CN214289131U - Automatic assembly production line for charging boxes - Google Patents
Automatic assembly production line for charging boxes Download PDFInfo
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- CN214289131U CN214289131U CN202023136668.9U CN202023136668U CN214289131U CN 214289131 U CN214289131 U CN 214289131U CN 202023136668 U CN202023136668 U CN 202023136668U CN 214289131 U CN214289131 U CN 214289131U
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Abstract
The utility model belongs to the technical field of the box production facility technique that charges and specifically relates to indicate an automatic assembly line of box that charges, it includes the workstation, the automatic assembly line of magnet and the automatic assembly line of shell, the automatic assembly line of magnet includes point gum machine structure, the automatic assembly line of magnet, air-dry mechanism, detection mechanism, the sealing machine constructs and first backward flow feeding mechanism, the automatic assembly line of shell is including installing in proper order in the feed mechanism of workstation, hot melt rotary mechanism, push down the mechanism, pivot installation mechanism, pivot detection mechanism, point gum machine constructs, accredited testing organization and second backward flow feeding mechanism. The utility model can automatically assemble various types of magnets on the workpiece, has high automation degree, can continuously assemble various types of magnets with different specifications, and has firm assembly and high yield; the continuous automatic assembly of the shell is realized, the assembly is firm, the automation degree is high, and the assembly efficiency and the yield are high.
Description
Technical Field
The utility model belongs to the technical field of the box production facility that charges and specifically relates to indicate a box automatic assembly production line charges.
Background
Bluetooth headsets are audio products with abnormal fire and heat in recent years. The wireless connection between the mobile phone and the main earphone is firstly established by means of the Bluetooth chip, and then the wireless communication between the main earphone and the auxiliary earphone is established, so that the traditional wire connection between earphones is completely abandoned, and the use of a user is greatly facilitated. The bluetooth headset charges with the charging box.
In the prior art, a charging box becomes an indispensable daily necessity. A plurality of magnets need to be installed in the assembling process of the charging box, and the magnets are fixed through quick-drying glue. Traditional magnet equipment degree of automation is low, can't assemble the magnet of multiple different specifications in succession, and the equipment is insecure, and the yields is low.
As shown in fig. 17, the outer case product of the charging box includes a lower outer case 19 and an upper outer case 22 rotatably mounted to the lower outer case 19 via a shaft pin 25, the lower outer case 19 is divided into an a side 20 and a B side 21, the a side 20 is mounted with an LED lamp 24, and the upper outer case 22 is mounted with an upper inner case 23.
However, the assembly of the shell in the prior art needs manual operation, and the shell cannot be continuously and rapidly assembled automatically, so that the product is not firm enough, the automation degree is low, and the assembly efficiency and the yield are low.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a box automatic assembly production line charges, can assemble the magnet of multiple different specifications in succession and assemble the shell automatically in succession, the equipment is firm, degree of automation is high, packaging efficiency and yields are high.
In order to solve the technical problem, the utility model discloses a following technical scheme:
an automatic charging box assembly production line comprises a workbench, an automatic magnet assembly line and an automatic shell assembly line, wherein the automatic magnet assembly line comprises a glue dispensing mechanism, an automatic magnet assembly production line, an air drying mechanism, a detection mechanism, a glue sealing mechanism and a first backflow feeding mechanism which are all arranged on the workbench, the glue dispensing mechanism is used for dispensing a workpiece, the automatic magnet assembly production line is used for assembling a magnet on the workpiece, the air drying mechanism is used for air drying the workpiece, the detection mechanism is used for detecting the magnet neglected loading of the workpiece, the glue sealing mechanism is used for sealing the workpiece, and the first backflow feeding mechanism is used for conveying the workpiece to backflow; the automatic assembly line of shell is including installing in proper order in the feed mechanism of workstation, hot melt rotary mechanism, pushing down the mechanism, pivot installation mechanism, pivot detection mechanism, point gum machine constructs, accredited testing organization and second backward flow feeding mechanism, a plurality of shells flow through in proper order feed mechanism, hot melt rotary mechanism, pushing down the mechanism, pivot installation mechanism, pivot detection mechanism, point gum machine constructs, accredited testing organization and the equipment of second backward flow feeding mechanism form the equipment finished product, second backward flow feeding mechanism is used for sending back the shell product of accomplishing the equipment feed mechanism.
Further, the glue dispensing mechanism comprises a glue dispensing gun and an anti-blocking assembly, the glue dispensing gun is movably arranged on the workbench, the glue dispensing gun is provided with a glue injection needle tube, the anti-blocking assembly comprises a diluent loading piece, the diluent loading piece injects diluent, and the glue injection needle tube is soaked in the diluent.
