CN214488591U - Gear rack automatic assembly stamping device - Google Patents
Gear rack automatic assembly stamping device Download PDFInfo
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- CN214488591U CN214488591U CN202120781390.6U CN202120781390U CN214488591U CN 214488591 U CN214488591 U CN 214488591U CN 202120781390 U CN202120781390 U CN 202120781390U CN 214488591 U CN214488591 U CN 214488591U
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- 239000000463 material Substances 0.000 claims abstract description 23
- 238000004080 punching Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 48
- 238000003825 pressing Methods 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 15
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract description 5
- 230000009194 climbing Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
The utility model relates to an automatic stamping equipment technical field specifically is a gear rack automatic assembly stamping device, including board and locate feed portion, processing portion and the ejection of compact portion on the board, feed portion is equipped with two different processing parts of vibration dish supply, and processing portion is equipped with the carousel, places the station including the PIN needle, the station is placed to the product, the punching press station and gets the material station around the carousel is provided with, and carousel one side is equipped with the product transport portion, the utility model discloses follow feeding-processing-getting the material and adopt automatic mechanical punching press processing spare part, compare original processing step, need not artifical frequent operation, reduce intensity of labour and improved machining efficiency.
Description
Technical Field
The utility model relates to a stamping equipment technical field specifically is a gear rack automatic assembly stamping device.
Background
The gear processing needs to place an annular unprocessed gear raw material at a rotating shaft of a gear processing lathe for clamping, and then the gear raw material is subjected to gear surface insection processing through a milling cutter.
At present, the gear machining lathe is generally manually fed, so that the efficiency is low, and an automatic feeding device which can be used for the gear machining lathe needs to be designed.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model discloses a gear rack automatic assembly stamping device can improve machining efficiency's automatic stamping device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a gear rack automatic assembly stamping device, includes the board and locates feed portion, processing portion and ejection of compact portion on the board, feed portion is equipped with first vibration dish and second vibration dish and supplies PIN needle and product respectively, processing portion is equipped with the carousel, and the carousel bottom is equipped with the rotating electrical machines, is provided with a plurality of tools on the carousel, centers on the carousel is provided with places the station including the PIN needle, the product places the station, the punching press station and gets the material station, and carousel one side is equipped with product conveying portion, and product conveying portion is equipped with first fixture and second fixture, and product conveying portion rear side is connected with the transfer mechanism of reciprocal action.
PIN needle standing groove and product standing groove have been seted up on the tool surface.
Further, PIN needle vibration dish is connected with the hose and is used for the ejection of compact, and the hose is arranged and is arranged according to PIN needle standing groove, and hose quantity sets up according to the required PIN needle quantity of product.
Further, the PIN needle placing station comprises a support, a discharging block, a pushing cylinder, a pressing cylinder and an ejector rod mechanism, the discharging block is fixed on the front portion of the support, a sliding push plate is arranged in the discharging block, the pushing cylinder is arranged at the rear portion of the support and connected with the rear portion of the push plate through a telescopic end, the ejector rod mechanism is fixedly installed on the discharging block, and the pressing cylinder is arranged at the top of the ejector rod mechanism.
The ejector rod mechanism is provided with three ejector rods, the pressing air cylinder is driven by the ejector rod mechanism, the telescopic end of the pressing air cylinder is connected with a pressing plate, the ejector rods are connected with the pressing plate in a sliding mode, and sensors are arranged on the top surface of the pressing plate and correspond to the three ejector rods.
Further, the top of the discharging block is provided with a cover plate, two sides of the cover plate and two sides of the discharging block are fixedly connected through screws, the cover plate comprises a front cover plate and a rear cover plate, the front cover plate is provided with a first round hole matched with the size of the ejector rod, the rear cover plate is provided with a second round hole matched with the hose, and the front portion of the push plate is provided with a press-in hole matched with the first round hole.
First round hole, second round hole and pressure access hole all correspond according to PIN needle standing groove and arrange.
The hose lower extreme is connected the back shroud second round hole, and the PIN needle falls into through the second round hole by the hose whereabouts and impresses downtheholely.
