodiment 37
The present embodiment is essentially identical with embodiment 35, the difference is that: every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree.
Embodiment 38
The present embodiment is essentially identical with embodiment 35, the difference is that: every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree.
Embodiment 39
The present embodiment is essentially identical with embodiment 35, the difference is that: every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree.
Embodiment 40
As shown in figure 23, the present embodiment is essentially identical with embodiment 35, the difference is that: every spinning roller 40 arranges shading ring 403 and cannelure 402 is no longer set.Every spinning roller 40 is in truncated cone-shaped equally, and in gradual change shape, the tapering of round platform can be unspecified angle in 0 ° to 20 °.
Embodiment 41
The spinning-drawing machine of the present embodiment, except being provided with three spinning roll dies, is also equipped with auxiliary rod 401, and auxiliary rod 401 is at least one, installs auxiliary rod 401 and is primarily to and is easy to workman and takes out waste silk.
Embodiment 42
As shown in Figure 7, Figure 8, the present embodiment device for spinning includes spinning roller 40, and described spinning roller 40 is at least three, and described spinning roller 40 is relative to the equal horizontally set of the operating surface spinning face, and at least one spinning roller 40 is obliquely installed relative to other spinning rollers 40.
As it is shown in figure 9, the operating surface in described face of spinning is in the horizontal operation face spinning in region, face, relative to the operating surface horizontally set spinning face, described spinning roller 40 refers to that, when spinning workman is just to coiler device, spinning roller 40 is transversely mounted relative to spinning workman.
Spinning roller 40 in the present embodiment has four, respectively draw roll 404, solidification roller 405, acid removing roller 406 and godet 407.
Draw roll 404 in the present embodiment with respect to the horizontal plane passes through and be arranged in parallel, and solidification roller 405, acid removing roller 406 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, are connected rotation with driving device.
Every spinning roller 40 is connected to driving device, it may be achieved independent real-time speed regulating transmission.
Described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0 degree.
Embodiment 43
The present embodiment is essentially identical with embodiment 42, the difference is that: solidification roller 405 with respect to the horizontal plane passes through and be arranged in parallel, and draw roll 404, acid removing roller 406 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 44
The present embodiment is essentially identical with embodiment 42, the difference is that: acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel, and draw roll 404, solidification roller 405 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 45
As shown in figure 33, the present embodiment is essentially identical with embodiment 42, the difference is that: godet 407 with respect to the horizontal plane passes through and be arranged in parallel, and draw roll 404, solidification roller 405 and acid removing roller 406 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 46
As shown in figure 35, the present embodiment is essentially identical with embodiment 42, the difference is that: draw roll (404) with respect to the horizontal plane passes through and is obliquely installed, and acid removing roller 406, solidification roller 405 and godet 407 with respect to the horizontal plane pass through and be arranged in parallel.
Embodiment 47
The present embodiment is essentially identical with embodiment 42, the difference is that: solidification roller 405 with respect to the horizontal plane passes through and is obliquely installed, and draw roll 404, acid removing roller 406 and godet 407 with respect to the horizontal plane pass through and be arranged in parallel.
Embodiment 48
The present embodiment is essentially identical with embodiment 42, the difference is that: acid removing roller 406 with respect to the horizontal plane passes through and is obliquely installed, and draw roll 404, solidification roller 405 and godet 407 with respect to the horizontal plane pass through and be arranged in parallel.
Embodiment 49
The present embodiment is essentially identical with embodiment 42, the difference is that: godet 407 with respect to the horizontal plane passes through and is obliquely installed, and draw roll 404, solidification roller 405 and acid removing roller 406 with respect to the horizontal plane pass through and be arranged in parallel.
Embodiment 50
The present embodiment is essentially identical with embodiment 42, the difference is that: solidification roller 405 with respect to the horizontal plane passes through and be arranged in parallel, and draw roll 404, acid removing roller 406 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 51
The present embodiment is essentially identical with embodiment 42, the difference is that: acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel, and draw roll 404, solidification roller 405 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 52
As shown in figure 36, the present embodiment and embodiment 42 are essentially identical, the difference is that: draw roll 404, solidification roller 405, acid removing roller 406 and solidification roller 405 pass through both with respect to horizontal plane and to be obliquely installed.
Embodiment 53
The present embodiment is essentially identical with embodiment 42, the difference is that: solidification roller 405 with respect to the horizontal plane passes through and be arranged in parallel, and draw roll 404, acid removing roller 406 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 54
The present embodiment is essentially identical with embodiment 42, the difference is that: acid removing roller 406 with respect to the horizontal plane passes through and be arranged in parallel, and draw roll 404, solidification roller 405 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 55
The present embodiment is essentially identical with embodiment 42, the difference is that: draw roll 404 and solidification roller 405 with respect to the horizontal plane pass through and be arranged in parallel, and acid removing roller 406 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 56
The present embodiment is essentially identical with embodiment 42, the difference is that: draw roll 404 and acid removing roller 406 with respect to the horizontal plane pass through and be arranged in parallel, and solidification roller 405 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 57
The present embodiment is essentially identical with embodiment 42, the difference is that: draw roll 404 and godet 407 with respect to the horizontal plane pass through and be arranged in parallel, and solidification roller 405 and acid removing roller 406 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 58
The present embodiment is essentially identical with embodiment 42, the difference is that: solidification roller 405 and acid removing roller 406 with respect to the horizontal plane pass through and be arranged in parallel, and draw roll 404 and godet 407 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 59
The present embodiment is essentially identical with embodiment 42, the difference is that: solidification roller 405 and godet 407 with respect to the horizontal plane pass through and be arranged in parallel, and draw roll 404 and acid removing roller 406 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 60
As shown in figure 34, the present embodiment is essentially identical with embodiment 42, the difference is that: acid removing roller 406 and godet 407 with respect to the horizontal plane pass through and be arranged in parallel, and draw roll 404 and solidification roller 405 with respect to the horizontal plane pass through and be obliquely installed.
Embodiment 61
As shown in figure 21, the present embodiment is on the basis of embodiment 42-60 any embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 5 degree.
Embodiment 62
The present embodiment is on the basis of embodiment 42-60 any embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree.
Embodiment 63
The present embodiment is on the basis of embodiment 42-60 any embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree.
Embodiment 64
The present embodiment is on the basis of embodiment 42-60 any embodiment, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree.
Embodiment 65
The present embodiment is on the basis of embodiment 42-60 any embodiment as shown in figure 22, and every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0 degree, and every spinning roller 40 is provided with multiple cannelure 402.
Embodiment 66
The present embodiment is essentially identical with embodiment 65, the difference is that: the tapering of round platform is 10 degree.
Embodiment 67
The present embodiment is essentially identical with embodiment 65, the difference is that: the tapering of round platform is 20 degree.
Embodiment 68
As shown in figure 19, the present embodiment is essentially identical with embodiment 65, the difference is that: every spinning roller 40 arranges shading ring 403 and cannelure 402 be not set.
Embodiment 69
As shown in figure 28, the spinning-drawing machine of the present embodiment, except being provided with four spinning roll dies, is also equipped with help roll 401, and help roll 401 is at least one, installs help roll 401 and is primarily to and is easy to workman and takes out waste silk.
Embodiment 70
As shown in Fig. 7, Fig. 8 and Figure 37, the present embodiment device for spinning 4 includes spinning roller 40, and described spinning roller 40 is three, and described spinning roller 40 is relative to the equal horizontally set of operating surface 102 spinning face 101, and described spinning roller 40 is parallel to each other.
As shown in Figure 9, the operating surface 102 spinning face 101 is in the horizontal operation face in region, face of spinning 101, relative to operating surface 102 horizontally set spinning face 101, described spinning roller 40 refers to that, when spinning workman is just to coiler device 5, spinning roller 40 is transversely mounted relative to spinning workman.
Described spinning roller 40 has four, respectively draw roll 404, solidification roller 405 and acid removing roller 406.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, are connected rotation with driving device.
Every spinning roller 40 is connected to driving device, it may be achieved independent real-time speed regulating transmission.
Every spinning roller 40 with respect to the horizontal plane passes through and be arranged in parallel.
Every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0 degree.
Every spinning roller 40 length is 1200mm, and diameter is 200mm.
Embodiment 71
As shown in figure 38, the present embodiment is essentially identical with embodiment 70, the difference is that: spinning roller 40 with respect to the horizontal plane passes through and is obliquely installed.Described spinning roller 40 length is 1400mm, and diameter is 100mm.
Embodiment 72
The present embodiment is essentially identical with embodiment 70, the difference is that: a three spinning rollers 40 wherein spinning roller 40 individually connects a driving device, and two other spinning roller 40 connects a driving device;Spinning roller 40 length is 800mm, and diameter is 50mm.Certain three spinning rollers 40 be both connected on a driving device it is also possible that.
Embodiment 73
As shown in Fig. 7, Fig. 8, Figure 37 and Figure 21, described device for spinning includes spinning roller 40, and described spinning roller 40 is three, and described spinning roller 40 is relative to the equal horizontally set of the operating surface spinning face, and described spinning roller 40 is parallel to each other.
As shown in Figure 9, the operating surface 102 in described face of spinning 101 is in the horizontal operation face in region, face of spinning 101, relative to operating surface 102 horizontally set spinning face 101, described spinning roller 40 refers to that spinning roller 40 is transversely mounted relative to spinning workman when spinning workman is just to coiler device.
Described spinning roller 40 has 3, respectively draw roll 404, solidification roller 405 and acid removing roller 406.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, are connected rotation with driving device.
Every spinning roller 40 is connected to driving device, it may be achieved independent real-time speed regulating transmission.
Every spinning roller 40 with respect to the horizontal plane passes through and be arranged in parallel.
Every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree.
