CN214452133U - Iron wire bundling and packaging device - Google Patents

Abstract

The utility model relates to a packing apparatus is tied up to iron wire, including the pivoted carousel, its one side is equipped with the deflector, the opposite side rotates and is equipped with the stand, deflector upper portion is equipped with the direction through-hole, the top has linked firmly the roof towards carousel place direction, roof bottom surface interval distribution has three first hydro-cylinders of group, the first hydro-cylinder piston rod that is located the middle part has linked firmly the cutter, two piston rods have linked firmly the clamp plate in addition, the deflector of roof below is improved level and is equipped with the bottom plate, carousel top surface bilateral symmetry is equipped with two electronic scales, it is equipped with the cross support to rotate on the electronic scale, the cross support center is equipped with the spool, stand top bilateral symmetry is equipped with two horizontal plates, horizontal plate tail end bottom surface has set firmly the second hydro-cylinder, the piston rod of second hydro-cylinder has linked firmly the sucking disc, be equipped with first electro-magnet subassembly in the sucking disc lower part, one side that the carousel was kept away from to the stand lower part is equipped with the transfer roller. The utility model discloses can realize receiving the line, tie up and the high-efficient continuous automated production of packing process, guarantee the production efficiency and the quality of iron wire rod.

Description

Iron wire bundling and packaging device

Technical Field

The utility model belongs to the technical field of the wire rod production, concretely relates to packing apparatus is tied up to iron wire.

Background

After the wire rod is subjected to the wire drawing process, the wire rod needs to be taken up, bundled and packaged so as to facilitate subsequent transportation and sale. At present, however, the wire collecting, bundling and packaging processes for iron wires are not tightly connected, efficient continuous automatic production and processing cannot be realized, the wire collecting and bundling operations are inconvenient, the production efficiency is low, the wire collecting quality is poor, the weight of each wound wire after wire collecting is not uniform enough, the qualified rate of finished products is greatly influenced, and improvement is needed.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model aims at providing a packing apparatus is tied up to iron wire can realize receiving the line, tie up and the high-efficient continuous automated production of packing process, and can accurately weigh and in time cut off the iron wire when receiving the line to solve above-mentioned problem.

In order to achieve the above object, the utility model adopts the following technical scheme: a packing device for iron wire bundling comprises a rotary table which is rotatably arranged, wherein one side of the rotary table is fixedly provided with a vertical guide plate, the other side of the rotary table is rotatably provided with a stand column, the upper part of the guide plate is provided with a guide through hole, the top end of the guide plate is fixedly connected with a top plate towards the direction of the rotary table, three groups of first oil cylinders are distributed at intervals on the bottom surface of the top plate, piston rods of the three groups of first oil cylinders are downward, the piston rods of the first oil cylinders positioned in the middle part are fixedly connected with a cutter, the piston rods of the other two first oil cylinders are fixedly connected with a pressing plate, a bottom plate is horizontally arranged on the guide plate below the top plate, and a through groove is formed in the position, corresponding to the cutter, of the bottom plate; two electronic scales are symmetrically and fixedly arranged on two sides of the top surface of the rotary table, a cross-shaped support is rotatably arranged on each electronic scale, a scroll is vertically and fixedly arranged in the center of the cross-shaped support, and a plurality of axially arranged grooves are circumferentially distributed on the outer side wall of the scroll at intervals; two horizontal plates are symmetrically arranged on two sides of the top of the upright post, a second oil cylinder is fixedly arranged on the bottom surface of the tail end of each horizontal plate, a piston rod of the second oil cylinder faces downwards and is fixedly connected with a sucker, a first electromagnet assembly is arranged in the lower portion of the sucker, and the sucker close to the rotary table vertically corresponds to a cross-shaped support; the carousel is kept away from to the stand lower part one side is equipped with the transfer roller, the transfer roller conveys and is equipped with automatic packing machine and hoist and mount transfer device in proper order on its direction of transfer towards one side of keeping away from the stand, automatic packing machine locates the transfer roller rear end, hoist and mount transfer device locates the transfer roller top.

Preferably, hoist and mount transfer device includes the overhead traveling crane track and slides the electric block of establishing on the overhead traveling crane track, fixedly connected with hanger plate on electric block's the rings, be equipped with second electromagnet assembly in the hanger plate lower part.

