CN214455679U - Cable unloading system - Google Patents

Cable unloading system Download PDF

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Publication number
CN214455679U
CN214455679U CN202022838818.4U CN202022838818U CN214455679U CN 214455679 U CN214455679 U CN 214455679U CN 202022838818 U CN202022838818 U CN 202022838818U CN 214455679 U CN214455679 U CN 214455679U
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China
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cable
roller
wire
wire roller
cutting
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CN202022838818.4U
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Chinese (zh)
Inventor
刘文广
李梁京
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CRRC Industry Institute Co Ltd
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CRRC Academy Co Ltd
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Priority to CN202022838818.4U priority Critical patent/CN214455679U/en
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Abstract

The utility model provides a cable unloading system relates to electrical equipment technical field. This cable unloading system is including the last work or material rest of arranging in order, mark cutting mechanism, the traction mechanism, the mechanism is put in order and the line roller hoisting machine constructs, it is used for the rotatable cable raw material roller of accomodating to go up the work or material rest, traction mechanism reciprocating motion is in order to pull the cable on the last work or material rest to the mechanism is put in order to the dish, mark cutting mechanism is used for marking the cable that traction mechanism pulled out from last work or material rest and cuts after tractive length reaches the default, line roller hoisting machine constructs and is used for transferring the line roller of putting in order the mechanism dish after to the area of taking the line roller and transferring the empty line roller to the operation position of the mechanism of putting in order. The automatic cable feeding device does not need manual participation, batch automation of cable feeding can be realized by means of mutual matching of the indexing cutting mechanism, the traction mechanism, the coiling mechanism and the wire roller hoisting mechanism, production efficiency is improved beneficially, and labor intensity of workers is reduced.

Description

Cable unloading system
Technical Field
The utility model relates to an electrical equipment technical field especially relates to a cable unloading system.
Background
The cable unloading is a key link of electrical construction, and the main process is that the manual work pulls out the cable from the line roller, compares with the scale on the workstation, cuts at the line roller side after reaching required length, then pastes the sign at the cable both ends, then carries out manual rolling. With the continuous improvement of the intelligence level of modern products, the specifications and the number of cables used in construction are more and more. For example, the number of cables used by a train of high-speed motor train units is more than 150, the total length of the cables is approximately 10000 meters, and the cable blanking workload is heavy.
The existing cable inserting mode mainly adopts manual operation, occupies a large amount of manpower and has low efficiency; and because the cable quantity is huge, the specification is various, the workman need look up the file repeatedly and compare the affirmation, when the workman appears tired the material of very easily getting down wrong or hourglass material scheduling problem.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cable unloading system for solve among the prior art cable unloading and rely on the artifical defect of mistake material or leaking material under easily.
The utility model provides a cable unloading system, including last work or material rest, index cutting mechanism, traction mechanism, the whole mechanism of dish and line roller hoisting machine structure of arranging in order, it is used for rotatable cable raw material roller of accomodating to go up the work or material rest, traction mechanism reciprocating motion in go up the work or material rest with dish between the whole mechanism so that with go up cable on the work or material rest pull extremely dish whole mechanism, index cutting mechanism is used for right traction mechanism follows the cable of pulling out on the work or material rest is beaten mark and is cut after traction length reaches the default, line roller hoisting machine construct be used for with the line roller of the whole mechanism of dish after the dish is put and is transferred to taking line roller district and transferring the empty line roller extremely the operation position of the whole mechanism of dish.
According to the utility model provides a pair of cable unloading system, it includes line roller mounting bracket and wire-pulling panel to go up the work or material rest, be provided with many pivots on the line roller mounting bracket, wire-pulling panel mounting has a plurality of fastener, the fastener with the pivot one-to-one sets up, the fastener is used for pressing from both sides tightly or loosens the correspondence the cable head of the cable raw material roller placed in the pivot.
According to the utility model provides a pair of cable unloading system, mark cutting mechanism is including beating mark subassembly, cutting element and measuring component, it includes a plurality of mark heads to beat the mark subassembly, measuring component is used for measuring traction mechanism follows go up the cable length that the work or material rest tractive was pulled out, cutting element is used for cut off the cable after measuring component measured cable length reaches the default.
According to the utility model provides a pair of cable unloading system, measuring component is length sensor, cutting assembly includes electronic clamp or saw bit.