Furthermore, first fixture and second fixture are equipped with first clamping jaw and second clamping jaw respectively, and first clamping jaw and second clamping jaw are driven by corresponding first cylinder and second cylinder, and the top of first clamping jaw and second clamping jaw all is equipped with the lift cylinder, is equipped with the reference column between the second clamping jaw, and the reference column bottom surface is equipped with protruding matching product, and the reference column center is the through hole.
The lifting cylinder is connected with the first cylinder and the second cylinder, a first connecting block and a second connecting block of an L-shaped structure are arranged at the joints of the lifting cylinder and the first cylinder and the second cylinder respectively, the front portion of the second connecting block extends to the upper portion of the positioning column, and a round hole corresponding to the through hole is formed in the second connecting block.
Further, a correcting mechanism is arranged under the second clamping jaw, the top of the correcting mechanism is a rotary table, a placing groove is formed in the center of the rotary table and is matched with a product, and a correcting motor is connected and arranged at the bottom of the rotary table.
Further, the top of the product placing station is provided with a telescopic cylinder, the telescopic end of the telescopic cylinder is connected with a push rod, and the size of the push rod is matched with the through hole of the positioning column.
Further, the transfer mechanism is provided with a linear motor as a drive, a mounting seat is arranged on the linear motor and connected with the first clamping mechanism and the second clamping mechanism, and a sliding rail is arranged in parallel with the linear motor on the mounting seat and used for keeping the first clamping mechanism and the second clamping mechanism stably moving.
Furthermore, the top of the stamping station is provided with a stamping cylinder, the front end of the stamping cylinder is connected with a stamping head, the rear part of the stamping head is also connected with a round rod, and the upper end of the round rod is provided with an inductor.
Further, it is provided with the blown down tank to get the material station, and blown down tank upper portion is open structure, and the blown down tank top is equipped with the supporting shoe, is connected with jet-propelled pipe on the supporting shoe, and the bottom of getting the material station still is equipped with climbing mechanism, and climbing mechanism includes jacking cylinder and jacking rod, and jacking rod is located under the tool.
The spout exit position is equipped with the platform and is used for placing part collecting container, and platform fixed mounting is in the board side.
The working principle is as follows:
by a vibration dish supply PIN needle, PIN needle falls to the push pedal through the hose, and the push pedal cylinder action pushes away the push pedal forward, and the tool is located the push pedal below, secondly places the station through the PIN needle and impresses the tool with the PIN needle.
And secondly, the rotary table rotates, the jig moves to a product placing station, the second vibration disc conveys the product to the first clamping mechanism, the first clamping mechanism moves the product disc to the rotary table, the second clamping mechanism clamps the product and moves the product to the upper side of the jig, and the product is placed on the PIN needle by the push rod of the product placing station.
And thirdly, rotating the turntable, moving the jig to a stamping station, and pressing the product and the PIN needle by the stamping station.
And fourthly, the turntable rotates, the jig moves to a material taking station, the jacking mechanism jacks up the processed part, and the part is blown into the discharge chute by the air injection pipe.
The utility model has the advantages that
The utility model discloses a gear rack automatic assembly stamping device is supplied PIN needle and product by the vibration dish to place the station and the product through the PIN needle and place the station, place PIN needle and product on the tool, then the punching press station is processed, take out the part after will processing at last and put into the blown down tank, follow feeding-processing-get material and adopt automatic mechanical stamping to process spare part, compare original processing step, need not artifical frequent operation, reduce intensity of labour and improved machining efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure layout of the present invention;
FIG. 3 is a schematic diagram of a PIN placing station of the present invention;
FIG. 4 is a schematic view of a material pick-up station of the present invention;
FIG. 5 is a schematic view of a transfer mechanism of the present invention;
description of reference numerals: the device comprises a machine table 1, a platform 11, a rotary table 12, a jig 13, a first vibrating disc 2, a hose 21, a second vibrating disc 3, a PIN needle placing station 4, a support 40, a pressing cylinder 41, a pressing plate 411, a sensor 412, an ejector rod 42, a front cover plate 43, a rear cover plate 44, a discharging block 45, a pushing cylinder 46, a product placing station 5, a telescopic cylinder 51, a push rod 52, a stamping station 6, a stamping cylinder 61, a stamping head 62, an inductor 63, a material taking station 7, a discharging groove 71, a supporting block 72, a jacking rod 73, a jacking cylinder 74, a first clamping mechanism 8, a first clamping jaw 81, a first connecting block 82, a material receiving table 83, a lifting cylinder 84, a second clamping mechanism 9, a second clamping jaw 91, a positioning column 92, a second connecting block 93, a rotary table 94, a rotary table motor 95, a mounting seat 10, a linear motor 101 and a sliding rail 102.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout, which are exemplary and are intended to be illustrative only and not to be construed as limiting the invention, and, accordingly, the description is for the purpose of illustration only and the practice of the inventive concepts herein is not intended to be limited solely to the exemplary embodiments described herein and the illustrations in the drawings, which are not intended to be limiting.