Preferably, the two sides of the hanging plate are horizontally provided with third oil cylinders downwards, piston rods of the two third oil cylinders are oppositely arranged and fixedly connected with L-shaped clamping plates, and the horizontal parts of the two L-shaped clamping plates are oppositely arranged.

Preferably, a first base is arranged below the center of the turntable, a first motor is arranged in the first base, and an output shaft of the first motor penetrates out of the first base upwards and is fixedly connected with the center of the turntable.

Preferably, a second base is fixedly arranged on the electronic scale corresponding to the center of the cross-shaped support, a second motor is arranged in the second base, and an output shaft of the second motor penetrates out of the second base upwards and is fixedly connected with the center of the cross-shaped support.

Preferably, a third base is arranged below the upright column, a third motor is arranged in the third base, and an output shaft of the third motor penetrates out of the third base upwards and is fixedly connected with the center of the bottom of the upright column.

Preferably, the top surface of the bottom plate is flush with the bottom of the guide through hole, and the through groove in the bottom plate is matched with the cutter.

Preferably, the diameter of the sucking disc and the diameter of the hanging plate are both larger than the width of the cross-shaped support.

The utility model has the advantages that: the utility model relates to a rationally, simple structure during the use, passes the direction through-hole with the iron wire of accomplishing the wire drawing earlier, utilizes the direction through-hole can play good direction and limiting displacement to the receipts line process of iron wire, improves and receives the line quality, more is favorable to tying up and packing the operation to the iron wire rod after receiving the line. After the iron wire passed the direction through-hole, fixed the winding in the bottom of a spool with iron wire end to operation cross support, alright drive the rotation of spool through cross support and realize that the winding of iron wire rod is received the line, and the operation is simple more convenient. In the process, the corresponding electronic scales can detect the weight of the coiled wire in real time and transmit the weight to the control center, when the weight information received by the control center reaches a set value, the control center can automatically control and stop the rotation of the cross-shaped support, automatically control and operate the two first oil cylinders with the pressing plates to extend the piston rods of the two first oil cylinders, push the pressing plates to press the iron wires on the bottom plate, operate the first oil cylinders with the cutters to cut the iron wires, accordingly, the wire coiling operation of the coiled iron wires is completed, the uniform weight of each coiled wire can be effectively guaranteed, and the qualified rate of finished products is improved. And then, the turntable runs and rotates 180 degrees, the coiled material after being wound can be transferred to the lower part of the sucker, the other empty cross-shaped support is transferred to the guide plate again to continue the winding operation, the quick connection between the winding process and the bundling process is realized, and the continuous automatic production is ensured. At the moment, workers can firstly insert the binding wires through the grooves on the scroll below the suckers, so that the wires after being wound can be quickly and manually bound, the operation is simpler and more convenient, and time and labor are saved;

after the bundling is completed, the second oil cylinder corresponding to the upper side of the sucker is operated to drive the corresponding sucker to move down to a proper height, and then the circuit of the first electromagnet assembly arranged in the sucker is switched on, so that the sucker can generate magnetic attraction, the wire below the sucker can be quickly and firmly attracted to the bottom of the sucker, the cross-shaped support below the sucker is enabled to be idle, and the follow-up wire collecting operation is not influenced. Simultaneously, the stand operation rotates 180 degrees, can rotate the wire rod of inhaling to the transfer roller top with magnetism, and the circuit of the first electro-magnet subassembly that the disconnection corresponds alright makes the wire rod fall on the transfer roller automatically, realizes that the wire rod ties up the quick linking of process to the packing process from receiving the line, more is favorable to realizing the high-efficient automation in succession of production. Then, under the drive of transfer roller, can successively convey automatic baling press and hoist and mount transfer device department with the wire rod, accomplish automatic packing and hoist and mount transportation operation, whole operation is simple more convenient, labour saving and time saving, but greatly reduced workman's the operation degree of difficulty and intensity of labour effectively guarantee that the wire rod receives the line, ties up and pack the efficiency and the quality of processing, more is favorable to realizing holistic high-efficient continuous automated production processing.

