CN203333826U - Semicontinuous high-speed spinning machine with spinning section plates - Google Patents
Semicontinuous high-speed spinning machine with spinning section plates Download PDFInfo
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- CN203333826U CN203333826U CN2013203805569U CN201320380556U CN203333826U CN 203333826 U CN203333826 U CN 203333826U CN 2013203805569 U CN2013203805569 U CN 2013203805569U CN 201320380556 U CN201320380556 U CN 201320380556U CN 203333826 U CN203333826 U CN 203333826U
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Abstract
The utility model relates to a semicontinuous high-speed spinning machine with spinning section plates. The semicontinuous high-speed spinning machine comprises a rack, a glue supply device, a silk forming device, a spinning device and a winding device, four spinning rollers are arranged, each spinning roller is transversely arranged relative to the operation face of a spinning face, at least one spinning roller comprises a rotary shaft and the spinning section plates, the rotary shaft is sleeved with the spinning section plates, and each rotary shaft is sleeved with more than two spinning section plates. The aim of improving spinning speed is achieved, meanwhile, silks are enabled to be fully reacted, and then the aims of guaranteeing silk quality, improving production efficiency and lowering spinning cost are achieved.
Description
Technical field
The utility model relates to a kind of spinning equipment, and specifically, the utility model relates to a kind of semicontinuous high-speed spinning machine.
Background technology
Extract pure methylcellulose by cellulosic material, be called pulp.Process with caustic soda, carbon disulfide, obtain orange-yellow sodium cellulose xanthate, then be dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, be called viscose glue.After filtration, after maturation, deaeration, carry out wet spinning, coagulating bath is comprised of sulfuric acid, sodium sulphate and zinc sulfate viscose glue.Sodium cellulose xanthate in viscose glue and the effect of sulfuric acid in coagulating bath and decompose, cellulose regenerated and separate out, the gained cellulose fibre becomes viscose after washing, desulfurization, bleaching, drying.Viscose filament yarn is a kind of of viscose, is also to be made by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning machine has semicontinuous weaving loom and continuous weaving loom, and from technology and equipment two aspects, there is following difference in these two kinds of spinning machines:
1, from the angle of production technology, semi-continuous spinning machine is that spinning and post processing (post processing comprises washing, oven dry, become the step such as cylinder) separately, are completed separately, and semi-continuous spinning machine mainly is responsible for the spinning part; And continuous spinning machine is that spinning and post processing (post processing comprises washing, oven dry, become the step such as cylinder) operation is concentrated in together and completes continuously, continuous spinning is responsible for institute from the spinning to the post processing in steps.
2, from the angle of device structure, semi-continuous spinning machine comprises glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtained is the spinning cake that falls into centrifugal cylinder; And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, there is no winding mechanism, strand directly enters the mechanisms such as drip washing, oven dry, finally obtains the silk cylinder of coiling and molding.
Difference based on above two kinds of spinning machines, its pluses and minuses separately are as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: due to the post-processing step carried out separately being arranged, and also have the process of low-temp desulfurization, low temperature long time drying, product to have that intensity is high, whiteness is high in post-processing step, the characteristics that strand is soft beautiful;
Shortcoming: spin speed low, the post processing expense is high, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output improves; Spinning and post processing concentrate in together to be carried out, and production cost reduces;
Shortcoming: because strand is to wash to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases the downstream product production cost; High to raw material (viscose glue) quality requirement.
In prior art modal semi-continuous spinning machine be the R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, the spinning roller is vertically setting with respect to the operating surface 102 that spins face 101), the main flow process of its spinning is:
Spray in acid bath groove and be shaped to strand through reaction with spinning head after viscose glue filters by filter, strand by the drawing-off of drawing-off dish to solidifying roller, strand carries out in the distance of solidifying on roller the fixing turn of reeling rising head to twisting with the fingers the face acid removing roller after the reaction of a period of time again, the acid removing roller top adopts the mode of the drip washing of dripping to carry out the disacidify washing to strand, strand on acid removing roller, reel a fixing turn the distance import centrifugal cylinder again, finally obtain spinning cake.
Wherein, the spinning roll body mainly is divided into acid removing roller and solidifies roller, a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on the sth. made by twisting face, mutually deviate from, the fixed form of roll body is an end and fixes, and the operating surface position that installation direction spins face with respect to spinning machine becomes vertically to install.Another now three cylinder air drafts of R535 tri-cylinder yarn spinning machines adopt three cylinders with air channel air draft mode.
Existing its strand moulding section of R535A semi-continuous spinning machine and spinning roll structure and mounting means can't carry out high speed spinning, and its spinning is spun speed in the 70-90m/min left and right.Its device structure and mounting means etc. cause the shortcomings such as the spinning machine equipment floor space is large, energy consumption is high, technological process is complicated, maintenance point is many, and accessory consumption is large, product cost is high simultaneously.Three cylinder three cylinders of another R535 tri-cylinder silks mutually form and disturb in the air draft process with air channel air draft mode, cause the air draft weak effect.
In prior art, as Figure 4-Figure 6, its first half comprises frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4 to modal continuous spinning machine structure, and in device for spinning 4, the spinning roller is also vertically setting with respect to the operating surface 102 that spins face 101.