As shown in fig. 1-5:
example 1
The utility model provides a gear rack automatic assembly stamping device, includes board 1 and locates feed portion, processing portion and the ejection of compact portion on the board 1, feed portion is equipped with first vibration dish 2 and second vibration dish 3 and supplies PIN needle and product respectively, first vibration dish 2 is connected with three hoses 21 and is used for the ejection of compact, and hose 21 arranges according to PIN needle standing groove and arranges.
Processing portion is equipped with carousel 12, and carousel 12 bottom is equipped with the rotating electrical machines, is provided with four tool 13 on carousel 12, and PIN needle standing groove has been seted up on tool 13 surface, and tool 13 is detachable construction, can change different tool 13 as required, and tool 13 body is the cuboid structure, and the jacking hole has been seted up at the center, and tool 13 body is equipped with a fixed column respectively all around to be fixed in carousel 12 edge through the fixed column.
A PIN placing station 4, a product placing station 5, a stamping station 6 and a material taking station 7 are arranged around the turntable 12.
The PIN needle placing station 4 comprises a support 40, a material placing block 45, a pushing cylinder 46, a pressing cylinder 41 and an ejector rod mechanism, wherein the material placing block 45 is fixed at the front part of the support 40, a sliding push plate is arranged in the material placing block 45, the pushing cylinder 46 is arranged at the rear part of the support 40, the telescopic end of the pushing cylinder is connected with the rear part of the push plate, the ejector rod mechanism is fixedly arranged on the material placing block 45, and the pressing cylinder 41 is arranged at the top of the ejector rod mechanism; the top of the discharging block 45 is provided with a cover plate, the two sides of the cover plate and the two sides of the discharging block 45 are fixedly connected through screws, the cover plate comprises a front cover plate 43 and a rear cover plate 44, the front cover plate 43 is provided with three first round holes matched with the size of the ejector rod, the rear cover plate 44 is provided with three second round holes matched with the hose 21, the front portion of the push plate is provided with three press-in holes matched with the first round holes, the second round holes and the press-in holes are all correspondingly arranged according to the PIN needle placing grooves, the lower end of the hose 21 is connected with the second round holes of the rear cover plate 44, and the PIN needles fall into the press-in holes through the second round holes from the hose 21.
The ejector rod mechanism is provided with three ejector rods 42, the pressing air cylinder 41 is driven by the ejector rod 42 mechanism, the telescopic end of the pressing air cylinder 41 is connected with a pressing plate 411, the ejector rods 42 are slidably connected in the pressing plate 411, and sensors 412 are arranged on the top surface of the pressing plate 411 corresponding to the three ejector rods 42 to detect whether the three ejector rods 42 contact the PIN needle.