Drawings

Fig. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic structural view of the guide plate of the present invention;

fig. 3 is a schematic top view of the turntable of the present invention;

fig. 4 is a schematic structural view of a second base of the present invention;

fig. 5 is the structure schematic diagram of the hoisting transfer device of the utility model.

Reference numbers in the figures: the automatic packaging machine is characterized in that the automatic packaging machine comprises a guide plate 1, a bottom plate 2, a guide through hole 3, a pressing plate 4, a cutter 5, a first oil cylinder 6, a top plate 7, a through groove 8, a rotary table 9, an electronic scale 10, a cross-shaped support 11, a reel 12, a groove 13, a first base 14, a first motor 15, a second base 16, a second motor 17, a stand column 18, a horizontal plate 19, a second oil cylinder 20, a suction disc 21, a first electromagnet assembly 22, a third base 23, a third motor 24, a conveying roller 25, an automatic packaging machine 26, a hoisting transfer device 27, a crown block rail 28, an electric hoist 29, a lifting ring 30, a lifting plate 31, a second electromagnet assembly 32, a third oil cylinder 33 and an L-shaped clamping plate 34.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:

as shown in fig. 1 to 5, the iron wire bundling and packing device comprises a rotary table 9 which is rotatably arranged, wherein a vertical guide plate 1 is fixedly arranged on one side of the rotary table 9, and an upright post 18 is rotatably arranged on the other side of the rotary table 9. The upper portion of deflector 1 is equipped with direction through-hole 3, top towards carousel 9 place direction fixedly connected with roof 7, and the bottom surface interval distribution of roof 7 has three first hydro-cylinders 6 of group, and the piston rod of three first hydro-cylinders 6 of group all down and be located the piston rod fixedly connected with cutter 5 of the first hydro-cylinder 6 in middle part, the piston rod fixedly connected with clamp plate 4 of two other first hydro-cylinders 6. A bottom plate 2 is horizontally arranged on the guide plate 1 below the top plate 7, and a through groove 8 is formed in the position, corresponding to the cutter 5, of the bottom plate 2. Two electronic scales 10 have been set firmly to the top surface bilateral symmetry of carousel 9, rotate on the electronic scale 10 and be equipped with cruciform support 11, and the vertical spool 12 that has set firmly in center of cruciform support 11 is the circumference interval distribution on the lateral wall of spool 12 and is the recess 13 of a plurality of axial settings. Two horizontal plates 19 are symmetrically arranged on two sides of the top of the upright column 18, a second oil cylinder 20 is fixedly arranged on the bottom surface of the tail end of the horizontal plate 19, a piston rod of the second oil cylinder 20 faces downwards and is fixedly connected with a suction cup 21, a first electromagnet assembly 22 is arranged in the lower portion of the suction cup 21, and the suction cup 21 close to the rotary table 9 corresponds to a cross-shaped support 11 up and down. A conveying roller 25 is arranged on one side of the lower part of the upright post 18 far away from the turntable 9, the conveying roller 25 conveys towards one side far away from the upright post 18, an automatic packing machine 26 and a hoisting transfer device 27 are sequentially arranged in the conveying direction of the conveying roller 25, the automatic packing machine 26 is arranged at the rear end of the conveying roller 25, and the hoisting transfer device 27 is arranged above the conveying roller 25;

during the use, pass direction through-hole 3 with the iron wire of accomplishing the wire drawing earlier, utilize direction through-hole 3 can play good direction and limiting displacement to the receipts line process of iron wire, improve and receive the line quality, more be favorable to tying up and the packing operation to the iron wire rod after receiving the line. After the iron wire passed guide through hole 3, with iron wire end fixing around establishing in the bottom of a spool 12 to operation cross support 11, alright drive the rotation of spool 12 through cross support 11 and realize that the coiling of iron wire rod is received the line, the operation is simple convenient more. In the process, the corresponding electronic scale 10 can detect the weight of the coiled wire in real time and transmit the weight to a control center of the whole machine, when weight information received by the control center reaches a set value, the control center can automatically control and stop the rotation of the cross-shaped support 11, automatically control and operate the two first oil cylinders 6 with the pressing plates 4 to extend piston rods of the two first oil cylinders 6, push the pressing plates 4 to press the iron wire on the bottom plate 2, then operate the first oil cylinders 6 with the cutters 5 to cut the iron wire by using the cutters 5, thereby completing the wire coiling operation of the coiled iron wire, effectively ensuring the uniform weight of each coiled wire and improving the qualified rate of finished products. And then, the turntable 9 operates and rotates 180 degrees, the coiled material after being wound can be rotated to the position below the suction disc 21, the other empty cross-shaped support 11 is rotated to the position of the guide plate 1 again to continue winding, the fast connection between the winding process and the bundling process is realized, and the continuous automatic production is ensured. At the moment, a worker can firstly insert a binding wire through the groove 13 on the scroll 12 below the suction disc 21, so that the manually and manually binding operation can be quickly carried out on the wire rod after the wire is wound up, the operation is simpler and more convenient, and the time and the labor are saved;