It is CN1356409 that State Intellectual Property Office discloses a publication number in 2000.12.6, name is called the patent of invention of " the single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", this disclosure of the invention a kind of centrifugal semi-continuous spinning machine, it comprises viscose glue induction system, swing tube assembly, scrape acid, the drawing-off dish, solidify roller, acid removing roller, crane and funnel, centrifugal cylinder and electric ingot system, and multichannel viscose glue pipe and supporting mechanism thereof that the viscose glue induction system is advanced glue by head and tail two ends simultaneously form; The swing tube assembly is comprised of measuring pump, worry cover, curved tube and the shower nozzle of the multi-channel parallel be connected in series with the multichannel sebific duct; Two solidify roller above be provided with the acid removing roller assembly formed by two acid removing rollers of installing up and down on the strand walking path; On the machine crane, the funnel of device and the same number of synchronization action of strand; Its centrifugal cylinder, electric ingot system are set to the many centrifugal cylinders of every ingot and electric ingot and the controlling organization supporting with it.
Foregoing invention can be produced multi-filament simultaneously, increased substantially the output of viscose filament yarn, but this invention is because a pair of roller and a pair of acid removing roller of solidifying used respectively in each ingot position of its spinning machine, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on the sth. made by twisting face, mutually deviate from, the fixed form of roll body is an end and fixes, and installation direction becomes vertically to install with respect to spinning machine operating surface position.The problem that said structure brings is as follows:
1, said structure has limited the length of roller, the time that viscose filament yarn is walked on roller is short, and the viscose filament yarn curring time is short, if carry high-speed spinning, will inevitably cause the viscose filament yarn reaction time to reduce product quality not, so adopt traditional semi-continuous spinning machine Efficiency Decreasing;
2,, in order to raise the efficiency, usually can process the multi-filament bar, but many viscose filament yarns easy hank knotting again while being wrapped on existing spinning roller causes the viscose filament yarn fracture, affects the product quality of viscose filament yarn simultaneously;
3, in addition, the fixed form of described spinning roller is that an end is fixed, and such fixed form is cantilevered, when the spinning roller rotates, in a kind of unsure state, easily breaks down;
4, all spinning rollers are all that an end is fixed, certainly will Structure of need extremely complicated transmission mechanism drive the rotation of spinning roller, so also can cause the rising of fault rate, and changing the silk thread kind, while changing velocity of rotation, need to stop, then carry out the replacing of transmission system middle gear, make like this production efficiency reduce, production cost increases.
It is CN2292097 that State Intellectual Property Office discloses a publication number in 1998.9.23, name is called the utility model patent of " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, can complete continuously spinning, washing, dry, oil, coiling etc., it spins scooter 120m/min, the utility model arranges the viscose filtration device before the spinning machine board, utilize the spinning machine pump shaft to drive the measuring pump running, it is simple in structure, clean easy to maintenancely, effectively filtered the impurity in the viscose glue; In the spinning bath box, spinning head is placed in to the swing pipe end, has guaranteed the concentricity of spinning head and glass tube, can avoid producing lousiness, flexible operation, work efficiency is high; The glass tube exit adopts the strand twin-steer, has reduced the frictional force between strand and godet roller, and draw ratio is distributed rationally, becomes yarn quality high.
Above-mentioned because strand is to wash to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases the downstream product production cost; High to raw material (viscose glue) quality requirement.In addition, the spinning roller of above-mentioned continuous spinning machine is still vertically to arrange with respect to workman's operating area, so its mounting means is also an end, fixes, and still has first piece of problem in the prior art patent.
It is CN201089811 that State Intellectual Property Office discloses a publication number in 2008.7.23, name is called " viscose rayon deep spinning-bathing continuous spinning machine ", this patent discloses a kind of viscose rayon deep spinning-bathing continuous spinning machine, solves the high problem of bringing of the esterified degree of existing continuous spinning machine strand residue.The scheme that the utility model adopts is to be provided with acid bath groove between formed pipe and spinning pony roll, and the strand stretched out from formed pipe falls in the acid bath groove that acid solution is housed and walks to the spinning pony roll dipping bath again.The utility model increases dark the bath and spins, and strengthens the extent of reaction of strand, reduces the esterified degree of residue, guarantor's silk quality, and be applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and it is dense, sour warm lower than one bathing that secondary is bathed acid, therefore need to increase a set of independent acid bath system, increases the sour input cost of standing.In addition, the spinning roller of above-mentioned continuous spinning machine is still vertically to arrange with respect to workman's operating area, so its mounting means is also an end, fixes, and still has first piece of problem in the prior art patent.
It is CN2721660 that State Intellectual Property Office discloses a publication number in 2005.8.31, name is called the utility model patent of " be applicable to viscose filament yarn one ingot position and spin the Semi-continuous centrifugal spinning machine of three simultaneously ", the utility model discloses a kind of continuous centrifugal spinning machine that is applicable to simultaneously spin three rhizoid bars on an ingot position of Semi-continuous centrifugal spinning machine, can produce the spinning machine of 18 spinning cakes in every joint of this Semi-continuous centrifugal spinning machine simultaneously.By the parts of 18 electric ingots, 18 centrifugal cylinders are installed at every joint of Semi-continuous centrifugal spinning machine, can be in the situation that do not increase equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning machine, and plant maintenance and easy to operate makes its production capacity reach former designed capacity and reaches 18 spinning cakes from 6 spinning cakes of original every joint or 12 spinning cakes after system equipment improves; Meet quality of production requirement simultaneously.
