CN211199878U - Special device for manufacturing internal filling type steel wire rope - Google Patents
Special device for manufacturing internal filling type steel wire rope Download PDFInfo
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- CN211199878U CN211199878U CN201921016083.8U CN201921016083U CN211199878U CN 211199878 U CN211199878 U CN 211199878U CN 201921016083 U CN201921016083 U CN 201921016083U CN 211199878 U CN211199878 U CN 211199878U
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Abstract
The utility model discloses a make inside filled wire rope's isolated plant, including circular deep bid, the deep bid evenly is provided with 6 ~ 8 pay off racks along its circumferential edge reason, the centre of a circle department of deep bid is provided with the shaft hole, the shaft hole inboard is provided with the keyway, the deep bid includes semi-circular deep bid an and deep bid b, deep bid an and deep bid b pass through bolted connection, deep bid an and deep bid b are provided with 3 ~ 4 pay off racks respectively along its circumferential edge reason, deep bid an and deep bid b's centre of a circle department all is provided with semi-circular shaft hole an, the shaft hole is constituteed to two shaft hole an, one of them shaft hole an's inboard is provided with the keyway. The problem of current frame blue formula closes the rope machine and does not possess extra unwrapping wire function, can't satisfy the manufacturing demand of inside filling formula wire rope is solved, not only guarantee the reliability and the security of operation process, can also guarantee the unwrapping wire tension uniformity when closing the rope, realize that inside filling formula wire rope stably twists with fingers.
Description
Technical Field
The utility model belongs to the technical field of wire rope production, concretely relates to make inside filled wire rope's isolated plant.
Background
At present, in order to prolong the service life of a single-strand steel wire rope, reduce the contact stress between an outer strand and a steel core of the steel wire rope and preserve lubricating grease inside the steel wire rope, various materials are generally filled in the steel wire rope to realize the purpose. However, when the steel wire rope is produced, the filling material needs to be twisted into the gaps in the steel wire rope while the outer strand is twisted, which puts new requirements on the rope closing equipment. The existing large frame basket type rope combining machine generally only has 6-8 wire frames, does not have an additional paying-off function, cannot meet the manufacturing requirement of the internal filling type steel wire rope, and brings great difficulty to the production of the internal filling type steel wire rope.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a make inside filled wire rope's isolated plant has solved the blue formula of prior art frame and has closed the rope machine and do not possess extra unwrapping wire function, can't satisfy the problem of inside filled wire rope's manufacturing demand.
The utility model discloses the technical scheme who adopts is, a make inside filled wire rope's isolated plant, including circular deep bid, the deep bid evenly is provided with 6 ~ 8 pay off racks along its circumferential edge reason.
The utility model is also characterized in that,
the centre of a circle department of deep bid is provided with the shaft hole, and the shaft hole inboard is provided with the keyway.
The large disc comprises a semicircular large disc a and a large disc b, the large disc a and the large disc b are connected through bolts, the large disc a and the large disc b are respectively provided with 3-4 pay-off frames along the circumferential edges of the large disc a and the large disc b, the circle centers of the large disc a and the large disc b are respectively provided with a semicircular shaft hole a, the shaft holes are formed by the two shaft holes a, and the inner side of one shaft hole a is provided with a key groove.
Each pay-off rack comprises a U-shaped wire rack frame, a connecting shaft is arranged at the bottom of the wire rack frame and connected with the large disc through a flange, locking mechanisms are arranged at two ends of the wire rack frame respectively, a spool is sleeved between the two locking mechanisms, and a damping mechanism is sleeved on one of the locking mechanisms and the spool bracket.
Each locking mechanism comprises a spiral sleeve, the spiral sleeve is in threaded connection with the wire frame, a tip is sleeved inside the spiral sleeve, a bearing is arranged between the spiral sleeve and the tip, and the tip is sleeved with the spool; the wire frame is characterized by further comprising a U-shaped carrying handle, wherein two ends of the carrying handle are connected with the outer walls of the two spiral sleeves, the bottom of the carrying handle is clamped with one end of the hook, and the other end of the hook is connected with the bottom of the wire frame.
The damping mechanism comprises a damping disc, the damping disc is sleeved on the spool bracket through a bearing and is positioned between the spool bracket and the wire frame, a rope groove is formed in the circumferential edge of the damping disc, a damping rope is wound in the rope groove, one end of the damping rope is connected with the wire frame, the other end of the damping rope is connected with the damping adjusting mechanism, a damping block is arranged on the inner side of the damping disc, and the damping adjusting mechanism is connected with the wire frame.