after the bundling is finished, the second oil cylinder 20 corresponding to the upper part of the sucking disc is operated to drive the corresponding sucking disc 21 to move down to a proper height, and then the circuit of the first electromagnet assembly 22 arranged in the sucking disc 21 is switched on, so that the sucking disc 21 can generate magnetic attraction, the wire below the sucking disc can be quickly and firmly attracted to the bottom of the sucking disc 21, the cross-shaped support 11 below the sucking disc is enabled to be idle, and the subsequent wire winding operation is not influenced. Meanwhile, the upright column 18 runs and rotates 180 degrees, the magnetic wires can be transferred to the upper part of the conveying roller 25, the corresponding circuit of the first electromagnet assembly 22 is disconnected, the wires can automatically fall on the conveying roller 25, the wires can be quickly connected from the wire winding and bundling process to the packaging process, and efficient continuous automation of production is facilitated. Then, under the drive of transfer roller 25, can successively convey automatic packing machine 26 and hoist and mount transfer device 27 department with the wire rod, accomplish automatic packing and hoist and mount transportation operation, whole operation is simple more convenient, labour saving and time saving, but greatly reduced workman's the operation degree of difficulty and intensity of labour effectively guarantee that the wire rod receives the line, ties up and packing processing's efficiency and quality, more be favorable to realizing holistic high-efficient continuous automated production processing. The control center belongs to the prior art and is not described in detail herein.

In this embodiment, the hoisting transfer device 27 includes a crane rail 28 and an electric hoist 29 slidably disposed on the crane rail 28, and a hanging plate 31 is fixedly connected to a hanging ring 30 of the electric hoist 29. The lower part of the hanger plate 31 is internally provided with a second electromagnet assembly 32, the two sides of the hanger plate 31 are both provided with third oil cylinders 33 which are horizontally erected downwards, piston rods of the two third oil cylinders 33 are oppositely arranged and are both fixedly connected with L-shaped clamp plates 34, and the horizontal parts of the two L-shaped clamp plates 34 are oppositely arranged. When the wire rod that accomplishes the packing is carried to hoist and mount transfer device 27's below under the drive of transfer roller 25, operation electric block 29, transfers hanger plate 31 to suitable height, and the circuit of the second electromagnet assembly 32 in the switch-on hanger plate 31 again, alright inhale the wire rod that accomplishes the packing on the hanger plate bottom. Meanwhile, the two third oil cylinders 33 are operated to push the two L-shaped clamp plates to be clamped on two sides of the wire, so that the stability of hoisting the wire is ensured. Finally, the hanging plate 31 rises, and the wires which are packed can be quickly transferred to other positions through the matching of the electric hoist 29 and the crown block track 28, so that the operations of taking up, bundling and packing the wires of the iron wires can be completed in a matching manner.

In this embodiment, the center below of carousel 9 is equipped with first base 14, is equipped with first motor 15 in the first base 14, and the output shaft of first motor 15 is worn out first base 14 up and with the center fixed connection of carousel 9 for when using, usable first motor 15 provides power, drives carousel 9 and rotates, realizes receiving the line and ties up the fast switch-over of station.