Furthermore, the number of the glue dispensing guns is two or more, the anti-blocking assembly further comprises a diluent loading part support frame, a longitudinal adjusting driving part arranged on the diluent loading part support frame and a transverse adjusting driving part arranged on the diluent loading part support frame, the diluent loading part comprises a diluent loading part body and two diluent tanks respectively arranged at two ends of the diluent loading part body, the longitudinal adjusting driving part is used for adjusting the vertical position of the diluent loading part, the transverse adjusting driving part is used for adjusting the horizontal transverse position of the diluent loading part, diluent is respectively injected into the diluent tanks, and glue injection needle tubes of the two glue dispensing guns respectively protrude into the two diluent tanks and are soaked in the diluent; the transverse adjusting driving piece comprises a transverse adjusting driving piece body, a first clamping part and a second clamping part, wherein the first clamping part and the second clamping part are arranged on the diluent loading part support frame in a sliding mode, the first clamping part is provided with two first pressing arms, the second clamping part is provided with two second pressing arms, one first pressing arm of the first clamping part and one second pressing arm of the second clamping part respectively abut against the outer wall of one diluent groove, the other first pressing arm of the first clamping part and the other second pressing arm of the second clamping part respectively abut against the outer wall of the other diluent groove, and the transverse adjusting driving piece body is used for driving and adjusting the first clamping part and the second clamping part to be far away from or close to each other.
Further, the longitudinal movement module is slidably provided with a glue dispensing gun mounting frame, the glue dispensing gun mounting frame is slidably provided with a first mounting part and a second mounting part, the number of glue dispensing guns is two or more, the two glue dispensing guns are respectively and fixedly mounted on the first mounting part and the second mounting part, the glue dispensing gun mounting frame is further provided with a plurality of locking parts, and the locking parts are used for adjusting the distance between the first mounting part and the second mounting part.
Further, automatic assembly line of magnet still includes magnet material loading subassembly, magnet material distribution subassembly and the magnet assembly subassembly all installed in the workstation, and magnet material loading subassembly includes first carrier bar and second carrier bar, first carrier bar and second carrier bar are all installed on the workstation, leave the blanking vacancy between first carrier bar and the second carrier bar, and blanking vacancy elastic mounting has the fender material part, and magnet material distribution subassembly is contradicted with the fender material part elasticity, and the slip is provided with the magnet flitch on the first carrier bar, and a plurality of magnets are loaded on the magnet flitch.
Further, magnet material loading subassembly is still including installing in the magnet flitch driving piece of workstation and setting up in the detector of blanking vacancy, and magnet flitch driving piece is used for driving the magnet flitch, and the detector is used for detecting the magnetic pole of the magnet that the magnet flitch blanked.
Furthermore, the magnet material plate is provided with a plurality of groups of magnet slots in a linear array, the shape and the number of the magnet slots of each group of magnet slots are the same, a magnetic pole detection station is arranged on the workbench and is used for detecting the magnets before being loaded into the magnet slots; the magnet divides the material subassembly to include that slidable mounting slides in the first branch material part and the second that bear the weight of the chassis that the workstation and slide respectively and set up in bearing the first branch material part and the second of chassis divide the material part, and first branch material part and second divide the material part to be equipped with first charging chute and second charging chute respectively, and first branch material part and second divide the material part all to contradict with the material part elasticity.
Furthermore, the magnet distribution assembly further comprises a roller rotatably mounted on the second distribution component and a blocking edge component mounted on the workbench, a blocking edge is arranged on one side of the blocking edge component, the roller rolls along the blocking edge, the first distribution component and the second distribution component are elastically connected, a bearing chassis is provided with a position control top bolt, the position control top bolt is abutted against the second distribution component, and the position control top bolt is used for controlling the distance between the first distribution component and the second distribution component; the magnet divides the material subassembly still including sliding to set up in two of workstation and go up the ejector pin, two go up the ejector pin respectively with first charging chute and second charging chute one-to-one, two go up the ejector pin and be used for ejecting first charging chute and second charging chute's magnet.
Further, the magnet assembly component comprises a transverse magnet assembly module, a longitudinal magnet assembly module, an assembly moving frame arranged on the longitudinal magnet assembly module, two material suction components arranged on the assembly moving frame and two lower ejector rods arranged on the assembly moving frame in a sliding manner, wherein the two material suction components are used for respectively adsorbing two magnets of the first blanking groove and the second blanking groove, and the two lower ejector rods are used for respectively ejecting the two magnets adsorbed by the two material suction components into two magnet mounting grooves corresponding to the workpiece; inhale the material part and be equipped with and inhale material groove and a plurality of magnet mounting groove, a plurality of magnet mounting grooves set up in the upper end of inhaling the material part, inhale the material groove and set up in the lower extreme of inhaling the material part, two liftout bars pass two material absorption grooves of inhaling the material part respectively down.