The damping adjustment mechanism comprises a hook, wherein an external thread is arranged at one end, away from the damping rope, of the hook, a connecting support and a spring are sequentially sleeved on the end, away from the damping rope, of the hook, the external thread of the hook is connected with an adjusting nut, an eccentric hole is formed in the top end of the adjusting nut, and the connecting support is connected to the inner wall of the wire frame.
The beneficial effects of the utility model reside in that: a special device for manufacturing an internal filling type steel wire rope adopts a cantilever beam type pay-off rack which can rotate along with equipment, so that internal filling materials and the steel wire rope are twisted and molded simultaneously, and the pay-off rack is provided with a locking mechanism to ensure the reliability and safety of the operation process; the pay-off rack is provided with the damping mechanism, can guarantee the unwrapping wire tension uniformity when closing the rope, realizes that inside filled wire rope is stably twisted with fingers.
Drawings
Fig. 1 is a perspective view of a special device for manufacturing an internally filled steel wire rope according to the present invention;
FIG. 2 is a schematic view of a large plate structure in a special device for manufacturing an internally filled steel wire rope according to the present invention;
FIG. 3 is a perspective view of a wire releasing frame of the special device for manufacturing an internally filled steel wire rope according to the present invention;
FIG. 4 is a partial cross-sectional view of a locking mechanism in a special device for manufacturing an internally filled steel wire rope according to the present invention;
FIG. 5 is a schematic structural diagram of a damping mechanism in a special device for manufacturing an internally filled steel wire rope according to the present invention;
fig. 6 is a schematic structural view of a damping adjusting mechanism in a damping mechanism in a special device for manufacturing an internally filled steel wire rope according to the present invention;
fig. 7 is a state diagram of the special device for manufacturing the internally filled steel wire rope according to the present invention.
In the drawing, 1, a large disc, 2, a pay-off rack, 3, a large disc a, 4, a flange, 5, an axle hole, 6, a large disc b, 7, a key groove, 8, a connecting shaft, 9, a wire frame, 10, a locking mechanism, 11, a damping mechanism, 12, a spool, 13, a hook, 14, a carrying handle, 15, a spiral sleeve, 16, an apex, 17, a spool bracket, 18, a damping rope, 19, a damping disc, 20, a damping block, 21, a damping adjusting mechanism, 22, a spring, 23, an adjusting nut, 24, a connecting support, 25, a hook, 26, a rope combining machine front end disc, 27, a special device, 28, a pre-deformer, 29, a steel wire rope outer strand, 30, a filling material strand, 31, a die, 32, an inner filling type steel wire rope and 33, a steel core rope.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
The utility model relates to a make inside filled wire rope's isolated plant, as shown in figure 1, including circular deep bid 1, deep bid 1 evenly is provided with 6 ~ 8 pay off rack 2 along its circumferential edge reason, and pay off rack 2 is cantilever beam type to can carry out certain rotation as required, the centre of a circle department of deep bid 1 is provided with shaft hole 5, and 5 inboard settings in shaft hole and the equipment connection of being convenient for of shaft hole 5, and 5 inboards in shaft hole are provided with keyway 7, and keyway 7 is used for guaranteeing the stability that frock and equipment are connected.
As shown in FIG. 2, the large disc 1 comprises a semicircular large disc a3 and a large disc b6, the large disc a3 and the large disc b6 are connected through bolts, installation and disassembly are convenient, 3-4 pay-off frames 2 are respectively arranged on the large disc a3 and the large disc b6 along the circumferential edges of the large disc a and the large disc b6, semicircular shaft holes a are formed in the circle centers of the large disc a3 and the large disc b6, the two shaft holes a form a shaft hole 5, and a key groove 7 is formed in the inner side of one shaft hole a.
As shown in fig. 3, each pay-off stand 2 includes a U-shaped stand frame 9, a connecting shaft 8 is disposed at the bottom of the stand frame 9, the connecting shaft 8 is connected with the large plate 1 through a flange 4, locking mechanisms 10 are respectively disposed at two ends of the stand frame 9, a spool 12 is sleeved between the two locking mechanisms 10, a damping mechanism 11 is sleeved on one of the locking mechanisms 10 and the spool bracket 17, and the damping mechanism 11 is used for controlling tension of a filling material strand to ensure normal twisting.
