CN214496764U - Energy-saving jet type dyeing machine capable of improving installation stability of spray pipe - Google Patents

Abstract

The utility model relates to an improve energy-conserving injection formula dyeing machine of spray tube installation stability, it includes the casing, the casing upper end rotates and is connected with a plurality of spray tubes, the spray tube is connected with first drive arrangement, the casing is equipped with load-bearing device, load-bearing device includes upper plate, hypoplastron and two-way lead screws, the upper plate both ends respectively with the upper end threaded connection of two-way lead screws, the hypoplastron both ends respectively with the lower tip threaded connection of two-way lead screws, two-way lead screw connection has second drive arrangement, upper plate and hypoplastron all are equipped with a plurality of semi-annular grooves. The user hangs the hank yarn of treating the dyeing on the spray tube, utilizes second drive arrangement to drive two-way lead screw positive rotations, makes upper plate and hypoplastron remove in opposite directions, and then to the spacing support of spray tube, and first drive arrangement drives the spray tube and rotates between the semi-annular recess of upper plate and hypoplastron. The semi-annular groove is matched with the shell to support the spray pipe, so that the stability of the spray pipe during rotation is improved, and the service life of the spray pipe is prolonged.

Description

Energy-saving jet type dyeing machine capable of improving installation stability of spray pipe

Technical Field

The application relates to the field of hank yarn dyeing equipment, in particular to an energy-saving jet dyeing machine capable of improving installation stability of a jet pipe.

Background

At present, the treatment such as dyeing, drying and the like needs to be carried out on hank yarns before sewing, and during dyeing, dyes need to be mixed and matched in color, and pigments are adhered to the hank yarns in a spraying or dip dyeing mode.

The related art can refer to chinese patent with publication number CN203284600U to disclose an intermittent jet dyeing machine, which aims to solve the disadvantages of dyeing machine such as easy yarn-spraying and disorder during the spraying and dyeing process, and reduced dyeing quality. The utility model comprises a frame, a dye vat and a plurality of spray pipes, wherein one end of each spray pipe is connected with a worm gear transmission mechanism, worm wheels are fixedly connected on the spray pipes, a worm matched with the worm wheels is connected on the frame, one end of the worm is connected with a worm driving mechanism, the other end of the worm is connected with a driving worm wheel in a transmission way, and a turntable is fixedly connected on the driving worm wheel; the machine frame is connected with a shunting device, the end part of the spray pipe close to the worm wheel is communicated with the shunting device, the shunting device is connected with a liquid pump, a valve is connected on a pipeline between the liquid pump and the shunting device, a valve switch shaft is connected on the valve, a pull rod is connected on the valve switch shaft, one end of the pull rod is hinged on the valve switch shaft, and the other end of the pull rod is hinged on the edge of the rotary table; the section of the spray pipe is triangular, and a plurality of rows of fine holes are arranged on two sides of two corner positions.

In view of the above-mentioned related technologies, the inventor believes that, when the jet dyeing machine is used, the machine frame and one end of the spray pipe close to the worm gear are only rotatably connected and supported, and the other end of the spray pipe does not provide effective support due to the fact that hank yarns need to be hung in the machine frame, so that the weight of the hank yarns is large, the spray pipe is easy to bend and deform or fall off from the machine frame, the stability of the spray pipe during rotation is poor, and the service life of the spray pipe is easy to shorten.

SUMMERY OF THE UTILITY MODEL

In order to improve the stability of spray tube when rotating, the application provides an energy-conserving injection type dyeing machine of improvement spray tube installation stability.