Although the output of the every joint of unit is because the electric ingot of increase, centrifugal cylinder device can improve output, the speed of spinning of this spinning machine is appointed so not raising, if improved, spins speed, can react insufficient quality that affects final products because of strand again.In addition, the spinning roller of above-mentioned semi-continuous spinning machine is still vertically to arrange with respect to workman's operating area, so its mounting means is also an end, fixes, and still has first piece of problem in the prior art patent.
And for example application number is 89217293.2, the applying date is 1989-09-23, name is called " high-speed spinning device for shaping on rayon silk tube ", and its technical scheme is: the utility model belongs to the viscose high-speed spinning device, mainly carrier pipe, spinning head, formed pipe, bath, consists of.Being communicated with the formed pipe of a thin diameter between coagulating basin and liquid return trough, with the supporting Conic nozzle of formed pipe, being installed on the relevant position of formed pipe import front, is a thread guide near the formed pipe outlet, only establishes a spinning disc between thread guide and spinning funnel.In the pipe that above-mentioned utility model adopts, forming technique is applied to semi-continuous centrifugal formula spinning machine, although said structure can be brought up to 120 meters per minute by spinning speed, but the strand of final molding causes strand reaction time deficiency owing to spinning fast too fast meeting, so still having to solve owing to spinning the too fast strand brought of speed, this patent do not react inadequate problem.
In sum, existing semi-continuous spinning machine is all vertically installed because all rollers spin face with respect to spinning machine, exists and spins speed slowly, can't guarantee the strand reaction time if carry high-speed spinning, thereby cause strand problem of low quality; Drive mechanism adopts gear drive, drive mechanism complexity; One of roller is not fixed on frame, and when high speed spinning, roller will shake, and produces fracture of wire, waste silk; The workman is when regular job, and operating space is little, wastes time and energy; All strands are wrapped on the spinning roller, between strand, may alter position, are intertwined, and force spinning machine to be shut down and process, and have shortened the working time of spinning machine; All strands are wrapped on the spinning roller when falling thread, and guide wire apparatus must be set, and every rhizoid bar is separately imported in each centrifugal cylinder, just must corresponding increase control system and drive system and increase guide wire apparatus, cause the spinning machine complex structure.
The utility model content
The utility model is intended to solve the existing semi-continuous spinning machine that adopts, particularly semi-continuous spinning machine is produced in viscose filament yarn, the strand reaction is insufficient, cause putting forward the problem of high-speed spinning, a kind of semicontinuous high-speed spinning machine with spinning joint dish is provided, this semi-continuous spinning machine is when reaching and carrying high-speed spinning, guarantee the strand sufficient reacting, and then reached assurance strand quality, enhance productivity, reduce the purpose of spinning cost, and simple in structure, fracture of wire, waste silk are few, simple to operate, are easy to control.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
Semicontinuous high-speed spinning machine with spinning joint dish, comprise frame and device for spinning, it is characterized in that: described device for spinning comprises the spinning roller, described spinning roller is four, every spinning roller is with respect to the equal horizontally set of the operating surface that spins face, at least one spinning roller comprises turning cylinder and spinning joint dish, and described spinning joint dish is socketed on turning cylinder, two above spinning joint dishes of socket on every turning cylinder.
The described operating surface that spins face is to be positioned at the horizontal operation face that spins the face zone, and described spinning roller refers to as the spinning workman during over against coiler device with respect to the operating surface horizontally set that spins face, and the spinning roller is laterally to install with respect to the spinning workman.
Described spinning roller has four, is respectively drawing roller, solidifies roller, acid removing roller and godet roller.
In described spinning roller wherein a spinning roller with respect to the horizontal plane pass through and be arranged in parallel, other three spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
In described spinning roller wherein two spinning rollers with respect to the horizontal plane pass through and be arranged in parallel, other two spinning rollers with respect to the horizontal plane pass through and are obliquely installed.
In described spinning roller wherein a spinning roller with respect to the horizontal plane pass through and be obliquely installed, other three spinning rollers with respect to the horizontal plane pass through and are horizontally disposed with.
Drawing roller in described spinning roller, solidify roller, acid removing roller and godet roller and with respect to the horizontal plane pass through and all be obliquely installed.
Described spinning roller is parallel to each other and with respect to the horizontal plane passes through and be arranged in parallel.
Described spinning roller be parallel to each other and relatively and horizontal plane pass through and be obliquely installed.
The two ends of every spinning roller are separately fixed at the top of frame both sides, with the drive unit connection of rotating.
Every spinning roller is connected with respectively drive unit, can realize independent real-time speed regulating transmission.
Described four a spinning rollers wherein spinning roller comprise turning cylinder and spinning joint dish, and described spinning joint dish is socketed on turning cylinder, and described spinning joint dish is at least two.
In described four spinning rollers, have two spinning rollers to include turning cylinder and spinning joint dish, described spinning joint dish is socketed on turning cylinder, at least is socketed two spinning joint dishes on every turning cylinder.