Further, the automatic magnet assembly production line further comprises a feeding assembly, the feeding assembly comprises a conveyor belt rotatably arranged on the workbench, a plurality of material carrying chassis arranged on the conveyor belt, and a plurality of jacking driving pieces and a plurality of stopping driving pieces which are all arranged on the workbench, the number of the conveyor belts is two, the jacking driving pieces and the stopping driving pieces are both arranged between the two conveyor belts, the stopping driving pieces are used for stopping the material carrying chassis, the jacking driving pieces are used for jacking the stopped material carrying chassis, the material carrying chassis is provided with a plurality of positioning holes, and a plurality of dispensing workpieces are respectively limited in the plurality of positioning holes.
The utility model has the advantages that:
1. the magnet assembling machine has the advantages that the automation degree is high, the magnets of various specifications can be assembled continuously, the assembly is firm, and the yield is high;
2. this application realizes that the shell is automatic equipment continuously, and the equipment is firm, and degree of automation is high, and packaging efficiency and yields are high.
Drawings
Fig. 1 is a schematic view of the overall structure of the automatic magnet assembly line of the present invention.
Fig. 2 is a schematic view of the overall structure of the dispensing mechanism of the present invention.
Fig. 3 is a schematic view of the overall structure of the dispensing mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the anti-clogging assembly of the present invention.
Fig. 5 is a schematic structural diagram of the feeding assembly of the present invention.
Fig. 6 is a schematic structural view of the whole magnet automatic assembly line of the present invention.
Fig. 7 is a first schematic structural diagram of the magnet feeding assembly and the magnet distributing assembly of the present invention.
Fig. 8 is a partially enlarged structural view of a portion a in fig. 7.
Fig. 9 is a schematic structural diagram of the magnet feeding assembly and the magnet distributing assembly according to the present invention.
Fig. 10 is a schematic view of a partial structure of the magnet distributing assembly of the present invention.
Fig. 11 is a schematic partial structural view of the magnet assembly of the present invention.
Fig. 12 is a partial schematic structural view of the magnet assembly of the present invention.
Fig. 13 is a schematic view of the overall structure of the automatic assembly line for housing according to the present invention.
Fig. 14 is a schematic structural diagram of the testing mechanism of the present invention.
Fig. 15 is a schematic view of a partial structure of an automatic assembly line for housing according to the present invention.
Fig. 16 is a schematic structural diagram of the separating mechanism, the lower housing, the upper housing, the first base and the second base according to the present invention.
Fig. 17 is a schematic structural view of the housing assembly product of the present invention.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.
As shown in fig. 1 to 17, the utility model provides a pair of automatic assembly line of box that charges, it includes workstation 1, the automatic assembly line of magnet and the automatic assembly line of shell, the automatic assembly line of magnet is including all setting up in the point gum machine of workstation 1 and constructing 01, the automatic assembly line 02 of magnet, air drying mechanism 03, detection mechanism 04, seal gluey mechanism 05 and first backward flow feeding mechanism 06, the quantity of point gum machine constructs 01 and the automatic assembly line 02 of magnet is a plurality of, point gum machine constructs 01 and carries out the point gum to work piece 27, the automatic assembly line 02 of magnet is to this work piece 27 equipment magnet 59, air drying mechanism 03 carries out hot air-drying or cold wind to this work piece 24 and does, detection mechanism 04 is used for detecting the magnet neglected loading of this work piece 27, seal gluey mechanism 05 seals the glue to this work piece, first backward flow feeding mechanism 06 is used for transporting the backward flow with this work piece.
In practical application, the dispensing mechanism 01 and the automatic magnet assembling production line 02 work together as a group to automatically assemble one magnet, and the dispensing mechanism 01 and the automatic magnet assembling production line 02 work together to automatically assemble magnets of different types on workpieces. The detection means 04 is used to detect whether the magnet of the workpiece 27 is missing, and if the missing product is found, the missing product is rejected as a defective product. The glue sealing mechanism 05 seals the magnet position of the workpiece, and the glue is yellow glue. The first backflow feeding mechanism 06 is used for conveying the workpiece to backflow and conveying the workpiece to the feeding position of the workpiece, the process of the backflow feeding mechanism is beneficial to solidification of glue, and the workpiece after full solidification is discharged and placed on the tray. This application degree of automation is high, can assemble the magnet of multiple different specifications in succession, and the equipment is firm, and the yields is high.
In this embodiment, the mechanism is glued to point is including all the activity set up in the some glue rifle 2 of workstation 1 and prevent blockking up subassembly 3, and some glue rifle 2 is equipped with injecting glue needle tubing 4, prevents blockking up subassembly 3 and includes diluent loading piece 5, and diluent loading piece 5 pours into the diluent into, and injecting glue needle tubing 4 soaks in the diluent.
In practical application, the glue dispensing gun 2 is used for injecting liquid-shaped quick-drying glue into a workpiece by using the glue injection needle tube 4, after the glue injection action is completed, the glue injection needle tube 4 is immediately reset and soaked in diluent, and the diluent is a chemical agent capable of preventing the quick-drying glue from being oxidized and enabling the quick-drying glue to be in a flowable liquid state all the time. This application can prevent effectively that injecting glue needle tubing 4 from blockking up, and it is effectual to glue, and production efficiency is high.