A product conveying part is arranged on one side of the rotary table 12, a first clamping mechanism 8 and a second clamping mechanism 9 are arranged on the product conveying part, and a reciprocating transfer mechanism is connected to the rear side of the product conveying part; the first clamping mechanism 8 and the second clamping mechanism 9 are respectively provided with a first clamping jaw 81 and a second clamping jaw 91, the first clamping jaw 81 and the second clamping jaw 91 are driven by a corresponding first air cylinder and a corresponding second air cylinder, lifting air cylinders 84 are respectively arranged above the first clamping jaw 81 and the second clamping jaw 91, a positioning column is arranged between the second clamping jaws 91, a protrusion matching product is arranged on the bottom surface of the positioning column, and the center of the positioning column is a through hole; the lifting cylinder 84 is connected with the first cylinder and the second cylinder, a first connecting block 82 and a second connecting block 93 which are in L-shaped structures are respectively arranged at the joints, the front part of the second connecting block 93 extends to the upper part of the positioning column, and a circular hole corresponding to the through hole is formed in the front part of the second connecting block 93; be equipped with under first clamping jaw 81 and connect material platform 83, the product is carried to connecing material platform 83 by second vibration dish 3, connects material platform 83 one side to be equipped with the inductor and responds to whether target in place of product to whether control first clamping jaw 81 moves, be equipped with aligning gear under second clamping jaw 91, the aligning gear top is revolving stage 94, and revolving stage 94 central authorities have seted up the standing groove, and the standing groove matches the product, and revolving stage 94 bottom connection is provided with revolving stage motor 95.
The product is placed 5 tops of station and is telescopic cylinder 51, and telescopic cylinder 51 is flexible to be held and is connected push rod 52, and the reference column through hole is matchd to push rod 52 size, and telescopic cylinder 51 outside is equipped with a type support 40, and telescopic cylinder 51 is fixed in a type support 40, and telescopic cylinder 51 still is equipped with prevents inclined to one side the frame, prevents inclined to one side the frame including the dead lever parallel with push rod 52, and telescopic cylinder 51 is connected to dead lever one end, and the other end is connected with prevents inclined to one side the board, prevents inclined to one side the board center and has seted up the round hole and be used for push rod 52 to walk.
The transfer mechanism is provided with a linear motor 101 as a drive, a mounting seat 10 is arranged on the linear motor 101 and connected with the first clamping mechanism 8 and the second clamping mechanism 9, and the mounting seat 10 is further provided with a sliding rail 102 which is arranged in parallel with the linear motor 101 and used for keeping the first clamping mechanism 8 and the second clamping mechanism 9 stably moving.
6 tops of punching press station are punching press cylinder 61, and punching press cylinder 61 front end is connected and is provided with punching press head 62, and punching press head 62 rear portion still is connected with the round bar, and the round bar upper end is equipped with inductor 63, and punching press station 6 is equipped with door type support 40 equally and is used for supporting, and punching press cylinder 61 is fixed with door type support 40 top, and door type support 40 top is located to inductor 63, and the round bar runs through door type support 40 top.
The material taking station 7 is provided with a discharge chute 71, the upper part of the discharge chute 71 is of an open structure and serves as a feed inlet, a supporting block 72 is arranged at the top of the discharge chute 71, an air injection pipe is connected onto the supporting block 72, the air injection direction of the air injection pipe faces the feed inlet of the discharge chute 71, the bottom of the material taking station 7 is further provided with a jacking mechanism, the jacking mechanism comprises a jacking cylinder and a jacking rod 73, and the jacking rod 73 is located under the jig 13.
The gas lance can be attached to the support block 72 by itself and is therefore not shown in the drawing.
The outlet of the discharge chute 71 is provided with a platform for placing a part collecting container, and the platform is fixedly arranged on the side surface of the machine table 1.
Example 2
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be implemented by any prior art.
Claims (10)
1. The utility model provides a gear rack automatic assembly stamping device which characterized in that: including the board and locate feed portion, processing portion and the ejection of compact portion on the board, feed portion is equipped with first vibration dish and second vibration dish and supplies PIN needle and product respectively, processing portion is equipped with the carousel, and the carousel bottom is equipped with the rotating electrical machines, is provided with a plurality of tools on the carousel, centers on the carousel is provided with places the station including the PIN needle, the station is placed to the product, the punching press station and gets the material station, and carousel one side is equipped with product conveying portion, and product conveying portion is equipped with first fixture and second fixture, and product conveying portion rear side is connected with the transfer mechanism of reciprocal action.