Every spinning roller 40 length is 1600mm, and described device for spinning also includes a help roll 401, and is parallel to a wherein spinning roller 40 and arranges.
Described help roll 401 is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Embodiment 74
The present embodiment is essentially identical with embodiment 73, the difference is that: described spinning roller 40 with respect to the horizontal plane passes through and is obliquely installed, and described spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree.Described spinning roller 40 length is 1800mm, and described device for spinning also includes two help rolls 401, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 75
This enforcement and embodiment 73 are essentially identical, the difference is that: described spinning roller 40 length is 1000mm, and spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree, and device for spinning also includes three help rolls 401, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 76
As shown in Fig. 7, Fig. 8, Figure 37 and Figure 22, device for spinning described in the present embodiment includes three spinning rollers 40, and described spinning roller 40 is relative to the equal horizontally set of the operating surface spinning face, and described three spinning rollers 40 are arranged in parallel.
As it is shown in figure 9, the operating surface in described face of spinning is in the horizontal operation face spinning in region, face, relative to the operating surface horizontally set spinning face, described spinning roller 40 refers to that, when spinning workman is just to coiler device, spinning roller 40 is transversely mounted relative to spinning workman.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, and every spinning roller 40 is connected with driving device respectively, it may be achieved independent real-time speed regulating transmission.
Three spinning rollers 40 are draw roll 404, acid removing roller 406 and solidification roller 405, and three spinning rollers 40 with respect to the horizontal plane pass through and be arranged in parallel.
Every spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 5 degree, and spinning roller 40 is provided with multiple cannelure 402.
Every spinning roller 40 length is 1200mm, and diameter is 350mm.
Described device for spinning also includes help roll 401, and described help roll 401 is one, and is parallel to a wherein spinning roller 40 and arranges.
Described help roll 401 is connected to driving device, it may be achieved independence and real-time speed regulating rotate.
Embodiment 77
The present embodiment is essentially identical with embodiment 76, the difference is that: described three spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed;Spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 10 degree;Spinning roller 40 length is 1800mm, and three spinning rollers 40 and help roll 401 are both connected on same driving device.
Embodiment 78
The present embodiment is essentially identical with embodiment 76, the difference is that: spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 15 degree;Spinning roller 40 length is 1100mm, and help roll 401 is two, and two spinning rollers 40 in three spinning rollers 40 connect a driving device, and another one spinning roller 40 and help roll 401 connect a driving device.
Embodiment 79
As shown in figure 23, the present embodiment is essentially identical with embodiment 76, the difference is that: spinning roller 40 is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 20 degree, spinning roller 40 is provided with shading ring 403 and no longer arranges cannelure 402;Described spinning roller 40 length is 800mm, and described device for spinning also includes help roll 401, and described help roll 401 is 3, and is parallel to a wherein spinning roller 40 and arranges.
Embodiment 80
The present embodiment is essentially identical with embodiment 76, the difference is that: three spinning rollers 40 with respect to the horizontal plane pass through and are obliquely installed;Spinning roller 40 is provided with shading ring 403 and cannelure 402 is no longer set;Help roll 401 and three spinning rollers 40 are both connected on same driving device.
Embodiment 81
As shown in Figure 39-42 to Figure 21-23, the present embodiment is on the basis of above-mentioned any embodiment, and the quantity of spinning roller 40 is four, respectively draw roll 404, acid removing roller 406, solidification roller 405 and godet 407.
Embodiment 82
Described glue feeder 2 includes dosing pump 201, supplies sebific duct 202 and filter 203, and dosing pump 201 is connected with for sebific duct 202, and viscose glue is entered for sebific duct by dosing pump 201, and filter 203 is connected with supplying sebific duct 202.Dosing pump 201 is single pump of one-in-and-one-out or the double pump or of one-in-and-two-out enters three pumps gone out.
Embodiment 83
Strand shaped device 3 includes spinning head 301 and profiled part, and profiled part is bath shaped device 302, described spinning head 301 in " one " font, fan-shaped or circular.The filter 203 of described glue feeder 2 is arranged between dosing pump 201 and spinning head 301.
Embodiment 84
Strand shaped device 3 includes spinning head 301 and profiled part, and profiled part is shaped device 303 in pipe, described spinning head 301 in " one " font, fan-shaped or circular.The filter 203 of described glue feeder 2 is arranged between dosing pump 201 and spinning head 301.In described pipe, shaped device 303 includes acid bath box 304, formed pipe 305 and filar guide 306;Described spinning head 301 and one end of formed pipe 305 are placed in acid bath box 304, and spinning head 301 is corresponding with formed pipe 305, and strand 8 sprays into formed pipe 305, and filar guide 306 is positioned at formed pipe 305 other end.
Embodiment 85
Water washing device 42 is immersion cleaning device, frame, rack-mounted spinning roller 40 is relative to spinning the operating surface horizontally set in face (such as Fig. 7, shown in Fig. 8 Fig. 9), the immersion cleaning device for strand washing it is provided with between spinning roller 40, this immersion cleaning device includes dipping bath groove 4204 and thread pressing wheel 4205, described thread pressing wheel 4205 is positioned at dipping bath groove 4204, and it is positioned under the cleaning liquid level of dipping bath groove 4204, under strand 8 is walked around thread pressing wheel 4205 and is pressed in the liquid level of dipping bath groove 4204 by thread pressing wheel 4205, strand 8 is embathed under the driving of spinning roller 40 in the cleanout fluid of dipping bath groove 4204.
The direction of arrow in Figure 43 is strand direction of travel, the spinning roller of horizontally set is under the drive of driving device, strand 8 completes the techniques such as the solidification of strand, drawing-off on spinning roller 40, strand 8 is by the dipping bath groove 4204 of rinser simultaneously, the thread pressing wheel 4205 that strand 8 is arranged in dipping bath groove 4204 is pressed under the cleaning liquid level of dipping bath groove, the cleaning that strand 8 obtains embathing strand in dipping bath groove 4204 is more complete, evenly.
The operating surface 102 in described face of spinning 101 is in the horizontal operation face in region, face of spinning 101;Described referring to when spinning workman is just to coiler device 5 relative to operating surface 102 horizontally set spinning face 101, spinning roller 40 is transversely mounted relative to spinning workman.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally set is simplified, many traditional spinning roller quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman;The spinning roller two ends of horizontally set are fixed, so can under the premise carrying high-speed spinning, it is ensured that the rotation that spinning roller can be stable, do not shake, it is to avoid spinning is affected;Strand is completely soaked within cleaning solution by thread pressing wheel simultaneously, forms the cleaning process of a complete dipping bath formula in spinning process, and by the washing spinning of dipping bath, the cleaning of strand is more complete, and uniformity is good.
Embodiment 86
As shown in figure 43, in order to the strand 8 after dipping bath is reduced acid content further, also include scraping sour water porcelain bar 4206, described in scrape sour water porcelain bar 4206 and be arranged on the top of dipping bath groove 4204, strand 8 deacidifies through scraping sour water porcelain bar 4206 after rinse bath 4204 goes out liquid level.
Embodiment 87
Water washing device 42 is spray equipment, it is provided around the spray equipment (as shown in figure 44) for strand washing at described spinning roller 40, spray equipment is arranged in frame 1, spray equipment includes spray orifice 4203 and water inlet pipe 4201, water inlet pipe 4201 is arranged on the top of spinning roller 40, spray orifice 4203 is directly opened on water inlet pipe 4201, and the strand of walking on spinning roller is carried out, goes acid by spray orifice 4203 by the cleanout fluid passed in water inlet pipe 4201.
The drive mechanism of the semi-continuous spinning machine after spinning roller horizontally set is simplified, many traditional spinning roller 40 quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman;The spinning roller two ends of horizontally set are fixed, so can under the premise carrying high-speed spinning, it is ensured that the rotation that spinning roller can be stable, do not shake, it is to avoid spinning is affected;The cleanout fluid that simultaneously spray equipment is sprayed by spray orifice is just to the strand on every roller, and strand is cleaned by the mode of spray, can effectively remove the acid solution on strand.
Embodiment 88
Described spinning roller 40 is provided around the spray equipment (as shown in figure 45) for strand washing, spray equipment is arranged in frame 1, spray equipment includes spray orifice 4203 and water inlet pipe 4201, water inlet pipe 4201 is arranged on the top of spinning roller 40, spray orifice 4203 is directly opened on water inlet pipe 4201, or connect at least one shower nozzle 4202 at water inlet pipe 4201, spray orifice 4203 is set at shower nozzle 4202, strand is carried out, goes acid;Increase water inlet pipe 4201 simultaneously in the side of spinning roller, water inlet pipe 4201 is offered spray orifice 4203, or connects at least one shower nozzle 4202 at water inlet pipe 4201, spray orifice 4203 is set at shower nozzle 4202, strand is carried out, goes acid.
Also only rinser can be set in the side of spinning roller for technique scheme.
The drive mechanism of the semi-continuous spinning machine after spinning roller horizontally set is simplified, many traditional spinning roller quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman;The spinning roller two ends of horizontally set are fixed, so can under the premise carrying high-speed spinning, it is ensured that the rotation that spinning roller can be stable, do not shake, it is to avoid spinning is affected;In the present embodiment by arranging shower nozzle on water inlet pipe, spray orifice is arranged on shower nozzle, enhances the pressure of cleanout fluid during spray so that strand cleaning performance when walking is better.