The application provides an improve energy-conserving injection type dyeing machine of spray tube installation stability adopts following technical scheme:

the utility model provides an improve energy-conserving injection type dyeing machine of spray tube installation stability, which comprises a housing, casing upper end rotates and is connected with a plurality of spray tubes, spray tube one end intercommunication has feed arrangement, the spray tube surface is equipped with a plurality of discharge openings, the one end that the spray tube is close to feed arrangement is equipped with the first drive arrangement of drive spray tube pivoted, the one end that the spray tube deviates from first drive arrangement is equipped with bearing device, bearing device includes the upper plate, hypoplastron and two parallel arrangement's two-way lead screw, the lower tip of two-way lead screw all is connected with the casing rotation, the upper plate is along length direction's both ends respectively with the upper end threaded connection of two-way lead screw, the hypoplastron along length reverse both ends respectively with the lower tip threaded connection of two-way lead screw, the casing is equipped with drive two-way lead screw pivoted second drive arrangement, the upper plate all is equipped with a plurality of semi-annular grooves with the spray tube adaptation with the hypoplastron.

Through adopting above-mentioned technical scheme, the user hangs the hank yarn of treating dyeing on the spray tube from the one end that first drive arrangement was kept away from to the casing, utilize second drive arrangement to drive two-way lead screw rotations, the screw thread at two-way lead screw both ends sets up in reverse, make upper plate and hypoplastron move in opposite directions, and then spacing to the spray tube, first drive arrangement drives the spray tube and rotates, drive arrangement's one end is kept away from to the spray tube rotates between the semi-annular groove of upper plate and hypoplastron, semi-annular groove and casing support the both ends of spray tube respectively, the stability of spray tube when rotating has been improved.

Optionally, a plurality of balls are arranged in each semi-annular groove.

Through adopting above-mentioned technical scheme, the spray tube rotates the in-process, and spray tube tip and ball roll connection reduce the friction of spray tube and semi-annular groove, have prolonged the life of spray tube.

Optionally, the first driving device includes a first motor and a plurality of first belt pulleys, the first belt pulleys are fixedly connected with the end portion of the nozzle, an output shaft of the first motor is fixedly connected with a driving wheel, and a first synchronous belt is arranged between the driving wheel and the first belt pulleys.

Through adopting above-mentioned technical scheme, first motor drives the action wheel and rotates, drives all first pulleys synchronous rotation through first synchronous area, and then makes all spray tubes synchronous rotation, is convenient for spray the dyeing to the different positions of hank yarn, simple structure convenient operation.

Optionally, the second driving device includes a second motor, a second synchronous belt and two second belt pulleys, the two second belt pulleys are respectively fixed at the lower end portions of the two bidirectional screw rods, and the second synchronous belt is located between the two second belt pulleys.

By adopting the technical scheme, the output shaft of the second motor is fixedly connected with the lower end part of one of the two-way screw rods, the second motor drives one of the two-way screw rods to rotate, and the other two-way screw rod can be driven to synchronously rotate through the synchronous belt and the belt wheel, so that the structure is simple, and the operation is convenient.

Optionally, the spray pipe is provided with anti-skid lines near the discharge hole, the spray pipe is rotatably connected with a feed pipe, and the feed pipe is provided with a plurality of through holes.

Through adopting above-mentioned technical scheme, on the dyestuff in the inlet tube sprayed hank yarn through-hole and discharge opening, the long banding discharge opening on spray tube surface has effectively increased the frictional force between spray tube and the hank yarn, reduces the relative slip between hank yarn and the spray tube, is favorable to improving dyeing quality.

Optionally, the lower end of the casing is fixedly provided with a material receiving groove, the bottom of the material receiving groove is inclined, the bottom of the material receiving groove is fixedly provided with a sieve plate, a material returning groove is arranged below the sieve plate, and the lower end of the material returning groove is communicated with a recovery pipe.

By adopting the technical scheme, redundant dye on the skein drops into the material receiving groove, falls into the material returning groove along the inclined bottom of the material receiving groove and is discharged through the recovery pipe; the sieve plate is arranged, so that sundries such as thread ends and the like falling into the material receiving groove along with the dye can be separated from the dye conveniently, and the dye can be recycled conveniently.

Optionally, the feeding device comprises a mixing barrel and a shunt pipe, a feeding pipe is arranged at the lower end of the mixing barrel, the upper end of the mixing barrel is communicated with the recovery pipe, the feeding pipe is communicated with the shunt pipe, and a dye pump is arranged between the shunt pipe and the feeding pipe.