In this embodiment, the electronic scale 10 corresponding to the center of the cross-shaped support 11 is fixedly provided with the second base 16, the second base 16 is internally provided with the second motor 17, and the output shaft of the second motor 17 upwards penetrates out of the second base 16 and is fixedly connected with the center of the cross-shaped support 11, so that when the electronic scale is used, the second motor 17 can be used for providing power to drive the cross-shaped support 11 to rotate, and the quick winding and rewinding operation is realized.

In this embodiment, the below of stand 18 is equipped with third base 23, is equipped with third motor 24 in the third base 23, and the output shaft of third motor 24 upwards passes through third base 23 and with stand 18's bottom center fixed connection, and when using, usable third motor 24 provides power, drives stand 18 and rotates, realizes tying up and the quick switch-over of packing station.

In this embodiment, the top surface of bottom plate 2 and the bottom parallel and level of guiding through-hole 3, logical groove 8 on the bottom plate 2 and 5 looks adaptations of cutter to the smooth stability of operation of guaranteeing to cut off the iron wire goes on. The diameter of the suction cup 21 and the diameter of the hanging plate 31 are both larger than the width of the cross-shaped bracket 11, so as to ensure the stability of the magnetic attraction effect on the wire.

The utility model discloses a theory of operation: the utility model discloses when using, pass guide through hole 3 with the iron wire of accomplishing the wire drawing earlier, utilize guide through hole 3 to play good direction and limiting displacement to the receipts line process of iron wire, improve and receive the line quality, more be favorable to tying up and packing the operation to the iron wire rod after receiving the line. After the iron wire passed guide through hole 3, with iron wire end fixing around establishing in the bottom of a spool 12 to operation second motor 17 makes it drive cross support 11 and rotates, alright drive the rotation of spool 12 through cross support 11 and realize that the coiling of iron wire material is received the line, the operation is simple more convenient. In the process, the corresponding electronic scale 10 can detect the weight of the wound wire in real time and transmit the weight to the control center, when the weight information received by the control center reaches a set value, the control center can automatically control and stop the rotation of the cross-shaped support 11, automatically control and operate the two first oil cylinders 6 with the pressing plates 4 to extend piston rods of the two first oil cylinders 6, push the pressing plates 4 to press the wire on the bottom plate 2, operate the first oil cylinders 6 with the cutters 5 to cut off the wire by using the cutters 5, so that the wire winding operation of the wound wire is finished, the uniform weight of each wound wire can be effectively ensured, and the qualified rate of finished products is improved. And then, the first oil cylinder 6 is reset, the first motor 15 operates to drive the turntable 9 to rotate 180 degrees, the coiled material after being wound is rotated to the position below the suction disc 21, the other empty cross-shaped support 11 is rotated to the position of the guide plate 1 again to continue winding, the quick connection between the winding process and the bundling process is realized, and the continuous automatic production is ensured. At the moment, a worker can firstly insert a binding wire through the groove 13 on the scroll 12 below the suction disc 21, so that the manually and manually binding operation can be quickly carried out on the wire rod after the wire is wound up, the operation is simpler and more convenient, and the time and the labor are saved;

after the bundling is finished, the second oil cylinder 20 corresponding to the upper part of the bundled wire rods is operated to drive the corresponding suction cups 21 to move down to a proper height, and then the circuit of the first electromagnet assembly 22 arranged in the suction cups 21 is switched on, so that the suction cups 21 can generate magnetic attraction, the wire rods below the suction cups can be quickly and firmly attracted to the bottoms of the suction cups 21, the cross-shaped supports 11 below the suction cups are enabled to be idle, and the subsequent wire winding operation is not influenced. Simultaneously, the operation of third motor 24 drives stand 18 and rotates 180 degrees, can rotate the wire rod of inhaling to the transfer roller 25 top with magnetism, and the circuit of the first electro-magnet subassembly 22 that the disconnection corresponds alright makes the wire rod automatically fall on the transfer roller 25, realizes that the wire rod links up from receiving the line fast of tying up the process to the packing process, more is favorable to realizing the high-efficient continuous automation of production. Then, the wire rod can be firstly conveyed to the automatic packing machine 26 under the driving of the conveying roller 25, so as to realize the automatic packing operation. Then, under the continuation drive of transfer roller 25, can convey the below of hoist and mount transfer device 27 with the wire rod again, at this moment, operation electric block 29, transfer hanger plate 31 to suitable height, put through the circuit of second electro-magnet subassembly 32 in hanger plate 31 again, alright inhale the wire rod of accomplishing the packing on the hanger plate bottom. Meanwhile, the two third oil cylinders 33 operate to push the L-shaped clamp plates to be clamped on two sides of the wire, so that the stability of hoisting the wire is guaranteed. Finally, the hanger plate 31 rises, and by means of the matching of the electric hoist 29 and the crown block track 28, the wires which are packaged can be quickly transferred to other positions, namely, the wire collecting, bundling and packaging operations of the iron wire are completed.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims (8)