Embodiment 89
Water washing device suitable in the semicontinuous high-speed spinning machine of spinning roller horizontally set, including frame, rack-mounted spinning roller 40 is relative to spinning the operating surface horizontally set in face (such as Fig. 7, shown in Fig. 8 Fig. 9), it is provided around the spray equipment (as shown in figure 46) for strand washing at described spinning roller 40, spray equipment is arranged in frame 1, spray equipment includes spray orifice 4203 and water inlet pipe 4201, water inlet pipe 4201 is arranged on the top of spinning roller 40, spray orifice 4203 is directly opened on water inlet pipe 4201, or connect at least one shower nozzle 4202 at water inlet pipe 4201, at shower nozzle 4202, spray orifice 4203 is set, strand is carried out, go acid;Increase water inlet pipe 4201 simultaneously in the both sides of spinning roller, water inlet pipe 4201 is offered spray orifice 4203, or connects at least one shower nozzle 4202 at water inlet pipe 4201, spray orifice 4203 is set at shower nozzle 4202, strand is carried out, goes acid.
Also only rinser can be set in the side of spinning roller for technique scheme.
The operating surface in described face of spinning is in the horizontal operation face spinning in region, face;Described refer to that, when spinning workman is just to coiler device, spinning roller is transversely mounted relative to spinning workman relative to the operating surface horizontally set spinning face.
The drive mechanism of the semi-continuous spinning machine after spinning roller horizontally set is simplified, many traditional spinning roller quantity is reduced at least one, and then simplifies traditional drive mechanism, facilitate the operation at spinning roller of workman;The spinning roller two ends of horizontally set are fixed, so can under the premise carrying high-speed spinning, it is ensured that the rotation that spinning roller can be stable, do not shake, it is to avoid spinning is affected;In the present embodiment by arranging water inlet pipe 4201 with both sides above spinning roller, and arranging shower nozzle 4202 on water inlet pipe 4201, spray orifice 4203 is arranged on shower nozzle 4202, enhances the pressure of cleanout fluid during spray so that strand cleaning performance when walking is better.
Embodiment 90
On the basis of embodiment 89, as shown in figure 47, not only above spinning roller 40, water inlet pipe 4201 is set with both sides, and below spinning roller 40, it is also provided with water inlet pipe 4201, namely water inlet pipe 4201 is all set up and down at spinning roller 40, and water inlet pipe 4201 can directly offer spray orifice 4203, shower nozzle 4202 also can be set on water inlet pipe 4201, spray orifice 4203 is arranged on shower nozzle 4202, cleanout fluid forms washing convection current when cleaning, strand on spinning roller carries out omnibearing cleaning, and strand cleaning performance is best.
Embodiment 91
Coiler device 5 includes funnel 50, electricity ingot 51 and centrifugal cylinder 5210, and funnel 50 is arranged below centrifugal cylinder 5210, is connected with electricity ingot 51 below centrifugal cylinder 5210, and described funnel 50 is arranged on support 53.
Embodiment 92
Coiler device 5 includes funnel 50, electricity ingot 51 and centrifugal pan device 54, and funnel 50 is arranged below centrifugal pan device 54, is connected with electricity ingot 51 below centrifugal pan device 54, and described funnel 50 is arranged on support 53.
Embodiment 93
Spinning-drawing machine centrifugal pan device 54 includes centrifugal pan 5401, described centrifugal pan 5401 be provided above round table-like centrifugal cover 5402, upper bottom surface 5403 and the bottom surface 5404 of described centrifugal cover 5402 are open structure, described upper bottom surface 5403 area is less than the area of bottom surface 5404, described centrifugal pan 5401 is connected by bindiny mechanism 5405 with centrifugal cover 5402, is vertically arranged with an axle 5406 in the middle part of described centrifugal pan 5401.After centrifugal pan 5401 is connected with electricity ingot, centrifugal cover 5402 is connected by bindiny mechanism 5405 with centrifugal pan 5401, the dynamic centrifugal pan 5401 of electricity spindle band and centrifugal cover 5402 start to rotate, strand enters the centrifugal cover 5402 rotated from centrifugal cover 5402 upper bottom surface 5403, due to the effect of centrifugal force in centrifugal cover 5402, strand now can carry out falling silk along the inwall at centrifugal cover 5402, the silk that falls complete after strand due to truncated conical shape, can directly form the silk cylinder of axle centered by cylinder axle 5406.The present invention adopts centrifugal pan 5401 to coordinate round table-like centrifugal cover 5402 that strand axle centered by cylinder axle 5406 can be made directly to become cylinder, decrease the process of existing centrifugal cylinder structure, it is to avoid carrying spinning cake and spinning cake become the trouble of cylinder again through ternary.
Embodiment 94
Spinning-drawing machine centrifugal pan device 54 includes centrifugal pan 5401, the centrifugal cover 5402 being provided above cylinder or cone of described centrifugal pan 5401, upper bottom surface 5403 and the bottom surface 5404 of described centrifugal cover 5402 are open structure, described centrifugal pan 5401 is connected by bindiny mechanism 5405 with centrifugal cover 5402, is vertically arranged with an axle 5406 in the middle part of described centrifugal pan 5401.Centrifugal pan 5401 be connected below driving the electric ingot of its rotation.Bindiny mechanism 5405 is buckle structure.Described bindiny mechanism 5405 is bolt, nut.Centrifugal cover 5402 bottom surface 5404 is suitable with centrifugal pan 5401 size.The height of cylinder axle 5406 is suitable with the height of centrifugal cover 5402.
After centrifugal pan 5401 is connected with electricity ingot, centrifugal cover 5402 is connected by bindiny mechanism 5405 with centrifugal pan 5401, the dynamic centrifugal pan 5401 of electricity spindle band and centrifugal cover 5402 start to rotate, strand enters the centrifugal cover 5402 rotated from centrifugal cover 5402 upper bottom surface 5403, due to the effect of centrifugal force in centrifugal cover 5402, strand now can carry out falling silk along the inwall at centrifugal cover 5402, the silk that falls complete after strand due to truncated conical shape, can directly form the silk cylinder of axle centered by cylinder axle 5406.The present invention adopts centrifugal pan 5401 to coordinate round table-like centrifugal cover 5402 that strand axle centered by cylinder axle 5406 can be made directly to become cylinder, decrease the process of existing centrifugal cylinder structure, it is to avoid carrying spinning cake and spinning cake become the trouble of cylinder again through ternary.The present invention adopts the structure that centrifugal pan 5401 coordinates with centrifugal cover 5402, it is easy to into the strand after cylinder take out, owing to centrifugal pan 5401 is be connected by bindiny mechanism 5405 with centrifugal cover 5402, as long as so bindiny mechanism 5405 is opened, centrifugal pan 5401 and centrifugal cover 5402 just can separate, and cylinder strand and cylinder axle 5406 can will be become to take out in the lump.Buckle used in the present invention or bolt nut structure are all easily achieved separation and the combination of centrifugal pan 5401 and centrifugal cover 5402, it is simple to workman takes out into a spinning cake.The present invention centrifugal cover 5402 bottom surface 5404 is suitable with centrifugal pan 5401 size, so centrifugal cover 5402 bottom surfaces 5404 can be completely placed on centrifugal pan 5401, does not have gap.Cylinder axle 5406 height of the present invention is suitable with the height of centrifugal cover 5402, namely the highest can be identical with the height of centrifugal cover 5402, it is possible to utilize the space in centrifugal cover 5402 to greatest extent.
Embodiment 95
Described centrifugal cylinder 5210 or centrifugal pan device 54 at least two in each Ding Wei district, namely constitutes at least two rows on operating surface 102 platform spin face 101 and often arranges six centrifugal cylinders 5210 or centrifugal pan device 54.
Embodiment 96
Single shaft centrifugal electricity ingot suitable in the semicontinuous high-speed spinning machine of spinning roller horizontally set includes bearing 5101 and a bearing body 5102, described bearing body 5102 is positioned in a bearing 5101, also include labyrinth shell 5103 and centrifugal shaft 5104, described labyrinth shell 5103 is socketed on bearing body 5102, described labyrinth shell 5103 is connected with labyrinth wharve 5105, described labyrinth wharve 5105 and labyrinth shell 5103 form two-layer deep trench air gap, form pneumostop relatively high speed rotation.Described centrifugal shaft 5104 is monoblock type major axis, described centrifugal shaft 5104 through labyrinth shell 5103 and bearing body 5102, and wharve 5105 top, described labyrinth is connected with centrifugal cylinder, and wharve 5105 bottom, described labyrinth and labyrinth shell 5103 constitute multilamellar pneumostop structure.The monoblock type major axis simple in construction of the application, owing to it is integral design, so being hardly damaged, and monoblock type major axis is lightweight, can normal operation at high speed.Owing to have employed single-shaft configuration, so the height of overall electricity ingot can be reduced.
Embodiment 97
Single shaft centrifugal electricity ingot suitable in the semicontinuous high-speed spinning machine of spinning roller horizontally set includes bearing 5101 and a bearing body 5102, described bearing body 5102 is positioned in a bearing 5101, also include labyrinth shell 5103 and centrifugal shaft 5104, described labyrinth shell 5103 is socketed on bearing body 5102, described labyrinth shell 5103 is connected with labyrinth wharve 5105, described labyrinth wharve 5105 and labyrinth shell 5103 form two-layer deep trench air gap, form pneumostop relatively high speed rotation.Described centrifugal shaft 5104 is monoblock type major axis, described centrifugal shaft 5104 through labyrinth shell 5103 and bearing body 5102, and wharve 5105 top, described labyrinth is connected with centrifugal cylinder, and wharve 5105 bottom, described labyrinth and labyrinth shell 5103 constitute multilamellar pneumostop structure.The monoblock type major axis simple in construction of the application, owing to it is integral design, so being hardly damaged, and monoblock type major axis is lightweight, can normal operation at high speed.Described monoblock type major axis be connected above upper bearing (metal) 5106, described upper bearing (metal) 5106 is arranged between centrifugal shaft 5104 upper end and labyrinth wharve 5105 lower end, and is fixed in labyrinth shell 5103 upper end.Monoblock type major axis be connected below lower bearing 5107.Described lower bearing 5107 is arranged on centrifugal shaft 5104 lower end and is fixed in bearing body 5102.Described lower bearing 5107 place is provided with damping 5108, and damping 5108 is flexible member, is provided with seal shock-proof circle and shock absorbing ring and cushion 5109 between described bearing 5101 and bearing body 5102.The bearing body 5102 of the application is provided with damping ring with a bearing 5101 and cushion blocking is connected, and easily splits.This structure makes the connection between electricity ingot and bracing frame connect for elasticity, the mechanical vibration produced when can fully eliminate electricity ingot operating and resonance, without substantially shaking head phenomenon when electricity ingot starts and brakes, operate steadily, vibrate little, start and braking is fast, can run up for a long time, and improve the service life of electricity ingot motor and bearing.Shock absorbing ring and shock absorbing ring and cushion 5109 are that vertical and horizontal rise effective damping effect.O type O-ring seal 5110 it is provided with between labyrinth shell 5103 bottom and bearing body 5102.O type O-ring seal 5110 is two ironcastings---the connection propped up between bearing and bearing body 5102 seals.Achieve electricity ingot can realize acidity in wet condition and spin.