In described four spinning rollers, have three spinning rollers to include turning cylinder and spinning joint dish, described spinning joint dish is socketed on turning cylinder, at least is socketed two spinning joint dishes on every turning cylinder.
Described four spinning rollers include turning cylinder and spinning joint dish, and described spinning joint dish is socketed on turning cylinder, at least are socketed two spinning joint dishes on every turning cylinder.
Described spinning joint dish is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is the 0-20 degree.
The inclined-plane that is socketed in the adjacent two spinning joint dishes on same turning cylinder is parallel to each other.
The inclined-plane that is socketed in the adjacent two spinning joint dishes on same turning cylinder intersects.
Be provided with a plurality of cannelures on described spinning joint dish.
Be provided with shading ring on described spinning joint dish.
Described device for spinning also comprises help roll, and described help roll is at least one, and is parallel to a wherein spinning roller setting.
Described help roll is connected with drive unit, can realize that independence and real-time speed regulating rotate.
The utlity model has following advantage:
1, spinning roller of the present utility model is with respect to the operating surface horizontally set that spins face, spinning roller two ends after horizontally set are fixed, so can on the basis of semicontinuous high-speed spinning machine, realize spinning fast raising, and guarantee the rotation that the spinning roller can be stable, can not shake, while having avoided spinning, strand is because the spinning roller rocks problems such as producing mutual winding, fracture of wire.Even also can guarantee the strand sufficient reacting owing to after spinning roller horizontally set, carrying high-speed spinning simultaneously, strand can not produce the problems such as burr, also guaranteed the uniformity of strand in spinning process, guaranteed spinning quality and carrying under the prerequisite of high-speed spinning, production efficiency is improved.The present invention due to the spinning roller with respect to the operating surface horizontally set that spins face, so the structure of spinning roller with and drive mechanism be simplified, facilitate the operation of workman to the spinning roller, made the technological parameter of semi-continuous spinning machine, as: the rotating speeds of a plurality of spinning rollers etc. are more easily controlled.The present invention can directly be transformed on existing R535 semi-continuous spinning machine, so improvement cost is low, is conducive to the upgrading of equipment.
2, the spinning roller horizontally set of semicontinuous high-speed spinning machine of the present utility model, be convenient to each spinning roller is independently controlled, and more conveniently for each spinning roller, raises speed separately.
3, the spinning roller horizontally set of semicontinuous high-speed spinning machine of the present utility model, be convenient to adjust real-time the specification of produced strand, as being replaced by, the strand that will produce 40D produces 60D, 120D, 150D, 200D etc., also be convenient to adjust real-time produced strand kind, as compound silk, shaped filaments, flat filament etc.When speed-raising or conversion kind, do not need to shut down the replacing travelling gear.
4, the spinning roller is with respect to the operating surface horizontally set that spins face, the little problem in workman operating space while having solved vertical installation, and while needing to increase spinning roller length, only need on horizontal plane, the spinning roller to be tilted slightly certain angle, just can when not sacrificing the workman operating space, increase spinning roller length, increase the time of strand walking, make reaction more abundant, and can effectively prevent the strand snarl together.Simultaneously, the operator can be operated the strand on the spinning roller easily, avoided on existing spinning roller after strand goes wrong, the operator need to shuttle back and forth between a plurality of centrifugal cylinders and electric ingot, could arrive the problem that assigned address is processed strand, save the time that the workman processes strand.
5, spinning roller of the present utility model is with respect to spinning face operating surface horizontally set, whole Semi-continuous centrifugal spinning machine only needs 1 spinning roller just can realize all functions, than 12,18 of the semi-continuous spinning machine needs of prior art or the technical scheme of more spinning roller, the utility model has reduced spinning roller quantity, has reduced the manufacturing cost of spinning machine, and whole control system is simplified, is conducive to sequencing and controls.
6, the spinning roller is all horizontally set with respect to the face of spinning, and is conducive to technology controlling and process and more optimizes, and also is convenient to control.
7, the spinning roller is all horizontally set with respect to the face operating surface of spinning, the distance that strand is advanced on the spinning roller is elongated, has increased the strand drawing-off, has solidified the time with disacidify, is conducive to the moulding of strand, particularly, for reducing doubling, burr, fracture of wire etc., there is good especially technique effect.
8, the spinning roller is all horizontally set with respect to the face operating surface of spinning, and has reduced the quantity of spinning roller, and has dwindled the volume of whole semi-continuous spinning machine, has reduced its floor space and weight, can reduce the manufacturing cost of semi-continuous spinning machine.
9, the two ends of the utility model spinning roller are separately fixed at the top of frame both sides, when high speed spinning, the spinning roller can not shake, and spinning is stable, has reduced the generation of fracture of wire burr, the spinning roller is connected with drive unit, can realize that independence and real-time speed regulating rotate, drive spinning roller, changing the spinning kind, for example control easily when flat filament, shaped filaments and spinning speed, fast.
10, spinning roller of the present utility model can with respect to the horizontal plane pass through and be arranged in parallel, also can with respect to the horizontal plane pass through and be obliquely installed, the spinning roller with respect to the horizontal plane passes through to be obliquely installed and is conducive to the strand sub-wire in coiler device.