1. The iron wire bundling and packaging device is characterized by comprising a rotary table which is rotatably arranged, wherein one side of the rotary table is fixedly provided with a vertical guide plate, the other side of the rotary table is rotatably provided with a stand column, the upper part of the guide plate is provided with a guide through hole, the top end of the guide plate is fixedly connected with a top plate towards the direction of the rotary table, three groups of first oil cylinders are distributed at intervals on the bottom surface of the top plate, piston rods of the three groups of first oil cylinders are downward, piston rods of the first oil cylinders positioned in the middle part are fixedly connected with a cutter, piston rods of the other two first oil cylinders are fixedly connected with a pressing plate, a bottom plate is horizontally arranged on the guide plate below the top plate, and a through groove is formed in the position, corresponding to the cutter, of the bottom plate; two electronic scales are symmetrically and fixedly arranged on two sides of the top surface of the rotary table, a cross-shaped support is rotatably arranged on each electronic scale, a scroll is vertically and fixedly arranged in the center of the cross-shaped support, and a plurality of axially arranged grooves are circumferentially distributed on the outer side wall of the scroll at intervals; two horizontal plates are symmetrically arranged on two sides of the top of the upright post, a second oil cylinder is fixedly arranged on the bottom surface of the tail end of each horizontal plate, a piston rod of the second oil cylinder faces downwards and is fixedly connected with a sucker, a first electromagnet assembly is arranged in the lower portion of the sucker, and the sucker close to the rotary table vertically corresponds to a cross-shaped support; the carousel is kept away from to the stand lower part one side is equipped with the transfer roller, the transfer roller conveys and is equipped with automatic packing machine and hoist and mount transfer device in proper order on its direction of transfer towards one side of keeping away from the stand, automatic packing machine locates the transfer roller rear end, hoist and mount transfer device locates the transfer roller top.

2. The iron wire binding and packing device according to claim 1, wherein the hoisting and transferring device comprises an overhead traveling crane rail and an electric hoist slidably arranged on the overhead traveling crane rail, a hanging plate is fixedly connected to a hanging ring of the electric hoist, and a second electromagnet assembly is arranged in the lower portion of the hanging plate.

3. The iron wire binding and packing device according to claim 2, wherein the hanger plate is horizontally provided with third oil cylinders at both sides thereof facing downward, the piston rods of the third oil cylinders are oppositely arranged and fixedly connected with L-shaped clamping plates, and the horizontal portions of the two L-shaped clamping plates are oppositely arranged.

4. The iron wire binding and packaging device according to claim 1, wherein a first base is arranged below the center of the turntable, a first motor is arranged in the first base, and an output shaft of the first motor extends upwards out of the first base and is fixedly connected with the center of the turntable.

5. The iron wire binding and packing device according to claim 1, wherein a second base is fixedly arranged on the electronic scale corresponding to the center of the cross-shaped support, a second motor is arranged in the second base, and an output shaft of the second motor penetrates out of the second base upwards and is fixedly connected with the center of the cross-shaped support.

6. The iron wire binding and packing device according to claim 1, wherein a third base is arranged below the upright post, a third motor is arranged in the third base, and an output shaft of the third motor penetrates out of the third base upward and is fixedly connected with the center of the bottom of the upright post.

7. The iron wire binding and baling device as defined in claim 1, wherein the top surface of said bottom plate is flush with the bottom of said guide through hole, and said through slot of said bottom plate is adapted to said cutter.

8. The iron wire tying and baling device of claim 1, wherein the suction cup diameter and hanger plate diameter are each greater than the width of the cross-shaped bracket.

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