By adopting the technical scheme, the dye pump is arranged to supply the dye from the mixing cylinder at the lower part to the feeding pipe at the higher part; set up the shunt tubes, the dyestuff pump of being convenient for supplies with dyestuff simultaneously to a plurality of inlet pipes, simple structure convenient operation.

Optionally, the upper end of the casing is hinged with a safety door.

Through adopting above-mentioned technical scheme, set up the emergency exit, block the dyestuff that splashes, avoid the dyestuff to splash to influence the processing environment outside the casing, be favorable to practicing thrift raw and other materials simultaneously.

Optionally, one end of the spray pipe close to the load-bearing device is fixedly provided with a check ring.

Through adopting above-mentioned technical scheme, set up the retaining ring, carry on spacingly to the hank yarn, avoid the hank yarn to remove to influence the dyeing machine operation between ball and the spray tube, improve the stability of spray tube when rotating, reduce wear simultaneously, extension dyeing machine life.

In summary, the present application includes at least one of the following beneficial technical effects:

1. by arranging the bearing device, a user hangs hank yarns to be dyed on the spray pipe from one end, away from the first driving device, of the machine shell, drives the two bidirectional screw rods to rotate in the forward direction by utilizing the second driving device, threads at two ends of the bidirectional screw rods are arranged in the reverse direction, so that the upper plate and the lower plate move in the opposite direction, the spray pipe is limited, the first driving device drives the spray pipe to rotate, one end, away from the driving device, of the spray pipe rotates between the semi-annular grooves of the upper plate and the lower plate, the semi-annular grooves and the machine shell respectively support two ends of the spray pipe, and the stability of the spray pipe in rotation is improved;

2. through setting up the ball, the ball sets up along semi-annular groove circumference equidistant, and spray tube tip and ball roll connection reduce the friction of spray tube and semi-annular groove, have prolonged the life of spray tube.

Drawings

Fig. 1 is a schematic view of an overall structure of an energy-saving jet dyeing machine for improving installation stability of a nozzle.

Fig. 2 is a schematic view for highlighting the first driving device and the feeding device.

Fig. 3 is intended to highlight the structural schematic of the spout and feed tube.

Fig. 4 is an enlarged schematic view of a portion a in fig. 1.

Description of reference numerals: 1. a housing; 2. a nozzle; 3. a feeding device; 4. a first driving device; 5. a load bearing device; 51. an upper plate; 52. a lower plate; 53. a bidirectional lead screw; 6. a second driving device; 54. a semi-annular groove; 55. a ball bearing; 41. a first motor; 42. a first pulley; 43. a driving wheel; 44. a first synchronization belt; 61. a second motor; 62. a second synchronous belt; 63. a second pulley; 11. a material receiving groove; 21. a discharge hole; 22. a feed pipe; 221. a through hole; 12. a sieve plate; 13. a feed back trough; 131. a recovery pipe; 31. a mixing barrel; 32. a shunt tube; 311. feeding pipes; 33. a dye pump; 14. a safety door; 7. and a retainer ring.

Detailed Description

The present application is described in further detail below with reference to the accompanying drawings.

The embodiment of the application discloses improve energy-conserving injection type dyeing machine of spray tube installation stability.

Referring to fig. 1 and 2, the energy-saving jet dyeing machine capable of improving the installation stability of the spray pipe comprises a machine shell 1, wherein the machine shell 1 is made of stainless steel materials, is not easy to rust and has a long service life. One side of the machine shell 1 is provided with an opening, and a user sends the skein which is coiled into a ring into the machine shell 1 from the opening; the upper end part of the machine shell 1 is rotatably connected with a plurality of spray pipes 2, the spray pipes 2 are all arranged in parallel, all the spray pipes 2 are arranged in a row along the length direction of the machine shell 1, hank yarns are sleeved on the spray pipes 2, one end of each spray pipe 2 is communicated with a feeding device 3, a user supplies dye needing spray-dyeing into each spray pipe 2 by using the feeding devices 3, a plurality of discharge holes 21 are formed in the surfaces of the spray pipes 2, and the dye is sprayed onto the hank yarns from the discharge holes 21; the difficult clearance of dyestuff, the opening part articulates there is emergency exit 14, and the spray-painting in-process, the user closes emergency exit 14, avoids the dyestuff to splash, maintains the processing environment, gets when putting hank yarn or overhauing the clearance to casing 1 inside, opens emergency exit 14 the operation of being convenient for.