Drive motor specifically includes one rotor being fixed on monoblock type major axis 5111 of electricity and a stator being fixed in labyrinth shell 5,103 5112.Stator 5112 includes multiple unshakable in one's determination 5113 and winding 5114, and described unshakable in one's determination 5113 embed winding 5114.
Embodiment 98
Centrifugal electricity ingot includes bearing 5101 and a bearing body 5102, described bearing body 5102 is positioned in a bearing 5101, also include labyrinth shell 5103 and centrifugal shaft 5104, described labyrinth shell 5103 is socketed on bearing body 5102, described labyrinth shell 5103 is connected with labyrinth wharve 5105, described centrifugal shaft 5104 includes solid shafting 5115 and hollow axle 5116, hollow axle 5116 is socketed in solid shafting 5115 bottom, solid shafting 5115 lower end is connected with hollow axle 5116 lower end, described labyrinth wharve 5105 and labyrinth shell 5103 form two-layer deep trench air gap, pneumostop is formed relatively high speed rotation.Described centrifugal shaft 5104 through labyrinth shell 5103 and bearing body 5102, wharve 5105 top, described labyrinth is connected with centrifugal cylinder, and wharve 5105 bottom, described labyrinth and labyrinth shell 5103 constitute multilamellar pneumostop structure.The centrifugal shaft 5104 of the centrifugal electricity ingot of the application adopts solid shafting 5115 and the structure of hollow axle 5116 socket, labyrinth wharve 5105 rotation adopted above the centrifugal electricity ingot of the semicontinuous high-speed spinning machine being applicable to spinning roller horizontally set and labyrinth shell 5103 relative motion is coordinated to reach the effect of waterproof sealing, it is achieved that electricity ingot can realize acidity in wet condition and spin.
Embodiment 99
Centrifugal electricity ingot includes bearing 5101 and a bearing body 5102, described bearing body 5102 is positioned in a bearing 5101, also include labyrinth shell 5103 and centrifugal shaft 5104, described labyrinth shell 5103 is socketed on bearing body 5102, described labyrinth shell 5103 is connected with labyrinth wharve 5105, described centrifugal shaft 5104 includes solid shafting 5115 and hollow axle 5116, hollow axle 5116 is socketed in solid shafting 5115 bottom, solid shafting 5115 lower end is connected with hollow axle 5116 lower end, described labyrinth wharve 5105 and labyrinth shell 5103 form two-layer deep trench air gap, pneumostop is formed relatively high speed rotation.Described centrifugal shaft 5104 through labyrinth shell 5103 and bearing body 5102, wharve 5105 top, described labyrinth is connected with centrifugal cylinder, and wharve 5105 bottom, described labyrinth and labyrinth shell 5103 constitute multilamellar pneumostop structure.The centrifugal shaft 5104 of the centrifugal electricity ingot of the application adopts solid shafting 5115 and the structure of hollow axle 5116 socket, labyrinth wharve 5105 rotation adopted above centrifugal electricity ingot and labyrinth shell 5103 relative motion is coordinated to reach the effect of waterproof sealing, it is achieved that electricity ingot can realize acidity in wet condition and spin.Described stator 5112 includes multiple unshakable in one's determination 5113 and winding 5114, and described unshakable in one's determination 5113 embed winding 5114.
Described solid shafting 5115 lower end and contact position, hollow axle 5116 lower end are provided with the conical surface, and two cone match are also tightly fastened.Described solid shafting 5115 be connected above upper bearing (metal) 5106, hollow axle 5116 be connected below lower bearing 5107.Described upper bearing (metal) 5106 is arranged between centrifugal shaft 5104 upper end and labyrinth wharve 5105 lower end, and is fixed in labyrinth shell 5103 upper end.Described lower bearing 5107 is arranged on centrifugal shaft 5104 lower end and is fixed in bearing body 5102.Seal shock-proof circle and cushion 5109 it is provided with between described bearing 5101 and bearing body 5102.Described labyrinth lower housing portion and bearing body 5102 are provided with O type O-ring seal 5110.Also including drive motor, drive motor includes a rotor being fixed on centrifugal shaft 5,104 5111 and a stator being fixed in casing 5112.The single shaft of the application is applicable to the centrifugal electricity spindle bearing body 5102 of the semicontinuous high-speed spinning machine of spinning roller horizontally set and is provided with damping ring and cushion blocking is connected with propping up a bearing 5101, and easily splits.This structure makes the connection between electricity ingot and bracing frame connect for elasticity, the mechanical vibration produced when can fully eliminate electricity ingot operating and resonance, without substantially shaking head phenomenon when electricity ingot starts and brakes, operate steadily, vibrate little, start and braking is fast, can run up for a long time, and improve the service life of electricity ingot motor and bearing.Shock absorbing ring and cushion 5109 are that vertical and horizontal rise effective damping effect.Seal with O type O-ring seal 5110 suitable in below the centrifugal electricity ingot of the semicontinuous high-speed spinning machine of spinning roller horizontally set, it is achieved that electricity ingot can realize the seal request that acidity is spun in wet condition.Centrifugal electricity ingot spoilage is low, and overload capacity is strong.O type O-ring seal 5110 is two ironcastings---the connection propped up between bearing 5101 and bearing body 5102 seals.Achieve electricity ingot can realize acidity in wet condition and spin.
Embodiment 100
The coiler device 5 of the present invention includes air exhausting device 52, described air exhausting device includes air exhausting device, including machine top guard shield 5201 and exhaust outlet 5202, described machine top guard shield 5201 includes at least two inclined-plane 5203 for waste gas guiding drain, upper end, described at least two inclined-plane 5203 all connects with same exhaust outlet 5202, the lower end on described inclined-plane 5203 is provided with vertical connecting plate 5204, the application have employed the inclined-plane 5203 of waste gas guiding drain, when waste gas in such spinning space rises to machine top guard shield 5201, waste gas can be directed to gradually along inclined-plane 5203 and be positioned at multiple inclined-planes 5203 intersection exhaust outlet 5202, make not have exhaust residual in whole spinning space at three dimensional angle place, the health of operator will not be impacted.
Embodiment 101
Upper air exhausting device includes machine top guard shield 5201 and exhaust outlet 5202, described machine top guard shield 5201 includes at least two inclined-plane 5203 for waste gas guiding drain, upper end, described at least two inclined-plane 5203 all connects with same exhaust outlet 5202, and the lower end on described inclined-plane 5203 is provided with vertical connecting plate 5204.Inclined-plane 5203 is four, described four inclined-planes 5203 be shaped as triangle.The upper end on four inclined-planes 5203 is all connected with exhaust outlet 5202, in four inclined-planes 5203, two longitudinal directions are arranged and are connected with vertical connecting plate 5204 bottom the inclined-plane 5203 that is oppositely arranged, horizontal inclined-plane 5203 bottom thickness arranged and be oppositely arranged of said two is identical with the height of described vertical connecting plate 5204, and said two is connected with described two vertical connecting plates 5204 bottom the horizontal inclined-plane 5203 arranged and be oppositely arranged respectively.Angle of inclination with respect to the horizontal plane, inclined-plane 5203 is 15-45 degree.Exhaust outlet 5202 place is provided with air exhauster.
The application have employed the inclined-plane 5203 of waste gas guiding drain, when waste gas in such spinning space rises to machine top guard shield 5201, waste gas can be directed to gradually along inclined-plane 5203 and be positioned at multiple inclined-planes 5203 intersection exhaust outlet 5202, make not have exhaust residual in whole spinning space at three dimensional angle place, the health of operator will not be impacted.Vertical connecting plate 5204 enables to machine top passport and can be connected with the closing of spinning-drawing machine confined space, and waste gas will not leak from confined space.Angle of inclination, inclined-plane 5203 ensure that when waste gas smoothly enters exhaust outlet 5202 along inclined-plane 5203, it is ensured that the reasonable size of exhaust outlet 5202.
After portion is discharged from spinning-drawing machine, rise in the confined space of spinning, when waste gas rises to machine top guard shield 5201, waste gas can be directed to gradually along inclined-plane 5203 and be positioned at multiple inclined-planes 5203 intersection exhaust outlet 5202, four inclined-planes 5203 are arranged, and the waste gas of four direction can all be directed to the exhaust outlet 5202 at top, it is achieved that the effect of upper air draft.