As shown in fig. 4, each locking mechanism 10 comprises a screw sleeve 15, the screw sleeve 15 is in threaded connection with the bobbin frame 9, a tip 16 is sleeved inside the screw sleeve 15 through a bearing, and the tip 16 is sleeved with the spool 12; the carrying handle 14 can drive the spiral sleeves 15 to rotate, the rotation angle is not larger than 110 degrees, the bottom of the carrying handle 14 is connected with one end of the hook 13 in a clamped mode, the other end of the hook 13 is connected with the bottom of the wire frame 9, a spring, namely a spring hook, is installed in the middle of the hook 13, the spring hook can be stretched and can be suitable for different rotation angles of the carrying handle 14, the spiral sleeves 15 are driven to rotate by rotating the carrying handle 14 during use, so that the tip 16 is driven to advance and retreat, and after the carrying handle 14 is adjusted as required, the carrying handle 14 is clamped and locked by using the hook 13, and the carrying handle 14 is prevented from moving.
As shown in fig. 5, the damping mechanism includes a damping disc 19, the damping disc 19 is sleeved on the spool bracket 17 through a bearing, the damping disc 19 is located between the spool bracket 17 and the spool frame 9, the damping disc 19 is provided with a rope groove along a circumferential edge thereof, a damping rope 18 is wound in the rope groove, one end of the damping rope 18 is connected with the spool frame 9, the other end of the damping rope 18 is connected with a damping adjusting mechanism 21, a damping block 20 is arranged on an inner side of the damping disc 19 for controlling the spool 12 to rotate, and the damping adjusting mechanism 21 is connected with the spool frame 9.
As shown in fig. 6, the damping adjusting mechanism 21 includes a hook 25, one end of the hook 25 far away from the damping rope 18 is provided with an external thread, and is sequentially sleeved with a connecting bracket 24 and a spring 22, the external thread of the hook 25 is connected with an adjusting nut 23, the top end of the adjusting nut 23 is provided with an eccentric hole for facilitating manual adjustment, and the connecting bracket 24 is connected on the inner wall of the bobbin frame through a bolt.
The utility model relates to a make inside filled wire rope's isolated plant's working process: as shown in fig. 7, a special device 27 for manufacturing an internally filled steel wire rope according to the present invention is installed between a front end disc 26 and a pre-former 28 of a rope-closing machine; when the locking device is used, the spool 12 filled with the filling material strand 30 is arranged on the pay-off rack 2, the carrying handle 14 is rotated to enable the tip 16 to extend out, the spool 12 is locked, the carrying handle 14 is hooked by the hook 13, and the locking state of the spool is kept. When the steel wire rope is twisted, the outer strand 29 of the steel wire rope passes through a threading hole of a rope twisting machine, enters the pre-deformer 28, is closed at the position of the mold 31, after the outer strand 29 of the steel wire rope and the steel core rope 33 are twisted and formed, the filling material strand 30 is led out from the special device 27, reaches the position of the mold 31 through the threading hole of the pre-deformer 28, the filling material strand 30 is embedded into a gap between strands, the adjusting nut 23 is rotated to tension the damping rope, tension is provided for the filling material strand 30 in the spool 12, and after the tension of each strand is adjusted uniformly, the steel wire rope can be twisted normally to form the internal filling type steel wire rope 32.
The utility model relates to a special device for manufacturing an internal filling type steel wire rope, which adopts a cantilever beam type pay-off rack and can rotate to a certain extent according to twisting needs, thereby realizing the simultaneous twisting molding of the internal filling material and the steel wire rope, and the pay-off rack is provided with a locking mechanism to ensure the reliability and the safety of the operation process; the pay-off rack is provided with damping device, can guarantee the unwrapping wire tension uniformity when closing the rope, realizes that inside filled type wire rope stably twists, sets up it between rope closing machine front end dish 26 and predeformation ware 28, increases the extra unwrapping wire function of frame blue formula rope closing machine to satisfy inside filled type wire rope's manufacturing demand.
Claims (6)
1. The special device for manufacturing the internally-filled steel wire rope is characterized by comprising a circular large disc (1), wherein 6-8 pay-off frames (2) are uniformly arranged on the large disc (1) along the circumferential edge of the large disc;
every pay off rack (2) include U-shaped wire frame (9), the bottom of wire frame (9) is provided with connecting axle (8), connecting axle (8) are connected with deep bid (1) through flange (4), the both ends of wire frame (9) are provided with locking mechanism (10), two respectively spool (12) have been cup jointed between locking mechanism (10), and damping mechanism (11) have been cup jointed on one of them locking mechanism (10) and spool bracket (17).