According to the utility model provides a pair of cable unloading system, the mechanism is put in order to dish includes base, rotary drive, driving-disc and jack catch, rotary drive's pedestal fixed mounting in the base, rotary drive's drive shaft with the driving-disc drive is connected, install in a plurality of driving-disc the jack catch can be followed the radial motion of driving-disc is in order to fix a position the air line roller.
According to the utility model provides a pair of cable unloading system, traction mechanism includes support crossbeam, slide and cable clamping jaw, the support crossbeam is followed the material loading frame to the whole mechanism of dish extends, slide slidable mounting in the support crossbeam, cable clamping jaw slidable mounting is in the elevating platform, the elevating platform with slide sliding connection, wherein, the cable clamping jaw is followed the sliding direction of elevating platform the elevating platform is followed the sliding direction of slide reaches the slide is followed the sliding direction of support crossbeam constitutes three-dimensional coordinate system.
According to the utility model provides a pair of cable unloading system, the empty wire roller of setting up installation in the mechanism is equipped with a plurality of cable clamps, each along the axial install rotatable plectrum in the cable clamp, the plectrum is used for strutting the cable clamp and the cable of tractive mechanism gets into cable clamp back and rotates so that the tip of tight cable is pressed from both sides to the cable clamp closure.
According to the utility model provides a pair of cable unloading system, the inside draw-in groove that is equipped with of line roller axle of air line roller.
According to the utility model provides a pair of cable unloading system, line roller hoisting machine constructs including overhead, overhead traveling crane and overhead traveling crane platform sling, overhead traveling crane slidable mounting in overhead, overhead traveling crane platform sling install with liftable in the overhead traveling crane, the work area of overhead traveling crane divides into the empty line roller material district and takes the line roller material district, the empty line roller material district reaches take the line roller material to distinguish and do not be equipped with a plurality of reference columns, the roller hole adaptation of reference column and empty line roller or take the line roller, the detecting element who is used for detecting wireless roller is installed to one side of reference column.
According to the utility model provides a pair of cable unloading system still includes cable bundling mechanism, cable bundling mechanism sets up the front end of making an uproar mechanism is used for tying up the many cables that make an uproar mechanism dish.
The utility model provides a cable unloading system need not artifical the participation, can realize the batch automation of cable unloading with the help of mutually supporting of index cutting mechanism, traction mechanism, dish whole mechanism and line roller hoisting machine structure, helps improving production efficiency, reduces workman's intensity of labour.
Drawings
In order to more clearly illustrate the technical solutions of the present invention or the prior art, the following briefly introduces the drawings required for the embodiments or the prior art descriptions, and obviously, the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a cable blanking system provided by the present invention;
fig. 2 is a schematic structural diagram of a mounting frame provided by the present invention;
fig. 3 is another schematic structural diagram of the mounting bracket provided by the present invention;
fig. 4 is a schematic structural view of a wire drawing panel provided by the present invention;
fig. 5 is a schematic structural diagram of a marking assembly provided by the present invention;
fig. 6 is a schematic structural diagram of a tray alignment mechanism provided by the present invention;
fig. 7 is a top view of the pan mechanism provided by the present invention;
fig. 8 is a schematic structural view of the empty wire roller cable clamp provided by the present invention in an open state;
fig. 9 is a schematic structural view of the empty wire roller cable clamp provided by the present invention in a closed state;
fig. 10 is a schematic structural view of a pulling mechanism provided by the present invention;
fig. 11 is another schematic structural view of the pulling mechanism provided by the present invention;
fig. 12 is a matching diagram of the positioning columns and the wire rollers arranged in the empty wire roller area and the wire roller area.
Reference numerals:
10. a feeding frame; 11. a mounting frame; 12. a wire drawing panel; 13. a rotating shaft; 14. wire clamps; 20. an indexing cutting mechanism; 21. marking the assembly; 30. a pulling mechanism; 31. a bracket beam; 32. a slide base; 33. a cable clamp jaw; 34. a contact; 40. a coiling mechanism; 41. a base; 42. rotationally driving; 43. a drive disc; 44. a claw; 45. a cable clamp; 46. a shifting sheet; 50. a wire roller hoisting mechanism; 51. raising the frame; 52. a crown block; 53. a crane hanging scaffold; 54. a positioning column; 55. a detection unit; 60. a cable bundling mechanism.