2. The automatic assembly stamping device of gear rack according to claim 1, characterized in that: the PIN needle vibration dish is connected with the hose and is used for the ejection of compact.
3. The automatic assembly stamping device of gear rack according to claim 1, characterized in that: the PIN needle placing station comprises a support, a discharging block, a pushing cylinder, a pressing cylinder and an ejector rod mechanism, wherein the discharging block is fixed at the front part of the support, a sliding push plate is arranged in the discharging block, the pushing cylinder is arranged at the rear part of the support and connected with the rear part of the push plate through a telescopic end, the ejector rod mechanism is fixedly arranged on the discharging block, and the pressing cylinder is arranged at the top of the ejector rod mechanism.
4. The automatic assembly stamping device of gear tooth frame according to claim 3, characterized in that: the top of the discharging block is provided with a cover plate, the cover plate comprises a front cover plate and a rear cover plate, the front cover plate is provided with a first round hole matched with the size of the ejector rod, the rear cover plate is provided with a second round hole matched with the hose, and the front part of the push plate is provided with a press-in hole matched with the first round hole.
5. The automatic assembly stamping device of gear rack according to claim 1, characterized in that: first fixture and second fixture are equipped with first clamping jaw and second clamping jaw respectively, and the top of first clamping jaw and second clamping jaw all is equipped with the lift cylinder, is equipped with the reference column between the second clamping jaw, and the reference column bottom surface is equipped with protruding matching product, and the reference column center is the through hole.
6. The automatic assembly stamping device of gear tooth frame according to claim 5, characterized in that: the correcting mechanism is arranged under the second clamping jaw, the top of the correcting mechanism is a rotary table, a placing groove is formed in the center of the rotary table and matched with a product, and a correcting motor is connected and arranged at the bottom of the rotary table.
7. The automatic assembly stamping device of gear rack according to claim 1, characterized in that: the top of the product placing station is provided with a telescopic cylinder, the telescopic end of the cylinder is connected with a push rod, and the size of the push rod is matched with the through hole of the positioning column.
8. The automatic assembly stamping device of gear rack according to claim 1, characterized in that: the transfer mechanism is driven by a linear motor, and a mounting seat is arranged on the linear motor and connected with the first clamping mechanism and the second clamping mechanism.
9. The automatic assembly stamping device of gear rack according to claim 1, characterized in that: the stamping cylinder is arranged at the top of the stamping station, and the front end of the stamping cylinder is connected with a stamping head.
10. The automatic assembly stamping device of gear rack according to claim 1, characterized in that: the material taking station is provided with a discharge chute, the upper part of the discharge chute is of an opening structure, the top of the discharge chute is provided with a supporting block, and the supporting block is connected with an air injection pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120781390.6U CN214488591U (en) | 2021-04-16 | 2021-04-16 | Gear rack automatic assembly stamping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120781390.6U CN214488591U (en) | 2021-04-16 | 2021-04-16 | Gear rack automatic assembly stamping device |
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| Publication Number | Publication Date |
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| CN214488591U true CN214488591U (en) | 2021-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120781390.6U Active CN214488591U (en) | 2021-04-16 | 2021-04-16 | Gear rack automatic assembly stamping device |
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| CN (1) | CN214488591U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974655A (en) * | 2021-04-16 | 2021-06-18 | 惠州市西格传动部件技术有限公司 | Gear rack automatic assembly stamping device |
-
2021
- 2021-04-16 CN CN202120781390.6U patent/CN214488591U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974655A (en) * | 2021-04-16 | 2021-06-18 | 惠州市西格传动部件技术有限公司 | Gear rack automatic assembly stamping device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220422 Address after: 523592 Room 301, building 22, 780 Xie Cao Road, Xiegang Town, Dongguan City, Guangdong Province Patentee after: Guangdong SiGe transmission intelligent technology Co.,Ltd. Address before: 516000 qiuchanglinghu Industrial Zone, Huiyang District, Huizhou City, Guangdong Province Patentee before: HUIZHOU SIGGEAR DRIVE MACHINERY CO.,LTD. |
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| TR01 | Transfer of patent right |