11, spinning joint dish is made as to truncated cone-shaped, and be the gradual change shape, the tapering of round platform is the 0-20 degree, tapering is 0 to be exactly columned spinning joint dish while spending, truncated cone-shaped, and the diameter that is spinning roller one end of gradual change shape is greater than the diameter of the other end, viscose filament yarn is wrapped on such spinning joint dish, because the diameter of spinning joint dish becomes greatly gradually, the operation that viscose filament yarn carries out spiral form on spinning joint dish has obtained effective stretching, has further improved the TENSILE STRENGTH of viscose filament yarn.
12, be provided with a plurality of cannelures on spinning joint dish, on spinning joint dish, cannelure be set, during spinning, strand is limited in cannelure, and strand can not altered position, and every rhizoid bar just can not be wound around mutually, cannelure can also effectively stretch to strand simultaneously, is conducive to the raising of strand intensity.
13, be provided with shading ring on spinning joint dish, during spinning, strand be limited between shading ring, strand can not altered position, and every rhizoid bar just can not be wound around mutually, and shading ring can also effectively stretch to strand simultaneously, is conducive to the raising of strand intensity.
14, device for spinning also comprises help roll, and help roll is at least one, and is parallel to the setting of spinning roller.The purpose that increases help roll is to take out waste silk for the ease of the workman, and when waste silk occurring, the workman introduces help roll by waste silk, easily waste silk is taken out, and then normal strand is introduced on the spinning roller.
15, help roll is connected with drive unit, can realize that independence and real-time speed regulating rotate, and facilitates the workman to take out waste silk in good time, and operation is simple.
16, the spinning roller is arranged in parallel, and the spinning roller with respect to the horizontal plane passes through and be arranged in parallel, and the spinning roller vibration of installing like this is little, and spinning is stable, convenient operation and installation.
17, the spinning roller is arranged in parallel, and the spinning roller with respect to the horizontal plane passes through and is obliquely installed, such mounting means, can increase the length of spinning roller, increase the stroke of strand, extended the curring time of strand, be conducive to the raising of strand quality.
18, at least the spinning roller includes spinning joint dish and turning cylinder, and described spinning joint dish is socketed on turning cylinder, at least is socketed two spinning joint dishes on every turning cylinder.During spinning machine work; strand is wrapped on each spinning joint dish; because spinning joint dish is socketed on turning cylinder; between spinning joint dish, certain spacing distance is arranged; strand also just is spaced apart and comes, and strand just can to another joint dish, just not avoid the mutual winding between strand to force spinning machine to be shut down by play from a spinning joint dish yet; also can save guide wire apparatus in sub-wire, simplified the structure of spinning machine simultaneously.
19, the quantity of the utility model spinning roller is four, four spinning rollers have not only increased the strand molding time, have guaranteed the Forming Quality of strand, and four spinning rollers have played good drawing-off, solidified and deacidification simultaneously, increase the intensity of strand, reduced the burr on strand surface.
The accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1;
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2;
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view (spinning the operating surface of face) of face;
The front view of the face that spins of the existing continuous centrifugal spinning machine of Fig. 4;
The front view of the existing continuous centrifugal spinning machine of Fig. 5;
The existing continuous centrifugal spinning machine of Fig. 6 spins the top view (spinning the operating surface of face) of face;
The structural representation of the side-looking of Fig. 7 the utility model semi-continuous spinning machine;
The structural representation that the master of Fig. 8 the utility model semi-continuous spinning machine looks;
Fig. 9 the utility model semi-continuous spinning machine spins the top view (spinning the operating surface of face) of face;
Figure 10-Figure 21 is spinning joint dish mounting structure schematic diagram;
Figure 22 arranges the ring channel structures schematic diagram on spinning joint dish;
Figure 23 arranges the shading ring structural representation on spinning joint dish.
The specific embodiment
As shown in Fig. 7, Fig. 8 and Figure 10, the semicontinuous high-speed spinning machine that the present embodiment provides, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, described device for spinning 4 comprises spinning roller 40, described spinning roller 40 is three, described spinning roller 40 is with respect to the equal horizontally set of the operating surface that spins face, and described spinning roller 40 is parallel to each other.
As shown in Figure 9, the operating surface that spins face is to be positioned at the horizontal operation face that spins the face zone, and described spinning roller 40 refers to as the spinning workman during over against coiler device with respect to the operating surface horizontally set that spins face, and spinning roller 40 is laterally to install with respect to the spinning workman.
Described spinning roller 40 has four, is respectively drawing roller 404, solidifies roller 405, acid removing roller 406 and godet roller 407, and wherein drawing roller 404 comprises turning cylinder 408 and spinning joint dish 409, and spinning joint dish 409 is socketed on turning cylinder 408, and described spinning joint dish 409 is 2.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, with the drive unit connection of rotating.
Every spinning roller 40 is connected with respectively drive unit, can realize independent real-time speed regulating transmission.
Every spinning roller 40 with respect to the horizontal plane passes through and be arranged in parallel.
Each spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 0 degree.Mode of texturing as the present embodiment, as long as wherein a spinning roller 40 comprises turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, described spinning joint dish 409 is 2 and gets final product, and this root spinning roller can be any roller solidified in roller 405, acid removing roller 406 and godet roller 407.