Detailed Description
To make the objects, technical solutions and advantages of the present invention clearer, the drawings of the present invention are combined to clearly and completely describe the technical solutions of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the embodiments of the present invention, it should be noted that the terms "first" and "second" are used for clearly indicating the numbering of the product parts and do not represent any substantial difference unless explicitly stated or limited otherwise. The directions of "up", "down", "left" and "right" are all based on the directions shown in the attached drawings. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, the embodiment of the utility model provides a cable unloading system, including last work or material rest 10, index cutting mechanism 20, traction mechanism 30, the mechanism 40 and the line roller hoisting machine of arranging in order construct 50. The feeding frame 10 is used for rotatably storing cable raw material rollers, the traction mechanism 30 reciprocates between the feeding frame 10 and the coiling mechanism 40 so as to drag the cables on the feeding frame 10 to the coiling mechanism 40, the indexing cutting mechanism 20 is used for marking the cables dragged out of the feeding frame by the traction mechanism 30 and cutting the cables after the traction length reaches a preset value, and the wire roller hoisting mechanism 50 is used for transferring the wire rollers coiled by the coiling mechanism 40 to a wire-carrying wire roller area and transferring empty wire rollers to an operation position of the coiling mechanism 40.
The embodiment of the utility model provides a cable unloading system, the cable raw materials roller is installed in last work or material rest 10 back, need not artifical the participation, the rear is drawn by index cutting mechanism 20 automatic indexing with the cable from last work or material rest 10 to traction mechanism 30, then with the front end fixed mounting of cable in the whole mechanism 40 of dish under traction mechanism's 30 pulling, traction mechanism 30 loosens, under the whole effect of dish of the whole mechanism 40 of dish, the cable continues the release from last work or material rest 10, treat that the whole mechanism 40 of dish is coiled to predetermine length after, traction mechanism 30 presss from both sides tight cable, so that index cutting mechanism 20 cuts the cable, treat that the whole mechanism 40 of dish finishes the back with the cable dish, line roller hoisting mechanism 50 transfers the tape wire roller after the dish to tape wire roller district then shifts the empty wire roller that the tape roller district was deposited to the operation position of the whole mechanism of dish, do the preparation for next cable unloading operation.
The embodiment of the utility model provides a cable unloading system need not artifical the participation, with the help of the batch automation that the cable unloading can be realized to mutually supporting of indexing cutting mechanism 20, traction mechanism 30, the whole mechanism 40 of dish and line roller hoisting machine structure 50, helps improving production efficiency, reduces workman's intensity of labour.
As shown in fig. 1, the feeding frame 10 includes a thread roller mounting frame 11 and a thread drawing panel 12. As shown in fig. 2 and 3, a plurality of rotating shafts 13 are provided on the wire roller mounting rack 11, as shown in fig. 4, a plurality of wire clamps 14 are provided on the wire pulling panel 12, the wire clamps 14 are provided in one-to-one correspondence with the rotating shafts 13, and the wire clamps 14 are used for clamping or loosening the cable heads of the cable raw material rollers placed on the corresponding rotating shafts 13. The wire roller mounting rack 11 adopts a support structure capable of expanding, and the number of the wire rollers erected by the wire roller mounting rack 11 is increased conveniently as required. During the use, install the cable raw materials roller that is full of the line in pivot 13, a cable raw materials roller can be laid to each pivot 13, and when external force tractive cable, cable raw materials roller is rotatory, realizes supplying the line. The cable starting end of each cable raw material roller is clamped by the cable clamp 14 on the wire pulling panel 12, when the cable raw material rollers are installed in place, the model specifications of the cables are manually input into the wire pulling panel 12, the wire pulling panel 12 stores the position and model specification information of each cable, the pulling mechanism 30 searches the position of the cable to be pulled according to the information stored in the wire pulling panel 12 during pulling, after the cable head is clamped by the pulling mechanism 30 after the cable raw material rollers are moved in place, and then the cable clamp 14 is loosened, so that the pulling mechanism 30 drives the cable raw material rollers to rotate to pull the cables.