In this embodiment, the quantity of glue dispensing gun 2 is two or more, prevent that blockking up subassembly 3 still includes diluent and loads a support frame 8, install in the vertical regulation driving piece 9 of diluent and load a support frame 8 and install in the horizontal regulation driving piece 10 of diluent and load a support frame 8, diluent and load a 5 including diluent and load a body 6 and set up respectively in two diluent tanks 7 at diluent and load a body 6 both ends, vertical regulation driving piece 9 is used for adjusting the vertical direction position of diluent and load a 5, horizontal regulation driving piece 10 is used for adjusting the horizontal position of diluent and load a 5, diluent is poured into respectively in diluent tank 7, the injecting glue needle tubing 4 of two glue dispensing gun 2 respectively stretches into two diluent tanks 7, and soak in the diluent. In particular, the diluent carrier body 6 is substantially "U" shaped. Because the dispensing positions of different dispensing workpieces are different, the distance between the two dispensing guns 2 is also different, and accordingly, the two dilution liquid tanks 7 can be adjusted correspondingly. The longitudinal adjusting driving member 9 can adjust the length of the glue injection needle tube 4 soaked in the diluent, and the transverse adjusting driving member 10 is used for adjusting the position of the glue injection needle tube 4 in the diluent tank 7, generally in the center of the diluent tank 7, so that the dilution is uniform.
In this embodiment, the transverse adjustment driving member 10 includes a transverse adjustment driving member body 11, and a first clamping member 12 and a second clamping member 13 both slidably mounted on the diluent loading member support frame 8, the first clamping member 12 is provided with two first pressing arms 14, the second clamping member 13 is provided with two second pressing arms 15, one first pressing arm 14 of the first clamping member 12 and one second pressing arm 15 of the second clamping member 13 respectively abut against an outer wall of one diluent tank 7, the other first pressing arm 14 of the first clamping member 12 and the other second pressing arm 15 of the second clamping member 13 respectively abut against an outer wall of the other diluent tank 7, and the transverse adjustment driving member body 11 is used for driving and adjusting the first clamping member 12 and the second clamping member 13 to move away from or close to each other. Specifically, since the shape and size of the diluent loader 5 need to be matched with the corresponding product, a matching action of the first clamping member 12 and the second clamping member 13 is required to stably clamp the diluent loader 5, and the lateral adjustment driving member 10 enables clamping suitable for various diluent loaders 5.
In this embodiment, the traverse motion module 16 is installed to workstation 1, and the last slip of traverse motion module 16 is provided with indulges the motion module 17, and the traverse motion module 16 is used for ordering 2 lateral shifting of glue dispensing gun, indulges the motion module 17 and is used for ordering 2 longitudinal shifting of glue dispensing gun, indulges the motion module 17 and is equipped with and seals formula solenoid valve 18. Specifically, when the power is off or the machine stops suddenly, the sealing type electromagnetic valve 18 can keep the glue dispensing gun 2 from falling down, so that the glue injection needle tube 4 is prevented from being broken in the sudden falling process, and the glue injection needle tube 4 is effectively protected.
In this embodiment, the longitudinal movement module 17 is slidably provided with a dispensing gun mounting bracket 19, the dispensing gun mounting bracket 19 is slidably provided with a first mounting part 20 and a second mounting part 21, the number of the dispensing guns 2 is two or more, the two dispensing guns 2 are respectively and fixedly mounted on the first mounting part 20 and the second mounting part 21, the dispensing gun mounting bracket 19 is further provided with a plurality of locking parts 22, and the locking parts 22 are used for adjusting the distance between the first mounting part 20 and the second mounting part 21. Specifically, the locking component 22 can adjust the positions of the two dispensing guns 2 on the dispensing gun mounting frame 19, so that the distance between the two dispensing guns 2 matches with the dispensing position of the workpiece.
In this embodiment, the anti-blocking dispensing mechanism further includes a feeding component 23, the feeding component 23 includes two conveying belts 24 rotatably disposed on the workbench 1, a plurality of material carrying chassis 25 disposed on the conveying belts 24, and a plurality of jacking driving components 28 and a plurality of stopping driving components 29 both disposed on the workbench 1, the number of the conveying belts 24 is two, the jacking driving components 28 and the stopping driving components 29 are both disposed between the two conveying belts 24, the stopping driving components 29 are used for stopping the material carrying chassis 25, the jacking driving components 28 are used for jacking the stopped material carrying chassis 25, the material carrying chassis 25 is provided with a plurality of positioning holes 26, the plurality of dispensing workpieces 27 are respectively limited in the plurality of positioning holes 26, and the dispensing gun 2 performs dispensing on the dispensing workpieces 27 on the material carrying chassis 25. Specifically, when the material loading chassis 25 reaches the preset position, the stopping driving member 29 stops the material loading chassis 25, the jacking driving member 28 jacks the stopped material loading chassis 25, and the plurality of positioning holes 26 are designed to accelerate the dispensing efficiency.