2. The special device for manufacturing the internally filled steel wire rope according to claim 1, wherein a shaft hole (5) is formed in the center of the large disc (1), and a key groove (7) is formed in the inner side of the shaft hole (5).
3. The special device for manufacturing the internally filled steel wire rope according to claim 2, wherein the large disc (1) comprises a semicircular large disc a (3) and a large disc b (6), the large disc a (3) and the large disc b (6) are connected through a bolt, the large disc a (3) and the large disc b (6) are respectively provided with 3-4 pay-off frames (2) along the circumferential edges of the large disc a (3) and the large disc b (6), the circle centers of the large disc a (3) and the large disc b (6) are respectively provided with a semicircular shaft hole a, the two shaft holes a form a shaft hole (5), and the inner side of one shaft hole a is provided with a key groove.
4. The special device for manufacturing the internally filled steel wire rope according to claim 1, wherein each locking mechanism (10) comprises a spiral sleeve (15), the spiral sleeve (15) is in threaded connection with the bobbin frame (9), a tip (16) is sleeved inside the spiral sleeve (15), a bearing is arranged between the spiral sleeve (15) and the tip (16), and the tip (16) is sleeved with the spool (12); the wire frame is characterized by further comprising a U-shaped carrying handle (14), wherein two ends of the carrying handle (14) are connected with the outer walls of the two spiral sleeves (15), the bottom of the carrying handle (14) is clamped with one end of the hook (13), and the other end of the hook (13) is connected with the bottom of the wire frame (9).
5. The special device for manufacturing the internally-filled steel wire rope according to claim 4, wherein the damping mechanism comprises a damping disc (19), the damping disc (19) is sleeved on the spool bracket (17) through a bearing, the damping disc (19) is located between the spool bracket (17) and the wire frame (9), the damping disc (19) is provided with a rope groove along the circumferential edge, a damping rope (18) is wound in the rope groove, one end of the damping rope (18) is connected with the wire frame (9), the other end of the damping rope (18) is connected with a damping adjusting mechanism (21), a damping block (20) is arranged on the inner side of the damping disc (19), and the damping adjusting mechanism (21) is connected with the wire frame (9).
6. The special device for manufacturing the internally-filled steel wire rope according to claim 5, wherein the damping adjusting mechanism (21) comprises a hook (25), one end of the hook (25) far away from the damping rope (18) is provided with an external thread, and is sequentially sleeved with a connecting bracket (24) and a spring (22), the external thread of the hook (25) is connected with an adjusting nut (23), the top end of the adjusting nut (23) is provided with an eccentric hole, and the connecting bracket (24) is connected to the inner wall of the wire frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921016083.8U CN211199878U (en) | 2019-07-02 | 2019-07-02 | Special device for manufacturing internal filling type steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921016083.8U CN211199878U (en) | 2019-07-02 | 2019-07-02 | Special device for manufacturing internal filling type steel wire rope |
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| Publication Number | Publication Date |
|---|---|
| CN211199878U true CN211199878U (en) | 2020-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921016083.8U Active CN211199878U (en) | 2019-07-02 | 2019-07-02 | Special device for manufacturing internal filling type steel wire rope |
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| CN (1) | CN211199878U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113564946A (en) * | 2021-06-21 | 2021-10-29 | 广东坚朗五金制品股份有限公司 | Sealing cable twisted steel wire guiding device |
| CN117246830A (en) * | 2023-11-16 | 2023-12-19 | 山东豪迈机械制造有限公司 | Wire tray pay-off rack and bundling device |
-
2019
- 2019-07-02 CN CN201921016083.8U patent/CN211199878U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113564946A (en) * | 2021-06-21 | 2021-10-29 | 广东坚朗五金制品股份有限公司 | Sealing cable twisted steel wire guiding device |
| CN113564946B (en) * | 2021-06-21 | 2022-09-09 | 广东坚朗五金制品股份有限公司 | Sealing cable twisted steel wire guiding device |
| CN117246830A (en) * | 2023-11-16 | 2023-12-19 | 山东豪迈机械制造有限公司 | Wire tray pay-off rack and bundling device |
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