The indexing and cutting mechanism 20 includes a marking assembly 21, a cutting assembly and a measuring assembly, as shown in fig. 5, the marking assembly 21 includes a plurality of marking heads, the measuring assembly is used for measuring the length of the cable pulled out from the feeding frame 10 by the pulling mechanism 30, and the cutting assembly is used for cutting the cable after the length of the cable measured by the measuring assembly reaches a preset value. Wherein, the marking head of marking subassembly 21 has a plurality ofly, conveniently marks the operation to cable circumference. In order to facilitate marking of cables at different heights on the loading frame 10, the indexing and cutting mechanism 20 can be moved up and down. Specifically, the marking assembly 21 is liftably mounted on the carriage, and the cutting assembly may employ an electric clamp or a saw blade, which is also liftably mounted on the carriage. The measuring assembly adopts a non-contact photoelectric length sensor for pulling the cable to measure the length so as to obtain the cable with the required length. When the length of the cable reaches a preset value, the cutting assembly moves downwards to cut off the cable. It should be noted that, in order to ensure the marking and cutting effect of the cable, when the marking and cutting are performed, the pulling mechanism 30 pulls the cable and the cable clamp 14 clamps the cable, so as to straighten the cable. After marking, the clamps 14 are released so that the cable stock rolls on the spindle 13 rotate to release the cable.
As shown in fig. 6, the disk finishing mechanism 40 includes a base 41, a rotary drive 42, a drive disk 43, and a pawl 44. The base body of the rotary drive 42 is fixedly mounted on the base 41, and the driving shaft of the rotary drive 42 is in driving connection with the driving disk 43. As shown in fig. 7, a plurality of claws 44 mounted to the drive disk 43 are movable in the radial direction of the drive disk to position the idler roller. The rotary drive 42 is a rotary motor, and the drive disk 43 can rotate under the drive of the rotary motor. Each driving disc 43 is provided with a plurality of claws 44, the claws 44 move along the radial direction of the driving disc 43, when the claws 44 move towards the center of the driving disc 43, the hollow rollers are conveniently placed on the driving disc 43, and after the hollow rollers are placed in place, the claws 44 move outwards along the radial direction of the driving disc 43 to position and fix the hollow rollers.
As shown in fig. 8 and 9, the pulling mechanism 30 includes a support beam 31, a slider 32, and a cable clamp 33, the support beam 31 extends from the loading frame 10 to the reeling mechanism 40, and the slider 32 is slidably mounted on the support beam 31. Specifically, the carriage 32 is slidably mounted on the carriage beam 31 by a linear die set, and the cable clamp jaws 33 reciprocate between the upper rack 10 and the reeling mechanism 40 as the carriage 32 moves back and forth along the carriage beam 31. The cable clamping jaw 33 is connected with the lifting platform through a second linear module or an electric push rod, the lifting platform is in sliding fit with the sliding seat 32, the lifting platform is lifted along the sliding seat 32 in the vertical direction, the cable clamping jaw 33 is moved along the lifting platform in the horizontal direction, and the sliding direction of the cable clamping jaw 33 relative to the lifting platform, the sliding direction of the lifting platform relative to the sliding seat 32 and the sliding direction of the sliding seat 32 relative to the support beam 31 are perpendicular to each other to form a three-dimensional coordinate system. For example, the pulling mechanism 30 employs a gantry with cable gripping jaws 33, so that the cable gripping jaws 33 can move freely in three-dimensional space. According to the input specification of the cable to be blanked, cable information stored in the wire pulling panel 12 is inquired, the position coordinates of the cable with the specification in the wire pulling panel 12 are fed back to the pulling mechanism 30, the position of the pulling mechanism 30 in the space is adjusted, the cable clamping jaw 33 is opposite to the cable clamp 14 in the corresponding position, the cable clamping jaw 33 clamps the cable head exposed at the cable clamp 14, then the cable clamp 14 is loosened, and the sliding seat 32 moves along the support cross beam 31 to pull the cable. When marking and cutting, the cable clamping jaw 33 and the cable clamp 14 both clamp the cable to tighten the cable, and the cable is prevented from loosening to influence the marking and cutting effect.