In this embodiment, automatic assembly production line of magnet is including all installing in magnet material loading subassembly 30, the magnet divides material subassembly 40 and the magnet equipment subassembly 50 of workstation 1, and magnet material loading subassembly 30 includes first carrier bar 31 and second carrier bar 32, first carrier bar 31 and second carrier bar 32 are all installed on workstation 1, leave blanking vacancy 33 between first carrier bar 31 and the second carrier bar 32, and blanking vacancy 33 elastic mounting has material blocking part 34, and magnet divides material subassembly 40 and material blocking part 34 elastic conflict, and the slip is provided with magnet flitch 35 on first carrier bar 31, and magnet flitch 35 is last to be loaded with a plurality of magnet 59.
In the practical application, magnet material loading subassembly 30 inserts blanking vacancy 33, material blocking part 34 is compressed, control magnet flitch 35 is located the sliding distance on first carrier bar 31 and the second carrier bar 32, make the magnet of magnet flitch 35 fall into magnet material distributing part 40, magnet material distributing part 40 removes to preset position afterwards, material blocking part 34 resets under the elastic force effect, shutoff blanking vacancy 33, prevent other magnets whereabouts of magnet flitch 35, magnet material distributing part 40 and the cooperation action of magnet equipment subassembly 50, accomplish the branch material and the automatic equipment of magnet automatically, realize automatic material loading to the magnet, divide material and equipment, the packaging efficiency of magnet is high, degree of automation is high, the yields of work piece 27 is high.
In this embodiment, the magnet feeding assembly 30 further includes a magnet plate driving member 36 mounted on the working table 1, and a detector 37 disposed in the blanking vacancy 33, wherein the magnet plate driving member 36 is used for driving the magnet plate 35, and the detector 37 is used for detecting a magnetic pole of the magnet 59 blanked by the magnet plate 35. Specifically, the detector 37 detects a gap between two adjacent magnets, thereby identifying whether the magnetic poles of the magnets are correct, and improving the yield.
In this embodiment, the magnet material plate 35 has a plurality of groups of magnet slots 38 in a linear array, the magnet slots 38 in each group of magnet slots 38 have the same shape and number, a magnetic pole detection station 39 is disposed on the work table, and the magnetic pole detection station 39 is used for detecting the magnet 59 before being loaded into the magnet slots 38. Specifically, the shape and the number of the magnet slots 38 of each group of the magnet slots 38 are adjusted to adapt to different magnet installation positions of different workpieces.
In this embodiment, the magnet distributing assembly 40 includes a bearing bottom frame 41 slidably mounted on the workbench 1, and a first distributing member 42 and a second distributing member 43 slidably disposed on the bearing bottom frame 41, respectively, the first distributing member 42 and the second distributing member 43 are respectively provided with a first feeding chute 44 and a second feeding chute 45, and both the first distributing member 42 and the second distributing member 43 elastically abut against the material blocking member 34. The magnet distribution assembly 40 further comprises a roller 46 rotatably mounted on the second distribution part 43 and a flange part 47 mounted on the workbench 1, a resisting edge 48 is arranged on one side of the flange part 47, the roller 46 rolls along the resisting edge 48, the first distribution part 42 is elastically connected with the second distribution part 43, a position control top bolt 58 is arranged on the bearing bottom frame 41, the position control top bolt 58 is abutted against the second distribution part 43, and the position control top bolt 58 is used for controlling the distance between the first distribution part 42 and the second distribution part 43. The magnet distribution assembly 40 further comprises two upper ejector rods 49 slidably arranged on the workbench 1, the two upper ejector rods 49 are in one-to-one correspondence with the first blanking groove 44 and the second blanking groove 45 respectively, and the two upper ejector rods 49 are used for ejecting the magnets 59 of the first blanking groove 44 and the second blanking groove 45. Specifically, as shown in fig. 7 and 10, when the first and second material dividing members 42 and 43 are located in the blanking vacancy 33, they are close to each other, so that the magnets fall into the first and second blanking grooves 44 and 45, then the first and second material dividing members 42 and 43 exit the blanking vacancy 33, the second material dividing member 43 moves along the resisting edge 48, under the action of the elastic force, the first and second material dividing members 42 and 43 are far away from each other, and the two magnets of the first and second blanking grooves 44 and 45 are also far away from each other until the second material dividing member 43 collides with the position control top pin 58, and at this time, the spacing distance of the two magnets matches with the spacing distance of the two magnet mounting grooves on the workpiece, so as to realize the material dividing action of the magnets.