Embodiment 102
Downward air exhaust device includes the first downward air exhaust device 5205 and the second downward air exhaust device 5206, described first downward air exhaust device 5205 connects with the second downward air exhaust device 5206, second downward air exhaust device 5206 is arranged on the lower section of the first downward air exhaust device 5205, described first downward air exhaust device 5205 includes the single cylinder exhaust duct 5207 being separately positioned on three centrifugal cylinders 5210 of string, second downward air exhaust device 5206 includes the lower exhaust duct 5208 being arranged on multiple row centrifugal cylinder 5210 two ends, and described single cylinder exhaust duct 5207 connects with lower exhaust duct 5208.Waste gas in the centrifugal cylinder 5210 of each column can individually be discharged to lower exhaust duct 5208 by the first downward air exhaust device 5205 that the downward air exhaust device of the application uses, waste gas in so multiple centrifugal cylinders 5210 may not pass through other centrifugal cylinders 5210 in transmitting procedure, so without the toxic emission having influence on other centrifugal cylinders 5210.Waste gas in multiple single cylinder exhaust ducts 5207 can be collected collecting by the second downward air exhaust device 5206, and is uniformly carried out discharge.
Embodiment 103
Downward air exhaust device includes the first downward air exhaust device 5205 and the second downward air exhaust device 5206, described first downward air exhaust device 5205 connects with the second downward air exhaust device 5206, second downward air exhaust device 5206 is arranged on the lower section of the first downward air exhaust device 5205, described first downward air exhaust device 5205 includes the single cylinder exhaust duct 5207 being separately positioned on three centrifugal cylinders 5210 of string, second downward air exhaust device 5206 includes the lower exhaust duct 5208 being arranged on multiple row centrifugal cylinder 5210 two ends, and described single cylinder exhaust duct 5207 connects with lower exhaust duct 5208.Waste gas in the centrifugal cylinder 5210 of each column can individually be discharged to lower exhaust duct 5208 by the first downward air exhaust device 5205 that the air exhausting device of the application uses, waste gas in so multiple centrifugal cylinders 5210 may not pass through other centrifugal cylinders 5210 in transmitting procedure, so without the toxic emission having influence on other centrifugal cylinders 5210.Waste gas in multiple single cylinder exhaust ducts 5207 can be collected collecting by the second downward air exhaust device 5206, and is uniformly carried out discharge.
In first downward air exhaust device 5205, the single cylinder exhaust duct 5207 of adjacent two centrifugal cylinders 5210 connects with the lower exhaust duct 5208 of one end, the single cylinder exhaust duct 5207 of another centrifugal cylinder 5210 connects with the lower exhaust duct 5208 of the other end, and single cylinder exhaust duct 5207 is arranged on the top of centrifugal cylinder 5210.Lower exhaust duct 5208 is provided with multiple air inlet 5209.Waste gas is connected from lower exhaust duct 5208 by single cylinder exhaust duct 5207 by air inlet 5209, and multiple air inlets 5209 are independently arranged, and lower exhaust duct 5208 is additionally provided with gas outlet, gas outlet place is provided with air exhauster.Single cylinder exhaust duct 5207 is positioned at the top of centrifugal cylinder 5210, owing to the waste gas in centrifugal cylinder 5210 can be gathered in the top of centrifugal cylinder 5210, so the waste gas produced can be discharged by single cylinder exhaust duct 5207 timely from centrifugal cylinder 5210.Air exhausting device rational in infrastructure, all exhaust duct layouts are independent of each other, and improve exhaust emissions effects.
Waste gas produces from centrifugal cylinder 5210, waste gas after generation can rise to centrifugal cylinder 5210 top, single cylinder exhaust duct 5207 is entered to from centrifugal cylinder 5210 top, owing to single cylinder exhaust duct 5207 position of three centrifugal cylinders 5210 of each column is different, so waste gas can be delivered to one end of centrifugal cylinder 5210 by the single cylinder exhaust duct 5207 of two of which centrifugal cylinder 5210, and waste gas can be delivered to the other end of centrifugal cylinder 5210 by the single cylinder exhaust duct 5207 of another centrifugal cylinder 5210, owing to being both provided with lower exhaust duct 5208 at centrifugal cylinder 5210 two ends, so the multiple independent air inlet 5209 that waste gas can pass through to be arranged on lower exhaust duct 5208 enters in lower exhaust duct 5208, enter the waste gas in lower exhaust duct 5208 due to the reason of air exhauster, the gas outlet place conveying of meeting down exhaust duct 5208, thus completing the air-exhausting function of semicontinuous high-speed spinning machine.
Embodiment 104
The control system of semicontinuous high-speed spinning machine includes central control module 701, applying glue cotrol module 702, strand molding control module 703, spinning control module 704 and winding control module 705, described central control module 701 connects respectively at applying glue cotrol module 702, applying glue cotrol module 702, strand molding control module 703, spinning control module 704 and winding control module 705, described spinning controls module 704 and controls molding strand and run to relative on the spinning roller 40 of operating surface 102 horizontally set spinning face 101, and molding strand is around spinning roller 40;By controlling, spinning roller 40 rotation control device for spinning 4 carries out strand 8 drawing-off to spinning control module 704, strand solidifies and strand goes acid, going in the process of acid at described strand drawing-off, strand solidification and strand, spinning control module 704 controls water washing device and molding strand 8 is washed;Spinning controls module 704 and controls to go the molding strand of acid and washing to derive to funnel 50 from spinning roller 40 through strand drawing-off, strand solidification, strand.
Described applying glue cotrol module 702 controls rayon spinning stock solution and sequentially passes through for, after sebific duct 202, filter 203, inputting spinning head 301, carries out continuous glue supply, and applying glue cotrol module 702 controls the conveying capacity of rayon spinning stock solution by dosing pump 201.
Described applying glue cotrol module 702 controls after strand 8 sprays in pipe shaped device 303 or bath shaped device 302 by the spinneret of spinning head 301, to carry out strand 8 forming operation, obtain molding strand 8 after strand 8 solidifies.
Described winding control module 705 controls to go the molding strand 8 of acid and washing to fall into centrifugal cylinder 5210 or centrifugal pan device 54 through funnel 50 through strand drawing-off, strand solidification, strand, winding control module 705 controls the dynamic centrifugal cylinder 5210 of electricity spindle band by electricity ingot controller or centrifugal pan device 54 rotates, and forms spinning cake.
Embodiment 105
The Intelligent electric ingot controller of semicontinuous high-speed spinning machine includes housing 801, seals lid 802, master control borad, circuit board and operation panel, described master control borad, major loop plate and operation panel are sealed up for safekeeping in housing 801 by sealing lid 802, described master control borad is connected with circuit board, and operation panel is fixed on circuit board;Described master control borad is provided with central control module 803, and described circuit board is provided with relay I 804, relay II 805, relay III 806, relay IV 807, relay V 808 and relay VI 809;Described central control module 803 is connected formation respectively and starts module with relay I 804, relay II 805 and relay III 806, and described central control module 803 is connected formation brake module respectively with relay IV 807, relay V 808 and relay VI 809;Described operation panel is provided with startup button 8010 and locking key 8011, and described startup button 8010 and locking key 8011 are connected with central control module 803 respectively.
Described operation panel is additionally provided with three and is respectively used to show different running LED 8012, and described three display lamps are connected with central control module 803 respectively.
Intelligent electric ingot controller also includes photoisolator 8013, and described startup button 8010, locking key 8011 and three display lamps 8012 are connected with central control module 803 each through photoisolator 8013;For exchanging information.
Described three display lamp 8012 respectively power supply indicators, run indicator and brake indicating lamp.
Described housing 801 is ABS plastic housing, seals lid 802 and seals lid for PC transparent plastic.
Described relay I 804, relay II 805, relay III 806, relay IV 807, relay V 808 and relay VI 809 are three-phase alternating current relay.
In use:
Energising;Switching on power, system works, and " power supply " display lamp is with the frequency scintillation of 1HZ.Explanation controller all goes well, it is possible to carry out next step operation.Note: when controller is arranged on equipment, as long as power supply is normal, " power supply " display lamp can glimmer always.If " power supply " display lamp does not work, illustrate that controller has fault.
Start;Pressing " startup " button, " RUN " display lamp is bright, and the CPU of controller sends signal, starting relay I 804, relay II 805 and relay III 806 work, and by intermediate frequency power supply supply electricity ingot, electricity ingot must electrically activate entrance duty.
Braking;When needs are braked, pressing " braking " button, " braking " display lamp is bright, and CPU will send braking instruction, disconnects and runs relay I 804, relay II 805 and connect braking relay IV 807, relay V 808 and relay VI 809 after relay III 806;CPU controls brake module work, and by pre-set mode of braking, starts the braking of accurate timing direct current energy consumption.Brake module divides three sections of voltage systems that electricity ingot is braked according to controlled output; which on the one hand can saves energy; the temperature rise of electricity ingot can be reduced on the other hand; well control and protective effect thus electricity ingot is played; it is greatly improved the service life of electricity ingot; it is apply different braking moment according to the different rotating speeds of electricity ingot after braking, overcomes that the drawback of fixing brake voltage is as big in: motor lines bag heating and waste electric energy.
After arriving between when braking, it is automatically stopped brake module, disconnects stalling current so that it is be in holding state.Owing to adopting the CPU timing mode processed, the timing of this controller is made precisely and to have concordance, repeatability.
Stop;When this system of needs emergent stopping, only need to press " startup " and " braking " button, the now all of output of this system shutdown simultaneously, neither start also not braking.
Protection;During operation, the electric current of performance loop, voltage will be monitored by CPU.When loop current is transshipped, CPU will send instruction, cut off electric current thus playing a protective role.If short-circuit conditions occur in controller output end or electricity ingot coil, the export insurance of controller can fuse, and also can well play a protective role simultaneously.When braking, when there is electric motor short circuit fault, braking power is automatically stopped work, and run indicator alerts in the way of quick flashing.As occurred fuse melting to protect, the display lamp on insurance side is lighted automatically, changes the insurance of correspondence after prompting failture evacuation.