The empty wire roller mounted on the reeling mechanism 40 is provided with a plurality of wire clamps 45 along the axial direction, as shown in fig. 10 and 11, each wire clamp 45 is internally provided with a rotatable shifting piece 46, and the shifting piece 46 is used for opening the wire clamp 45 and rotating under the action of the wire pulled by the pulling mechanism 30 so as to enable the wire clamp to close and clamp the end of the wire. A plurality of cable clamps 45 are arranged in the axial direction of the wire roller, and the positions of the cable clamps 45 are registered in advance in the control system. The opening of the cable clamp 45 faces the pulling mechanism 30, when the cable clamping jaw 33 pulls the cable to the reeling mechanism 40, the cable head is pushed into the opening of the cable clamp 45, the poking piece 46 is triggered to rotate at the moment, and the cable clamp 45 is closed to clamp the cable head. As shown in fig. 9, the pulling mechanism 30 is provided with a contact 34, and when the cable enters the opening of the cable clamp 45, the contact 34 sends a signal to rotate the poke piece 46, so as to close the cable clamp 45. The cable clamp 45 is made of reeds, and the shifting piece 46 is positioned in an arc formed by the reeds.
As shown in fig. 1, the wire roller hoisting mechanism 50 includes an overhead frame 51, an overhead crane 52 and an overhead crane hanging scaffold 53, the overhead crane 52 is slidably mounted on the overhead frame 51, the overhead crane hanging scaffold 53 is liftably mounted on the overhead crane 52, a working area of the overhead crane 52 is divided into an empty wire roller material area and a wire roller material area, as shown in fig. 12, a plurality of positioning pillars 54 are respectively disposed in the empty wire roller material area and the wire roller material area, the positioning pillars 54 are adapted to roll holes of the empty wire roller or the wire roller, and a detection unit 55 for detecting whether a wire roller is present is mounted on one side of each positioning pillar 54. Wherein the thread roller is mounted with an electronic tag, and the detecting unit 55 detects the position of the electronic tag for positioning. Meanwhile, the detection unit 55 can also communicate with the overhead traveling crane hanging scaffold 53, so that the automatic positioning of the wire roller is realized, and idle operation is avoided. In addition to this, the air-line roller and the belt-line roller can be positioned by the positioning posts 54. The overhead traveling crane hanging scaffold 53 is internally provided with a telescopic clamping key, and when the overhead traveling crane hanging scaffold 53 is aligned with the wire roller or the wire roller with the wire after being coiled, the clamping key is retracted, so that the overhead traveling crane hanging scaffold 53 can conveniently enter a roller shaft hole of the wire roller. The inner wall of the wire roller shaft of the on-line roller is provided with a clamping groove which is annularly arranged along the circumferential direction of the wire roller. When the wire roller is lowered to a certain height, the clamping key extends outwards and is clamped into the clamping groove of the wire roller, the overhead traveling crane hanging scaffold 53 rises to hang the wire roller so as to transfer the wire roller after the wire roller is wound and finished.
Besides, the cable blanking system further comprises a cable bundling mechanism 60, wherein the cable bundling mechanism 60 is arranged at the front end of the reeling mechanism 40 and is used for bundling a plurality of cables reeled by the reeling mechanism 40. The cable bundling mechanism 60 may be an existing cable bundling machine, and the structure of the embodiment of the present invention is not described in detail. When a plurality of cables are required to be bundled and fed, the cables are bundled at equal intervals by the cable bundling mechanism 60.
The embodiment of the utility model provides a cable unloading method is still provided, including the step:
step S1, downline identification: the pulling mechanism 30 pulls the cable on the feeding rack 10, and the index cutting mechanism 20 marks the front end of the cable. The cable material roller is manually or mechanically placed on the mounting frame 11 and clamps the cable head by the cable clamp 14, and it should be noted that the cable head exceeds the wire pulling panel 12 by a certain length, for example, 2cm to 3cm, so that the cable head can be clamped by the pulling mechanism 30. Then the specification of the cable is manually input on the wire pulling panel 12, so that the query is convenient. The sliding base 32 moves towards the wire drawing panel 12 along the bracket beam 31, the position of the wire drawing panel 12 is inquired according to the specification of the cable to be blanked, and the position of the cable clamping jaw 33 is adjusted by the movement of the sliding base 32 and the lifting platform so as to align the cable to be blanked. After the cable clamping jaws 33 clamp the blanked cable, the cable clamp 14 is loosened, the sliding seat 32 is far away from the cable pulling panel along the support cross beam 31, the measuring assembly starts to detect the length of the cable at the same time, when the cable is pulled out for a certain length, such as 10cm, the cable clamp 14 in the cable pulling panel 12 clamps the cable, the cable is straightened, and then the plurality of marking heads in the marking assembly 21 mark the cable in different directions. Wherein, the sign can adopt digit, letter, bar code or its combination, and the mark is beaten in a plurality of position, need not twist reverse the cable during the use and can look over the cable mark, and it is convenient to discern, avoids appearing the misconnection. After marking, the cable clamp 14 is released and the slide 32 moves the cable clamp jaw 33 along the bracket beam 31 to the side far away from the cable pulling panel 12.