Referring to fig. 2 and 3, the nozzle 2 needs the feeding device 3 to feed dye while rotating, the feeding device 3 includes a mixing barrel 31 and a shunt tube 32, the mixing barrel 31 is installed at one side of the casing 1, the upper end of the mixing barrel 31 is hinged with a cover plate, a user opens the cover plate, the dye to be mixed is poured in, a stirring rod (not shown in the figure) is installed in the mixing barrel 31, and the dye is stirred to mix the required color; the lower tip of mixing section of thick bamboo 31 is equipped with material loading pipe 311, the dyestuff flows out from material loading pipe 311, material loading pipe 311 and shunt tubes 32 are indirect to be led to and have a dyestuff pump 33, dyestuff pump 33 beats the dyestuff that material loading pipe 311 flows out to higher shunt tubes 32 department, shunt tubes 32 level sets up, shunt tubes 32 intercommunication has a plurality of inlet pipes 22, inlet pipe 22 all is perpendicular with shunt tubes 32, the dyestuff gets into in the inlet pipe 22, inlet pipe 22 deviates from open-ended one end from spray tube 2 and inserts in the spray tube 2 and rotate with spray tube 2 and be connected, inlet pipe 22 can not rotate along with spray tube 2, a plurality of through-holes 221 have been seted up along circumference to inlet pipe 22, the dyestuff in the inlet pipe 22 is spout from through-hole 221, spout through rectangular form discharge opening 21 and dye on the hank. The through hole 221 is smaller than the discharge hole 21, so that the pressure of the sprayed dye can be ensured, and the spray dyeing effect is improved.

Referring to fig. 1 and 2, a first driving device 4 is installed at one end of the nozzle 2 near the feeding device 3, and a user controls the nozzle 2 to rotate by using the first driving device 4. The first driving device 4 comprises a first motor 41 and a plurality of first belt pulleys 42, one end of the spray pipe 2 penetrates through the machine shell 1 and is fixedly connected with the first belt pulleys 42, an output shaft of the first motor 41 is fixedly connected with a driving wheel 43, a user starts the first motor 41 to drive the driving wheel 43 to rotate, a first synchronous belt 44 is arranged between the driving wheel 43 and the first belt pulleys 42, the first synchronous belt 44 drives the first belt pulleys 42 to rotate along with the driving wheel 43, and all the first belt pulleys 42 are meshed with the first synchronous belt 44, so that the first motor 41 drives all the first belt pulleys 42 to rotate, and further drives all the spray pipes 2 to rotate synchronously; discharge opening 21 is rectangular form, increases the frictional force between 2 surfaces of spray tube and hank yarn, makes the hank yarn follow spray tube 2 synchronous rotation, and then the different position contact dyeing on the 2 pairs of hank yarns of spray tube.

With reference to fig. 1 and 2, to support the lance 2 in rotation, a load bearing device 5 is mounted at the end of the lance 2 facing away from the first drive device 4. The bearing device 5 comprises an upper plate 51, a lower plate 52 and two-way screw rods 53 arranged in parallel, wherein the two-way screw rods 53 are positioned on one side of the machine shell 1 close to the opening and are respectively vertically arranged at the two ends of the machine shell 1 along the length direction, the upper end part and the lower end part of each two-way screw rod 53 are respectively connected with the machine shell 1 in a rotating way, a user can control the two-way screw rods 53 to rotate in the machine shell 1, the two ends of the upper plate 51 along the length direction are respectively connected with the upper end parts of the two-way screw rods 53 in a threaded way, the two-way screw rods 53 rotate synchronously, that is, the upper plate 51 is controlled to move up and down on the bidirectional screw rods 53, the two ends of the lower plate 52 in the opposite length direction are respectively connected with the lower end parts of the two bidirectional screw rods 53 in a threaded manner, the threads of the upper end and the lower end of each bidirectional screw rod 53 are opposite, when the upper plate 51 moves up and down, the lower plate 52 is simultaneously moved in opposite directions with respect to the upper plate 51, achieving that the upper plate 51 and the lower plate 52 are simultaneously moved away from or close to the end of the nozzle 2.