Embodiment 106
Speed control system relative to the semicontinuous high-speed spinning machine of the operating surface horizontally set spinning roller spinning face, including man machine interface 901, PLC 902, input and output fastener 903, converter 904 and work drive motor 905, described PLC 902 is connected with converter 904 by input and output fastener 903, described converter 904 is connected with work drive motor 905, described man machine interface 901 is connected with PLC 902 by EPA, described man machine interface 901 is provided with WINCC process monitoring module 906 and for controlling the preset value module 907 of work drive motor 905 rotating speed.
Described converter 904 is multiple, and converter 904 includes gumming pump converter 9041, lifting shaft converter 9042 and spinning roller converter 9043;Described PLC 902 is connected with gumming pump converter 9041, lifting shaft converter 9042 and spinning roller converter 9043 respectively by input and output fastener 905.
Described work drive motor 905 is multiple, and work drive motor 905 includes gumming pump work drive motor 9051, lifting shaft work drive motor 9052 and spinning roller work drive motor 9053;Described gumming pump converter 9041 is connected with gumming pump work drive motor 9051, and lifting shaft converter 9042 is connected with lifting shaft work drive motor 9052, and spinning roller converter 9043 is connected with spinning roller work drive motor 9053.
Described input and output fastener 903 is I/O fastener.
Communication signal is delivered to PLC 902 by EPA by described WINCC process monitoring module 906, the PLC 902 receiving communication signal reads the preset value of preset value module 907, show that each work drive motor 905 needs the velocity amplitude of synchronization control by internal arithmetic, and each work drive motor 905 needs the velocity amplitude of synchronization control be delivered to connected gumming pump converter 9041 by exporting fastener, lifting shaft converter 9042 and spinning roller converter 9043, gumming pump converter 9041, lifting shaft converter 9042 and spinning roller converter 9043 control connected work drive motor 905 rotating speed after velocity amplitude is quantified as frequency signal, and by the outside lead-out terminal of converter 904 and input card, the running status of feedback is sent to PLC 902, complete speed controlling and the feedback of status of work drive motor 905.
Embodiment 107
A kind of spinning technique of semicontinuous high-speed spinning machine, including glue supply, strand molding, spinning and winding, described spinning is completed by device for spinning 4, device for spinning 4 includes at least one spinning roller 40 relative to operating surface 102 horizontally set spinning face 101, strand, around spinning roller 40, completes the drawing-off in spinning process, solidifies and goes acid under spinning roller 40 rotates.Such scheme is the basic technical scheme of the present invention, in its technique, strand walks at least one spinning roller 40 relative to operating surface 102 horizontally set spinning face 101, can realize spinning the raising of speed on the basis of semicontinuous high-speed spinning machine, and ensure the rotation that spinning roller 40 can be stable, will not shake, it is to avoid during spinning, strand produces the problems such as mutual winding, fracture of wire owing to spinning roller 40 rocks.Even if also being able to ensure strand reaction fully simultaneously because carry high-speed spinning after spinning roller 40 horizontally set, strand will not produce the problems such as burr, also ensure that strand uniformity in spinning process, under the premise ensureing spinning quality and carry high-speed spinning, production efficiency is improved.Due to the fact that spinning roller 40 relative to operating surface 102 horizontally set spinning face, so the structure of spinning roller 40 and its drive mechanism are simplified, facilitate workman's operation to spinning roller so that the technological parameter of semi-continuous spinning machine, as: the rotating speed etc. of multiple spinning rollers is easier to control.The present invention can be made directly transformation on existing R535 semi-continuous spinning machine, so improvement cost is low, is conducive to the upgrading of equipment.
Concrete process route is:
Rayon spinning stock solution is through for sebific duct 202 glue supply, flow is controlled through dosing pump 201, spinning head 301 is entered again through filter 203, strand is sprayed by the spinneret 307 on spinning head 301, strand enters in pipe coagulation forming after shaped device 303 or bath shaped device 302, the strand of molding runs to the spinning roller 40 relative to operating surface 102 horizontally set spinning face 101, strand is around spinning roller 40, the drawing-off in spinning process is completed under spinning roller 40 rotates, solidify and go acid, in described drawing-off, solidify and go in sour process, strand is also washed through water washing device 42, strand from spinning roller 40 derive after through funnel 50, fall into the centrifugal cylinder 5210 or centrifugal pan device 54 that are driven by electricity ingot 51, form spinning cake.
Embodiment 108
A kind of spinning technique of the semicontinuous high-speed spinning machine suitable in spinning roller horizontally set, its operation includes viscose glue metering and glue supply, spins front filtration, strand molding, spinning and winding,
The metering of A viscose glue and glue supply
In viscose glue metering with in glue process, the gauge pressure of viscose glue pipe is 0.1MPa;
B spins front filtration
Before spinning in filter progress, viscose ripening degree NH4Cl value controls at 7.0ml, falling ball viscosity 30mPa s, viscose glue first fibre content 8.0%, and viscose glue is containing alkali 6.0%, 500ml viscose gas bubble≤25, adhesive surface tension force 50dyne/cm, less than 10 μm viscose glue particle≤100/ml;
C strand molding
In strand molding procedure, consisting of of acid bath: sulfuric acid concentration 135g/L, sodium sulfate concentration 230g/L, zinc sulfate concentration 12.0g/L, acid bath temperature 55 DEG C, acid bath surface tension is less than adhesive surface tension force;Formed pipe internal diameter Φ 5 ± 0.1mm, molding pipe range 800mm;The aperture of spinning head is 0.06mm, and shape is in sector;
D spinning
Spinning process includes the solidification to strand, drawing-off and goes acid, spinning roller length 1530mm, diameter of phi 100mm, every rhizoid bar wire ring number on spinning roller is 1 circle, spinning roller upper filament space 20~50mm, spinning roller rotating speed 500 revs/min, 0.1~0.2 second/root of coagulation reaction time, the degree of draft of strand is 10%;Washing goes the water temperature in acid to be: 35~40 DEG C, pH value is: 7;
Described strand after solidifying, go acid, washing, its acid content is 5~10%, and raw silk bar residual ester value is less than 3%.
E winds
In rolling step, strand imports in funnel through support, and is wound into spinning cake in passing through the centrifugal cylinder that electricity ingot controls, and the rotating speed of electricity ingot is 8000 revs/min, and the rotating speed of centrifugal cylinder is 7800r/min.
The strand (such as bright yarn, dull yarn, containing the composite filament of cotton, bamboo, fiber crops etc., shaped filaments, flat filament etc.) of different size (such as 40D, 60D, 120D, 150D, 200D etc.), different cultivars can be disposed by same above-mentioned technique.

Claims (47)

1. semicontinuous high-speed spinning machine, including frame (1), glue feeder (2), strand shaped device (3), device for spinning (4) and coiler device (5), it is characterised in that: in described device for spinning (4), spinning roller (40) is relative to operating surface (102) horizontally set spinning face (101);Described spinning roller (40) is in truncated cone-shaped, and in gradual change shape, the tapering of round platform is 0-20 degree;Described spinning roller (40) is provided with multiple cannelure (402).
2. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: the operating surface (102) in described face of spinning (101) is in the horizontal operation face spinning in region, face;Described refer to that spinning roller (40) is transversely mounted relative to spinning workman when spinning workman is just to coiler device (5) relative to operating surface (102) horizontally set spinning face (101).
3. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: spinning roller (40) includes the roller realizing drawing-off, solidifying and/or go acid function.
4. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: the two ends of every spinning roller (40) are separately fixed at the top of frame (1) both sides, are connected rotation with driving device.
5. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: every spinning roller (40) is connected with driving device respectively, it is achieved independence and real-time speed regulating rotate.
6. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: device for spinning (4) includes help roll (401).
7. semicontinuous high-speed spinning machine according to claim 6, it is characterised in that: help roll (401) is parallel with spinning roller (40).
8. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: described device for spinning includes a spinning roller (40).
9. semicontinuous high-speed spinning machine according to claim 8, it is characterised in that: described spinning roller (40) with respect to the horizontal plane passes through and be arranged in parallel.
10. semicontinuous high-speed spinning machine according to claim 8, it is characterised in that: described spinning roller (40) with respect to the horizontal plane passes through and is obliquely installed.
11. the semicontinuous high-speed spinning machine according to claim 9 or 10, it is characterised in that: described spinning roller (40) is provided with shading ring (403);Described device for spinning also includes help roll (401), and described help roll (401) is at least one, and is parallel to spinning roller (40) setting;Described help roll (401) is connected to driving device, it is achieved independence and real-time speed regulating rotate.
12. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: described device for spinning includes two spinning rollers (40).
13. semicontinuous high-speed spinning machine according to claim 12, it is characterised in that: described two spinning rollers (40) are arranged in parallel.
14. semicontinuous high-speed spinning machine according to claim 12, it is characterised in that: described two spinning rollers (40) wherein spinning roller (40) is obliquely installed relative to another spinning roller (40).
15. semicontinuous high-speed spinning machine according to claim 12, it is characterised in that: described spinning roller (40) is provided with shading ring (403);Described device for spinning also includes help roll (401), and described help roll (401) is at least one, and is parallel to wherein spinning roller (40) setting;Described help roll (401) is connected to driving device, it is achieved independence and real-time speed regulating rotate.
16. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: described device for spinning includes at least three spinning rollers (40).
17. semicontinuous high-speed spinning machine according to claim 16, it is characterised in that: described spinning roller (40) has three, respectively draw roll (404), solidification roller (405) and acid removing roller (406).
18. semicontinuous high-speed spinning machine according to claim 16, it is characterized in that: in described spinning roller (40), wherein a spinning roller (40) with respect to the horizontal plane passes through and be arranged in parallel, and other two spinning rollers (40) with respect to the horizontal plane pass through and are obliquely installed.
19. semicontinuous high-speed spinning machine according to claim 16, it is characterized in that: described spinning roller (40) wherein spinning rod with respect to the horizontal plane passes through and is obliquely installed, other two spinning rollers (40) with respect to the horizontal plane pass through and are horizontally disposed with.