As shown in figure 11, the present embodiment is substantially the same manner as Example 1, different: drawing roller 404 and solidify roller 405 and include turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, and on every turning cylinder 408, the number of socket spinning joint dish 409 is 2.Variant as the present embodiment, on every turning cylinder 408, the spinning joint dish 409 of socket can be 3,4,5 or 6, same these two spinning rollers are that any two rollers in 4 rollers get final product, are not limited to drawing roller 404 that the present embodiment mentions and solidify roller 405.
As shown in figure 12, the present embodiment is substantially the same manner as Example 1, different: drawing roller 404, solidify roller 405 and acid removing roller 406 includes turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, and on every turning cylinder 408, the number of socket spinning joint dish 409 is 2.Variant as the present embodiment, on every turning cylinder 408, the spinning joint dish 409 of socket can be 3,4,5 or 6, same these three spinning rollers are that any two rollers in 4 rollers get final product, and are not limited to drawing roller 404 that the present embodiment mentions, solidify roller 405 and acid removing roller 406.
As shown in figure 13, the present embodiment is substantially the same manner as Example 1, different: as drawing roller 404, to solidify roller 405, acid removing roller 406 and godet roller and include turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, and on every turning cylinder 408, the number of socket spinning joint dish 409 is 2.As the variant of the present embodiment, on every turning cylinder 408, the spinning joint dish 409 of socket can be 3,4,5 or 6.
The present embodiment is on the basis of embodiment 1-4, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 5 degree.
Embodiment 6
The present embodiment is on the basis of embodiment 1-4, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 10 degree.
Embodiment 7
The present embodiment is on the basis of embodiment 1-4, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree.
Embodiment 8
As shown in figure 22, the present embodiment, on the basis of embodiment 1-4, is provided with cannelure 402 on spinning joint dish 409, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 15 degree.
Embodiment 9
As shown in figure 23, the present embodiment, on the basis of embodiment 1-4, is provided with shading ring 403 on spinning joint dish 409, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree.
Embodiment 10
The present embodiment is on the basis of embodiment 1-4, be provided with shading ring 403 on spinning joint dish 409, spinning joint dish 409 is truncated cone-shaped, and be the gradual change shape, the tapering of round platform is 20 degree, described device for spinning 4 also comprises help roll 401, and described help roll 401 is at least one, and is parallel to wherein spinning roller 40 settings.Described help roll 401 is connected with drive unit, can realize that independence and real-time speed regulating rotate.
Embodiment 11
As shown in Fig. 7, Fig. 8 and Figure 14, the present embodiment comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, described device for spinning 4 comprises spinning roller 40, and described spinning roller 40 is four, and described spinning roller 40 is with respect to the equal horizontally set of the operating surface that spins face.
As shown in Figure 9, the described operating surface that spins face is to be positioned at the horizontal operation face that spins the face zone, and described spinning roller 40 refers to as the spinning workman during over against coiler device with respect to the operating surface horizontally set that spins face, and spinning roller 40 is laterally to install with respect to the spinning workman.
Described spinning roller 40 has four, be respectively drawing roller 404, solidify roller 405, acid removing roller 406 and godet roller, wherein drawing roller 404 comprises turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, spinning joint dish is 2, drawing roller 404 with respect to the horizontal plane passes through and is obliquely installed, and solidifies roller 405, acid removing roller 406 and godet roller 407 and with respect to the horizontal plane passes through and be arranged in parallel.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, with the drive unit connection of rotating.
Every spinning roller 40 is connected with respectively drive unit, can realize independent real-time speed regulating transmission.
Each spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 0 degree.As long as the present embodiment has a spinning roller to comprise turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408 and gets final product, and is not limited to the drawing roller 404 that the present embodiment is mentioned.
Embodiment 12
As shown in figure 15, the present embodiment is substantially the same manner as Example 11, different: as drawing roller 404, to solidify roller 405 and include turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, on every turning cylinder 408, the number of socket spinning joint dish 409 is 2, drawing roller 404, solidify roller 405 and with respect to the horizontal plane pass through and be obliquely installed, and drawing roller 404 and solidify roller 405 and be parallel to each other, acid removing roller 406 and godet roller with respect to the horizontal plane pass through and be arranged in parallel.As the variant of the present embodiment, on every turning cylinder 408, the spinning joint dish 409 of socket can be 3,4,5 or 6.Same these two spinning rollers are that any two rollers in 4 rollers get final product, are not limited to drawing roller 404 that the present embodiment mentions and solidify roller 405.
Embodiment 13
As shown in figure 16, this enforcement is substantially the same manner as Example 11, different: as drawing roller 404, to solidify roller 405 and acid removing roller 406 includes turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, on every turning cylinder 408, the number of socket spinning joint dish 409 is 3, drawing roller 404, solidify roller 405 and acid removing roller 406 is parallel to each other and with respect to the horizontal plane passes through and be obliquely installed, godet roller with respect to the horizontal plane passes through and be arranged in parallel.As the variant of the present embodiment, on every turning cylinder 408, the spinning joint dish 409 of socket can be 2,4,5 or 6.Same these three spinning rollers are that any two rollers in 4 rollers get final product, and are not limited to drawing roller 404 that the present embodiment mentions, solidify roller 405 and acid removing roller 406.