Step S2, preparation of disc preparation: the pulling mechanism 30 pulls the marked cable to the reeling mechanism 40, and the leading end of the cable is clamped by the hollow roller on the reeling mechanism 40, so that the pulling mechanism 30 is loosened. The empty wire roller can be transferred from the empty wire roller material area by the wire roller hoisting mechanism 50, and can also be directly placed at the beginning of the operation of the equipment. If an empty wire roller is not placed at the position of the reeling mechanism 40 before, the wire roller hoisting mechanism 50 firstly transfers an empty wire roller from the empty wire roller material area, and the empty wire roller hoisting mechanism is arranged according to specific conditions. The cable gripper 33 pulls the cable onto the empty wire roll, grips the cable head by means of the cable gripper 45 on the empty wire roll, and then the cable gripper 33 is released. The overhead traveling crane hanging scaffold 53 in the thread roller hanging mechanism 50 moves to the empty thread roller material area, the empty thread roller is hung by the overhead traveling crane hanging scaffold 53 and then is aligned with the clamping jaw 44 on the driving disc 43 to be put down, the clamping jaw 44 is in an inward contraction state in the placing process, and the clamping jaw 44 is put outside the empty thread roller after the empty thread roller is put down. It should be noted that the pulling mechanism 30 returns to the initial position before the wire pulling panel 12 after the reeling mechanism 40 grips the front end of the cable.
Step S3, finishing: the reeling mechanism 40 reels the cable, when the reeling length reaches a preset value, the traction mechanism 30 clamps the cable and is cut off by the index cutting mechanism 20, and the tail end of the cable is wound on the reeling mechanism 40 under the matching of the reeling mechanism 40 and the traction mechanism 30. The rotary drive 42 drives the drive disc 43 to rotate, thereby driving the idle wire roller thereon to rotate and wind the cable. When the measuring assembly detects that the length of the cable reaches a preset value, the driving disc 43 stops rotating, the traction mechanism 30 and the wire clamp 14 clamp the cable, the marking assembly 21 marks the tail end of the cable, and then the cutting assembly cuts off the cable. Thus, the cut cable is held at one end by the pulling mechanism 30 and is clamped at the other end by the wire clamp 14. After cutting, the driving disc 43 rotates again, the pulling mechanism 30 clamps the end of the cable and moves towards the reeling mechanism 40, and the driving disc 43 cooperates with the pulling mechanism 30 to wind the end of the cable on the wire roller. The pulling mechanism 30 is released and again returns to the original position in front of the wire pulling panel 12.
Step S4, transfer: the wire roller hoisting mechanism 50 transfers the coiled wire-carrying wire rollers to the wire-carrying wire roller area, and then the wire roller hoisting mechanism 50 transfers the wire-free rollers in the wire-free roller area to the coiling mechanism 40. The wire roller hoisting mechanism 50 is used for carrying out mechanical positioning by virtue of the positioning column 54 in the process of transferring the wire rollers with wires and the wire rollers with wires, and meanwhile, the wire rollers are in communication connection by virtue of the detection unit 55, so that the wire rollers can be fed back conveniently to have or not to have signals, and the idle operation is avoided.
Therefore, one-time cable blanking coiling is completed, and the cable blanking system automatically enters the next coiling circulation.