Referring to fig. 1 and 4, a second driving device 6 is installed on the casing 1, the second driving device 6 includes a second motor 61, a second synchronous belt 62 and two second belt wheels 63, the second motor 61 is fixedly installed on the casing 1, an output shaft of the second motor 61 is fixedly connected to a lower end of a bidirectional screw 53 close to the feeding device 3 (refer to fig. 2), a user starts the second motor 61 to drive the bidirectional screw 53 to rotate, the second belt wheels 63 are respectively and fixedly installed at the lower end of the bidirectional screw 53, two ends of the second synchronous belt 62 are respectively engaged with the second belt wheels 63 on the two bidirectional screws 53, so that the second motor 61 synchronously drives the two bidirectional screws 53 to synchronously rotate, two ends of the upper plate 51 and the lower plate 52 synchronously move up and down, the upper plate 51 and the lower plate 52 are always kept in a horizontal state, thereby reducing wear and prolonging service life.

Referring to fig. 1 and 4, after the user hangs the skein on the nozzle 2, the second motor 61 rotates forward, the two bidirectional screws 53 rotate synchronously, and the upper plate 51 and the lower plate 52 both move close to the nozzle 2; the upper plate 51 and the lower plate 52 are provided with a plurality of semi-annular grooves 54 matched with the spray pipe 2, the two semi-annular grooves 54 are matched and sleeved outside the spray pipe 2, the end part of the spray pipe 2 is limited, the spray pipe 2 is reduced to shake when rotating, and the stability of the spray pipe 2 is improved. A plurality of balls 55 are arranged in the semi-annular grooves 54, the balls 55 are arranged at equal intervals along the circumferential direction of the semi-annular grooves 54, the balls 55 are in rolling connection with the semi-annular grooves 54, the end part of the spray pipe 2 is in contact with the balls 55, and when the spray pipe 2 rotates, the balls 55 roll among the spray pipe 2, the upper plate 51 and the lower plate 52, so that friction is reduced; the spraying pipe 2 is close to open-ended one end fixed mounting has retaining ring 7, and load-bearing device 5 is located retaining ring 7 and is close to open-ended one side, and when spraying pipe 2 rotated, avoided the hank to get into between spraying pipe 2 and the ball 55 and influence the machine operation, increase of service life. After dyeing is finished, the user controls the second motor 61 to rotate reversely, the upper plate 51 and the lower plate 52 are synchronously far away from the spray pipe 2, and the user manually takes out the skein to finish dyeing.

Referring to fig. 1 and 2, in the spray dyeing process, a large amount of dye drops, a receiving groove 11 is fixedly installed at the lower end of the machine shell 1, and the excess dropped dye drops in the receiving groove 11. The bottom of the material receiving groove 11 is inclined, a sieve plate 12 is fixedly arranged at the bottom of the material receiving groove 11, dye is gathered to the sieve plate 12 along the inclined surface of the material receiving groove 11 for filtering, a material return groove 13 is arranged below the sieve plate 12, the dye flows into the material return groove 13 through the sieve plate 12, foreign matters such as thread end fluff and the like falling on the material receiving groove 11 along with the dye are left on the sieve plate 12 and separated from the dye, and a user regularly cleans the sieve plate 12 to avoid the blockage of the sieve plate 12; the lower end of the feed back tank 13 is communicated with a recovery pipe 131, the dye is separated from the material receiving tank 11 through the recovery pipe 131, the recovery pipe 131 is communicated with the upper end of the mixing barrel 31, the dye flows into the mixing barrel 31 and then is driven into the feeding device 3 again for recycling, and raw materials are saved.