20. semicontinuous high-speed spinning machine according to claim 17, it is characterised in that: draw roll (404) in described spinning roller (40), solidification roller (405) and acid removing roller (406) with respect to the horizontal plane pass through and are all obliquely installed.
21. semicontinuous high-speed spinning machine according to claim 16, it is characterised in that: described spinning roller (40) has four, respectively draw roll (404), solidification roller (405), acid removing roller (406) and godet (407).
22. semicontinuous high-speed spinning machine according to claim 21, it is characterized in that: in described spinning roller (40), wherein a spinning roller (40) with respect to the horizontal plane passes through and be arranged in parallel, and other three spinning rollers (40) with respect to the horizontal plane pass through and are obliquely installed.
23. semicontinuous high-speed spinning machine according to claim 21, it is characterized in that: in described spinning roller (40), wherein two spinning rollers (40) with respect to the horizontal plane pass through and be arranged in parallel, and other two spinning rollers (40) with respect to the horizontal plane pass through and are obliquely installed.
24. semicontinuous high-speed spinning machine according to claim 21, it is characterized in that: in described spinning roller (40), wherein a spinning roller (40) with respect to the horizontal plane passes through and is obliquely installed, and other three spinning rollers (40) with respect to the horizontal plane pass through and are horizontally disposed with.
25. semicontinuous high-speed spinning machine according to claim 21, it is characterised in that: draw roll (404) in described spinning roller (40), solidification roller (405), acid removing roller (406) and godet (407) with respect to the horizontal plane pass through and are all obliquely installed.
26. semicontinuous high-speed spinning machine according to claim 16, it is characterised in that: the two ends of every spinning roller (40) are separately fixed at the top of frame (1) both sides, and every spinning roller (40) is connected to driving device, it is achieved independent real-time speed regulating transmission.
27. according to the semicontinuous high-speed spinning machine described in claim 16-21,26 any one, it is characterised in that: described spinning roller (40) is parallel to each other.
28. semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: glue feeder (2) glue feeder includes dosing pump (201), supplies sebific duct (202) and filter (203), dosing pump (201) is connected with for sebific duct (202), viscose glue is entered for sebific duct by dosing pump (201), and filter (203) is connected with for sebific duct (202);Single pump or the double pump or of one-in-and-two-out that dosing pump (201) is one-in-and-one-out enter three pumps gone out.
29. semicontinuous high-speed spinning machine according to claim 28, it is characterized in that: strand shaped device (3) includes spinning head (301) and profiled part, profiled part is bath shaped device (302), described spinning head (301) is in " one " font, fan-shaped or circular, and the filter (203) of described glue feeder (2) is arranged between dosing pump (201) and spinning head (301).
30. semicontinuous high-speed spinning machine according to claim 28, it is characterized in that: strand shaped device (3) includes spinning head (301) and profiled part, profiled part is shaped device (303) in pipe, described spinning head (301) is in " one " font, fan-shaped or circular, the filter (203) of described glue feeder (2) is arranged between dosing pump (201) and spinning head (301), and in described pipe, shaped device (303) includes acid bath box (304), formed pipe (305) and filar guide (306);Described spinning head (301) and one end of formed pipe (305) are placed in acid bath box (304), and spinning head (301) is corresponding with formed pipe (305), and strand (8) sprays into formed pipe (305), and filar guide (306) is positioned at formed pipe (305) other end.
31. semicontinuous high-speed spinning machine according to claim 1, it is characterised in that: described device for spinning (4) also includes water washing device (42).
32. semicontinuous high-speed spinning machine according to claim 31, it is characterized in that: described water washing device (42) is immersion cleaning device, described immersion cleaning device includes dipping bath groove (4024) and thread pressing wheel (4025), described thread pressing wheel is positioned at dipping bath groove (4024), under strand (8) is walked around thread pressing wheel (4025) and is pressed in the cleaning liquid level of dipping bath groove (4024) by thread pressing wheel (4025);
Also include scraping sour water porcelain bar (4206), described sour water porcelain bar (4206) of scraping is arranged on the top of dipping bath groove (4024), strand (8) after rinse bath (4024) goes out liquid level through scraping sour water porcelain bar (4206) deacidification;
Described sour water porcelain bar (4206) of scraping is in coaxial rotating point with thread pressing wheel (4025).
33. semicontinuous high-speed spinning machine according to claim 31, it is characterised in that: described water washing device (42) is spray equipment, and described spray equipment includes spray orifice (4203) and water inlet pipe (4201);
Described water inlet pipe (4201) directly has spray orifice (4203);
Described spray equipment also includes shower nozzle (4202), and shower nozzle (4202) connects with water inlet pipe (4201), and spray orifice (4203) is arranged on shower nozzle (4202);
Described spray equipment is positioned at the top of spinning roller (40), lower section or any side, or upper and lower, left and right are respectively provided with;
Described spray equipment is fixed in spinning-drawing machine frame (1), and described spray equipment is arranged on spinning roller (40) any one roller.
34. semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: described coiler device (5) includes funnel (50), electricity ingot (51) and centrifugal cylinder (5210), funnel (50) is arranged below centrifugal cylinder (5210), centrifugal cylinder (5210) lower section is connected with electricity ingot (51), and described funnel (50) is arranged on support (53).
35. semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: coiler device (5) includes funnel (50), electricity ingot (51) and centrifugal pan device (54), funnel (50) is arranged below centrifugal pan device (54), centrifugal pan device (54) lower section is connected with electricity ingot (51), and described funnel (50) is arranged on support (53).
36. semicontinuous high-speed spinning machine according to claim 35, it is characterized in that: described spinning-drawing machine centrifugal pan device (54) includes centrifugal pan (5401), described centrifugal pan (5401) be provided above round table-like centrifugal cover (5402), the upper bottom surface (5403) of described centrifugal cover (5402) and bottom surface (5404) are open structure, described centrifugal pan (5401) is connected by bindiny mechanism (5405) with centrifugal cover (5402), and described centrifugal pan (5401) middle part is vertically arranged with an axle (5406);
Described centrifugal cover (5402) is cylindrical, truncated cone-shaped or cone;
Described centrifugal pan (5401) be connected below driving the electric ingot (51) of its rotation, described bindiny mechanism (5405) is buckle structure, described centrifugal cover (5402) bottom surface (5404) is suitable with centrifugal pan (5401) size, and the height of described cylinder axle (5406) is suitable with the height of centrifugal cover (5402);
Described bindiny mechanism (5405) is bolt, nut, and described centrifugal cover (5402) bottom surface (5404) is suitable with centrifugal pan (5401) size, and the height of described cylinder axle (5406) is suitable with the height of centrifugal cover (5402).
37. semicontinuous high-speed spinning machine according to claim 34, it is characterized in that: described centrifugal cylinder (5210) is at least two in each Ding Wei district, on operating surface (102) platform spin face (101), namely constitute at least two rows and often arrange six centrifugal cylinders (5210).
38. semicontinuous high-speed spinning machine according to claim 36, it is characterized in that: described centrifugal pan device (54) at least two in each Ding Wei district, on operating surface (102) platform spin face (101), namely constitute at least two rows and often arrange six centrifugal pan devices (54).
39. the semicontinuous high-speed spinning machine according to claim 35 or 36, it is characterized in that: described electricity ingot (51) is single shaft centrifugal electricity ingot, described single shaft centrifugal electricity ingot includes bearing (5101) and a bearing body (5102), described bearing body (5102) is positioned in a bearing (5101), also include labyrinth shell (5103) and centrifugal shaft (5104), described labyrinth shell (5103) is socketed on bearing body (5102), described labyrinth shell (5103) is connected with labyrinth wharve (5105), described centrifugal shaft (5104) is monoblock type major axis, described centrifugal shaft (5104) through labyrinth shell (5103) and bearing body (5102), wharve (5105) top, described labyrinth is connected with centrifugal cylinder, wharve (5105) bottom, described labyrinth constitutes multilamellar pneumostop structure with labyrinth shell (5103);
Described monoblock type major axis be connected above upper bearing (metal) (5106), monoblock type major axis be connected below lower bearing (5107), described upper bearing (metal) (5106) is arranged between centrifugal shaft (5104) upper end and labyrinth wharve (5105) lower end, and is fixed in labyrinth shell (5103) upper end;Described lower bearing (5107) is arranged on centrifugal shaft (5104) lower end and is fixed in bearing body (5102), described lower bearing (5107) place is provided with damping (5108), it is provided with shock absorbing ring and cushion (5109) between described bearing (5101) and bearing body (5102), between shell (5103) bottom, described labyrinth and bearing body (5102), is provided with O type O-ring seal (5110);
Also include drive motor, described drive motor specifically includes a rotor being fixed on monoblock type major axis (5111) and a stator (5112) being fixed in labyrinth shell (5103), described stator (5112) includes multiple iron core (5113) and winding (5114), and described iron core (5113) embeds winding (5114).