Embodiment 14
As shown in figure 17, this enforcement is substantially the same manner as Example 11, different: drawing roller 404, solidify roller 405, acid removing roller 406 and godet roller include turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408, on every turning cylinder 408, the number of socket spinning joint dish 409 is 3, drawing roller 404, solidify roller 405 and acid removing roller 406 is parallel to each other and with respect to the horizontal plane passes through and be obliquely installed, variant as the present embodiment, on every turning cylinder 408, the spinning joint dish 409 of socket can be 2, 4, 5 or 6.
Embodiment 15
The present embodiment is on the basis of embodiment 11-14, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 5 degree.
Embodiment 16
The present embodiment is on the basis of embodiment 11-14, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 10 degree.
Embodiment 17
The present embodiment is on the basis of embodiment 11-14, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree.
Embodiment 18
The present embodiment, on the basis of embodiment 11-14, is provided with cannelure 402 on spinning joint dish 409, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 15 degree.
Embodiment 19
The present embodiment, on the basis of embodiment 11-14, is provided with shading ring 403 on spinning joint dish 409, and spinning joint dish 409 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree.
Embodiment 20
The present embodiment is on the basis of embodiment 11-14, be provided with shading ring 403 on spinning joint dish 409, spinning joint dish 409 is truncated cone-shaped, and be the gradual change shape, the tapering of round platform is 20 degree, described device for spinning 4 also comprises help roll 401, and described help roll 401 is at least one, and is parallel to wherein spinning roller 40 settings.Described help roll 401 is connected with drive unit, can realize that independence and real-time speed regulating rotate.
Embodiment 21
As shown in Fig. 7, Fig. 8 and Figure 18, the present embodiment comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, described device for spinning 4 comprises four spinning rollers 40, described spinning roller 40 is with respect to the equal horizontally set of the operating surface that spins face, and described four spinning rollers 40 are obliquely installed mutually.
As shown in Figure 9, the described operating surface that spins face is to be positioned at the horizontal operation face that spins the face zone, and described spinning roller 40 refers to as the spinning workman during over against coiler device with respect to the operating surface horizontally set that spins face, and spinning roller 40 is laterally to install with respect to the spinning workman.
The two ends of every spinning roller 40 are separately fixed at the top of frame both sides, and every spinning roller 40 is connected with drive unit respectively, can realize independent real-time speed regulating transmission.
Four spinning rollers 40 are drawing roller 404, acid removing roller 406, solidify roller 405 and godet roller, drawing roller 404 with respect to the horizontal plane passes through and is horizontally disposed with, acid removing roller 406 and solidify roller 405 and with respect to the horizontal plane pass through and be obliquely installed, godet roller 407 with respect to the horizontal plane passes through and is horizontally disposed with.Drawing roller 404, acid removing roller 406, solidify roller 405 and godet roller includes turning cylinder 408 and spinning joint dish 409, spinning joint dish 409 is socketed on turning cylinder 408,4 spinning joint dishes 409 of socket on every turning cylinder 408, the inclined-plane that is socketed in the adjacent spinning joint dish 409 on same turning cylinder 408 intersects.
Each spinning joint dish 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 5 degree.
Embodiment 22
As shown in figure 19, the present embodiment is substantially the same manner as Example 21, different: as drawing roller 404, acid removing roller 406, to solidify roller 405 and godet roller 407 is parallel to each other and with respect to the horizontal plane passes through and be arranged in parallel, each spinning joint dish 40 is truncated cone-shaped, and be the gradual change shape, the tapering of round platform is 15 degree.
Embodiment 23
As shown in figure 20, the present embodiment is substantially the same manner as Example 21, different: spinning joint dish 40 is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is 20 degree, and the inclined-plane that is socketed in the adjacent spinning joint dish 409 on same turning cylinder 408 parallels.
Embodiment 24
As shown in figure 21, the present embodiment is substantially the same manner as Example 21, different: device for spinning 4 also comprises help roll 401, and described help roll 401 is at least one, and is parallel to wherein spinning roller 40 settings.Described help roll 401 is connected with drive unit, can realize that independence and real-time speed regulating rotate.
Embodiment 25
The present embodiment comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is with respect to operating surface 102 horizontally sets that spin face 101, and strand 8 is wrapped on spinning roller 40.The described operating surface 102 that spins face 101 is to be positioned at the horizontal operation face that spins the face zone; Described operating surface 102 horizontally sets with respect to spinning face 101 refer to as the spinning workman during over against coiler device 5, and spinning roller 40 is laterally to install with respect to the spinning workman.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally sets is simplified, many traditional spinning roller 40 quantity is reduced to four, and then has simplified traditional drive mechanism, facilitated workman's the operation at the spinning roller; Spinning roller 40 two ends of horizontally set are fixed, so can carry under the prerequisite of high-speed spinning, guarantee the rotation that spinning roller 40 can be stable, do not shake, and have avoided spinning to be affected; Guaranteeing spinning quality and carrying under the prerequisite of high-speed spinning, the described semi-continuous spinning machine production efficiency of the application is improved.