In this embodiment, the magnet assembly 50 includes a horizontal magnet assembly module 51, a vertical magnet assembly module 52, an assembly moving frame 53 installed on the vertical magnet assembly module 52, two material suction members 54 installed on the assembly moving frame 53, and two lower ejector rods 55 installed on the assembly moving frame 53 in a sliding manner, wherein the two material suction members 54 are used for respectively sucking two magnets 59 of the first blanking slot 44 and the second blanking slot 45, and the two lower ejector rods 55 are used for respectively ejecting the two magnets 59 sucked by the two material suction members 54 into two magnet installation slots corresponding to the workpiece 27. The material sucking part 54 is provided with a material sucking groove 56 and a plurality of magnet installation grooves 57, the magnet installation grooves 57 are arranged at the upper end of the material sucking part 54, the material sucking groove 56 is arranged at the lower end of the material sucking part 54, and the two lower ejector rods 55 respectively penetrate through the material sucking grooves 56 of the two material sucking parts 54. Specifically, magnet mounting groove 57 and inhale and leave one section distance between the silo 56 for inhale the silo 56 and weaken to the absorption dynamics of magnet, be favorable to the blanking of magnet.
When the loading chassis 25 reaches the preset position of the workbench 1, the stopping driving member 29 stops the loading chassis 25, the jacking driving member 28 jacks the stopped loading chassis 25, and the plurality of positioning holes 26 are designed to accelerate the magnet assembly and improve the efficiency.
In this embodiment, the automatic assembly line for the shells includes a feeding device 72, a hot melting rotating device 73, a pressing device 76, a pin mounting device 78, a pin detecting device 711, a dispensing device 712, a testing device 713, and a second reflow feeding device 716, which are sequentially mounted on the workbench 1, a plurality of shells sequentially pass through the feeding device 72, the hot melting rotating device 73, the pressing device 76, the pin mounting device 78, the pin detecting device 711, the dispensing device 712, the testing device 713, and the second reflow feeding device 716 to be assembled into a finished product, and the second reflow feeding device 716 is configured to feed the assembled shell product back to the feeding device 72. The hot melting rotating device 73 comprises a hot melting assembly 74 and a rotating assembly 75 which are both installed on the workbench 1, the hot melting assembly 74 is used for hot melting the shell, an LED lamp 724 is installed on the shell, the LED lamp 724 is installed at the hot melting position of the shell, and the rotating assembly 75 is used for rotating the shell. The pressing device 76 is provided with a pressing member 77, and the pressing member 77 is slidably disposed on the workbench 1 and used for pressing and fixing the two shells. The shaft pin mounting device 78 includes a first base 79 and a second base 710 which are slidably disposed, the first base 79 and the second base 710 are magnetically slidably connected, the two housings are respectively positioned on the first base 79 and the second base 710, and the first base 79 and the second base 710 are used for mounting a shaft pin 725 at a hinge joint of the two housings. The shaft pin detection device 711 is used for detecting a shaft pin 725 at the hinged position of the two shells, the production line further comprises a defective product removing device 717, and the defective product removing device 717 is used for removing the shells of the neglected-installed shaft pin 725. The dispensing device 712 is used to dispense the hinge of the two housings to prevent the pin 725 from slipping. The testing device 713 includes an on-off test assembly 714 and a battery test assembly 715. The second backflow feeding device 716 is annularly arranged on the workbench 1. The first base 79 and the second base 710 are magnetically connected, the first base 79 and the second base 710 are conveyed back to the feeding device 72 by the second backflow feeding device 716, the feeding device 72 is provided with a separating device 718, the separating device 718 is used for separating the magnetically connected first base 79 and the second base 710, and the separated first base 79 and the separated second base 710 are fed at the feeding end of the feeding device 72.
In practice, the assembled outer shell product includes a lower outer shell 719 and an upper outer shell 722 rotatably mounted to the lower outer shell 719 via a shaft pin 725, the lower outer shell 719 is divided into an a side 720 and a B side 721, the a side 720 is mounted with an LED lamp 724, and the upper outer shell 722 is mounted with an upper inner shell 723. The specific assembling process comprises the following steps:
in the first step, the feeding device 72 flows in a ring shape, the manipulator or manual operation at the feeding end of the feeding device 72 feeds the upper outer shell 722, the lower outer shell 719 and the upper inner shell 723 respectively, in order to prevent the LED lamp 724 from falling down in the installation process, the side a 720 of the lower outer shell 719 is placed downwards, the hot melting assembly 74 carries out hot melting treatment on the installation hole of the LED lamp 724 on the side a, the manipulator or manual operation installs the LED lamp 724 in the molten installation hole, the rotating assembly 75 rotates the lower outer shell 719 on which the LED lamp 724 is installed by 180 degrees, and the LED lamp 724 is placed upwards.
In the second step, the upper inner housing 723 is mounted on the upper outer housing 722, and the lower pressing member 77 presses the upper inner housing 723 against the upper outer housing 722, so that the assembly is firm.