When there are a plurality of cables to be fed, the end of each cable needs to be clamped to the reeling mechanism 40, and then the driving disc 43 needs to be rotated to reel. Specifically, the steps S1 and S2 are repeated, the cables of different types are respectively clamped on the cabling mechanism 40, the cable bundling mechanism 60 bundles the cables together, and then the step S3 is executed, when the cabling mechanism 40 cables are cabled, the cable bundling mechanism 60 bundles the cables into a bundle at equal intervals. Wherein, a plurality of cables are bound together at equal intervals, and can be marked and cut one by one. For example, the pulling mechanism 30 may integrally grip a plurality of cables.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (10)

1. A cable blanking system is characterized by comprising a feeding frame, an indexing cutting mechanism, a traction mechanism, a coiling mechanism and a wire roller hoisting mechanism which are sequentially arranged, wherein the feeding frame is used for rotatably accommodating a cable raw material roller, the traction mechanism reciprocates between the feeding frame and the coiling mechanism so as to pull a cable on the feeding frame to the coiling mechanism, the indexing cutting mechanism is used for marking the cable pulled out of the feeding frame by the traction mechanism and cutting the cable after the traction length reaches a preset value, and the wire roller hoisting mechanism is used for transferring the wire roller coiled by the coiling mechanism to a wire roller area with a wire and transferring an empty wire roller to an operation position of the coiling mechanism.
2. The cable blanking system according to claim 1, wherein the feeding frame comprises a cable roller mounting frame and a cable pulling panel, a plurality of rotating shafts are arranged on the cable roller mounting frame, a plurality of cable clamps are mounted on the cable pulling panel, the cable clamps are arranged in one-to-one correspondence with the rotating shafts, and the cable clamps are used for clamping or loosening cable heads of corresponding cable raw material rollers placed on the rotating shafts.
3. The cable blanking system of claim 1, wherein the indexing and cutting mechanism includes a marking assembly including a plurality of marking heads, a cutting assembly for measuring the length of the cable drawn from the loading frame by the drawing mechanism, and a measuring assembly for cutting the cable after the length of the cable measured by the measuring assembly reaches a predetermined value.
4. The cable blanking system of claim 3 wherein the measurement assembly is a length sensor and the cutting assembly includes a motorized clamp or a saw blade.
5. The cable blanking system of claim 1, wherein the coiling mechanism includes a base, a rotary drive, a drive plate, and a plurality of jaws, the rotary drive is fixedly mounted on the base, the rotary drive has a drive shaft drivingly connected to the drive plate, and the plurality of jaws mounted on the drive plate are movable in a radial direction of the drive plate to position the air roller.
6. The cable blanking system of claim 1, wherein the pulling mechanism comprises a support beam extending from the loading frame to the coiling mechanism, a slide slidably mounted to the support beam, and a cable gripper slidably mounted to a lift table slidably connected to the slide, wherein the cable gripper forms a three-dimensional coordinate system along a sliding direction of the lift table, along a sliding direction of the lift table along the slide, and along a sliding direction of the slide along the support beam.
7. The cable blanking system of any one of claims 1 to 6, wherein the empty roller mounted on the reeling mechanism is provided with a plurality of cable clamps along the axial direction, each cable clamp is internally provided with a rotatable poking piece which is used for opening the cable clamps and rotating after the cable pulled by the pulling mechanism enters the cable clamps so as to enable the cable clamps to close and clamp the ends of the cable.
8. The cable blanking system of claim 7, wherein a snap groove is provided inside a wire roller shaft of the idle wire roller.
9. The cable blanking system of any one of claims 1 to 6, wherein the wire roller hoisting mechanism comprises an overhead frame, a crown block and a crown block hanging plate, the crown block is slidably mounted on the overhead frame, the crown block hanging plate is liftably mounted on the crown block, a working area of the crown block is divided into an air roller material area and a wire roller material area, the air roller material area and the wire roller material area are respectively provided with a plurality of positioning columns, the positioning columns are matched with roller holes of the air roller or the wire roller, and a detection unit for detecting the presence of the wire roller is mounted on one side of each positioning column.
10. The cable blanking system of any one of claims 1 to 6, further comprising a cable bundling mechanism disposed at a front end of the cabling mechanism for bundling the cables cabled by the cabling mechanism.
CN202022838818.4U 2020-11-30 2020-11-30 Cable unloading system Active CN214455679U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115246600A (en) * 2022-08-23 2022-10-28 安徽广宇电子材料有限公司 Wire winding system for bonding wire

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115246600A (en) * 2022-08-23 2022-10-28 安徽广宇电子材料有限公司 Wire winding system for bonding wire
CN115246600B (en) * 2022-08-23 2023-06-27 安徽广宇电子材料有限公司 Wire winding system for bonding wire

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