Embodiment 26
The present embodiment comprises frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, and in described device for spinning 4, spinning roller 40 is with respect to operating surface 102 horizontally sets that spin face 101, and strand 8 is wrapped on spinning roller 40.The described operating surface 102 that spins face 101 is to be positioned at the horizontal operation face that spins the face zone; Described operating surface 102 horizontally sets with respect to spinning face 101 refer to as the spinning workman during over against coiler device 5, and spinning roller 40 is laterally to install with respect to the spinning workman.Spinning roller 40 comprises to be realized drawing-off, solidifies and/or the roller of disacidify function.The two ends of every spinning roller 40 are separately fixed at the top of frame 1 both sides, with the drive unit connection of rotating.Every spinning roller 40 is connected with drive unit respectively, can realize that independence and real-time speed regulating rotate.At least comprise a help roll 401 in device for spinning 4.Help roll 401 is parallel with spinning roller 40.Device for spinning 4 also comprises water washing device 42, and coiler device 5 comprises air exhausting device 52.
The drive mechanism of the semi-continuous spinning machine after spinning roller 40 horizontally sets is simplified, many traditional spinning roller 40 quantity is reduced to four, and then has simplified traditional drive mechanism, facilitated workman's the operation at the spinning roller; Spinning roller 40 two ends of horizontally set are fixed, so can carry under the prerequisite of high-speed spinning, guarantee the rotation that spinning roller 40 can be stable, do not shake, and have avoided spinning to be affected; Guaranteeing spinning quality and carrying under the prerequisite of high-speed spinning, the described semi-continuous spinning machine production efficiency of the application is improved.
The round platform tapering: the sectional elevation of round platform is trapezoidal, and the angle of these trapezoidal two hypotenuse extended line angles is the tapering of above-mentioned round platform, and above-mentioned sectional elevation is vertical through ，Qie Yu bottom surface, the center of circle, bottom surface.
Claims (10)
1. with the semicontinuous high-speed spinning machine of spinning joint dish, comprise frame (1) and device for spinning (4), it is characterized in that: described device for spinning (4) comprises spinning roller (40), described spinning roller (40) is four, every spinning roller phase (40) is for the equal horizontally set of the operating surface that spins face, at least one spinning roller (40) comprises turning cylinder (408) and spinning joint dish (409), it is upper that described spinning joint dish (409) is socketed in turning cylinder (408), the upper socket of every turning cylinder (408) two above spinning joint dishes (409).
2. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 1, it is characterized in that: described four spinning rollers (a 40) wherein spinning roller (40) comprise turning cylinder (408) and spinning joint dish (409), it is upper that described spinning joint dish (409) is socketed in turning cylinder (408), and described spinning joint dish (409) is at least two.
3. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 1, it is characterized in that: in described four spinning rollers (40), have two spinning rollers (40) to include turning cylinder (408) and spinning joint dish (409), it is upper that described spinning joint dish (409) is socketed in turning cylinder (408), at least is socketed two spinning joint dishes (409) on every turning cylinder (408).
4. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 1, it is characterized in that: in described four spinning rollers (40), have three spinning rollers (40) to include turning cylinder (408) and spinning joint dish (409), it is upper that described spinning joint dish (409) is socketed in turning cylinder (408), at least is socketed two spinning joint dishes (409) on every turning cylinder (408).
5. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 1, it is characterized in that: described four spinning rollers (40) include turning cylinder (408) and spinning joint dish (409), it is upper that described spinning joint dish (409) is socketed in turning cylinder (408), at least is socketed two spinning joint dishes (409) on every turning cylinder (408).
6. according to claim 1,2,3, the 4 or 5 described semicontinuous high-speed spinning machines with spinning joint dish, it is characterized in that: described spinning joint dish (409) is truncated cone-shaped, and is the gradual change shape, and the tapering of round platform is the 0-20 degree.
7. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 6, it is characterized in that: the inclined-plane that is socketed in the adjacent two spinning joint dishes (409) on same turning cylinder (408) is parallel to each other.
8. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 6 is characterized in that: the inclined-plane that is socketed in the adjacent two spinning joint dishes (409) on same turning cylinder (408) intersects.
9. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 6, is characterized in that: be provided with a plurality of cannelures (402) on described spinning joint dish (409).
10. the semicontinuous high-speed spinning machine with spinning joint dish according to claim 6, is characterized in that: be provided with shading ring (403) on described spinning joint dish (409).
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013203805569U CN203333826U (en) | 2013-06-29 | 2013-06-29 | Semicontinuous high-speed spinning machine with spinning section plates |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013203805569U CN203333826U (en) | 2013-06-29 | 2013-06-29 | Semicontinuous high-speed spinning machine with spinning section plates |
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| CN203333826U true CN203333826U (en) | 2013-12-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014206161A1 (en) * | 2013-06-29 | 2014-12-31 | 宜宾海丝特纤维有限责任公司 | Novel semi-continuous high-speed spinning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014206161A1 (en) * | 2013-06-29 | 2014-12-31 | 宜宾海丝特纤维有限责任公司 | Novel semi-continuous high-speed spinning machine |
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Granted publication date: 20131211 Termination date: 20200629 |