Thirdly, the shaft pin 725 is placed on the upper shell 722 by the shaft pin mounting device 78, the lower shell 719 is positioned on the first base 79, the upper shell 722 is positioned on the second base 710, the first base 79 and the second base 710 are impacted together under the action of magnetic attraction force, so that the shaft pin 725 is mounted at the hinged position of the lower shell 719 and the upper shell 722, the lower shell 719 and the upper shell 722 are rotatably mounted, the shaft pin detection device 711 is used for detecting whether the shaft pin 725 is neglected to be mounted, and the defective product removal device 717 is used for removing the shell of the neglected to be mounted shaft pin 725.
Fourth, the dispensing device 712 is used to dispense the hinge of the lower housing 719 and the upper housing 722 to block the shaft pin 725, thereby preventing the shaft pin 725 from sliding.
Fifthly, each part for controlling charging is arranged in the lower shell 719, and the on-off test component 714 and the battery test component 715 sequentially perform on-off test and battery test on each part.
And sixthly, placing the assembled shell products on a first base 79 and a second base 710, wherein the first base 79 and the second base 710 are positioned at the feeding end of the feeding device 72, which is reflowed to the first step, of the second reflow feeding device 716, and the manipulator or the manual operation at the feeding end of the feeding device 72 puts the assembled shell products into a tray, namely, the manipulator or the manual operation synchronously realizes the feeding and the discharging operation.
The automatic assembly line of shell can realize that the shell assembles automatically in succession, and the equipment is firm, and degree of automation is high, and packaging efficiency and yields are high.
All the technical features in the embodiment can be freely combined according to actual needs.
The above-mentioned embodiment is the utility model discloses the implementation scheme of preferred, in addition, the utility model discloses can also realize by other modes, any obvious replacement is all within the protection scope of the utility model under the prerequisite that does not deviate from this technical scheme design.
Claims (10)
1. The utility model provides a box automatic assembly production line charges, includes the workstation, its characterized in that: the automatic magnet assembling line comprises a plurality of glue dispensing mechanisms, an automatic magnet assembling production line, an air drying mechanism, a detection mechanism, a glue sealing mechanism and a first backflow feeding mechanism, wherein the glue dispensing mechanisms, the automatic magnet assembling production line, the air drying mechanism, the detection mechanism, the glue sealing mechanism and the first backflow feeding mechanism are all arranged on a workbench; the automatic assembly line of shell is including installing in proper order in the feed mechanism of workstation, hot melt rotary mechanism, pushing down the mechanism, pivot installation mechanism, pivot detection mechanism, point gum machine constructs, accredited testing organization and second backward flow feeding mechanism, a plurality of shells flow through in proper order feed mechanism, hot melt rotary mechanism, pushing down the mechanism, pivot installation mechanism, pivot detection mechanism, point gum machine constructs, accredited testing organization and the equipment of second backward flow feeding mechanism form the equipment finished product, second backward flow feeding mechanism is used for sending back the shell product of accomplishing the equipment feed mechanism.
2. The automatic assembly line of charging boxes according to claim 1, characterized in that: the dispensing mechanism comprises a dispensing gun and an anti-blocking assembly, the dispensing gun is movably arranged on the workbench, the dispensing gun is provided with a glue injection needle tube, the anti-blocking assembly comprises a diluent loading piece, the diluent loading piece injects diluent, and the glue injection needle tube is soaked in the diluent.
3. The automatic assembly line of a charging box according to claim 2, characterized in that: the anti-blocking assembly comprises a diluent loading part support frame, a longitudinal adjusting driving part arranged on the diluent loading part support frame and a transverse adjusting driving part arranged on the diluent loading part support frame, the diluent loading part comprises a diluent loading part body and two diluent tanks respectively arranged at two ends of the diluent loading part body, the longitudinal adjusting driving part is used for adjusting the vertical position of the diluent loading part, the transverse adjusting driving part is used for adjusting the horizontal and transverse position of the diluent loading part, diluent is respectively injected into the diluent tanks, and glue injection needle tubes of the two dispensing guns respectively extend into the two diluent tanks and are soaked in the diluent;
the transverse adjusting driving piece comprises a transverse adjusting driving piece body, a first clamping part and a second clamping part, wherein the first clamping part and the second clamping part are arranged on the diluent loading part support frame in a sliding mode, the first clamping part is provided with two first pressing arms, the second clamping part is provided with two second pressing arms, one first pressing arm of the first clamping part and one second pressing arm of the second clamping part respectively abut against the outer wall of one diluent groove, the other first pressing arm of the first clamping part and the other second pressing arm of the second clamping part respectively abut against the outer wall of the other diluent groove, and the transverse adjusting driving piece body is used for driving and adjusting the first clamping part and the second clamping part to be far away from or close to each other.