40. semicontinuous high-speed spinning machine according to claim 34, it is characterized in that: described electricity ingot (51) is centrifugal electricity ingot, described centrifugal electricity ingot includes bearing (5101) and a bearing body (5102), described bearing body (5102) is positioned in a bearing (5101), it is characterized in that: also include labyrinth shell (5103) and centrifugal shaft (5104), described labyrinth shell (5103) is socketed on bearing body (5102), described labyrinth shell (5103) is connected with labyrinth wharve (5105), described centrifugal shaft (5104) includes solid shafting (5115) and hollow axle (5116), hollow axle (5116) is socketed in solid shafting (5115) bottom, solid shafting (5115) lower end is connected with hollow axle (5116) lower end, described centrifugal shaft (5104) through labyrinth shell (5103) and bearing body (5102), wharve (5105) top, described labyrinth is connected with centrifugal cylinder, wharve (5105) bottom, described labyrinth constitutes multilamellar pneumostop structure with labyrinth shell (5103);
Described solid shafting (5115) lower end and hollow axle (5116) contact position, lower end are provided with the conical surface, two cone match are also tightly fastened, described solid shafting (5115) be connected above upper bearing (metal) (5106), hollow axle (5116) be connected below lower bearing (5107), described upper bearing (metal) (5106) is arranged between centrifugal shaft (5104) upper end and labyrinth wharve (5105) lower end, and it is fixed in labyrinth shell (5103) upper end, described lower bearing (5107) is arranged on centrifugal shaft (5104) lower end and is fixed in bearing body (5102), seal shock-proof circle and cushion (5109) it is provided with between described bearing (5101) and bearing body (5102), shell (5103) bottom, described labyrinth and bearing body (5102) are provided with O type O-ring seal (5110);
Also including drive motor, drive motor includes a rotor (5111) being fixed on centrifugal shaft (5104) and a stator being fixed in casing (5112).
41. the semicontinuous high-speed spinning machine according to claim 1-7 any one, it is characterized in that: described coiler device (5) also includes air exhausting device (52), and described air exhausting device includes: the upper air exhausting device being positioned at frame (1) spinning roller (40) top and the downward air exhaust device being positioned between centrifugal cylinder (5210) and funnel (50).
42. semicontinuous high-speed spinning machine according to claim 41, it is characterized in that: described upper air exhausting device includes machine top guard shield (5201) and exhaust outlet (5202), described machine top guard shield (5201) includes at least two inclined-plane (5203) for waste gas guiding drain, described at least two inclined-plane (5203) upper end all connects with same exhaust outlet (5202), and the lower end of described inclined-plane (5203) is provided with vertical connecting plate (5204).
43. semicontinuous high-speed spinning machine according to claim 42, it is characterized in that: described inclined-plane (5203) are four, described four inclined-planes (5203) be shaped as triangle, the upper end of four inclined-planes (5203) is all connected with exhaust outlet (5202), the bottom, inclined-plane (5203) that in four inclined-planes (5203), two longitudinal directions are arranged and are oppositely arranged is connected with vertical connecting plate (5204), inclined-plane (5203) bottom thickness that two transverse directions are arranged and are oppositely arranged is identical with the height of described vertical connecting plate (5204), the bottom, inclined-plane (5203) that two transverse directions are arranged and are oppositely arranged is connected with two vertical connecting plates (5204) respectively, angle of inclination with respect to the horizontal plane, described inclined-plane (5203) is 15-45 degree, described exhaust outlet (5202) place is provided with air exhauster.
44. semicontinuous high-speed spinning machine according to claim 42, it is characterized in that: described downward air exhaust device includes the first downward air exhaust device (5205) and the second downward air exhaust device (5206), described first downward air exhaust device (5205) connects with the second downward air exhaust device (5206), second downward air exhaust device (5206) is arranged on the lower section of the first downward air exhaust device (5205), described first downward air exhaust device (5205) includes the single cylinder exhaust duct (5207) being separately positioned on three centrifugal cylinders (5210) of string, second downward air exhaust device (5206) includes the lower exhaust duct (5208) being arranged on multiple row centrifugal cylinder (5210) two ends, described single cylinder exhaust duct (5207) connects with lower exhaust duct (5208);
In described first downward air exhaust device (5205), the single cylinder exhaust duct (5207) of adjacent two centrifugal cylinders (5210) connects with the lower exhaust duct (5208) of one end, the single cylinder exhaust duct (5207) of another centrifugal cylinder (5210) connects with the lower exhaust duct (5208) of the other end, described single cylinder exhaust duct (5207) is arranged on the top of centrifugal cylinder (5210), being provided with multiple air inlet (5209) on described lower exhaust duct (5208), described lower exhaust duct (5208) is connected with air exhauster.
45. according to claim 29, 30, semicontinuous high-speed spinning machine described in 34 or 35, it is characterized in that: semicontinuous high-speed spinning machine also includes control system, described control system includes central control module (701), applying glue cotrol module (702), strand molding control module (703), spinning controls module (704) and winding control module (705), described central control module (701) respectively with applying glue cotrol module (702), applying glue cotrol module (702), strand molding control module (703), spinning controls module (704) and winding control module (705) connects, described spinning controls module (704) control molding strand and runs to relative on the spinning roller (40) of operating surface (102) horizontally set spinning face (101), molding strand is around spinning roller (40);Spinning control module (704) carries out strand (8) drawing-off by control spinning roller (40) rotation control device for spinning (4), strand solidifies and strand goes acid, going in the process of acid at described strand drawing-off, strand solidification and strand, spinning controls module (704) control water washing device and molding strand (8) is washed;Spinning controls module (704) and controls to go the molding strand of acid and washing to derive to funnel (50) from spinning roller (40) through strand drawing-off, strand solidification, strand;
Described applying glue cotrol module (702) controls rayon spinning stock solution and sequentially passes through for after sebific duct (202), filter (203), input spinning head (301), carrying out continuous glue supply, applying glue cotrol module (702) controls the conveying capacity of rayon spinning stock solution by dosing pump (201);
After strand (8) is sprayed into shaped device in pipe (303) or bath shaped device (302) by the spinneret of described applying glue cotrol module (702) control spinning head (301), after strand (8) solidifies, carry out strand (8) forming operation, obtain molding strand (8);
Described winding control module (705) controls to go the molding strand (8) of acid and washing to fall into centrifugal cylinder (5210) or centrifugal pan device (54) through funnel (50) through strand drawing-off, strand solidification, strand, winding control module (705) controls the dynamic centrifugal cylinder (5210) of electricity spindle band by electricity ingot controller or centrifugal pan device (54) rotates, and forms spinning cake.
46. semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: semicontinuous high-speed spinning machine also includes Intelligent electric ingot controller, described Intelligent electric ingot controller includes housing (801), seals lid (802), master control borad, circuit board and operation panel, described master control borad, major loop plate and operation panel are sealed up for safekeeping in housing (801) by sealing lid (802), described master control borad is connected with circuit board, and operation panel is fixed on circuit board;Described master control borad is provided with central control module (803), and described circuit board is provided with relay I (804), relay II (805), relay III (806), relay IV (807), relay V (808) and relay VI (809);Described central control module (803) is connected formation respectively and starts module with relay I (804), relay II (805) and relay III (806), and described central control module (803) is connected formation brake module respectively with relay IV (807), relay V (808) and relay VI (809);Described operation panel is provided with startup button (8010) and locking key (8011), and described startup button (8010) and locking key (8011) are connected with central control module (803) respectively;
Described operation panel is additionally provided with three and is respectively used to show different running LED (8012), and described three display lamps are connected with central control module (803) respectively;
Intelligent electric ingot controller also includes photoisolator (8013), and described startup button (8010), locking key (8011) and three display lamps (8012) are connected with central control module (803) each through photoisolator (8013);For exchanging information;
Described three display lamp (8012) respectively power supply indicators, run indicator and brake indicating lamp;
Described housing (801) is ABS plastic housing, seals lid (802) and seals lid for PC transparent plastic;
Described relay I (804), relay II (805), relay III (806), relay IV (807), relay V (808) and relay VI (809) are three-phase alternating current relay.
47. semicontinuous high-speed spinning machine according to claim 1, it is characterized in that: semicontinuous high-speed spinning machine also includes speed control system, described speed control system includes man machine interface (901), PLC (902), input and output fastener (903), converter (904) and work drive motor (905), described PLC (902) is connected with converter (904) by input and output fastener (903), described converter (904) is connected with work drive motor (905), described man machine interface (901) is connected with PLC (902) by EPA, described man machine interface (901) is provided with WINCC process monitoring module (906) and is used for controlling the preset value module (907) of work drive motor (905) rotating speed;
Described converter (904) is for multiple, and converter (904) includes gumming pump converter (9041), lifting shaft converter (9042) and spinning roller converter (9043);Described PLC (902) is connected with gumming pump converter (9041), lifting shaft converter (9042) and spinning roller converter (9043) respectively by input and output fastener (905);
Described work drive motor (905) is for multiple, and work drive motor (905) includes gumming pump work drive motor (9051), lifting shaft work drive motor (9052) and spinning roller work drive motor (9053);Described gumming pump converter (9041) is connected with gumming pump work drive motor (9051), and lifting shaft converter (9042) is connected with lifting shaft work drive motor (9052), and spinning roller converter (9043) is connected with spinning roller work drive motor (9053);
Described input and output fastener (903) is I/O fastener;
Communication signal is delivered to PLC (902) by EPA by described WINCC process monitoring module (906), the PLC (902) receiving communication signal reads the preset value of preset value module (907), show that each work drive motor (905) needs the velocity amplitude of synchronization control by internal arithmetic, and each work drive motor (905) needs the velocity amplitude of synchronization control be delivered to connected gumming pump converter (9041) by exporting fastener, lifting shaft converter (9042) and spinning roller converter (9043), gumming pump converter (9041), lifting shaft converter (9042) and spinning roller converter (9043) control connected work drive motor (905) rotating speed after velocity amplitude is quantified as frequency signal, and by the outside lead-out terminal of converter (904) and input card, the running status of feedback is sent to PLC (902), complete speed controlling and the feedback of status of work drive motor (905).
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CN103409825B (en) * 2013-06-29 2015-04-22 宜宾海丝特纤维有限责任公司 Novel semi-continuous high-speed spinning machine
CN103643323B (en) * 2013-12-04 2016-04-06 宜宾丝丽雅集团有限公司 A kind of spinning technique being provided with the spinning machine of the passive coiler device of single ingot
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CN103628155B (en) * 2013-12-04 2016-02-10 宜宾丝丽雅集团有限公司 A kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of novel single-spindle
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