The implementation principle of the energy-saving jet dyeing machine for improving the installation stability of the spray pipe is as follows: the user hangs the hank yarn back on spray tube 2, control second motor 61 corotation, drive two-way lead screw 53 synchronous rotations, upper plate 51 all is close to spray tube 2 with hypoplastron 52 and removes, two semi-annular recess 54 cooperation covers outside spray tube 2, 2 tip of spray tube and ball 55 contact, when spray tube 2 rotates, ball 55 rolls between spray tube 2 and upper plate 51 and hypoplastron 52, reduce the friction, carry on spacingly to 2 tip of spray tube simultaneously, rock when reducing 2 rotations of spray tube, improve the stability of spray tube 2, the life of spray tube 2 has been prolonged. After dyeing is finished, the user controls the second motor 61 to rotate reversely, the upper plate 51 and the lower plate 52 are synchronously far away from the spray pipe 2, and the user manually takes out the skein to finish dyeing.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. The utility model provides an improve energy-conserving injection type dyeing machine of spray tube installation stability, includes casing (1), its characterized in that: the upper end of the machine shell (1) is rotatably connected with a plurality of spray pipes (2), one ends of the spray pipes (2) are communicated with a feeding device (3), a plurality of discharge holes (21) are formed in the surface of each spray pipe (2), a first driving device (4) for driving the spray pipes (2) to rotate is arranged at one end, close to the feeding device (3), of each spray pipe (2), a bearing device (5) is arranged at one end, away from the first driving device (4), of each spray pipe (2), each bearing device (5) comprises an upper plate (51), a lower plate (52) and two bidirectional lead screws (53) arranged in parallel, the lower end parts of the two bidirectional lead screws (53) are rotatably connected with the machine shell (1), the two ends of the upper plate (51) in the length direction are respectively in threaded connection with the upper end parts of the two bidirectional lead screws (53), the two ends of the lower plate (52) in the length direction are respectively in threaded connection with the lower end parts of the two bidirectional lead screws (53), the machine shell (1) is provided with a second driving device (6) for driving the bidirectional lead screws (53) to rotate, the upper plate (51) and the lower plate (52) are both provided with a plurality of semi-annular grooves (54) matched with the spray pipe (2).

2. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: a plurality of balls (55) are arranged in the semi-annular grooves (54).

3. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: the first driving device (4) comprises a first motor (41) and a plurality of first belt wheels (42), the first belt wheels (42) are fixedly connected with the end part of the spray pipe (2), an output shaft of the first motor (41) is fixedly connected with a driving wheel (43), and a first synchronous belt (44) is arranged between the driving wheel (43) and the first belt wheels (42).

4. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: the second driving device (6) comprises a second motor (61), a second synchronous belt (62) and two second belt wheels (63), the two second belt wheels (63) are respectively fixed at the lower end parts of the two-way screw rods (53), and the second synchronous belt (62) is located between the two second belt wheels (63).

5. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: the discharge hole (21) is long-strip-shaped, the spray pipe (2) is rotatably connected with the feed pipe (22), and the feed pipe (22) is provided with a plurality of through holes (221).

6. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: the improved structure is characterized in that a material receiving groove (11) is fixedly arranged at the lower end of the machine shell (1), the bottom of the material receiving groove (11) is inclined, a sieve plate (12) is fixedly arranged at the bottom of the material receiving groove (11), a material returning groove (13) is arranged below the sieve plate (12), and the lower end of the material returning groove (13) is communicated with a recovery pipe (131).

7. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: the feeding device (3) comprises a mixing barrel (31) and a shunt pipe (32), a feeding pipe (311) is arranged at the lower end of the mixing barrel (31), the upper end of the mixing barrel (31) is communicated with a recovery pipe (131), the feeding pipe (22) is communicated with the shunt pipe (32), and a dye pump (33) is arranged between the shunt pipe (32) and the feeding pipe (311).

8. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: the upper end of the casing (1) is hinged with a safety door (14).

9. An energy-saving jet dyeing machine for improving the installation stability of a jet pipe according to claim 1, characterized in that: and a check ring (7) is fixedly arranged at one end of the spray pipe (2) close to the bearing device (5).

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