4. The automatic assembly line of a charging box according to claim 2, characterized in that: the movable glue dispensing device is characterized in that a transverse moving module is installed on the workbench, a longitudinal moving module is slidably arranged on the transverse moving module, a glue dispensing gun mounting frame is slidably arranged on the longitudinal moving module, a first mounting part and a second mounting part are slidably arranged on the glue dispensing gun mounting frame, the number of glue dispensing guns is two or more, the two glue dispensing guns are fixedly mounted on the first mounting part and the second mounting part respectively, a plurality of locking parts are further arranged on the glue dispensing gun mounting frame, and the locking parts are used for adjusting the distance between the first mounting part and the second mounting part.
5. The automatic assembly line of charging boxes according to claim 1, characterized in that: the automatic assembly production line of magnet still divides material subassembly and magnet equipment subassembly including the magnet material loading subassembly, the magnet that all install in the workstation, and magnet material loading subassembly includes first carrier bar and second carrier bar, first carrier bar and second carrier bar are all installed on the workstation, leave the blanking vacancy between first carrier bar and the second carrier bar, and blanking vacancy elastic mounting has the fender material part, and magnet divides material subassembly and keeps off material part elastic conflict, and the slip is provided with the magnet flitch on the first carrier bar, and a plurality of magnets are loaded on the magnet flitch.
6. The automatic assembly line of charging boxes according to claim 5, characterized in that: the magnet feeding assembly further comprises a magnet flitch driving piece mounted on the workbench and a detector arranged at the blanking vacancy, the magnet flitch driving piece is used for driving the magnet flitch, and the detector is used for detecting the magnetic pole of the magnet blanked by the magnet flitch.
7. The automatic assembly line of charging boxes according to claim 5, characterized in that: the magnet material plate is provided with a plurality of groups of magnet slots in a linear array, the shape and the number of the magnet slots of each group of magnet slots are the same, the workbench is provided with a magnetic pole detection station, and the magnetic pole detection station is used for detecting the magnet before being loaded into the magnet slots; the magnet divides the material subassembly to include that slidable mounting slides in the first branch material part and the second that bear the weight of the chassis that the workstation and slide respectively and set up in bearing the first branch material part and the second of chassis divide the material part, and first branch material part and second divide the material part to be equipped with first charging chute and second charging chute respectively, and first branch material part and second divide the material part all to contradict with the material part elasticity.
8. The automatic assembly line of charging boxes according to claim 7, characterized in that: the magnet distribution assembly further comprises a roller rotatably mounted on the second distribution component and a blocking edge component mounted on the workbench, a blocking edge is arranged on one side of the blocking edge component, the roller rolls along the blocking edge, the first distribution component and the second distribution component are elastically connected, a bearing bottom frame is provided with a position control top bolt, the position control top bolt is abutted against the second distribution component, and the position control top bolt is used for controlling the distance between the first distribution component and the second distribution component; the magnet divides the material subassembly still including sliding to set up in two of workstation and go up the ejector pin, two go up the ejector pin respectively with first charging chute and second charging chute one-to-one, two go up the ejector pin and be used for ejecting first charging chute and second charging chute's magnet.
9. The automatic assembly line of charging boxes according to claim 8, characterized in that: the magnet assembly component comprises a transverse magnet assembly module, a longitudinal magnet assembly module, an assembly moving frame arranged on the longitudinal magnet assembly module, two material suction parts arranged on the assembly moving frame and two lower ejector rods arranged on the assembly moving frame in a sliding mode, the two material suction parts are used for respectively adsorbing two magnets of the first blanking groove and the second blanking groove, and the two lower ejector rods are used for respectively ejecting the two magnets adsorbed by the two material suction parts into two magnet mounting grooves corresponding to the workpiece; inhale the material part and be equipped with and inhale material groove and a plurality of magnet mounting groove, a plurality of magnet mounting grooves set up in the upper end of inhaling the material part, inhale the material groove and set up in the lower extreme of inhaling the material part, two liftout bars pass two material absorption grooves of inhaling the material part respectively down.
10. The automatic assembly line of charging boxes according to claim 1, characterized in that: the automatic magnet assembly production line further comprises a feeding assembly, the feeding assembly comprises a conveyor belt, a plurality of material carrying chassises, a plurality of jacking driving pieces and a plurality of stopping driving pieces, the conveyor belt is rotatably arranged on the conveyor belt, the jacking driving pieces and the stopping driving pieces are both arranged between the two conveyor belts, the stopping driving pieces are used for stopping the material carrying chassises, the jacking driving pieces are used for jacking the stopped material carrying chassises, the material carrying chassises are provided with a plurality of positioning holes, and a plurality of dispensing workpieces are respectively limited in the plurality of positioning holes.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115938776A (en) * | 2022-12-14 | 2023-04-07 | 苏州圆格电子有限公司 | Neodymium iron boron magnet production optimization method and system |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115938776A (en) * | 2022-12-14 | 2023-04-07 | 苏州圆格电子有限公司 | Neodymium iron boron magnet production optimization method and system |
CN115938776B (en) * | 2022-12-14 | 2023-12-19 | 苏州圆格电子有限公司 | Neodymium-iron-boron magnet production optimization method and system |
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